IE2011_20

513040089-1

513041129-0

.. 2554

Project Report No.IE2011_20

DESIGN AND SIMULATION ELECTRIC HARDENING

KILN OF KNIFE

Ms.Thanyaluck Chotitamvatin ID 513040089-1

Ms.Salisa Ketchumnong
ID 513041129-0

This is the report of fourth year project assignment submitted in partial

fulfillment of the requirements for the Degree of Bachelor of Engineering.
Department of Industrial Engineering
Faculty of Engineering, Khon Kaen University.
2011

DESIGN AND SIMULATION ELECTRIC HARDENING
KILN OF KNIFE

513040089-1
513041129-0

( )

( . )

( . )

10 .. 2555

SolidWorks



ANSYS Workbench

1,000C
ANSYS Workbench 14.0


JIS G4801-77 845-865C
(Holding time) 129

1.69 11 2.567
ANSYS Workbench 14.0
907C 11 2.318
(Holding time) 129
907C 1000C Heat flux Heat flux

Abstract

The objective of this project is to design and simulation electric hardening kiln of knife. Heat is
provided by the coil, hardening temperature is about 1000C to reduce the time of hardening. Basic
design of the kiln and using ANSYS Workbench 14.0 to study feasibility for creating.
Process of the kiln design start at studied knifes properties, that made from spring steel, JIS
G4801-77. Temperature of hardening about 845-865C, holding time is 129 seconds and studied
refractorys properties used in the kiln. From the calculating and basic design diameter of heater wire is
1.69 millimeter, electric current is 11 A and power is 2.567 kW, after that used simulation to study the
feasibility of constructs the kiln using ANSYS Workbench 14.0. The hardening temperature result is
907C, electric current is 11 A, power is 2.318 kW and holding time is 129 seconds. The results of
simulation hardening temperature is 907C but required hardening temperature is 1,000C. So that
required temperature should increase the heat flux, that can be enhanced by increasing the size of coil
and electric current.

1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1
2.2
2.3 (Hardening)
2.4
2.5
2.6 ANSYS Workbench 14.0
2.7
2.8 Matlab Simulink
3
3.1

1
1
1
1
2
2
3
4
4
13
17
23
25
27
31
32
33
33

()

3.2
3.3 3
3.4
4
4.1
4.2 ANSYS Workbench 14.0
5
5.1
5.2
5.3
5.4

34
34
38
51
51
53
63
63
67
67
68
69
70

2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10

TTT
2
( )

ANSYS Workbench 14.0
ANSYS Workbench 14.0

(Transient Thermal)

3 Solid Works

11
18
19
20
22
23
26
27
29
29
30
30
31
34
35
37
38
38
40
40
42
44
47

()

3.11
3.12
3.13
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
5.1

ANSYS Workbench 14.0

Transient Thermal
Engineering Data

ANSYS Workbench
Mesh
Mesh

Insert Heat Flux Transient Thermal
Heat Flux
Heat Flux
Convection
Initial Temperature
Analysis Setting
Heat Flux
Convection
ANSYS Transient Thermal

49
50
50
52
53
54
54
55
55
56
56
57
57
58
59
60
60
61
61
62
62
66

1.1
2.1
2.2
2.3
2.4
2.5
2.6

(S) 6 (/) C


2.7

2.8 K
2.9 3
2.10
3.1 (
5 x 5 )
3.2 (
10 x 10 )
3.3
3.4

4.1
4.2 ANSYS Transient Thermal
5.1
5.2

2
6
7
8
8
10
11
12
14
21
24
35
36
39
42
51
60
63
65

1.1

1.2

1.2.1
1.2.2 ANSYS Workbench 14.0
1.2.3

1.3

ANSYS Workbench 14.0

1.4

1.4.1
1.4.2 3
1.4.3
1.4.4
ANSYS Workbench 14.0
1.4.5
1.4.6

1.5

1.1
()

.. .. .. .. .. .. .. .. ..
1
2 3

3



4
ANSYS Workbench
14.0

5

1.6

1.6.1

1.6.2
1.6.3
1.6.4

ANSYS Workbench 14.0

2.1
2.1.1

600-1200C

.. 1884 ,
(A) (T),

2.1.2




,
1.) ,

2-10%
2.)


3.)

4.)

5.) (Element Surface load)



[1]
(2.1)

(W/m2)
(W)
(cm2)
W/cm2



1)
2)
3)
2




220 V

)
)
2
2.2 [1]

mm

=
=
=
=

(2.2)

(W)
(m
)

()
(W/ )

(d)
[1]
A

I
P
R

(2.3)

= (A)
= (W)
= ()

2.1 [2]
Diameter, mm in:

1.0 - 3.0
C

KANTHAL A-1
KANTHAL AF
KANTHAL D
ALKROTHAL
NIKROTHAL 80 Plus
NIKROTHAL 60 Plus
NIKROTHAL 40 Plus
NIKROTHAL 20 Plus

1225-1350
1225-1350
1100-1200
1000-1050
1075-1150
1000-1075
1000-1050
975-1025

0.039 0.118

> 3.0

> 0.118

2240-2460
2240-2460
2010-2190
1830-1920
1970-2100
1830-1970
1830-1920
1790-1880

1400
1400
1300
1100
1200
1150
1100
1050

2250
2550
2370
2010
2190
2100
2010
1920

2.1.3



1.)

2.)

3.)


1. (Refractory Brick)


1.1 (Fusion Point)
1.2 (Creep Under Compression)
1.3
(Spelling Resistance)
1.4 (Slag Resistance)
2.2 [8]

2.

75% ( ) closed cell
1,300 4
2.3 [5]

7.5
10.0
12.5
15.0
17.5
20.0

(..)

20.0
20.0
20.0
20.0
20.0
20.0

60.0
60.0
60.0
60.0
60.0
60.0

8.33
8.33
8.33
8.33
8.33
8.33

5.4
45.0
7.2
60.0
9.0
75.0
10.8
90.0
13.0
108.5
14.4
120.0

2.4 [5]

(
7.5 20.0 60.0 7.5 40.0 60.0 7.5 20.0 30.0 7.0 3.0 15.0
)

..

500-600

500-600

500-600

1,350-1,500

0.09-0.13

0.09-0.13

0.09-0.13

1.15

32-42

32-42

32-42

58-70

1-2

50-60

50-60

50-60

20-40

0.3

0.3

0.3

1.5-2.0

./.

/.

/
..

./.
.
..

1.0

1.0

1.0

1.5-3.0

..

20-25

40

20-25

8-..

../
/

3. (Mortar)

1-2 mm 2
3.1 ( 1,000 C )
Heatsetting Mortar (HM)
3.2 Airsetting Mortar
(AM)
4. (Castable)


5. (Ceramic Fiber)
(Alumina) (Silica)
2,000C
5.1 (Board)
1.) 900 mm 600 mm ( )
2.) 1,260 C 1,400 C
3.) 25 mm 50 mm
4.) ,
5.2 (Blanket)
1.) 600 mm 7,200 mm 25 mm
2.) 128 kg/mm3 160 kg / mm3
3.)

1.)
2.)
3.)

1.) 1,260C 1,400C

2.) , ,
3.)
4.)

10

2.1.4



1.)
2.) RTD1


1.
B,R,S,J,K,T,E
1.)
2.)
3.)
4.)
2.5 (S) 6 (/) C [6]

C
-200
-100
0
100
200
300
400
500
600
700
800
900
1000

J
25.1
45.2
58.7
67.5
74
77.9
80
80.9
80.7
79.8
78.4
76.7
74.9

K
21.9
41.1
50.4
54.3
55.5
55.4
55.1
56
58.5
62.2
-

R
S
15.3
30.5
39.5
5.3
41.4
7.5
40
8.8
41.4
9.7
42.2
10.4
42.6
10.9
42.85
11.3
41.9
11.8
41
12.3
40
12.8
38.9
13.2

T
5.4
7.3
8.5
9.1
9.6
9.9
10.2
10.5
10.9
11.2
11.5

E
15.7
28.4
38.7
46.8
53.1
58.1
61.8
-

11

2.6 [6]

B
R
S
J
K
T
E

C
F

-30%
-6%
-13%

-10%

/
/
/
/

MV

0 1,820

32 3,310

0 13.184

-50- 1,768

-60 3,210

-0.226 21.108

-50 1,768

-60 3,210

-0.236 18.698

-210 760
-270 1,372
-270 400
-270 -1,000

-350 1,400
-45 2,500
-450 750
-450 1,830

-8.096 42.922
-6.458 54.875
-6.258 - 20.869
-9.835 76.358

2.1 [6]

12

2.7
[6]

Oxidizing Reducing
Inert

Vacuum

B
R
S

K
T
E

Sulfurous

< 0 C

> 500 C

,

2.
(Thermostat)
2


LT900

1.) ON-OFF, PID+FUZZY
2.)
3.) (on-delay) 00.00-99.59
4.)
5.) 2 4
PV SV

13

6.) J,K,R,S,B,E,T,W,PLII,U,L
7.) LED C,F,A (analog)

2.2
2.2.1
2

3
1. (Conduction hear Transfer)






(Joseph Fourier)

..1822 [12]
(2.4)

Q = (W)
A = (m2)
k = (W/mK)
T = (K)
L = (m)
k (Thermal Conductivity)
W/mK A

14

2.8 [3]

300K (W/mK)

386

204

54

0.75

0.2-0.3

0.6

0.2

0.15

0.18

0.026

2. (Convection heat Transfer)

2
(Forced Convection) (Natural Free Convection)
1.) (Forced Convection)


2.) (Natural Free Convection)

15

[12]
(2.5)

Q = (W)
h = (W/m2K)
A = (m2)
= (K)
= (K)
3. (Radiation Heat
Transfer)

2

[12]
(2.6)

= (W)

T
A

=
= (K)
= (m2)

2.2.2 (Specific Heat)

(Kcal) 1 Kcal 1
kg
14.5C 1.013
15.5C

16

(J) (kJ) (SI) (Kcal)
(kJ) Mechanical Equivalent Of Heat : J
(Specific Heat)

(Heat Capacity) C
Q T
1 C (J/K) [12]
(2.7)
()
1 [12]
(2.8)

1 (J/kg.k)

0 35C 35C
2.2.3 (Heat Loss)
(Heat Loss)

1.

70 C
(Boundbary Conductance Valve)
2.
2
2.1 (Steady State)


2.2

17

3.







4.



5. (Intermittent Operation Loss)


(Heating Up) (steady State)
(Intermittent
Operation)

2.3 (Hardening)
2.3.1

3
1.
0.35% 50 HRC
0.02%, 10% 35 HRC
2.

3.
(Critical cooling rate)

[9]

18

2.3.2 (Hardening Temperature)

2
1.
AC3 30-50C

AC1- AC3



(Soft spots)

AC3 (Overheating)
(Coarse matensite)

2. AC1 30-50C




800 HB (650-700 HB)


ACm

[9]
ACm
AC3

AC1

2.2 [9]

19

2.3.3


TI, V, Mo, W, Mn Cr Si Ni

2.3 [9]

20

2.4 [9]

2.3.4



3

 2.9 3 [9]

1.

2.

3.

21

22

(Holding Time)


(Low-alloys) 5-15


25 50
2.3.5
TTT
Equilibrium phase





(Ductility)

(Internal stress)
(Temperd Martensite)

2.5 TTT [9]

23

2.3.6
2
2 Holding Time 3
Holding Time 3 2

2.6 2 [10]

2.4
2.4.1

(Leaf Springs)
(Leaf Spring)

24

(Center hole)
(Center bolt) (Semi-elliptic spring)





2.4.2

JIS G4801-77 SUP6, JIS G4801-77 SUP7, JIS
G4801-77 SUP9, JIS G4801-77 SUP10

2.10 [11]

JIS G4801-77
SUP6
0.55-0.65
1.50-1.80
0.70-1.00
0.035
0.035
-

JIS G4801-77
SUP7
0.55-0.65
1.80-2.00
0.70-1.00
0.035
0.035
-

JIS G4801-77
SUP9
0.5-0.6
0.15-0.35
0.65-0.95
0.035
0.035
0.65-0.95

JIS G4801-77
SUP10
0.45-0.55
0.15-0.35
0.65-0.95
0.035
0.035
0.8-1.10

2.4.3
(C)

25

(Cr) 0.5 17 %







Secondary hardening
0.5
12 %
(Si) 0.2-0.3%

1%



(Tempering)
(Mn)
(S)
0.6%

400-600 C (Cr) (Mo)

(S) (P)

2.5

26

1 - 2
1 2



( ) 2.10 2
(Blower)

2.7 ( )

2.12

27

2.8

2.6

ANSYS Workbench 14.0

2.6.1 ANSYS
ANSYS

ANSYS
1. (Structural Mechanics)
2. (Fluid Dynamics)
3. (Explicit Dynamics)
4. (Electromagnetics)
5. (Coupled Multiphysics Analyses)
6. (Simulation Process and
Data Management)
ANSYS Workbench ANSYS
CAD
ANSYS ANSYS Workbench (Applications)

28

1. (Mechanics)
2. (Geometry) CAD

3. (Meshing) CFD
4. CDF (Advanced CDF) Fluent CFX
5. (Design Exploration)
6. (Finite Element Modeler)
NASTRAN ABAQUS ANSYS
7. AUTODYN


1. ()

2.
, , ,

3. ( )

4. Magnetostatic
5.
six sigma goals driven
optimization
2.6.2
(Toolbox) 4
1. Analysis systems: Schematic
2. Component systems:

3. Custom systems: (FSI,

Thermal-stress, etc.)
4. Design Exploration:

29

2.9 ANSYS Workbench 14.0

2.6.3 ANSYS Workbench
1.

2.10 ANSYS Workbench 14.0

2. (Analysis System)

View All / Customize

30

2.11

3.
Transient Thermal (Toolbox)
Transient Thermal

2.12 (Transient Thermal)

31

Transient Thermal
Transient Thermal Project Schematic
1. Engineering Data:
2. Geometry:
3. Model: Engineering Data
4. Setup:
5. Solution:
6. Result:

2.7
(Differential
Equations)

( , 2545)
(Domain)
(Element)
(Node)
( )

2.13 [7]

32

30 120

(Node)

2.8 Matlab Simulink

Matlab Simulink
Simulink (Toolbox) Matlab
(GUI) Simulink
Simulink Block Diagram Block Library Simulink

3.1

4
1 ANSYS Workbench 14.0

2.

3.
4.

34

3.2

3
Solid Works

ANSYS Workbench 14.0

3.1

3.3

3 Solid Works
10 mm x 10 mm
5 mm x 5 mm 3.1 3.2

35

3.2

3.1 ( 5 x 5 )

1(5 .)

2(5 .)

1(5 .)

2(5 .)

1.9

2.16

28

1.5

2.4

1.9

2.8

29

1.5

2.4

1.9

2.74

30

1.5

2.4

1.78

2.76

31

1.5

2.5

1.9

2.7

32

1.68

2.5

1.9

2.62

33

1.68

2.6

1.76

2.66

34

1.7

2.6

1.76

2.6

35

1.68

2.6

1.76

2.5

36

1.68

2.7

10

1.58

2.5

37

1.68

2.7

11

1.58

2.36

38

1.7

2.82

12

1.58

2.4

39

1.82

2.86

13

1.56

2.4

40

1.9

2.94

14

1.5

2.4

41

1.8

2.9

15

1.56

2.3

42

1.88

16

1.6

2.3

43

2.06

3.1

17

1.5

2.3

44

2.16

3.3

36

1(5 .)

2(5 .)

1(5 .)

2(5 .)

18
19
20
21
22
23
24
25
26
27

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

2.3
2.3
2.3
2.3
2.3
2.3
2.3
2.4
2.4
2.4

45
46
47
48
49
50
51
52
53
54

2.16
2.34
2.16
2.3
2.3
2.6
2.76
2.9
3.1
3.3

3.3
3.3
3.6
3.6
3.6
3.7
4
4.3
4.52
4.8

3.2 ( 10 x 10 )

3(10 .)

4(10.)

5(10 .)

1
2
3
4
5
6
7
8
9
10
11
12
13
14

2.74
3.46
3.4
3.34
3.2
3.2
3.14
3.1
3.06
2.96
3.08
3.1
3.1
3.2

3.42
3.74
3.7
3.6
3.54
3.54
3.54
3.54
3.6
3.6
3.6
3.7
3.8
3.94

3.14
3.7
3.8
3.84
4.14
4.2
3.9
4.02
4.02
4.1
4.28
4.5
4.42
4.52

6(10.) 7(10.)
3.04
3.6
3.8
3.9
3.94
4
4.02
4.12
4.1
4.1
4.12
-

2.98
3.4
3.54
3.5
3.5
3.34
-

37

3(10 .)

4(10 .)

5(10 .)

6(10 .)

7(10 .)

17
18
19
20
21
22
23
24
25
26
27

3.7
3.74
4.04
4.2
4.42
4.62
4.72
5.2
5.6
5.7
5.94

4.54
4.72
4.98
5
5.32
5.4
5.4
-

4.52
-

( 1 ) = 2.15

3.3 3 Solid Works

38

3.4

3.4.1

( ,
2548:10)
1. (Specification of project)
220 1300

220

1300C

3.4

2.

3.5

39

3.


P = I2R
(3.1)

P = ()
I = ( )
R = ()
4.
1) Concept Design
2
1.
2.

3.3 [3]

2)

KANTHAL A-1
1. : /80 : 20
2. 1300 C
3.
4. Wire or Strip

40

3.6

1. 1,300 4
2.
3. closed cell
4.
5.

3.7 [5]

41

Ceramic fiber
Ceramic fiber Blankets
1.
2.
3.
4.
(Thermocouple)
Type k
1.
2. -270 1,372
3.

AISI 1010
1. 2

2.

LT900
1. LT900

2.
3.
4. (on-delay) 00.00-99.59

42

3.4
[6]

B
R
S
J
K

Oxidizing

Reducing
Inert

Vacuum

Sulfurous

> 500 C

< 0 C

5. (Influent Limitation)

3.8

3.4.2

1.

= x x
= 0.015 m
= 0.302 m
= 0.075 m
= 0.015 x 0.302 x 0.075 = 0.00034 m
= 0.340 dm3

43

= x x
= (0.015 m x0.302 m x2)+(0.302 m x0.075 m
x2)+(0.015 m x 0.075 m)
= 0.055 m2
(Thermal Conductivity) at 1,300 C
k = 0.13 W / m C

(2.4)
Qb

k1
T
A
L

=
=
=
=

= 0.13 W/m C
- (25C)
(m2)
(m)

=
= 79.272 W

Blankets (Thermal Conductivity) at 1,300C

k = 0.40 W / m C

(2.4)
Qc

k2
T
A
L

=
=
=
=

Blankets = 0.40 W/m C

- (25 C)
(m2)
Blankets (m)

=
= 1,122 W

44

+ Blankets
Q Tota = 79.272 +1,122
= 1,201.272 W

= k1 + k 2
= 0.13 + 0.40
= 0.53 W/mC
k1 =, X1 = 0.115 m
k2 = , X2 = 0.025 m
T1 = 1,300 C
T2 = 25 C

3.9

Q
A
T
x1
x2
k1
k2

=
=
=
=
=
=
=

(W)
(m2)
- (25C)
(m)
Blankets (m)
(W/mC)
Blankets (W/mC)

=
= 74.041 W

45

KANTHAL A-1 = 15 x 10-8
(2.5)

Q
h
A

=
=
=
=
=

(W)
(W/m2C)
(m2)
(K)
(K)

= 15 x 10-8(0.055 m2)(1300-25 K)
= 1.05 x 10-5 W
0.432 kg
(2.8)
Q

= MCP T

Q
M
T
Cp

=
=
=
=

(kJ)
= 0.432 kg
- (25C)
0.51 kJ/kg. C

= MCp T
= 0.432 x 0.51 x 1275
= 280.908 kJ

0.432 kg, 129 (holding time 1

1 mm 2.15 mm) 280.908 kJ
= 280.908/129
Q
= 2.178 kW
Qtotal

= 74.041 + (1.56 x 103)

= 1.634 kW

46

70 %
= 1.634 / 0.7
= 2.334 kW
= 1.1
P
= 2.334 x 1.1
= 2.567 kW

= P/V
=
= 11.668 A

(d)
(2.2)

d =

P
R20

=
=
=
=

(W)
(2 -1)
()
(W/cm2)

R 20
Rt

= R t /C t
= V/I
= 220/11.668
= 18.855
Ct 1,300 C = 1.04
R20 = 18.855 /1.04
= 18.130

=
= 3.38 mm /2 = 1.69 mm

( 2 2 )

47

= 1.969 x x 1,000 mm
= 6,185.80 mm/2
= 3,092.9 mm
1,000

= 3,092.9 mm

= 0.985 mm
D
= 1.69 mm
KANTHAL A-1 d = 1.69 mm
(s)
S
= (2-3) d
= 2 x 1.69 mm
= 3.38 mm
(D)
D
= (5-8) d
= 5 x 1.69
= 8.45 mm

3.10

48

-
OD =
ID =
Rd =
Ro =
K =
OD = 8.45 mm
ID = 10.14 mm
Rd = 1.25D = 1.25 x8.45 = 10.56 mm
Ro = 0.65D = 0.65 x8.45 = 5.49 mm
K = 0.85D = 0.85 x8.45 = 7.18 mm

49

Blankets

Blankets

3.11

50

3.12

3.13

4.1
4.1.1 Simulink matlab Input
Output (C)
(4.1)

Output 1000C Simulink
2.318 kW 10.54 A Heat Flux


Heat Flux
4.1

1.69
3.38
8.45
350

2
4
10
350

52

350 mm

10 mm

4 mm

2 mm

4.1

Heat Flux

= 87.50

87

= 0.01 m.
= 0.0314 m.

= 0.0314 m. 87
= 2.73 m.

Surface (A)
A =

= 0.002 m. 2.73 m.
= 0.0171 m2
Q =
Q =

= 135,555.56 W/m2
2
135.56 kW/m
4.1.2 Convection heat transfer coefficient (Film Coefficient) 2 W/m2C
4.1.3 Emissivity () 0.3
4.1.4 Ambient Temperature 30C

53

4.1.5 1
1 2.15
129 2.15
4.1.6 Isotropic Thermal Conductivity JIS G4801-77 41.9
W/m2C
4.1.7 Specific Heat JIS G4801-77 0.51 KJ/KgC
4.1.8 Density JIS G4801-77 7.9 Kg/dm3

4.2 ANSYS Workbench 14.0

ANSYS Workbench
14.0

4.2.1
Metric
(kg, m, s, C, A,N, V) Display Values in Project Units

4.2 ANSYS Workbench 14.0

54

4.2.2 Transient Thermal

Toolbox Transient Thermal

4.3 Transient Thermal

4.2.3 Transient Thermal

Engineering Data Isotropic
Thermal Conductivity (Leaf Spring)
JIS G4801-77 Isotropic Thermal
Conductivity = 41.9 W/m2C Specific Heat 0.51 KJ/KgC Density 7.9 Kg/dm3

4.4 Engineering Data

55

4.2.4 Geometry > Import Geometry > Browse > model

4.5

4.2.5 Model Geometry

Mechanical

4.6 ANSYS Workbench 14.0

56

4.2.6 (Mesh)
Mesh >> Insert >> Sizing >> Element size
Element size Mesh Mesh
Mesh >> Insert >> Mapped Face Meshing
Generate Mesh on Selected Bodies Mesh Mesh
4.7

4.7 Mesh

4.8 Mesh

57

4.9

4.2.7 Insert Heat Flux Convection Transient Thermal (A5) >>

Insert >> Heat Flux Convection

4.10 Insert Heat Flux Transient Thermal

58

4.2.8 Apply 1
Heat Flux 135.56 kW/m2C

4.11 Heat Flux

Heat Flux

59

4.12 Heat Flux

Apply 15 Film Coefficient

2 W/m2C Ambient Temperature 30C

60

4.13 Convection

4.2.9 Initial Temperature, Analysis Setting, Heat Flux Convection

4.2 ANSYS Transient Thermal
Initial Temperature ( )
Heat Flux
Film Coefficient
Ambeint Temperature

30 C
135.56 kW/m2C
2 W/m2C
30 C

4.14 Initial Temperature

61

4.15 Analysis Setting

4.16 Heat Flux

62

4.17 Convection

4.2.10
Solve

4.18 ANSYS Transient Thermal

5.1



ANSYS Workbench 14.0
1000C


5.1.1


(Holding Time)

64

5.1
JIS G4801-77 JIS G4801-77 JIS G4801-77 JIS G4801-77
SUP6
SUP7
SUP9
SUP10

0.55-0.65

0.55-0.65

0.5-0.6

0.45-0.55

1.50-1.80

1.80-2.00

0.15-0.35

0.15-0.35

0.70-1.00

0.70-1.00

0.65-0.95

0.65-0.95

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.65-0.95

0.8-1.10

845 - 865
JIS G4801-77

(Holding Time) (
) 1 1 [10]
2.15 (Holding Time) 129




(P)
= 2.567 kW
(I)
= 11 A
(d)
= 1.69 mm.
(S)
= 3.38 mm.
(D)
= 8.45 mm.

65

5.1.2 ANSYS
ANSYS Transient Thermal 14.0


900
1,003 129
845-865C 129 (1
1 )

Heat Flux Heat Flux


Heat Flux



1000 C

Heat Flux
Heat Flux , ,

1000 C

66

5.1.3

Blankets

Blankets 25

5.1

5.2

()

2mm. 4mm.
10mm.
Type K 15mm.
7.5 cm. 20cm. 60cm.
25 mm. 600 mm. 7200 mm.
3 mm.
LT 900
1 m.
1
11 A
2.5 kW
129
1000C

67

5.2
5.2.1


5.2.2


5.2.3 ANSYS Workbench 14.0

5.2.4 24 1
5.2.5

5.2.6

5.3
5.3.1

5.3.2

5.3.3
ANSYS Workbench 14.0
5.3.4
6 GB
5.3.5

5.3.6

68

5.4
5.4.1
5.4.2 ANSYS Workbench 14.0

5.4.3
5.4.4

69

[1] ,2546 ,
.
[2] Kanthal handbook, Assab Steel () Ltd.1992
[3] , , ,2549.
.
.
[4] , 2552, .
.
[5] . http:// SmartBlock.in.th 3 2554.
[6] - . () http://heater.igetweb.com 25
2554.
[7] ,2550, . 4.:
.
[8] , 2538, . 1. : .
[9] , 2538, . :
.
[10] , ,2554. .

[11] K H PRABHUDEV,1988,Handbook of HEAT TREATMENT OF STEELS. McGRAW-HILL.
[12] YUNUS A. CENGEL,2006,HEAT AND MASS TRANSFER. McGRAW-HILL.

70

71

72

Blanket

Thermal Conductivity,W/m,C
400C
800C
1000C
1300C

96 kg/m3
0.10
0.23
0.34
0.40

73

74

 Simulink matlab

75

76

matlab

77

1200

(C)

1000
800
600

400

200
0
-200 0

20 40 60 80 100 120 140 160 180 200

(s)

(C)

1200
1000
800
600
400
200
0

0 20 40 60 80 100 120 140 160 180 200

(s)

78

(W)

3000
2500
2000
1500
1000
500
0
-500 0 20 40 60 80 100 120 140 160 180 200
-1000
(s)

(A)

15
10
5

20 40 60 80 100 120 140 160 180 200

-5
(s)

79

1200

(C)

1000
800
600
400
200
0
-200 0 20 40 60 80 100 120 140 160 180 200
(s)