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บทที่ 2 การออกแบบแม่พิมพ์@41
บทที่ 2 การออกแบบแม่พิมพ์@41
2.1
(2539 : 55)
2.1
: (2539 : 56)
4
2.1.2 (Impression)
2
1. (Cavity)
2. (Core)
2.1.3 (Cavity and core plates)
2
2.2
: (2539 : 56)
2.1.4 (Mold cavities and core)
1.
2.3
: (2539 : 58)
2. (Inserts : cavity and core)
2.4
( )
( )
( )
( )
: (2539 : 61)
2.1.5 (Bolsters)
1.
2.
3.
7
5
1.
2.5
2.5
: (2539 : 67)
2. 2.6 ()
3.
2.6 () ()
4. 2.6 () ()
5.
2.6 ()
2.6
: (2539 : 67)
2.1.6 (Guide pillars and bushes)
2.7
2.7
: (2539 : 72)
9
2.1.7 (Sprue bush)
2.8
2.8
: (2539 : 78)
2.9 () ()
: (2539 : 78)
10
2.1.8 (Register ring)
2.10
: (2539 : 80)
11
2.1.9 (Runner and gate systems)
2.11
2.11
: (2539 : 82)
2.1.10 (Attachment of mold to platen)
2
1.
2.12
2.12
: (2539 : 83)
12
2.
3 2.13
x 2.13
2.13
: (2539 : 84)
2.2
(2542 : 78) (British
standard) B.S. 381 (Maintenance)
13
2.2.1 (Planned maintenance)
2
1. (Preventive maintenance)
2. (Corrective maintenance)
2
2.2.2 (Unplanned maintenance)
2.14
14
(Maintenance)
(Planned maintenance)
(Preventive maintenance)
(Running maintenance)
(Corrective maintenance)
(Unplanned maintenance)
(Emergency maintenance)
(Breakdown maintenance)
2.14
: (2547 : 50)
2.3
(2547 : 20)
15
Breakdown
2.3.1
5
2.3.2
2.3.3
16
1.
2.
2.3.4
2.3.5
2.3.6
1. (Maximum availability)
Breakdown
2.
3.
4.
5.
17
2.4
(2551 : 4-6)
2.4.1 ECRS
1. E-Eliminate
1)
2)
3)
2. C-Combion
1)
2)
3. R-Rearrange
1)
2)
3)
4. S-Simplify
1)
2)
3)
18
2.4.2
5W 1H
ECRS
2.1
2.1
(Why)
(Eliminate)
(Why)
(Why)
4.
5.
(Why)
(Why)
1.
(What)
2.
(Where)
3.
(When)
(Who)
(How)
5 W 1H
(Combine)
(Rearrange)
(Simplification)
ECRS
: (2551 : 4-7)
2.5 (Fish - Bone )
(2550 : 277)
2.5.1
()
19
4 (Man)
(Machine) (Method) (Material)
2.15
2.15
: (2550 : 277)
2.5.2
1.
2.
3. 4M (
)
4.
5.
20
2.5.3
1.
2.
3.
2.6 (Check Sheet)
(2550 : 278)
2.6.1
2.6.2
1.
2.
3.
4.
2.16
21
: ..
:
: ,,
,
1,525
: ..
:
: ..
: .
:
//// //// //// //
17
//// //// /
11
//// //// //// //// //// /
26
///
3
////
5
62
2.16
: (2548 : 147)
2.6.3
1.
2. ( )
()
()
3. ( )
(What-) (Location)
(Where) (Timing)
(When) (Who) (How)
(Why)
5W 1H
22
2.6.4
2.7
(2547 : 55)
2.7.1
1.
2.
3.
Operator
Routine maintenance
1)
2)
Checking Inspection & Checking
3)
23
4)
5) Set
6)
7)
2.7.2 3
1. Minor (Current) Repair
1)
2)
3)
4)
(Load)
5)
Production line
2. Medium repair Minor repair
Schedule
1)
2)
3)
4)
5) Check
6)
7) Down time
3. Major overhaul
24
1)
2) Assembling
3) Testing Assembling
25
2.17
Preventive maintenance
flow chart
()
()
2.17
: (2547 : 56)
26
2.8
(2542 : 89)
2.18
2.18
: (2542 : 89)
2.9
(2547 : 75)
2.1
MTBF =
27
2.9.2 MTTR (Repair)
(Availability) 2.2
2.2
2.9.3 (Availability : A)
(Down time)
2.3
MTTR
A =
100
2.3
100
2.4
( )
100
2.5
2.9.6 OEE
(Capital asset)
2.6
OEE = () 100 2.6
28
2.10
(2546 : 204)
2.10.1
4M1E (Man) (Machine) (Material) (Method)
(Environment)
2.10.2
2
1. (Product standard)
(ATM)
2. (System standard)
(4M1E)
ISO 9000
ISO 14000
2
1) (Technical standard)
( )
2) (Process standard)
29
2.10.3
1.
2.
3.
4.
5.
6.
2
1)
2)
30
2.1)
2.2)
2.3)
2.4)
2.5)
2.11
(2539 : 132)
2.11.1
1.
2.
3.
4.
2.11.2 Sprue Sprue Sprue Undercut
1.
2.
31
3.
4.
2.11.3 Sprue
1. Sprue
2.
2.11.4 (a)
1. Sprue Runner Undercut
2. (Taper)
2.11.5 (b)
1. Undercut
2.
3.
4.
2.11.6
1. Runner Runner
2.
3. Gate
4.
5.
6.
2.11.7 (Flash)
1.
2.
3.
4.
32
2.11.8
1. Gate
2.
3.
2.11.9
1. Gate Gate
2.
3.
2.11.10 (Sink mark)
1. Runner Gate
2. Runner
3.
2.11.11 (Weld line)
1. Gate
2. Gate
3. Gate Gate
4.
5.
2.11.12 (Scaling)
1.
Runner Gate
2.11.13 Gate
1. Runner Gate
(Cold slug well)
2.11.14
1.
2. Runner Gate
3.
4.
33
2.11.15
1. Runner Gate
2. (Cold slug well)
2.11.16
1.
2.12
(2539 : 14-5)
2.2
2.2
(Hopper)
sprue
34
2.2 ()
Runner
Runner
35
2.2 ()
mm2
1
mm2
(
)
(
Gate
)
(
)
()
PC
PC
160 ~ 180 OC
36
2.2 ()
Hot-runner
Hot-runner
Hotrunner
Delamination Sprue
(
)
Gate
Gate
Sprue
Gate
( Runner
)
-
37
2.2 ()
PC)
( ABS)
Cold slug
Sprue bush
Sprue bush
Gate
Runner Gate
38
2.2 ()
Void
Jetting
Jetting
Gate Gate (
) Gate
Sprue bush
(Centering)
Gate
Runner
Gate Runner
39
2.2 ()
Weld
strength
Orientation
(
Sprue)
Gate
Gate
40
2.2 ()
undercut
Undercut
(Parting surface)
Over packing
)
: (2539 : 14-5)
(Draft angle)
(Stiffness)
41
2.13
(2550)
6 2548 2548
48 290.45
6.05 74.75
65.82
6 2549 2549
1. 28 97.30
2. 3.47
3. 128.14
4. 78.90
(2550) (Preventive
maintenance : PM)
(MTBF) 68.63%
(MTTR) 22.38 (OEE) 4.85
(2546)
Total productive maintenance (TPM)
TPM
.. 2545 3.46 TPM .. 2545
42
38.01 .. 2546 50.86
TPM TPM 47.40
100 71.44
7 87.97
(2542)
5 .. 2537-.. 2542
3
5
5
Visual foxpro 6.0
Windows 95 Windows 98
(2548) (Preventive
maintenance: PM) (Down time)
218
3
(Down time)
(MTBF) (MTTR)
(OEE)
43
(Down time) 71.18
(MTBF) 152 (MTTR) 32
(OEE) 057
(2549) (Preventive
maintenance: PM)
6
Extruder
100 100
0.4