Trin khai thnh cng TPM Giai on 1 ti THP.

Hm 29-11-2013 va qua, Nhm t vn TPM ca Cng ty TNHH T vn TRN NH CU (sau y gi tt l

TDC) bo co kt qu t vn TPM giai on 1 ti Cng ty TNHH DVTM TN HIP PHT (sau y gi tt l
THP)
Chng trnh t vn TPM trin khai ti THP gm 03 giai on, v ko di trong 03 nm. Phng php tip cn da
trn thang chun on TPM gm 04 cp nh sau:
Cp 1:
Khng c h thng bo tr phng nga hin hu. Nu c k hoch bo tr phng nga th thc hin rt km
v khng c u tin
B phn k hoch sn xut khng c d liu v k hoch bo tr my lp k hoch sn xut ph hp
Cng nhn vn hnh khng c vai tr g trong hot ng bo tr phng nga
My mc thit b trong phn xng khng tin cy v hay b hng hc
Khng c h thng truyn thng hiu qu n cng nhn vn hnh my v k hoch bo tr di dng trc
quan
T l hng hc my mc thit b > 30%
Khng c d liu lin quan my mc thit b v 6 loi tn tht
Cng nhn vn hnh my mc thit b thng i ngh khi i bo tr thc hin bo tr my
Khng c kho cho ph tng thay th, nu c cng rt km
Khng c d liu tn kho cho ph tng thay th, cn u mua . H u sa
H hng lp i lp li trn cng mt s my mc thit b vi nguyn nhn ging nhau l ph bin
5S ch thc hin ti khu vc chung quanh my mc thit b m khng thc hin vo bn trong my mc
thit b
Cp 2:
C h thng bo tr phng nga hin hu
C cc d liu lin quan n my mc thit b gm: T l hng hc my mc thit b, t l tun th k
hoch bo tr
C d liu tn kho ph tng thay th
B phn lp k hoch sn xut c d liu v k hoch bo tr my mc thit b v nm r nng sut hin
hu ca my mc thit b ti thi im thng hin hnh
T l tun th k hoch bo tr > 90%
T l hng hc my > 15% v < 30%
D liu trong h thng bo tr phng nga chnh thc c s dng hoch nh v ci tin my mc
thit b trong tng lai
Cng nhn vn hnh my mc thit b bt u thc hin siu 5S n chi tit thit b
Cng nhn vn hnh my mc thit b ti my trong qu trnh i bo tr thc hin bo tr my, nhng
cung cp rt t thng tin u vo cho hot ng bo tr
i bo tr thc hin cng vic rt tt theo cch truyn thng
Cp 3:
C h thng bo tr phng nga hin hu v c thc hin rt tt, to ra cc ci tin cho vn bo tr
Cc d liu lin quan n my mc thit b gm: T l hng hc my mc thit b, t l tun th k hoch
bo tr, 6 tn tht ln, ch s OEE c o lng gim st v c lp mc tiu r rng bng vn bn.
Kt qu thc hin thc t c xu hng t c mc tiu ci tin
B phn lp k hoch sn xut c y d liu v k hoch bo tr my mc thit b, nm r nng sut
hin hu ca my mc thit b ti thi im thng hin hnh v hoch nh ph hp p ng yu cu khch
hng
T l tun th k hoch bo tr > 95%
T l hng hc my < 15% v c xu hng tin n di 1 con s.
Ch s OEE t 75%
D liu trong h thng PM rt y v bt u phn tch thc hin bo tr d bo i vi cc my mc
thit b quan trng
Cng nhn vn hnh my mc thit b c k hoch bo tr phng nga trc quan ngay ti my
Cng nhn vn hnh thc hin ng quy nh v hon thnh k hoch bo tr my theo k hoch phn
cng, thc hin vic kim tra hng ngy, iu chnh nh, chm nht, bi du m rt tt (bo tr t qun)
Thc hin Siu 5S tt n tng chi tit my
CN vn hnh my mc thit b ch ng xc nh sm cc du hiu bt thng ca my mc thit b thng
qua th gic v thnh gic.
Vic ny c pht hin ngay lp tc trnh hng hc my mc thit b hoc vic sa cha tn ph sau
ny
Cc cng nhn vn hnh my mc thit b tch cc tham gia cng i bo tr trong qu trnh sa cha my
v cung cp cc thng tin hu ch u vo cho hot ng bo tr
Cp 4:
T l h hng i vi my mc thit b quan trng rt thp, < 5%
T l tun th k hoch bo tr phng nga > 98%
K hoch bo tr phng nga v bo tr d bo c xem xt v iu chnh mt cch thch hp t nht 1 ln
trong qu da trn cc thng tin sn c trong c s d liu bo tr phng nga
Cc qu trnh giai on 3 lc ny c thc hin cc k tt
Ch s OEE > 85%
Cc ci tin lin quan n my mc thit b c thc hin rt tt
Cng nhn vn hnh my mc thit b hon ton ch ng v lm ch my mc thit b lin quan ti cc
hot ng bo tr t qun, Siu 5S
Cc cng nhn vn hnh my mc thit b tng tc hng ngy vi cc nhn vin bo tr c ch nh
Chng trnh TPM Giai on 1 c trin khai trong 08 thng vi 11 cm khu vc in hnh, vi tng cng 44
my. Mc tiu ca giai on ny l phi t cui cp 2 theo 04 cp ca thang chun on TPM trnh by
trn.
Bui bo co tng kt kt qu thc hin giai on 1 c c hai bn (THP & TDC) nh gi cao v khng nh
t c mc tiu hoch nh. y l nn tng quan trng cho vic trin khai nhn rng chng trnh TPM ra tt
c cc khu vc cn li ca nh my v thc hin cc bc cng vic tip theo nhm t n ch cui cng l cui
cp 4 ca thang chun on TPM.
B quyt thnh cng ca chng trnh:
Lnh o cc cp cam kt mnh m i vi mc tiu chng trnh
Trin khai ng b cc gii php cc cp v cc nhm thc hin
Truyn thng hiu qu mc tiu ca chng trnh n tng nhn vin
Nn tng 5S thc hin thnh cng cc khu vc
(trc , TDC cng trin khai thnh cng chng trnh t vn 5S cc khu vc sn xut v vn phng
ti THP)
Phng php tip cn:
Pha t vn (TDC):
- o to thc hnh kt hp bi tp ti hin trng.
- Hng dn v gim st qu trnh thc hin.
Pha THP:
- Ph bin, thc hin v trin khai theo hng dn ca t vn.
Cc cng c c trin khai trong giai on 1:
1. AM (Autonomous Maintenance) bo tr t qun.
2. PM (Preventive Maintenance) bo tr phng nga.
3. Xc nh 6 tn tht ln lin quan OEE.
4. Tp trung ci tin thit b (Focused Equipment Improvement).
5. o lng ch s OEE (trin khai p dng t Lnh o n cng nhn vn hnh).
6. Siu 5S.
7. Qun l thit b mi ngay t u (Early Equipment Management).
8. Tinh thn lm ch thit b v hot ng nhm.