SATURNAX 09 IS THE LATEST GENERATION OF OUR

ROBUST, DIGITAL MULTI-PROCESS BUG AND BAND

DEVICE. IT SUCCESSFULLY INTEGRATES ADVANCED
FEATURES SUCH AS CLEVERWELD MODULES AND
NATIVE FUME EXTRACTION.
Saturnax 09 is a versatile bug and band welding system for premium pipes and
tubes. It offers enhanced productivity and quality as a result of its multi-welding
capabilities and two independent stick out system. It is also possible to deploy up
to four synchronised bugs on pipes over 22 inches.
Saturnax 09 is lightweight and allows for reduced cut-back to minimise your
on-site coating operations. Its advanced plug & play modular concept will help
to reduce maintenance crew costs and the welding skills prole required on-site.
Whats more, with its native fume extraction modules, it also exceeds even the
most stringent HSE requirements.
BENEFITS
Enhanced productivity
Multi-welding process
2 independent stick-out
Up to 4 synchronised bugs
Integral and real-time QA/QC
Reduced overall pipe laying costs
Reduced cut-back
Reduced spare parts
Integrated fume extraction
www.serimax.com
SPECIFICATIONS
DIMENSIONS
(HxLxW in mm)
Bug dimensions: 250 x 375 x 275 15kg
Operating Temperature: -40C/+60C
EXTERNAL SUPPLIES
100KVA
415 - 460 VAC Tri Phases + 200 Vac Single
Phase50/60Hz
Air pressure: 7 Bar
Welding shielding gas ow rate:
30-65 L/min
WELDING CAPABILITIES
WELDABLE MATERIALS
All carbon steel
Stainless steel
Clad pipes
Corrosion resistance alloy
Cryogenic material (9 & 36% Ni, stainless)
WELDING RANGE
Pipe diameter range: 4
Pipe thickness: up to 70mm
Position: 1G, 2G, 5G, 6G - uphill &
downhill
Bevel: API V bevel, Narrow Gap J-Bevel
Welding speed: 30-150cm/min
Cut-back: from 240 to 270mm
depending on concrete coating angle
WELDING PROCESSES
Root: STT, CMT, GMAW or PGMAW,
GTAW
Fill to Cap: single/dual GMAW or
PGMAW
OPERATIONAL CAPABILITIES
& FEATURES
OFFSHORE / ONSHORE / SPOOLBASE
Welding parameter presetting and
recording
Multi gas management
Versatile oscillation modules
Free wheeling
Independent stick out control (First/Trailer)
Seam tracking through the arc
Compatible with laser tracking device
Anti-collision management
Vallourec Group