Some IE Tools & Terms

*Efficiency :
Efficiency of a system is simply defined as the output received per unit of input. In Production
System, Efficiency is calculated as






*Line Efficiency% = (Line output X garment SAM X 100)/(Number of operators X minute worked in
day)

*Individual operator Efficiency% = (units produced X operation SAM X 100)/Total minutes worked.


*Daily Line Target = (Total working minutes in a day X No. of operators in a line X Line
eff%)/Garment SAM


*Individual operator target = (Total working minutes in a day X line efficiency
%)/Operation SAM

*Machine utilization% = (Actual Machine running Time X 100) / Time available


*Man to Machine ratio = Total manpower of the factory / Total no. of machines (utilized)


*Production Cost pet unit = Total cost incurred in production in a day/ no. of garment produced in a
day

% 100
60 hour Work Manpower
Production SMV

% 100
Minutes Worked
Minutes Produced

% 100
Input
Output
Efficiency