This document summarizes the analysis of flashing condensate in a 14 inch pipe with a flow rate of 120,000 kg/hr. It finds that 23,946.59 kg/hr will flash to steam, leaving 96,053.41 kg/hr of liquid condensate. The density of the flashed condensate/steam mixture is 14.88213 kg/m3. The pressure drop of the mixture in the pipe is calculated to be 0.591644 psi/100ft, and the velocity is 4437.05 ft/min, so the line size is deemed adequate.
This document summarizes the analysis of flashing condensate in a 14 inch pipe with a flow rate of 120,000 kg/hr. It finds that 23,946.59 kg/hr will flash to steam, leaving 96,053.41 kg/hr of liquid condensate. The density of the flashed condensate/steam mixture is 14.88213 kg/m3. The pressure drop of the mixture in the pipe is calculated to be 0.591644 psi/100ft, and the velocity is 4437.05 ft/min, so the line size is deemed adequate.
This document summarizes the analysis of flashing condensate in a 14 inch pipe with a flow rate of 120,000 kg/hr. It finds that 23,946.59 kg/hr will flash to steam, leaving 96,053.41 kg/hr of liquid condensate. The density of the flashed condensate/steam mixture is 14.88213 kg/m3. The pressure drop of the mixture in the pipe is calculated to be 0.591644 psi/100ft, and the velocity is 4437.05 ft/min, so the line size is deemed adequate.
Mass Flow Rate of Condensate 120000 Kg/hr 264552 lb/hr
Condensate Pressure Before Flashing 40 Kg/cm 2 G 583.143 psia Flasher Condesate Header Pressure 5 Kg/cm 2 G 85.338 psia Constant A 0.198495 Constant X 2.317087 Constant B 0.009815 Weight Fraction of Condensate flashed to Vapour 0.199555 Flashed Steam Flow Rate 23946.59 Kg/hr 52792.65 lb/hr Flashed Condensate Liquid Flow 96053.41 Kg/hr 211759.4 lb/hr Temperature of Flashed Condensate 253.2732 C 487.8917 F Flashed Steam Density 3.009158 kg/m 3 0.187849 lb/ft 3 Flashed Condensate Liquid Density 910.8139 kg/m 3 56.85835 lb/ft 3 Density of Mixture (Flashed Condensate/Steam) 14.88213 kg/m 3 0.92903 lb/ft 3 For Turbulent Flow Friction Factor 0.012571 Pressure Drop of Flashed Condensate mixture 0.591644 psi/100ft Velocity of Flashed Condensate mixture 4437.05 ft/min Line Size is adequate Assumptions:
1. Most of the flow patterns for steam condensate headers fall within the annular or dispersed region on the baker map. Rarely flow pattern falls in slug flow region. 2. Flashed steam is less than 30% by weight. 3. Vapour-liquid mixture throughout the condensate line is represented by mixture conditions near the end of the line.
Method:
1. Amount of condensate flashed is calculated. 2. Further to above the density of the mixture (condensate+flashed steam) is found out. 3. Using two pressure drop correlations, pressure per 100 ft. is calculated. 4. Also, the velocity of the mixture in the line of specified size is calculated. If the velocity is lower than 5000 Foot/Min., the specified line size is said to be adequate.