Stock Optimization

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Demand

Item No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Material
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6

Actual Stock available at various stock yard

Length
mm
378
408
873
1548
1642
1996
2153
2516
2872
3116
3226
4839
5314
5500
5919
6742
6919
7298

Qty
Required
16
8
8
8
8
8
8
4
2
4
4
1
4
8
2
4
2
8

Material

Stock
Yard
Location

No of PC
Length
mm

90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6

RM01
RM01
RM01
RM01
RM01
RM01

28
140
88
88
28
28

90X90X6
90X90X6
90X90X6
90X90X6

RM02
RM02
RM02
RM02

8
76
42
80

11500
11000
12000
11000

90X90X6
90X90X6
90X90X6

RM03
RM03
RM03

52
40
100

90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6
90X90X6

RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04
RM04

80
96
72
400
144
212
192
292
192
240
288
72
192
80
240
240
400
80
416
240
240
360
422
210
70
80
144
96
198
80
96
80

Total
Weight
KG

10000 2,296.00
10500 12,054.00
10000 7,216.00
9500 6,855.20
12000 2,755.20
11000 2,526.40

Cost/PC

Cost/Unit
Length

82.00
86.10
82.00
77.90
98.40
90.23

8.20
8.20
8.20
8.20
8.20
8.20

754.4
6,855.20
4,132.80
7,216.00

103.73
99.22
108.24
99.22

9.02
9.02
9.02
9.02

9700
10500
9100

4,136.08
3,444.00
7,462.00

83.52
90.41
78.35

8.61
8.61
8.61

11000
9500
12000
11000
12000
11000
9500
11000
9500
11000
9500
12000
9500
11000
11000
11000
11000
9500
12000
11000
11000
12000
12000
11000
12000
11000
12000
9500
11000
11000
9500
11000

7,216.00
7,478.40
7,084.80
36,080.00
14,169.60
19,122.40
14,956.80
26,338.40
14,956.80
21,648.00
22,435.20
7,084.80
14,956.80
7,216.00
21,648.00
21,648.00
36,080.00
6,232.00
40,934.40
21,648.00
21,648.00
35,424.00
41,524.80
18,942.00
6,888.00
7,216.00
14,169.60
7,478.40
17,859.60
7,216.00
7,478.40
7,216.00

92.46
79.85
100.86
92.46
100.86
92.46
79.85
92.46
79.85
92.46
79.85
100.86
79.85
92.46
92.46
92.46
92.46
79.85
100.86
92.46
92.46
100.86
100.86
92.46
100.86
92.46
100.86
79.85
92.46
92.46
79.85
92.46

8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41
8.41

Stocks
Used Qty:
Unused Qty:
Layout Qty:

34
7008
14

Cut Parts:
Uncut Part:

107
0

Parts

Stock ID
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03

Utilization, %:
Total Cost:

Stock Length
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100

96.09
2663.934

Material/Type
Qty Layout No. Cut Parts Offcut Length Utilization, %
90X90X6
1
1
7
0
100
90X90X6
2
2
2
28
99.69
90X90X6
1
3
6
32
99.65
90X90X6
8
5
3
56
99.38
90X90X6
3
4
3
56
99.38
90X90X6
2
6
2
65
99.29
90X90X6
1
7
4
86
99.05
90X90X6
4
8
3
152
98.33
90X90X6
5
9
2
160
98.24
90X90X6
3
10
2
205
97.75
90X90X6
1
11
12
261
97.13
90X90X6
1
12
3
272
97.01
90X90X6
1
13
4
273
97
90X90X6
1
14
2
8344
8.31

Cost
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351
78.351

Stocks Matrix. Parts per layout.


Stock ID Stock Length Stock Qty. Layout No. Offcut Length
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03

9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100
9100

1
2
1
3
8
2
1
4
5
3
1
1
1
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14

0
28
32
56
56
65
86
152
160
205
261
272
273
8344

Part ID:
Part Qty\Length
7
2
6
3
3
2
4
3
2
2
12
3
4
2

18
7298

17
6919
1

16
6742
1

15
5919

14
5500

13
5314

12
4839

11
3226

10
3116

9
2872

8
2516

1
1

1
1
1

1
1

1
2

7
2153

6
1996

5
1642

4
1548

3
873

2
408
3

1
378
3

1
2
1

1
1
1

1
1

9
1
2

Cutting Instructions for each layout/stock.


Numbers after column "D" specify the length to cut from the stock.
After each cut a stock gets smaller and the numbers indicate where to make the next cut on this smaller stock.
Stock ID
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03

Quantity Length Offcut Cutting List


1
9100
0
6742
2
9100
28
6919
1
9100
32
2872
3
9100
56
7298
8
9100
56
5500
2
9100
65
5919
1
9100
86
3116
4
9100
152
5314
5
9100
160
7298
3
9100
205
6742
1
9100
261
2153
1
9100
272
4839
1
9100
273
2516
1
9100 8344
378

408
2153
2516
873
1996
3116
2872
3226
1642
2153
1642
3116
2516
378

408

408

378

378

2516
873
1548

408

378

378

2153
408

873

1642
873
2153

378

378

378

1642

smaller stock.

378

378

378

378

378

378

8722
9072
9068
9044
9044
9035
9014
8948
8940
8895
6571
8828
8827
756

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

1D_1

1
9100
78.351
100
0
0
90X90X6

1
6742

2
7150

3
7558

4
7966

5
8344

6
8722

1
6742
16

Stock ID
RM03
RM03
RM03
RM03
RM03
RM03
RM03

Part ID
16
2
2
2
1
1
1

Length
Location
6742
0
408
6742
408
7150
408
7558
378
7966
378
8344
378
8722
9100

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03

1D_2

2
9100
156.702
99.69
0.31
28
90X90X6

1
6919

2
9072

Part ID
17
7

6919

2153

17

Length
Location
6919
0
2153
6919
9072

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03
RM03
RM03
RM03

1D_3

1
9100
78.351
99.65
0.35
32
90X90X6

1
2872

2
5388

3
7904

4
8312

5
8690

6
9068

1
2872

2516

2516

Part ID
9
8
8
2
1
1

Length
Location
2872
0
2516
2872
2516
5388
408
7904
378
8312
378
8690
9068

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03

1D_4

3
9100
235.053
99.38
0.62
56
90X90X6

1
7298

2
8171

3
9044

Part ID
18
3
3

7298

873

873

18

Length
Location
7298
0
873
7298
873
8171
9044

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03

1D_5

8
9100
626.808
99.38
0.62
56
90X90X6

1
5500

2
7496

3
9044

Part ID
14
6
4

5500

1996

1548

14

Length
Location
5500
0
1996
5500
1548
7496
9044

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03

1D_6

2
9100
156.702
99.29
0.71
65
90X90X6

1
5919

2
9035

Part ID
15
10

5919

3116

15

10

Length
Location
5919
0
3116
5919
9035

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03
RM03

1D_7

1
9100
78.351
99.05
0.95
86
90X90X6

1
3116

2
5988

3
8141

4
9014

1
3116

2872

2153

873

10

Part ID
10
9
7
3

Length
Location
3116
0
2872
3116
2153
5988
873
8141
9014

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03

1D_8

4
9100
313.404
98.33
1.67
152
90X90X6

1
5314

2
8540

3
8948

Part ID
13
11
2

5314

3226

13

11

Length
Location
5314
0
3226
5314
408
8540
8948

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03

1D_9

5
9100
391.755
98.24
1.76
160
90X90X6

1
7298

2
8940

Part ID
18
5

7298

1642

18

Length
Location
7298
0
1642
7298
8940

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03

1D_10

3
9100
235.053
97.75
2.25
205
90X90X6

1
6742

2
8895

Part ID
16
7

6742

2153

16

Length
Location
6742
0
2153
6742
8895

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

1
2153

Qty:

Stock ID
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03
RM03

1D_11

1
9100
78.351
97.13
2.87
261
90X90X6

2
3795

3
5437

4
5815

5
6193

6
6571

7
6949

8
7327

1
2153

1642

1642

Part ID
7
5
5
1
1
1
1
1
1
1
1
1

Length
Location
2153
0
1642
2153
1642
3795
378
5437
378
5815
378
6193
378
6571
378
6949
378
7327
378
7705
378
8083
378
8461
8839

9
7705

10
8083

11
8461

12
8839

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

Qty:

Stock ID
RM03
RM03
RM03

1D_12

1
9100
78.351
97.01
2.99
272
90X90X6

1
4839

2
7955

3
8828

Part ID
12
10
3

4839

3116

873

12

10

Length
Location
4839
0
3116
4839
873
7955
8828

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:

Cuts Info
Cut No.
Cut Location

1
2516

Qty:

Stock ID
RM03
RM03
RM03
RM03

1D_13

1
9100
78.351
97
3
273
90X90X6

2
5032

3
7185

4
8827

1
2516

2516

2153

1642

Part ID
8
8
7
5

Length
Location
2516
0
2516
2516
2153
5032
1642
7185
8827

Stock Info
Qty:
Length:
Cost:
Usage, %:
Offcut, %
Offcut Length:
Material/Type:

Page:
1
9100
78.351
8.31
91.69
8344
90X90X6

Cuts Info
Cut No.
Cut Location

Qty:

1
378

2
756

1
8344

Stock ID
RM03
RM03

Part ID
1
1

Length
Location
378
0
378
378
756

1D_14

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