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  • Bat Tery Manufacturing Process Flow Chart Wet (Jar) Formation

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    Carlos Navarrete Lizama
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    The document outlines the key steps in the lead-acid battery manufacturing process including: 1) Mixing acid and water to the required concentrations and storing the acid. 2) Mixing lead oxide, acid, water and additives to create positive and negative paste mixes. 3) Applying the pastes to grids, drying and curing the pasted plates. 4) Assembling the positive and negative plates into stacked elements which are inserted into plastic cases along with terminals and seals.

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    The document outlines the key steps in the lead-acid battery manufacturing process including: 1) Mixing acid and water to the required concentrations and storing the acid. 2) Mixing lead oxide, acid, water and additives to create positive and negative paste mixes. 3) Applying the pastes to grids, drying and curing the pasted plates. 4) Assembling the positive and negative plates into stacked elements which are inserted into plastic cases along with terminals and seals.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    5 views1 page

    Bat Tery Manufacturing Process Flow Chart Wet (Jar) Formation

    Uploaded by

    Carlos Navarrete Lizama
    The document outlines the key steps in the lead-acid battery manufacturing process including: 1) Mixing acid and water to the required concentrations and storing the acid. 2) Mixing lead oxide, acid, water and additives to create positive and negative paste mixes. 3) Applying the pastes to grids, drying and curing the pasted plates. 4) Assembling the positive and negative plates into stacked elements which are inserted into plastic cases along with terminals and seals.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    BATTERY MANUFACTURI NG PROCESS FLOW CHART

    WET ( JAR) FORMATI ON


    ACID MIXING
    MIX VITROIL W/WATER TO
    REQUIRED CONCENTRATIONS.
    (SPECIFIC GRAVITIES)
    - STORE ACID
    VITRIOL
    PURCHASE VITRIOL
    PASTE MIXING
    MIX OXIDE ACID & WATER
    WITH ADDITIBVES TO GET
    POSITIVE MIXES & NEGATIVE MIXES
    PASTING
    - APPLY PASTE TO GRIDS.
    - FLASH DRY PASTED PLATES
    HYDROSET
    CURE/DRY PASTED PLATES
    BRUSHING/PARTING
    - BRUSH PLATES
    - PART PLATES (IF REQURIED)
    WRAP & STACK
    ENVELOPE POSITIVE PLATES &
    STACK WITH NEGATIVE PLATES,
    TO GET STACKED ELEMENTS
    ASSEMBLY
    - CAST - ON - STRAP
    OR
    BURN POSITIVE PLATES INTO COMMON STRAP
    & BURN NEGATIVE PLATES INTO COMMON STRAP,
    TO GET ELEMENT.
    - PLACE ELEMENTS INTO CASE.
    - SEAL COVER INTO CASE
    - SEAL TERMINALS
    - TEST FOR LEAKS
    FILL
    FILL BATTERY WITH ACID
    FORMATION
    FILL BATTERY WITH ACID
    OFF-CHARGE
    - WASH THE BATTERY
    - HIGH-RATE TEST THE BATTERY
    FINISHING
    - LABEL BATTERIES
    - PALLETIZE
    SHIPPING
    SEPARATOR MAT'L
    PLASTIC CASES
    PLASTIC COVERS
    SMALL PARTS
    - CAST TERMINAL POSTS
    - CAST STRAPS
    L
    E
    A
    D

    S
    U
    P
    P
    L
    I
    E
    R
    GRID CASTING
    - MELT LEAD
    - CAST SUPPORTING FRAME
    OXIDE
    - MELT LEAD TO REACT WITH OXYGEN
    TO GET LEAD OXIDE
    - STORE FOR PASTE MIXING

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