Download as pdf or txt
Download as pdf or txt
You are on page 1of 42

Eaton Fuller Heavy Duty Transmissions

Illustrated Parts List RTLO-16918B March 2003

For the most current information, visit the Roadranger web site at www.roadranger.com

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................4
Locating Transmission Tag and Identifying Model Designation.........................................................................................................5
Using Model Designation or Nomenclature ...........................................................................................................................................5
AUXILIARY DRIVE GEAR ..................................................................................................................................................................6
CASE (AUX) ............................................................................................................................................................................................7
CASE (FRONT) .......................................................................................................................................................................................9
CASE (FRONT) FORCED LUBE........................................................................................................................................................11
COUNTERSHAFT & BRGS(AUX).....................................................................................................................................................13
COUNTERSHAFT ASSY .....................................................................................................................................................................14
FILTER REGULATOR........................................................................................................................................................................15
HEAT EXCHANGER ...........................................................................................................................................................................16
HOSES & CONNECTIONS .................................................................................................................................................................17
H & C W/A-5000 VALVE ..................................................................................................................................................................17
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................18
INTEGRAL PUMP & COOLER .........................................................................................................................................................19
OIL COOLER......................................................................................................................................................................................19
INTEGRAL PUMP & COOLER .........................................................................................................................................................20
OIL PUMP...........................................................................................................................................................................................20
INTEGRAL PUMP & COOLER .........................................................................................................................................................22
OIL PUMP (FORCED LUBE) ............................................................................................................................................................22
KITS & ASSEMBLIES .........................................................................................................................................................................24
LEVERS/CONTROLS ..........................................................................................................................................................................26
ISOLATORS .......................................................................................................................................................................................26
LEVERS/CONTROLS ..........................................................................................................................................................................27
LEVERS/HOUSINGS .........................................................................................................................................................................27
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................29
MAINSHAFT ASSY..............................................................................................................................................................................30
MISCELLANEOUS ..............................................................................................................................................................................31
RANGE CYLINDER.............................................................................................................................................................................32
REVERSE IDLER .................................................................................................................................................................................33
ROADRANGER VALVES ...................................................................................................................................................................34
ROADRANGER VALVE ...................................................................................................................................................................34
SHIFT BAR HOUSING ........................................................................................................................................................................35
SLAVE VALVES...................................................................................................................................................................................37
A-5000 SLAVE VALVE.....................................................................................................................................................................37
SPLITTER CYLINDER .......................................................................................................................................................................38
Appendix.................................................................................................................................................................................................39

How To Use The Illustrated Parts List


Using Model Designation or Nomenclature

This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model information vital to identifying and ordering parts.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.


Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Locating Transmission Tag and Identifying Model Designation


Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the
transmission model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as
shown.

Using Model Designation or Nomenclature


The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque
capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your
transmission model designation. This information is useful when ordering parts.

Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied
warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton
Roadranger Parts Marketing, Eaton Corporation, P.O. Box 4013, Kalamazoo, MI 49003.
Copyright Eaton Corporation, 2003 All rights reserved.
5

Group: AUXILIARY DRIVE GEAR

8
7

3
5

2
1
4

10484-6/93 Aux DG 713/18

AUXILIARY DRIVE GEAR


Item

Current Part

Description

1
2
3
4
5
6
7
8

4304499
5566510
4304497
X-8-680
4304500
K-3480
4303185
4301254

SPACER
BEARING
RETAINER
CAPSCREW
SPACER
REPL KIT - DRIVE GEAR
WASHER
SNAP RING

Replaced Part

4300938
4300901

Qty.
1
1
1
6
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3339 ,K-3340

3/8"-16X1-1/2"
K-3480
K-3480
K-3327 ,K-3339 ,K3340 ,K-3480

Group: CASE (AUX)

14

1
OEM supplied
adjustable
speedometer
sensor
(Threaded)

OEM supplied
non-adjustable
speedometer
sensor
(Non-Threaded)

23
25

4
5

tic

gne

Ma

20
2

26
24
6

19

22

21
al
nic

a
ech

16
15
9
10
11

13
12
10419-2-97

CASE (AUX)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-2501
5568511

SPEEDO ROTOR ASSY


-O- RING

4302242

1
1

MAGNETIC

3
4
5

K-2918
X-8-0801M
S-2809

4302322 4302323

1
2
1

MAGNETIC SPEEDO
M8 X 1.25 X 12MM
PUSH-IN/THREAD-IN MAGNETIC
PICK-UP

4302247

OIL SEAL KIT


CAPSCREW
REAR BEARING COVER
ASSY
GASKET

7
7
7
8
8
9
10
11

X-8L-611
X-8L-614
X-8L-614
X-8L-602
X-8L-614
4302320
4302246
K-2805

CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
COVER
GASKET
SHIM KIT

12
13
14
15
16
19
20
21
22
23
23

14335
4303586
4304653
20815
X-8L-604
86104
S-2503
K-2262
X-8L-616
K-3454
K-3455

GASKET
REAR HOUSING
SLINGER
LIFTING EYE
CAPSCREW
SPEEDO DRIVE GEAR
SPEEDO SPACER ASSY
OIL SEAL W/SLINGER
CAPSCREW
SPEED SENSOR KIT
SPEED SENSOR KIT,

4302332 ,4303872
,4304652

21346
21345
21452 K - 2106

17105
4302590
19109 ,20807 ,20808
X 8 616
A - 6398 ,A - 6724
A - 7046

4
2
6
17
2
2
2
1
1
1
1
2
8
1
1
1
6
1
1

3/8"-16X3-1/4" USE W/4304652 RBC


3/8"-16X2" USE W/4304652 RBC
3/8"-16X2" USE W/4303872 RBC
3/8"-16X1-1/2"
3/8"-16X2"

Kits/Assys Where
Needed
K-2918 ,S-2501 ,S-2503
,S-2763 ,S-2809
K-3339 ,K-3340
S-2809
K-2262 ,K-2918 ,K3288 ,S-2502 ,S-2809
S-2859
S-2809

S-2763
K-3288 ,S-2763
K-3339 ,K-3340 ,S2763
K-3288 ,S-2763

3/8"-16X1-1/4"

S-2809
S-2763
S-2763

MECHANICAL
MECHANICAL SPEEDO
3/8"-16X2-3/4"
SINGLE PICK-UP (2 PIN)
DUAL PICK-UP (4 PIN)

Item

Current Part

Description

24
25
26
26

7992
14142
S-2502
S-2859

DUAL
BUSHING
-O- RING
REAR BRG COVER ASSY
REAR BRG COVER ASSY

Replaced Part

Qty.

4303604
4302732

1
1
1
1

Notes

Kits/Assys Where
Needed
S-2502 ,S-2859
S-2763

MECHANICAL - 4:00 OPENING


MECHANICAL - 6:00 OPENING

Group: CASE (FRONT)

35

29

27
28

26

32
25
33

34

36

30
31

38

24
23

40

22

Dipstick components

Latest Design
2
18

21

39

19

20

37

4
5

15

18
17

*
19

10
9

16
15

13

12

11

14

10300A-11-97 Iron/Alum Hsg

*Bushing quantity requirements: #1 Housing Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note : Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
3
4
5
6
7
8
8

S-2735
X-12-2006
X-12-1206
X-12-1207
4305310
4302809
X-8-725
4304815
A-3713
A-5992

CASE ASSY
PIPE PLUG
PIPE PLUG
PIPE PLUG
GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY

4304498
X12 2001
X12 1201
X12 1202
4302810
16596 ,4300571
X 8 724
20822
A - 3700
4301103

1
1
1
1
1
1
8
1
1
1

8
8
9

A-3723
A-4772
X-8L-509

CLUTCH HOUSING ASSY


CLUTCH HOUSING ASSY
CAPSCREW

A - 3721 ,A - 3722
A - 4344 ,A - 4771

1
1
4

10
10
10
10
11
12
12
13
13
14
15
16
17
18

4305230
4305231
14507
14506
4302708
X-3-1000
X-10-1000
X-1-1000
X-1-1005
20550
X-8L-604
20549
14311
12815

HAND HOLE COVER


HAND HOLE COVER
HAND HOLE COVER
HAND HOLE COVER
STUD
LOCKWASHER
WASHER
NUT
NUT
FRONT BEARING COVER
CAPSCREW
FRONT BEARING COVER
GASKET
BUSHING

11453
1565

1
1
1
1
6
6
6
6
6
1
6
1
1
4

5966

Notes

Kits/Assys Where
Needed

1-1/4"
3/4"
3/4" MAGNETIC
K-3288
7/16"-14X7/8"
K-3288
#1 PUSH-PULL IRON
#1 PULL ALUM.(SPECIAL-LIGHTER
WEIGHT)
#2 PUSH-PULL IRON
#2 PUSH-PULL ALUM.
5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
#1 PULL
#1 PUSH
#2 PULL
#2 PUSH
5/8" - FOR IRON HOUSING
5/8" - FOR ALUMINUM HOUSING
5/8"-18 - FOR IRON HOUSING
5/8"-18 - FOR ALUMINUM HOUSING
2" PULL
3/8"-16X1-1/4"
2" PUSH
FOR #1 HOUSING UPPER

K-2468
S-2783
K-3288
A-3713 ,A-3723 ,A4772 ,A-5992 ,A-7145

Item

Current Part

Description

18

12815

18

Qty.

Notes

BUSHING

FOR #2 HOUSING UPPER

8677

BUSHING

FOR #2 HOUSING UPPER

19

8677

BUSHING

FOR #1 AND #2 HOUSING LOWER

20

126243

CAPSCREW

20
20

X-8L-809
X-8L-822

CAPSCREW
CAPSCREW

2
2

20
21

X-3-805
4303747

LOCKWASHER
PLUG

4
1

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

4304023
X-8-686
14575
4305309
X-13-206
57000
14373
18128
X-1-1000
X-3-1000
6579
X-8L-602
20867
20484
20866
23104
X-8-1005
20814
X-12-802
4302680

PLUG
CAPSCREW
PTO COVER
GASKET
SELF-TAPPING SCREW
NAME PLATE
MAGNET
PIN
NUT
LOCKWASHER
STUD
CAPSCREW
TUBE
ELBOW
DIPSTICK
PLUG
CAPSCREW
SPACER
PIPE PLUG
BUSHING

1
6
1
1
2
1
3
2
2
2
2
2
1
1
1
2
2
2
1
1

1/2"-13X1-3/8" - FOR ALUMINUM


HOUSING
1/2"-13X1-1/2" - FOR IRON HOUSING
1/2"-13X3-1/2" - FOR IRON HOUSING
ON HORIZONTAL CENTER LINE
1/2" - FOR ALUMINUM HOUSING
1-1/16" - COMES WITH O-RING
INSTALLED
1-1/16" MAGNETIC
3/8"-16X3/4"

10

Replaced Part

4302254
1684
X13 229
23615

1712
X12 800

Kits/Assys Where
Needed
A-7146 ,A-7148 ,A7149 ,K-2468
A-3713 ,A-3723 ,A4772 ,A-5992 ,A-7145
A-7146 ,A-7148 ,A7149 ,K-2468
A-3713 ,A-3723 ,A4772
A-3713 ,A-3723 ,A4772

S-2735
K-3288

5/16"
S-2735 ,S-2891
5/8"-18
5/8"
5/8"
3/8"-16X1-1/2"

5/8"-11X1-1/4"
1/2"

Group: CASE (FRONT) FORCED LUBE

35

29

27
28

26

32
25
34

33

23

36

30
31

37
38

24
40

22

Dipstick components
2
41

42

39

18

4
5

43
7

15

20

18
8

17
10

16
15

13

12

11

14
10319-11-99 Alum Hsg

CASE (FRONT) FORCED LUBE


Item

Current Part

Description

Replaced Part

Qty.

1
2

S-2891
4303747

CASE ASSY
PLUG

4304796

1
2

3
4
5
6
7
8
8

A-7194
4305310
4302809
X-8-725
4304815
A-7145
A-7146

LUBE TUBE ASSY


GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY

4304921 ,A - 7141
4302810
16596 ,4300571
X 8 724
20822
4304838
4304832

1
1
1
8
1
1
1

8
8

A-7148
A-7149

CLUTCH HOUSING ASSY


CLUTCH HOUSING ASSY

4304833
4304835 ,4304836
,4304837 ,A - 7150 ,A 7151

1
1

X-8L-509

CAPSCREW

10
10
11
12
12
13
13
14
15
16
17
18

4305230
4305231
4302708
X-3-1000
X-10-1000
X-1-1005
X-1-1000
20550
X-8L-604
20549
14311
12815

HAND HOLE COVER


HAND HOLE COVER
STUD
LOCKWASHER
WASHER
NUT
NUT
FRONT BEARING COVER
CAPSCREW
FRONT BEARING COVER
GASKET
BUSHING

4
11453
1565
5966

1
1
6
6
6
6
6
1
6
1
1
4

Notes

Kits/Assys Where
Needed

1-1/16" - COMES WITH O-RING


INSTALLED
K-3288
7/16"-14X7/8"
K-3288
#1 PULL ALUMINUM
#1 PULL ALUMINUM - NODAL
MOUNT
#1 PULL IRON
#1 PULL IRON - NODAL MOUNT
5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
#1 PULL
#1 PUSH
5/8" - FOR IRON HOUSING
5/8" - FOR ALUMINUM HOUSING
5/8"-18 - FOR ALUMINUM HOUSING
5/8"-18 - FOR IRON HOUSING
2" PULL
3/8"-16X1-1/4"
2" PUSH

K-2468
S-2783
K-3288
A-3713 ,A-3723 ,A4772 ,A-5992 ,A-7145

11

Item

Current Part

Description

20

126243

20

Qty.

Notes

CAPSCREW

X-8L-826

CAPSCREW

20

X-8L-822

CAPSCREW

20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

X-3-805
X-8-686
14575
4305309
X-13-206
57000
14373
18128
X-1-1000
X-3-1000
6579
X-8L-602
20867
20484
20866
23104
X-8-1005
20814
X-12-802
4302680
13835
13653

LOCKWASHER
CAPSCREW
PTO COVER
GASKET
SELF-TAPPING SCREW
NAME PLATE
MAGNET
PIN
NUT
LOCKWASHER
STUD
CAPSCREW
TUBE
ELBOW
DIPSTICK
PLUG
CAPSCREW
SPACER
PIPE PLUG
BUSHING
-O- RING
-O- RING

4
6
1
1
2
1
3
2
2
2
2
2
1
1
1
2
2
2
1
1
2
2

1/2"-13X1-3/8" - FOR ALUMINUM


HOUSING
1/2"-13X1-7/16" - FOR IRON
HOUSING
1/2"-13X3-1/2" - FOR IRON HOUSING
ON HORIZONTAL CENTER LINE
1/2" - FOR ALUMINUM HOUSING
3/8"-16X3/4"

43

5568544

-O- RING

12

Replaced Part

4302254
1684
X13 229
23615

1712
X12 800

Kits/Assys Where
Needed
A-7146 ,A-7148 ,A7149 ,K-2468

K-3288
5/16"
S-2735 ,S-2891
5/8"-18
5/8"
5/8"
3/8"-16X1-1/2"

5/8"-11X1-1/4"
1/2"
A-7194 ,K-3341
A-7194 ,K-3331 ,K3341
A-7194 ,K-3341

Group: COUNTERSHAFT & BRGS(AUX)

10444-5/93 CS Helical

COUNTERSHAFT & BRGS(AUX)


Item

Current Part

Description

4301851

BEARING

K-3220

4303124

COUNTERSHAFT REPLT
KIT
SPACER

Replaced Part

Qty.
4

4301792 ,4301793 ,A 6187 ,A - 6602 ,A - 6603


4300897

Notes

Kits/Assys Where
Needed
K-3339 ,K-3340 ,S2783

2
2

K-3220

13

Group: COUNTERSHAFT ASSY

10
11

12

13

15

2
4

14

6
7

8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item

Current Part

Description

4302082

SNAP RING

2
3
4
5
6
7
8
9
10
10
11
12
13
14
15

4302712
K-2947
X-6-E
62511
4304840
21025
21264
4304508
15953
20840
4304060
19198
4304599
4304605
X-7-1005

BEARING
CNTRSHFT W/REV & LO
KEY
ROLL PIN
KEY
1ST GEAR-CNTRSHFT
2ND GEAR-CNTRSHFT
OD GEAR-CNTRSHFT
PTO GEAR - LOWER
PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT
SNAP RING
BEARING
RETAINER
CAPSCREW

14

Replaced Part

Qty.

Notes

2
4302652
19673
19629 ,4300241
19623
4303666 ,4304315
15952
4302677 4304598
19548

2
2
2
2
2
2
2
2
1
1
2
2
2
2
2

Kits/Assys Where
Needed
K-3327 ,K-3339 ,K3340
K-3339 ,K-3340

K-3327
K-3339 ,K-3340
5/8"-18X1-3/4"

Group: FILTER REGULATOR

NSS

-O- Ring/Element Kit

10130-1-92

NSS - Not Sold Separately

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

A-4740
K-1698
X-8C-412

FILTER/REGULATOR
-O- RING/ELEMENT KIT
CAPSCREW

19600

1
1
2

FOR FILTER REGULATOR


1/4"-20X2-1/4"

X 8S 412

Kits/Assys Where
Needed

15

Group: HEAT EXCHANGER

Connect to Hose
From Oil Pump
"A" Port

Connect to Hose
From Oil Pump
"A" Port

11

11
5586602

5586600
Top Right Side Mount

5586603

Top Right Side Mount

Top Left Side Mount


14
18
8

6
To Oil Pump
"A" Port

To Oil Pump
"B" Port

17

10
4

16

Connect to Hose
13 From Oil Pump
3
"A" Port

Connect to Hose
From Oil Pump
"B" Port

Connect to Hose
From Oil Pump
"B" Port

Connect to Hose
From Oil Pump
"B" Port

12

Connect to Hose
From Oil Pump
"A" Port

15

Connect to Hose
From Oil Pump
"A" Port
5

Connect to Hose
From Oil Pump
"B" Port
Connect to Hose
From Oil Pump
"B" Port

18

15
5586604
10534-6-98

5586605

Bottom Mount

Top Right Side Mount

HEAT EXCHANGER
Item

Current Part

Description

1
2
3
4
5
6
7
7
7
7
8
8
8
8
9
10
11
12
13
14
15
16
17
18

5586600
5586602
5586603
5586604
5586605
21425
5588101
5588103
5588107
5588109
5588102
5588105
5588106
5588108
4304076
4301123
X-8C-6109
X-8L-602
X-8C-6109
X-8L-602
X-8C-6111
4304665
4304683
4303681

HEAT EXCHANGER 14"


HEAT EXCHANGER 14"
HEAT EXCHANGER 14"
HEAT EXCHANGER 14"
HEAT EXCHANGER 14"
STRAP
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
ELBOW
ELBOW
CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
SCREW
MOUNTING BRACKET
BRACKET
HOSE CLAMP

16

Replaced Part

5586901
5586903
5586907
5586909
5586902
5586905
5586906
5586908

Qty.

Notes

1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
3
2
1
1
1

TOP RIGHT SIDE MOUNT


TOP RIGHT SIDE MOUNT
TOP LEFT SIDE MOUNT
BOTTOM MOUNT
TOP RIGHT SIDE MOUNT
14.5" - USE W/5586600 AND 5586602
30" - USE W/5586605
45" - USE W/5586604
28" - USE W/5586603
26.5" - USE W/5586600 AND 5586602
21.5" - USE W/5586605
40" - USE W/5586603
52" - USE W/5586604
FOR OIL PUMP "A" PORT
FOR OIL PUMP "B" PORT
3/8"-16X1-1/4"
3/8"-16X1-1/2"
3/8"-16X1-1/4"
3/8"-16X1-1/2"
3/8"-16X3/4"
USED W/5586604
USED W/5586605
USED W/5586603 AND 5586604

Kits/Assys Where
Needed

Group: HOSES & CONNECTIONS


Sub-Group: H & C W/A-5000 VALVE

9
7
6

H
12

From
RRV

5
P

4
H

Range Cylinder

21
11

2
From
RRV

S
1

18
17

14
13

10

16

Splitter Cylinder

12

15

20

SP

10110I-2/94

HOSES & CONNECTIONS


H & C W/A-5000 VALVE
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21

A-5000
19481
19462
K-1969
21268
20490
12845
X-8C-411
55528
55509
A-4740
X-12-208
X-8L-604
21427
21425
21426
21428
X-8L-604
55527
15114

SLAVE VALVE ASSY


GASKET
-O- RING
SLEEVE KIT
SPRING
PIN
ELBOW
CAPSCREW
HOSE ASSY
HOSE ASSY
FILTER/REGULATOR
PIPE PLUG
CAPSCREW
HOSE CLAMP
STRAP
BRACKET
HOSE CLAMP
CAPSCREW
HOSE ASSY
-O- RING

20850

1
1
1
1
1
1
3
4
2
1
1
2
1
1
1
1
1
1
1
2

14033
14362 ,19460 ,21446
19572
19459

19600

Notes

Kits/Assys Where
Needed
K-3458
K-1969

FOR SLAVE VALVES


1/8"
1/4"-20X1-3/4"
36"
34"
1/8" NPT
3/8"-16X1-1/4"

3/8"-16X1-1/4"
15"

S-2889

S-2889
A-5000 ,K-1935 ,K3341

17

Group: INPUT SHAFT & DRIVE GEAR

9
8
6

* 1

* For Shipping Only Do Not Replace

10370-1/92 IS

INPUT SHAFT & DRIVE GEAR


Item

Current Part

Description

1
2

23559
16980

Qty.

Notes

SHIPPING SEAL
SNAP RING

1
1

NOT SOLD FOR SERVICE

81504

BEARING

4
5

16463
14750

SPACER
SNAP RING

1
1

6
8
8
9

4304510
S-1659
S-1660
16566

MAIN DRIVE GEAR


INPUT SHAFT
INPUT SHAFT
BUSHING

18

Replaced Part

4303695 ,4304314
20535 23566 4302661
20536 ,23567

1
1
1
1

Kits/Assys Where
Needed
K-2468 ,K-3327 ,K3425 ,K-3426
K-2468 ,K-3425 ,K3426
K-2468 ,K-3327 ,K3425 ,K-3426

2" PULL - USE W/FBC 20550


2" PUSH - USE W/FBC 20549

K-2468 ,K-3425
K-3426 ,S-1659 ,S-1660

Group: INTEGRAL PUMP & COOLER


Sub-Group: OIL COOLER

6
3

Flow

Oil Return
5
8 9

11

12
6 7

10

13 7
6

13

Oil Pump
Outlet

*13
*6

Outlet

*6
Inlet

*14
Fuller
17237

10525-4/92 Cooler

Return
Outlet

*15

*Adding Oil Filter and parts as shown is optional.

Return / Outlet Location

INTEGRAL PUMP & COOLER


OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes
25 FEET
5/16"-16X2-1/2"
5/16"

5/16"

Kits/Assys Where
Needed
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956 ,S-1404
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956
S-1404

19

Group: INTEGRAL PUMP & COOLER


Sub-Group: OIL PUMP

22

21

Indicates part of item 999

21
13

12
15

19

17

14

11
16

9
26
6

18
10

27

20

25
24

23

5
10533-5-98

INTEGRAL PUMP & COOLER


OIL PUMP
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

X-8C-409
K-2402
20514
20823
14765
X-8-448
20824
20825
4303773
K-3367

CAPSCREW
COVER & SCREW KIT
GASKET
PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16
17
18

X-14-700
4303775
4304628

STEEL BALL
SPRING
TUBE

20

Replaced Part
20513 ,4300751

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
20505

Qty.

Notes

5
1
1
1
1
3
3
1
1
1

1/4"-20X5/8"

Kits/Assys Where
Needed
K-2402 ,S-2783
K-2402 ,K-3288
K-3341

1/4"-20X1-1/4"
K-3367

1
2
1
1

1
1
1

7/16"
K-3367

Item

Current Part

Description

Replaced Part

Qty.

19

K-3367

OIL PUMP KIT

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

20
21
22

4303828
X-8-686
A-7197

PLUG
CAPSCREW
OIL TUBE ASSY

23
24
25
26
27
999

4304815
S-2735
14373
X-8-447
20225
K-3367

GASKET
CASE ASSY
MAGNET
SCREW
-O- RING
OIL PUMP KIT

4301832 ,4304810
,4304922 ,A - 7140
20822
4304498

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

1
2
1
1
1
3
2
1
1

Notes

Kits/Assys Where
Needed

K-3367
3/8"-16X3/4"
K-3288
S-2735 ,S-2891

21

Group: INTEGRAL PUMP & COOLER


Sub-Group: OIL PUMP (FORCED LUBE)
22

21

Indicates part of item 999

21
13

12
15

19

14

11

17
16
9

18
26
6

10

25
24

23
5
11521-01-01

INTEGRAL PUMP & COOLER


OIL PUMP (FORCED LUBE)
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

X-8C-409
K-2402
20514
20823
14765
X-8-448
20824
20825
4303773
K-3367

CAPSCREW
COVER & SCREW KIT
GASKET
PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16
17
18

X-14-700
4303775
4304628

STEEL BALL
SPRING
TUBE

22

Replaced Part
20513 ,4300751

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
20505

Qty.

Notes

5
1
1
1
1
3
3
1
1
1

1/4"-20X5/8"

Kits/Assys Where
Needed
K-2402 ,S-2783
K-2402 ,K-3288
K-3341

1/4"-20X1-1/4"
K-3367

1
2
1
1

1
1
1

7/16"
K-3367

Item

Current Part

Description

19
21
22

4304629
X-8-686
A-7197

PLUG
CAPSCREW
OIL TUBE ASSY

23
24
25
26
999

4304815
S-2891
14373
X-8-447
K-3367

GASKET
CASE ASSY
MAGNET
SCREW
OIL PUMP KIT

Replaced Part

4301832 ,4304810
,4304922 ,A - 7140
20822
4304796
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Qty.

Notes

1
2
1

3/8"-16X3/4"

1
1
3
2
1

Kits/Assys Where
Needed

K-3288
S-2735 ,S-2891

23

KITS & ASSEMBLIES


Item

Current Part

Description

Replaced Part

Qty.

K-3104
K-2394
K-3339
K-3340
S-1516
S-2735

ACTUATOR PIN KIT


AIR SYSTEMS TOOL KIT
BASIC OVERHAUL KIT
BASIC REBUILD KIT
CAP ASSY
CASE ASSY

4303287

20851 ,20853
4304498

1
1
1
1
1
1

S-2891

CASE ASSY

4304796

K-2468

CLUTCH INSTALLATION
KIT

K-2947

COUNTERSHAFT REPL
KIT
COUNTERSHAFT REPLT
KIT
COVER & SCREW KIT
GASKET KIT
INPUT SHAFT
INPUT SHAFT
ISOLATOR ASSY
ISOLATOR BUSHING KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
MAINSHAFT ASSY

K-3220
K-2402
K-3288
S-1659
S-1660
S-1794
K-3399
K-2978
K-2428
K-2429
S-2562
K-3191
K-1698
S-1404
K-3367

K-2918
K-2262
K-3341
K-2003
K-3467
S-2783
S-2809

S-2269
S-2270
S-2271

OIL SEAL KIT


OIL SEAL W/SLINGER
O-RING KIT
PIN & BUSHING KIT
PIN REPLACEMENT KIT
RANGE SECTION ASSY
REAR BEARING COVER
ASSY
REAR BRG COVER ASSY
REAR BRG COVER ASSY
REPAIR KIT-SLAVE
VALVE
REPL KIT - DRIVE GEAR
REPL KIT-SLIDING
CLUTCH
ROADRANGER VALVE
ASSY
SHIFT BAR HSG
SHIFT BAR HSG
SHIFT BAR HSG ASSY

S-2272

S-2859
S-2502
K-1935
K-3480
K-3497
S-2588

24

MASTER VALVE REPAIR


KIT
-O- RING/ELEMENT KIT
OIL FILTER
OIL PUMP KIT

1
4302652

4301792 ,4301793 ,A 6187 ,A - 6602 ,A - 6603


4300751

23566
23567
21244 ,23311

4302400 ,4303402 ,S 2118

17238
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4302322 4302323
19109 ,20807 ,20808
21245
4302332 ,4303872
,4304652
4302732
4303604
4300938
K - 3200

Notes

Kits/Assys Where
Needed

USE FOR UNITS BUILT PRIOR TO


THE FORCED LUBRICATION
SYSTEM DESIGN
USE FOR UNITS BUILT WITH THE
FORCED LUBRICATION SYSTEM
DESIGN
FOR USE WITH S-1659 INPUT
SHAFT ASSY AND 81504 INPUT
SHAFT BEARING

1
1
1
1
1
1
1

MID TOWER

LOW TOWER

HIGH TOWER

2" PULL - USE W/FBC 20550


2" PUSH - USE W/FBC 20549

K-3339 ,K-3340
K-2468 ,K-3339

1
1

FOR A-6918 VALVE

1
1
1

FOR FILTER REGULATOR

1
1
1
1
1
1
1
1
1
1

K-3339 ,K-3340
K-3339 ,K-3340

PUSH-IN/THREAD-IN MAGNETIC
PICK-UP
MECHANICAL - 6:00 OPENING
MECHANICAL - 4:00 OPENING
FOR A-5000 VALVE

1
1
1

4302679
4302675
4302679

1
1
1

SHIFT BAR HSG ASSY

4302675

S-2910

SHIFT BAR HSG ASSY

4302675

S-2911

SHIFT BAR HSG ASSY

4302679

HOUSING ONLY (RTLOF)


HOUSING ONLY (RTLO)
COMPLETE (RTLOF) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
COMPLETE (RTLO) FOR UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN
COMPLETE (RTLOF) FOR UNITS

Item

Current Part

Description

K-1476

SHIFT LEVER HSG

S-2129
S-2130
S-2519
K-2973

SHIFT LEVER HSG ASSY


SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG KIT

K-2977

SHIFT LEVER HSG KIT

K-2805

SHIM KIT

K-1969
K-3327
S-2501
S-2503
K-3331

SLEEVE KIT
SMALL PARTS KIT
SPEEDO ROTOR ASSY
SPEEDO SPACER ASSY
SPLITTER VLV REPL KIT

K-3492

SYNCHRONIZER KIT

Replaced Part

4530 ,17163 ,18298


,4304905 ,A - 4437
S - 2053
S - 2919
17166 ,17167 ,4303050
,4304910 ,K - 1630
4301167 ,4304907 ,A 6040
21452 K - 2106
14362 ,19460 ,21446
4302242
4302590
4300927 ,4304031
,4304032 ,A - 6862
K - 2446

Qty.

Notes

BUILT WITH THE FORCED


LUBRICATION SYSTEM DESIGN
LOW TOWER

1
1
1
1

LOW TOWER
HIGH TOWER
MID TOWER
HIGH TOWER

MID TOWER

1
1
1
1
1
1

Kits/Assys Where
Needed

K-3339 ,K-3340 ,S2783


FOR SLAVE VALVES
MAGNETIC

25

Group: LEVERS/CONTROLS
Sub-Group: ISOLATORS

3
1

9
6

4
7
2

3
3

10
10210-1/92

Indicates Part Of Item 10

LEVERS/CONTROLS
ISOLATORS
Item

Current Part

Description

Replaced Part

Qty.

1
2
3

19124
K-3467
21246

-E- RING
PIN REPLACEMENT KIT
BUSHING

21245

2
1
2

4
6
7
7
7
9
10
11

S-1794
21247
21235
21236
4301168
21767
K-3399
X-8-560

ISOLATOR ASSY
LEVER
STUB LEVER
STUB LEVER
STUB LEVER
90 DEG LEVER
ISOLATOR BUSHING KIT
SCREW

12

X-9-503

NUT

26

21244 ,23311

1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2003 ,K-2428 ,K2429 ,K-2978 ,K-3399
S-2129 ,S-2130 ,S-2519

STRAIGHT 18.67"
LOW TOWER
HIGH TOWER
MID TOWER
STRAIGHT 33"

K-2428
K-2429 ,S-2130
K-2978
K-2003 ,K-2428 ,K2429 ,K-2978 ,K-3399
,K-3467 ,S-2129 ,S2130 ,S-2519
K-2003 ,K-2428 ,K2429 ,K-2978 ,K-3399
,K-3467 ,S-2129 ,S2130 ,S-2519

Group: LEVERS/CONTROLS
Sub-Group: LEVERS/HOUSINGS

4
5
6

15

1
23

8
2

4
5
6

K-2428 - Low
K-2978 - Mid
K-2429 - High

9
20

8
16

17

33

13
3

13

21

4
5
6

22
S-2129 - Low
S-2519 - Mid
S-2130 - High

14

10207-9-95

LEVERS/CONTROLS
LEVERS/HOUSINGS
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7

K-3376
18299
X-8C-604
X-1-600
X-3-600
11934
K-1476

O-RING & WASHER KIT


PIN
CAPSCREW
NUT
LOCKWASHER
STUD
SHIFT LEVER HSG

4301211

1
1
4
4
4
4
1

3/8"-16X1-1/4"
3/8"-24-N.F.PLAIN
3/8"

4305294

GASKET

K-2977

SHIFT LEVER HSG KIT

13
13
14

4303030
6541
K-2973

PIN
PIN
SHIFT LEVER HSG KIT

15

10427

BOOT

16
17
20
20
21

X-1-600
X-3-600
17600
18482
2538

NUT
LOCKWASHER
GEAR SHIFT LEVER
GEAR SHIFT LEVER
RETAINER

1
1
1
1
1

7467
4530 ,17163 ,18298
,4304905 ,A - 4437
4303431

4301167 ,4304907 ,A 6040


17166 ,17167 ,4303050
,4304910 ,K - 1630

Kits/Assys Where
Needed
K-1476 ,K-2977

LOW TOWER

K-1476 ,K-2428 ,K2429 ,K-2973 ,K-2977


,K-2978 ,K-3593 ,S1527 ,S-1528 ,S-2129
S-2130 ,S-2519

MID TOWER

1
1
1

3/8" - USED W/17167 ONLY


HIGH TOWER

K-2973 ,S-2130

K-1476 ,K-2973 ,K2977 ,S-2130


3/8"-24-N.F.PLAIN
3/8"
STRAIGHT - LOW 21-1/2"
STRAIGHT - HIGH 35"
K-1476 ,K-2973 ,K2977 ,S-2130

27

Item

Current Part

Description

22

2536

SPRING

23

K-2428

LOW TOWER

23

K-2429

HIGH TOWER

23

K-2978

MID TOWER

33
33
33

S-2129
S-2130
S-2519

LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY

1
1
1

LOW TOWER
HIGH TOWER
MID TOWER

28

Replaced Part

S - 2053
S - 2919

Qty.

Notes

Kits/Assys Where
Needed
K-1476 ,K-2973 ,K2977 ,S-2130

Group: MAINSHAFT & SYNCHRO(AUX)

12

11

9
10
8
4

3
2

19

ke

t Yo

rsa

ive

Un

in
l Jo

18
17

16
14

15

13
10438-12-97 Aux MS

MAINSHAFT & SYNCHRO(AUX)


Item

Current Part

Description

1
2
3
4
5
6
8
9

4300907
X-7-1007
4301843
4303422
4300902
4301844
4303424
14897

SLIDING CLUTCH
SCREW
RETAINER
SPLITTER GEAR
TAPERED ROLLER BRG
BEARING SLEEVE
SNAP RING
SPRING

10

A-7331

SYNCHRONIZER ASSY

11
12

4301840
A-7254

13
14
15
16
17
18
19

4303705
4301842
4301795
4300912
5556503
20191
4302321

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
MAINSHAFT
WASHER
REDUCTION GEAR
SPACER
BEARING
ROTOR
NUT

Replaced Part

4303421 ,4303423

4304396 4304397 A 5917


4303386
A - 4937 A - 5876

4301794

Qty.
1
1
1
1
1
1
1
3

Notes

Kits/Assys Where
Needed

5/8"-18X1-3/4"
K-3354 ,K-3355

HI RANGE

K-3354 ,K-3355
K-3327 ,K-3354 ,K3355 ,K-3492 ,K-3497
K-3492 ,K-3497

1
1

LO RANGE

K-3497
K-3492 ,K-3497

1
1
1
1
1
1
1

K-3354 ,K-3355
K-3327 ,S-2786

29

Group: MAINSHAFT ASSY

11
12

14

15

8
10
7

14

14

13

14

10337B-10-96

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

S-2562

MAINSHAFT ASSY

4302400 ,4303402 ,S 2118

2
3
4

62504
4304615
14750

ROLL PIN
3-SIDED KEY
SNAP RING

16756

6
7
8
9
10
11
12

4302047
16118
4303409
4303603
4303420
4302394
4304514

REVERSE GEARMAINSHAFT
SPACER
SLIDING CLUTCH
LO GEAR-MAINSHAFT
WASHER
1ST GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
OD GEAR-MAINSHAFT

13
14
15

4300382
4302398
4304317

WASHER .249-WHITE
WASHER
SLIDING CLUTCH

30

4300120
22408

4303407
4302397
4303408
4302395
4302664 ,4303698
,4304316
22026

1
1
1

Notes

Kits/Assys Where
Needed
S-2562
K-2468 ,K-3327 ,K3339 ,K-3340

1
1
2
1
2
1
1
1

K-3327
K-3327

1
4
1

K-3327
K-3327
K-3339

MISCELLANEOUS
Item

Current Part

Description

71204
71205
21628
71203
71206

ADHESIVE SEALANT
SEALANT
SHIFT DIAGRAM LABEL
SILICONE LUBE
SILICONE LUBE

Replaced Part

Qty.

Notes
0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)

4300591

1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE


4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed
K-3461
K-2428 ,K-2429 ,K2978 ,K-3331 ,K-3341

31

Group: RANGE CYLINDER

10

12 11

13

8
7
6

4
3
1

11462-5-98

RANGE CYLINDER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

14347
22823
X-7-809
A-6690
X-8L-607
14765
4303596
14341
14345
14344
X-1-1010
22826
4303926

GASKET
SHIFT YOKE
BOLT
RANGE CYLINDER ASSY
CAPSCREW
-O- RING
YOKE BAR
PISTON
-O- RING
-O- RING
NUT
GASKET
COVER

32

Replaced Part
16775
X 7 810 ,X 7 811
4303595
X 8 607

Qty.
1
1
2
1
4
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3288 ,K-3341

1/2"-20X1-3/4"
3/8"-16X2-1/4"
K-3341

5/8"-18

K-3341
K-3341
K-3341
K-3288 ,K-3341

Group: REVERSE IDLER

7
6

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6
7

X-7-1008
14283
4302982
14287
16757
4302981
4303336

CAPSCREW
IDLER PLATE
WASHER
BEARING
REVERSE IDLER GEAR
IDLER SHAFT
RETAINING RING

Replaced Part

Qty.

Notes
5/8"-18X1-1/4

14282
4305020
22409

2
2
4
2
2
2
2

Kits/Assys Where
Needed

K-3595 ,K-3596

33

Group: ROADRANGER VALVES


Sub-Group: ROADRANGER VALVE

999

6
P

SP

11
*7

*7

7*
12

2
2

22

2 22 2 2
2

Old Design

See: Appendix / Airline Tubing

2
2

*
10
5

*
10

*
10
S

Splitter Cylinder

SP

5
*For Connector and Elbow Assy component information see Appendix.
10103B-5-98

ROADRANGER VALVES
ROADRANGER VALVE
Item

Current Part

Description

5586100

5586114

K-3191

3
4
5
6
7
7
7

Qty.

Notes

MEDALLION, LOGO

1
1
1

FOR A-6918 VALVE

20495
20112
X-8-213
X-9-802
84001
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
LEVER
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

(LATEST DESIGN) FULLER LOGO


ONLY
RTLO-W/SHIFT PATTERN

10
10
10

85001
85002
85003

ELBOW ASSY
ELBOW ASSY
ELBOW ASSY

11
11
11
12
999

84101
84102
84103
13571
A-6918

999

S-2588

UNION ASSY
UNION ASSY
UNION ASSY
-O- RING CLAMP
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

34

Replaced Part

X 8 202
82501
82503
84501
84502

A - 5013

1
1
1
1
3
3
3
3
3
3
1
1
1
2
1
1

8-32X3/8"
1/2"-13
1/8"TUBE-1/16"NPTF
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32"TUBE-1/8"NPTF
1/8"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8" TUBING
5/32" TUBING
"PUSH-TO-CONNECT" 5/32" TUBING
STANDARD-W/LOGO
RTLO-W/SHIFT PATTERN

Kits/Assys Where
Needed
A-6918
S-2588

A-6918
A-6918
A-6918

S-2588
K-3247 ,K-3280
K-3198 ,K-3247 ,K3280 ,K-3331 ,K-3339

Group: SHIFT BAR HOUSING

19
20

18
16

17

15

14
13
12
21

42
41

29

26

40

28
27

22
39
1
2

35

38
3

29

34

29

4
5

23

30 27
31

32

29

33

37

29

36

999

10242-2-94

SHIFT BAR HOUSING


Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-2270
4302676

SHIFT BAR HSG


GASKET

4302675
14918

1
1

HOUSING ONLY (RTLO)

3
3

4304602
X-12-404

BREATHER
PIPE PLUG

23605

1
1

1/4" NPT
1/4" NPT

20070

OIL TROUGH

WILL CAUSE INTERFERENCE ON


UNITS BUILT WITH THE FORCED
LUBRICATION SYSTEM.

20332

AIR VALVE SHAFT

X-8-423

CAPSCREW

X-12-603

PIPE PLUG

8
12

X-8L-609
17179

CAPSCREW
GASKET

13

4303655

PLUG

17178

14
15
16
16

22941
20815
X-8L-602
X-8L-604

NEUTRAL LIGHT SWITCH


LIFTING EYE
CAPSCREW
CAPSCREW

12639
17105

1
2
2
13

17

15899

PIN

18

15900

GASKET

19
20

22940
4303656

REVERSE LIGHT SWITCH


PLUG

21

15918

SPRING

22

X-14-800

STEEL BALL

17177

X12 602

1
1
1

16830
15917

K-3288 ,S-2269 ,S-2270


,S-2271 ,S-2272 S-2910
,S-2911

1
2

1
1

Kits/Assys Where
Needed

NOT TO BE USED ON UNITS BUILT


WITH THE FORCED LUBRICATION
SYSTEM.
3/8" NPT

S-2269 ,S-2270 ,S-2271


,S-2272 ,S-2910 S-2911
S-2271 ,S-2272
S-2271 ,S-2272 ,S-2910
,S-2911
S-2271 ,S-2272
S-2271 ,S-2272 ,S-2910
,S-2911

3/8"-16X1-3/4"
S-2269 ,S-2270 ,S-2271
,S-2272 ,S-2910 S-2911
S-2269 ,S-2270 ,S-2271
,S-2272 ,S-2910 S-2911
SWITCH NORMALLY CLOSED
S-2983
3/8"-16X1-1/2"
3/8"-16X1-1/4" OR USE 11 PCS OF X8L-604 WITH 2 PCS OF X-8L-602

S-2983
S-2269 ,S-2270 ,S-2271
,S-2272 ,S-2910 S-2911
S-2269 ,S-2270 ,S-2271
,S-2272 ,S-2910 S-2911

SWITCH NORMALLY OPEN

1/2"

S-2269 ,S-2270 ,S-2271


,S-2272 ,S-2910 S-2911
K-3327 ,K-3425 ,S2271 ,S-2272 ,S-2910
S-2911
K-3327 ,S-2271 ,S-2272
,S-2910 ,S-2911

35

Item

Current Part

Description

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

23
26
27

K-3104
16131
X-14-1200

ACTUATOR PIN KIT


SHIFT YOKE
STEEL BALL

4303287

1
1
2

REVERSE/LO
3/4"

28
29

14658
3220

SHIFT BLOCK
LOCKSCREW

1
5

30

1634

INTERLOCK PIN

31
32

19063
20120

SHIFT BLOCK
SHIFT BLOCK

33
34

18928
18922

YOKE BAR
SHIFT YOKE

35
36

18927
4302070

37

S-2272 ,S-2910
S-2271 ,S-2272 ,S-2910
,S-2911
S-2272 ,S-2910
S-2271 ,S-2272 ,S-2910
,S-2911
K-3327 ,S-2271 ,S-2272
,S-2910 ,S-2911
S-2272 ,S-2910
S-2271 ,S-2272 ,S-2910
,S-2911
S-2272 ,S-2910
S-2271 ,S-2272 ,S-2910
,S-2911
S-2272 ,S-2910
K-3104 ,S-2271 ,S-2272
,S-2910 ,S-2911
S-2271 ,S-2272 ,S-2910
,S-2911
S-2271 ,S-2272 ,S-2910
,S-2911
S-2272 ,S-2910
S-2271 ,S-2272 ,S-2910
,S-2911
K-3327 ,S-2271 ,S-2272
,S-2910 ,S-2911
S-2271 ,S-2272 ,S-2910
,S-2911

1ST/2ND

1
1

3RD/OD
3RD/OD

1
1

3RD/OD
1ST/2ND

YOKE BAR
SNAP RING

1
1

1ST/2ND

4303225

ACTUATOR

38

20450

SHIFT YOKE

39
40

18926
10019

41

18924
4302760

3RD/OD

YOKE BAR
PLUNGER

1
1

REVERSE/LO

6392

SPRING

42

8968

PLUG

999

S-2272

SHIFT BAR HSG ASSY

4302675

999

S-2910

SHIFT BAR HSG ASSY

4302675

36

A - 4594

COMPLETE (RTLO) FOR UNITS


BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN
COMPLETE (RTLO) FOR UNITS
BUILT WITH THE FORCED
LUBRICATION SYSTEM DESIGN

Group: SLAVE VALVES


Sub-Group: A-5000 SLAVE VALVE

2
2 2

2
5

10120-10-97
2

Repair Kit

SLAVE VALVES
A-5000 SLAVE VALVE
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

A-5000
K-1935

20850

1
1

FOR A-5000 VALVE

3
4
5
7
8

20855
20854
20849
S-1516
X-8C-413

SLAVE VALVE ASSY


REPAIR KIT-SLAVE
VALVE
PLUG
PISTON
CAP
CAP ASSY
CAPSCREW

15131
20851 ,20853

1
1
1
1
3

Kits/Assys Where
Needed

A-5000
A-5000
A-5000
1/4"-20X1-1/2"

A-5000

37

Group: SPLITTER CYLINDER

5
Indicates part of item 999
3

2
1

6
4

18
14
13

15
12
11465-5-98

SPLITTER CYLINDER
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
12
13
14
15

A-7012
4303583
4303582
21208
4301964
13653
X-1-805
21209
5568534
13653
X2014210
K-3331

SPLITTER YOKE ASSY


GASKET
SPLITTER CYLINDER
-O- RING
PISTON
-O- RING
NUT
-O- RING
-O- RING
-O- RING
BREATHER
SPLITTER VLV REPL KIT

A - 6304 ,A - 6892

1
1
1
1
1
1
1
1
1
1
1
1

18
999

X-8L-540
K-3331

CAPSCREW
SPLITTER VLV REPL KIT

38

7935
4300927 ,4304031
,4304032 ,A - 6862
4300927 ,4304031
,4304032 ,A - 6862

4
1

Notes

Kits/Assys Where
Needed
K-3593 ,K-3594
K-3594
K-3331 ,K-3594
K-3594
K-3331
K-3331 ,K-3594

5/16"-18X1-7/8"

Appendix

Air Line Tubing

Choosing nylon tubing for air lines


Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No#

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

5/32" Air Lines

Line Type

Line Color

Order Part No#

Length

Supply
Port
Splitter
Deep Reduction
Sheathing

Red (S)
Black (P)
Blue (SP)
Green (H/L)

75120
75320
75720
75520
80120

50 ft
50 ft
50 ft
50 ft
50 ft

1/8" Air Lines


Line Type

Line Color

Order Part No#

Length

Supply
Port
Sheathing

White
Black

68526
82013
80000

50 ft
50 ft
50 ft

10650-1/92 AL Chart

39

40

41

Copyright Eaton and Dana Corporation,


2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN
ON ALL COPIES.

The Roadranger System is an unbeatable combination of the best


products from Eaton and Dana partnering to provide you the most
advanced, most trouble-free drivetrain in the industry. And its backed by
the Roadrangers the most experienced, most expert, most accessible
drivetrain consultants in the business.
For specing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.

42

RTLO-16918B
3/03
Printed in the USA

You might also like