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Remark
Manuf. TPI Client
1 PreInspectionMeeting Spec. Spec. MOM H H H
2
DWG,Design,
CalculationDocument
ASME,Spec ASME,Spec
DWG,
Calculationbook
H R A
3 WPS&PQR ASME ASMEIX WeldingBook H R A
4
WelderQualification
Certificates
ASME ASMEIX Certificates H R
5 NDTprocedure ASME ASMEV,VIII,IX Procedures H R A
6
NDEPersonnel
Certificates
ASME ASMEV Certificates H R
7
PWHTProcedure
(ifneeded)
ASME ASMEVIII Procedure H R A
8
HydroStaticTest
Procedure
ASME ASMEVIII Procedure H R A
9 PaintingProcedure ASME Spec. Procedure H R A
10 MaterialCertificates ASME ASMEII
OriginalMaterial
Certificates
H R
11
Storageofrawmaterial
andWelding
ASME ASME H W
12
Visual,Dimensionand
MarkingControl
ASMEVIII ASMEVIII Report H W
InspectionandTestPlanforShellandTubeHeatExchanger
BeforeManufacturing
Materials
DuringManufacturingShellandChannel
ActivityBy
No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
1
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13
Transferringofmarking
Material
ASMEVIII ASMEVIII Report H SW
14
Cutting&Edge
Preparation
DWG DWG H SW
15
Headformingand
DimensionCheck
DWG DWG,ASMEVIII Report H W
16
CheckofRollingfor
Shell
DWG DWG,ASMEVIII H SW
17
CheckofWeldingplan
withWPS
DWG/WPS WPS/DWG H SW
18
FitUp&welding(shell
toshell)
DWG/WPS WPS/DWG H SW
19 SecondRollingofShell DWG DWG,ASMEVIII Report H SW
20
FitUpHeadsto
Shell/Channel
DWG/WPS WPS/DWG H SW
21 DimentionCheck DWG/WPS WPS/DWG H SW
22
WeldingHeadto
Shell/Channel
DWG/WPS WPS/DWG H SW
23 VisualCheck DWG/WPS WPS/DWG H W
24 NDTTest(RT) NDTProcedure ASMEVIII Report H R
25
DimentionCheckBody
Flanges
DWG/WPS WPS/DWG H SW
26
FitUpBodyFlangesto
Shell/Channel
DWG/WPS WPS/DWG H SW
27 DimentionCheck DWG/WPS WPS/DWG H SW
28
WeldingBodyFlangesto
Shell/Channel
DWG/WPS WPS/DWG H SW
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29 VisualCheck DWG/WPS WPS/DWG H W
30 NDTTEST(RT) NDTProcedure ASMEVIII Report H R
31 FitUpNozzlestoFlange DWG/WPS WPS/DWG H SW
32 DimentionCheck DWG/WPS WPS/DWG H SW
33
WeldingNozzlesto
Flanges
DWG/WPS WPS/DWG H SW
34 VisualCheck DWG/WPS WPS/DWG H SW
35 NDTTest(RT) NDTProcedure ASMEVIII Report H R
36
FitUpNozzlestoShell&
Channel
DWG/WPS WPS/DWG H SW
37 DimensionCheck DWG/WPS WPS/DWG H W
38
WeldingNozzlesto
Shell/Channel
DWG/WPS WPS/DWG H SW
39 VisualCheck DWG/WPS WPS/DWG H SW
40 NDTTest(UT) DWG/WPS WPS/DWG Report H R
41
CuttingSubPeacesof
Saddle
DWG/WPS WPS/DWG H SW
42 DimensionCheck DWG/WPS WPS/DWG H W
43 WeldingSaddlePeaces DWG/WPS WPS/DWG H SW
44 VisualCheck DWG/WPS WPS/DWG H SW
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45
FitUpSaddletoWear
Plate
DWG/WPS WPS/DWG H SW
46 DimentionCheck DWG/WPS WPS/DWG H W
47
WeldingSaddletoWear
Plate
DWG/WPS WPS/DWG H SW
48 VisualCheck DWG/WPS WPS/DWG H SW
49 NDTTest(PT) NDTProcedure ASMEVIII Report H R
50
DIM.Checkoftubesheet,
BafflesandSupportPlates
DWG ASMEVIII H SW
51
DrillingTubesheet&
Baffles
DWG ASMEVIII H SW
52 Dimention&VisualCheck DWG ASMEVIII Report H W
53 Cuttingtubes&Spacers DWG ASMEVIII H SW
54
DimentionCheckofTubes
&TieRods&
Spacers
DWG ASMEVIII Report H R
55
FitUpTheTubeto
Tubesheet
DWG ASMEVIII H SW
56
DimensionCheckofTube
Bundle
DWG ASMEVIII H W
57 TubeExpanding DWG ASMEVIII Report H W
58
HydroStaticTest
Procedure ASMEVIII H H
FinalInspection
DuringManufacturingTubeBundle
4
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59
FinalDimentional&Visual
Check
DWG/Spec. ASMEVIII Report H H
60 PressureTest(Tube) Procedure ASMEVIII Report H H W
61
Completedraining
andDrying
Procedure ASMEVIII H SW
62
CleainingofInside
Surface
Procedure ASMEVIII H SW
63
SandBlasting
andPainting
Procedure SSPC Report H W
64
NamePlate,Tagging
andMarking
DWG Spec. Report H H
65 PreparationforShipment Spec. Spec. H SW
66 ReviewofFinalInspection
DWG/WPS/Welding
Map
ASMEVIII H H
67 IinspectionReleaseNote PackingList Spec. Report H H
Submitted
by
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
P.O:PurchaseOrder
MOM:MinuteofMeeting
Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
Formoreinformationreviewfollwingarticles
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