Machine Design Data

References:
[1] Budynas RG, Nisbett JK, Shigleys mechanical engineering design, 9
th
ed., 2008, Tata
Mc-Graw Hill Education Pvt. Ltd., New Delhi.
[2] Bhandari VB, Design of machine elements, 3
rd
ed., 2010, Tata Mc-Graw Hill
Education Pvt. Ltd., New Delhi.
[3] Juvinall, RC, Marshek KM, Fundamentals of machine component design, 3
rd
ed.,
2000,Wiley India, Pvt., Ltd., New Delh.
















































































Stress concentration factors






















Design data for fatigue

Surface finish factor k
a




Note: For polished condition take directly 1.0
a
k =



Size factor k
b
for bending and torsion




95
0.0766
e
A
d = (X1)

1
b
k = if the loading is axial


Loading factor k
c





Reliability factor k
d



Graphs for notch sensitivity



Notch sensitivity graphs for reversed bending or reversed axial loads. For larger values
of notch radii use the values of q corresponding to r=4mm.








Notch sensitivity graphs for reversed torsion. For larger values of notch radii use the
values of q corresponding to r=4mm.


Summary on estimation of S-N curves

S.No Factor Bending Axial Torsion
1 Endurance limit or
e f
S S = at 10
6
cycles
0.5
ut
S 0.5
ut
S 0.5
ut
S
2
a
k Surface finish factor
Use Eq. (6.19) along with the Table 6-2 or use Fig. 7-8
3
b
k Size factor
Use Table 5.2 1.0 Use Table 5.2
4
c
k Load factor
1 0.85 0.59
5
d
k Reliability factor
Use table 6-5
6
Fatigue strength
f
S at 10
3

cycles
0.9
ut
S 0.75
ut
S 0.9
us
S
7 Ultimate strength
ut
S
ut
S 0.8
us ut
S S =
8 Yield strength
yt
S
yt
S 0.58
ys yt
S S =