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Manual Servicio y Diagrama Modelo Fuzzy WD-1238C
Manual Servicio y Diagrama Modelo Fuzzy WD-1238C
Manual Servicio y Diagrama Modelo Fuzzy WD-1238C
com
e-mail : http://LGEservice.com/techsup.html
WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART .....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE ....................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW .....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................33
APPENDIX (Replacement parts list).........................................................................................34
1. SPECIFICATION
ITEM
WD-1238C
POWER SUPPLY
220-240V~, 50Hz
PRODUCT WEIGHT
63kg
ELECTRICITY
CONSUMPTION
WASHING
160W
SPIN (1200rpm)
520W
DRAIN MOTOR
34W
WASH HEATER
2160W
WASH
50rpm
REVOLUTION
SPEED
SPIN
WD-1238C
No spin/400/800/1000/1200rpm
0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE
Electronic
7.5Kg
WASH CAPACITY
DIMENSION
WASH PROGRAM
OPTION
Bi-Metal type
WATER LEVEL
RESERVATION
Adopted
FUZZY LOGIC
Adopted
Adopted
ERROR DIAGNOSIS
7 items
Adopted
CHILD LOCK
Adopted
AUTO RESTART
Adopted
Crease Care
No Spin
Rinse Hold
Child-Lock
The Child-Lock system has been developed to prevent
children from pressing any button (except Power button)
to change the programme during operation.
Auto Restart
Although the washing machine is turned off by a power failure,
it restarts automatically where it stopped when power is
supplied again. and it will be the same the machine is
unplugged and is plugged in again.
water
temperature
washing time
selected
washing
temperature
FUZZY
LOGIC
rinse time
the best
washing
performance
SENSING
PROCESSING
DETERMINATION
EFFECT
3. PARTS IDENTIFICATION
ACCESSORIES
Hot/Cold (2EA)
Cold (1EA)
Wrench
4. INSTALLATION
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V, remove the transit bolts....)
Check the troubles referring to the troubleshooting.
Decide service steps referring to disassembly instructions.
Then, service and repair.
After servicing, operate the appliance to see whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
ADJUST THE
HORIZONTAL
Synthetic
Wool
ool
Cotton
Time
ime Delay
Hand Wash
Wash
Eco
Delicate
Door Lock
Star / Pause
Start
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse
Rinse+
Pre Wash
Wash
Crease Care
Spin
No Spin
Rinse Hold
Low
High
Synthetic
Wool
ool
Cotton
Time
ime Delay
Hand Wash
Wash
Eco
Delicate
Door Lock
Start / Pause
Star
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse+
Rinse
Pre Wash
Wash
Crease Care
Spin
No Spin
Rinse Hold
Synthetic
Synthetic
Wool
ool
Wool
ool
Cotton
Cotton
Time
ime Delay
Time
ime Delay
Hand Wash
Wash
Hand Wash
Wash
Eco
Delicate
Door Lock
Start / Pause
Star
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse+
Rinse
Pre Wash
Wash
Crease Care
Eco
Delicate
Door Lock
Star
Start / Pause
Drain
Spin
Quick30
Rinse+Spin
No Spin
Bio
Time
ime Save
Rinse
Rinse+
Pre Wash
Wash
Crease Care
Spin
No Spin
Rinse Hold
Rinse Hold
The drain hose should be placed under 100cm from the floor.
CONNECT POWER PLUG
TEST OPERATION
Preparation for
washing.
Synthetic
Wool
ool
Cotton
Time
ime Delay
Hand Wash
Wash
Eco
Delicate
Door Lock
Star / Pause
Start
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse
Rinse+
Pre W
Wash
ash
Crease Care
Spin
No Spin
Rinse Hold
Synthetic
Wool
ool
Cotton
Time
ime Delay
Hand Wash
Wash
Eco
Delicate
Door Lock
Start / Pause
Star
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse+
Rinse
Spin
Synthetic
Pre W
Wash
ash
Crease Care
No Spin
Wool
ool
Cotton
Rinse Hold
Time
ime Delay
Hand Wash
Wash
Eco
Delicate
Door Lock
Start / Pause
Star
Drain
Quick30
Rinse+Spin
Bio
Time
ime Save
Rinse+
Rinse
Pre W
Wash
ash
Crease Care
Spin
No Spin
Rinse Hold
Water removal
42
1:40
87
26
1:10
51
55
55
Baby Care
2:05
30
11
18
13
Drain
Medic Rinse : For high effectiveness or more purity in rinse operation you can choose Medic Rinse option.
Intensive : When washing full load or heavily soiled laundry, you can increase effectiveness by choosing intensive option.
Program setting with "Intensive" option for test in accordance or in conformity with EN60456 and IEC 60456.
Pre Wash : If the laundry is heavily soiled, "Pre Wash" course is recommended. Pre Wash is available in
Cotton, Eco and Synthetic Program.
Rinse+: Used to introduce an additional rinse, which may assist in removing traces of detergent residue.
Crease Care : If you want to prevent crease, select Crease Care option.
12
7-4.ERROR DISPLAY.
If you press the Start/Pause button any error except
will disappear and the machine will change
into pause status.
In case of
if the error is not resolved within 15 sec. In case of other errors, if the
error is not resolved within 4 min. Power will be turned off automatically and the error only will be
blinked. But in the case of
, power will not be turned off.
ERROR
1
WATER INLET
ERROR
SYMPTOM
Water has not reached to the pre-set level within 4 min. since
inlet valve operated, or water has not reached to the normal
level within 25 min.
IMBALANCE
ERROR
DRAIN ERROR
OVERFLOW
ERROR
SENSOR PRESSURE
S/W ERROR
DOOR OPEN
ERROR
HEATING
ERROR
14
SYMPTOM
NO POWER
Visit to check
displayed?
YES
NO
Visit to check
15
SYMPTOM
DOOR OPEN ERROR
Refer to
7-4 ERROR DISPLAY
YES
NO
Visit to check
Check if the door switch is O.K
Drain Trouble
Is
displayed?
YES
Visit to check
16
YES
Clean up
the filter.
SYMPTOM
Suds overflow from the
appliance.
YES
LOW SUDSING
DETERGENT
No effect of softener
drawer?
YES
Visit to check
17
NO POWER
When measuring the voltage of the outlet,
is the voltage AC 220-240V?
NO
YES
Is the LED (1) on?
NO
(1)
<PWB ASSEMBLY (MAIN)>
YES
(6) (5) (2)
NO
(Main)
YES
YES
YES
NO
Is wire of the PWB assembly (Display)
disconnected?
NO
Replace PWB assembly (Display)
18
NO WATER SUPPLY
Is the water supply shut-off?
NO
Is the tap opened?
NO
YES
When you press both Bio button and Time Delay
button simultaneously, is the water level frequency YES
below 240?
NO
YES
NO
NO
option (HOT)
YES
Check the voltage between each terminals of inlet
NO
Is water supplied?
NO
Refer to solution
NO INLET
NO
YES
Wiring diagram
SOFTENER
MAIN PRE WASH WASH
NO
PRE+MAIN
MAIN WASH
: Detergent
MAX
YES
max
19
YES
Time Delay
Medic Rinse
NO
YES
Checking voltage between two pins as press the
NO
power button is the voltage 220 - 240V~?
AC 220-240V
DRAIN MALFUNCTIONING
YES
YES
Remove foreign
material.
YES
YES
NO
NO
Is the impeller of the drain pump clogged?
NO
Is the connector disconnected, disassembled?
NO
Is the coil of drain pump cut-off?
(resistance of coil is 90~160 )
1
NO
21
SPIN TROUBLE
Time Delay
Medic Rinse
YES
Pre Wash
Wash
Crease Care
Normal
(1)
Is it disconnected, or disassembled?
Red:3pin ( )
YES
NO
Check the motor connector. Is the resistance of
the terminal same as the figure?
NO
MOTOR TERMINAL
3
Resistance of terminal:
About 6.5
YES
Replace the PWB assembly (Main)
23
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
CONTROL PANEL
Unscrew 2 screws on the back of the top plate.
Hook
PANEL ASSEMBLY
(CONTROL)
PWB
ASSEMBLY
(DISPLAY)
24
DISPENSER ASSEMBLY
Disassemble the top plate assembly.
Pull out the drawer to arrow direction.
Unscrew 2 screws.
DRAWER
DISPENSER ASSEMBLY
25
INLET VALVE
3
2
1
White/Black-Black
VALVE #2 (PRE)
Gray-White/Black
VALVE #3 (HOT)
Blue/Red - Black
LOWER COVER
Open the lower cover cap by using coin and pull out the
lower cover in the arrow direction after a screw is
unscrewed.
DOOR
Open the door completely.
Remove the two screws from the hinge.
When removing the door assembly, it is necessary to
hold the bracket that is inner of the cabinet cover.
26
GASKET ASSEMBLY
Take apart the cabinet gasket clamp.
Unscrew 2 screws from the cabinet cover.
Open the lower cover cap and unscrew 1 screw inside.
Take apart the lower cover.
27
(PULLEY)
3
(MOTOR)
Damper
Hinge,
Damper
(DAMPER)
3
2
28
PUMP
Remove pump outlet hose.
Tub Pump
Bellows
HEATER
Loosen the M6 heater nut to pull out the heater.
CAUTION
When mounting the heater, be sure to insert the heater
into the heater clip on the bottom of the tub.
THERMISTOR
Pull it out by holding the thermistor bracket.
If it is pulled by the wire, it may be broken.
When mounting the thermistor again, make sure that it
is got back tight to the bushing.
29
30
A485
31
F430
F110
A450
32
K332
K333
33
K330