Making of a Cone:-

Procedure:-
Height of cone H=1000 mm
Taper length L= ?
L= (1000)
2
+(600)
2

= 1000000+360000
= 1360000
= 1166
So, tapper length are radius of cone
i.e. R=1166
Total circumference of 1200mm
cone=3769
Now, we divide 3769 by 2 since we
are making of cone into 2 parts,
hence 3769/2=1884

R1=R4=1166
R2=R3=942
where
Making of Turket Cone
Procedure:-
Taper length of Turket cone=?
h=(1500)
2
+(400)
2

= 2250000+160000
= 2410000
= 1552





Angle of taper part =tan
-1
(1500/400)=75
0

Other taper length
cos= b / h=200/h
h=200/cos75
= 772.7 mm

400 mm
1200 mm
1
5
0
0

m
m


250 mm
600 mm
1
5
0
0

m
m

400 mm
1200mm
1
0
0
0
m
m

Fig.1
R1
R2 R3
R4
200mm
75
0
Centre point are

Circumference of upper part of cone
= 1200*=3770/2
=1885mm
If we divide cone into 2 part then c.f of
each part is 1885/2=942mm
# Lower part circumference are
= 400*=1256.8mm
Making 2 half part 1256.8/2
=628mm
314
Trucket cone which base is either squire &
rectangular :-
600 mm
1
0
0
0

m
m

400 mm
1
0
0
0

m
m

800 mm
3
0
0

m
m

400 mm
4
0
0

m
m

Making transition piece having 600
circular part and sq. 400 base :-
Angle:-
Tan = p/b = 1000/100
= Tan
-1
(10) = 84.28
Lets missing part tapper length are
Cos 84.28 =200/h
h = 200/ Cos 84.28 = 2006
Total tapper length l = 2006 + 1004 = 3010
C. F. of upper part divided by 2 because of
marking two part & also divided by 2 for
centre part :-
400 mm
400 mm
600
4
0
0

m
m


250

250
300 300
1
0
0
0


200
2
0
0
6

When base is rectangular :-
3
0
0

1
5
0

1
5
0


800
1
5
0



400

300

= 69.44
Tan = 400/150
= Tan
-1
(40/15)
= 69.44
So that tapper length
L = 300/cos 69.44
L = 854
800
Circular part made by taking angle and
finding the meeting point where is missing
other dimension are followed by above
application of material
Making of a bend procedure :-
90
0

1200
800
First of all finding the central radius of
bend
i.e. central radius of bend is 1.5 of the
diameter of pipe
i.e. 1.5 x 800
= 1250 mm
Angle of bend = 90
0

so central curved distance = ?
= l/r
= (90 x )/ 180 = l/r
l = 90 x x R

180

l = 1884.95


1885mm
Upper part length (L) = 90 x x R
180
= 90 x x 1600
180

= 2513
Lower part length (L) = 90 x x R
180
= 90 x x 800
180
l = 1256
Bending making eight part, so divided in
eight part.
Upper part length is 2518
=
314 mm

8
is measured by radius
Both middle part length (L) = 1885
=
235.62 mm

8

Lower part length (L) = 1885 = 157 mm

8
R

1
2
0
0

90
0
R

1
0
0
0

R

8
0
0

Pipe cutting diagram of bend
Making of flange :-
The O.D and I.D of flange can be
determined by location. Now P.C.D of
flange are determined by central distance
of O.D and I.D of flange is = 500
And total number of holes N = 12 nos
Then compass setting point = P.C.D of flange x sin ( 360 / 2N)
= 500 x sin [360 / (2 x 12)]
= 500 x sin [360 / 24]
= 129.4 mm
129.4 mm
Compass