Machine Condition:

CRITICAL
Filter Debris Analysis Report
#2 BEARING FILTER
Lube Type: ATTN: Jack Boilerman DTE 797
Great Lakes Generation
20338 Progress Drive
Strongsville, OH 44149
Machine MFG: ACME
Machine MOD: R100-B12
Machine Type: Plain Bearing
Filter MFG: Donaldson
Installed/Removed: 6/8/2012 - 8/13/2012
Report: 8/14/2012
Sample No.: 19-1-1003 ( MM )
Filter debris analysis indicates the presence of a severe wear mode in this machine. Higher than usual rates of wear particle generation and changing
elemental content indicate mechanical issues with this bearing. Immediate inspection of this machine is recommended with a focus on parts containing
copper and tin.
Potassium ( K )
Sodium ( Na )
Sulfur ( S )
Silicon ( Si )
Molybdenum ( Mo )
Barium ( Ba )
Zinc ( Zn )
Phosphorus ( P )
Silver ( Ag )
Vanadium ( V )
Titanium ( Ti )
Chromium ( Cr )
Nickel ( Ni )
Tin ( Sn )
Aluminum ( Al )
Lead ( Pb )
Copper ( Cu )
Iron ( Fe )
EDXRF(%)
Days on Filter
Received Date
30Micron 30Micron 30Micron 5Micron 5Micron 5Micron
Calcium ( Ca )
Magnesium ( Mg )
Chlorine ( Cl )
Cobalt ( Co )
Manganese ( Mn )
Antimony ( Sb )
Tungsten ( W )
Mass ( mg )
Rate ( ug/day )
PATCH 5Micron 30Micron 5Micron 30Micron 5Micron 30Micron
Lab Number 876339 876338 876337
8/14/2012 6/8/2012 12/9/2011
60.8 83.4 87.2 79.9 89.9 82.2
19.5 3.5 4.2 3.9
532 231 70 604 45 507
8.4
2.2 2.1 3.6 2.7
Fe
Cu
Sn
30 Micron
Fe
Cu
Si
5 Micron
PATCHIMAGES
8060 3500 384 3318 238 2682
66 182 189
5 Micron Patch
30 Micron Patch
Lab No. 876339 Page 1 of 2 Insight Services - 20338 Progress Drive - Cleveland, OH 44149 216-251-2510 www.testoil.com
30 micron patch
30 micron patch
>68 Micron
PARTICLECOUNT
>50 Micron
>30 Micron
>5 Micron 11658 1983 1758
986 871 519
184 29 30
MICROSCOPY
25x
15x
1mm = 28um
1mm = 50um
378 81 77
Filter as received.
Great Lakes Generation assumes sole responsibility for the application of and reliance upon results and recommendations reported by Insight Services, whose obligation is limited to
good faith performance.
Lab No. 876339 Page 2 of 2 Insight Services - 20338 Progress Drive - Cleveland, OH 44149 216-251-2510 www.testoil.com