PT.

SUPRA MATRA ABADI

AEK NABARA SELATAN SUMATERA UTARA
EVALUASI NERACA MASSA PADA UNIT DI GESTER
DAN SCREW PRESS DI STASIUN PRESSI NG PROCESS

Oleh :
Sri Meilani
1007121835





03/09/2014 Laporan Kerja Praktek PT. SMA
PT. SUPRA MATRA ABADI
03/09/2014 Laporan Kerja Praktek PT. SMA
Pos
Security

Weight
Bridge
Loading
Ramp
Lori TBS
To Transfer Carriage 1
Recovery 1 Recovery 2
Bak Condensate
Blow Down Chamber
MRE Pump
To Dolution Tank
Transfer Carriage 1
Capstan
Trolly 1 Trolly 2
Sterilizer
Steam Outlet Steam Inlet
Capstan
Horizontal Empty Bunch Conv.
Inclimed Empty Bunch Conv.
Empty Bunch Hopper
Digester
1
Digester
2
Digester
3
Sand Trap
Tank
Bunch Crussher
Tressher
Fruit Elevator
Transfer Conv. 1
Transfer Conv. 2
Fruit Distribution Conveyor
Screw Press Cake Breaker Conv.
Fiber Cyclone
Water Basin
Sand Filter 1
Clarifier
Tank
Tower Tank
For Cleaning
Tower Tank
For Process
Injection
Chemical
Waduk
Raw Water
Pump
Softener
Tank
Sand Filter 2
Deaerator
Steam For BPV
Injection
Chemical
Feed Water
Pump
Feed Tank
Blow Up T
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F
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T
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&
D
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T
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t. C
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ific
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T
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t. P
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s
s
T
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S
t. K
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T
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S
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iliz
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Blow Down
BPV
Turbine
From Fibre Shell Conv.
Fiber Shell Conv.
Depericarpet
To Fuel Dist. Conv
Depericarpet Fan
Nut Polishing Drum
Crude Oil Tank
Vibrating Screen
Continous
Settling Tank
(CST)
Pure Oil
Tank
(POT)
Sludge Tank
(ST)
Dolution
Tank
Sand Cyclone
Sludge Buffer
Tank
Sludge Drain Tank
Purifier 1
Purifier 2
Purifier 3
Float Tank
Vacum Dryer
Vacum Dryer
Pump
Hot Water
Tank
Hot Buffer Tank
To All Process
Mesh 40
Oil Transfer Pump
Fat Fit
Heavy Phase
To Recovery
S. Centrifge Light Phase
S. Centrifge
Reclaimed Tank
To
CST
Nut Conv.
Nut Silo
Ripple Mill
CM. Conv.
Nut Destoner
Nut Dist. Conv.
CM. Elev.
LTDS I
LTDS II Hydrocyclone
LTDS I Fan
LTDS II Fan
Nut Trans. Fan
Shell Conv.
Shell Transport Fan
To Kernel
To Kernel
Kernel Conv.
Heater Kernel
Silo Kernel Transport Fan
Kernel Silo 1
Kernel Dist. Conv.
Bunker Kernel 1 Bunker Kernel 2
Shell Hopper
To Fibre Shell
Conv.
Fuel Dist. Conv.
Boiler
Chimney Boiler
Despacth Pump
BST 2 BST 1
Oil
Gutter
03/09/2014 Laporan Kerja Praktek PT. SMA
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Keterangan :
1. Electro motor
2. Gearbox
3. Vertical shaft icw stirring arm
4. Steam pipe instalation
5. Expeller arm
6. Perforated bottom plate
7. Bottom plate
8. Chute
9. Palm oil out let pipe
1
2
6
7
8
3
4
5
9
Digester Screw Press
1 2
3 4
5
Keterangan :
1. Fruit inlet
2. Main shaft
3. Oil out
4. Press cake outlet
5. Gear box
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Digester
Komponen
INPUT OUTPUT
F5 (kg/jam) F6 (kg/jam) F7 (kg/jam) F8 (kg/jam)
Brondolan
18261,14 - - 12343,96
Air
6111,42 1625,65 - 3286,04
Crude Oil
- - 10368,21 -
Total 25998,21 25998,21
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Digester
Data Aktual Desain
Kapasitas Produksi 25998,21 kg/jam 15000 kg/jam
Input Top Digester
Brondolan + air
24372,6 kg/jam
Brondolan + air
14060 kg/jam
Input Steam Injection
Steam
1625,65 kg/jam
Steam
940 kg/jam
Output Bottom Digester
Crude Oil
10368,21 kg/jam
Crude Oil
6000 kg/jam
Output Chute Digestter
Brondolan yang telah
dilumatkan + air
15630 kg/jam
Brondolan yang telah
dilumatkan + air
9000 kg/jam
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Screw Press
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Screw Press
Komponen
INPUT OUTPUT
F8 (kg/jam) F9 (kg/jam) F10 (kg/jam)
Brondolan
12343,96 - -
Air
3286,04 - 331,25
Crude Oil
- 4664,53 35,62
Fiber
- - 5240,92
Nut
- - 4794,60
NOS - - 563,08
Total 15630 15630
Evaluasi Neraca Massa Pada Unit Digester dan
Screw press di Seksi Pressing Process
03/09/2014 Laporan Kerja Praktek PT. SMA
Screw Press
Data Aktual Desain
Kapasitas Produksi 15630 kg/jam 15000 kg/jam
Input from Chute
Digester
Brondolan + air
15630 kg/jam
Brondolan + air
15000 kg/jam
Output Liquid Phase
Crude Oil
4664,53 kg/jam
Crude Oil
4600 kg/jam
Output Solid Phase
Fiber + nut + CPO + Air +
NOS
10965,47 kg/jam
Fiber + nut + CPO + Air +
NOS
10400 kg/jam
Kesimpulan
03/09/2014 Laporan Kerja Praktek PT. SMA
Upaya mengoptimalkan kinerja pada unit digester
dan screw press adalah dengan menjaga suhu tetap
stabil pada 90 95
o
C pada digester dan 90 95
o
C
pada screw press, serta menjaga tekanannya agar
tetap 30 bar.
Hasil perhitungan neraca massa didapat bahwa
kapasitas produksi pada stasiun pressing process
melebihi dari kapasitas produksi desainnya.
Berdasarkan kapasitas produksi pada keadaan
aktual di unit digester adalah 25998,21 kg/jam
sedangkan desainnya 15000 kg/jam. Sedangkan
pada unit screw press kapasitas produksi pada
keadaan aktual di unit digester adalah 15630 kg/jam
sedangkan desainnya 15000 kg/jam.