DNV Software - Webinar material Feb 28 2013 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 2 Agenda What is advanced RAM analysis? Quantitative picture of Performance DNV solution Top 5 tips to perform an effective RAM Study Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Defeat is ensured for the one who beforehand does not have all things in order, people call it misfortune. While victory is ensured for the one who beforehand has learned to be prepared, people call it luck. Roald Amundsen We call it RAM! 3 DNV calls it Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 4 What is Advanced RAM Analysis? Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study What is Advanced RAM analysis? 5 What is Advanced RAM analysis? RAM is a methodology used to predict asset performance for a given configuration in terms of Reliability, Availability and Maintainability Our products go beyond traditional RAM analysis by adding capabilities related to operations tailored to the Oil and Gas industry which provides as result utilisation and production efficiency. Takes into consideration all factors affecting production in order to forecast performance over the life of the asset Examples of factors are Equipment Performance, Redundancy, Maintenance Strategies, Logistics, Demand Requirements etc. Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Simulation How it works - The user specifies a configuration in terms of equipment reliability and dependencies, as well as the associated asset operations - By discrete event simulation using a Monte Carlo method, a number of life cycles given the specified configuration are simulated - By performing a large enough number of life cycle simulations a reliable prediction of the asset performance is produced 6 The benefits with simulation are - It can be used with process complexities and uncertainties where exact analytical solutions are not possible - It allows for easy extension of the analysis to include large inventories & sensitivity studies (what-ifs) - It highlights the weak links in the configuration (equipment criticality) and allows you to optimise asset configuration and operations Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Why are we doing this? Slide 7 Maximizing Plant efficiency / reliability levels Product generation/throughput Minimizing manning costs materials costs maintenance work load transportation and support downtime affecting revenue/operating costs whilst Maintaining contractual nominations safety case requirements and Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 8 Quantitative picture of Performance Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Quantitative Picture Of Performance Slide 9 Reliability Equipment performance data (failure frequencies) System configuration Maintainability Maintenance resources Shift constraints Mobilization delays Spares constraints Availability Equipment/System uptime Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Availability Slide 10 Pump on Pump failed Pump on Pump failed Pump on Actual Pump always on Potential Time Aua||ah|||ty = Actua| Putent|a| 1% Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Quantitative Picture Of Performance Slide 11 Reliability Equipment performance data (failure frequencies) System configuration Maintainability Maintenance resources Shift constraints Mobilization delays Spares constraints Availability Equipment/System uptime Operability Plant interdependencies Plant re-start times Production/demand rates Storage Size Tanker Fleet and Operations Production Efficiency Achieved production Production losses Criticality Contract shortfalls Delayed cargoes Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Production Efficiency (Utilization) Slide 12 Time Production Rate Pump always on Potential Volume Pump on Pump failed Pump on Pump degraded Pump on Actual Volume Pruduttun eIItteny = Actua| Putent|a| 1% Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Quantitative Picture Of Performance Slide 13 Reliability Equipment performance data (failure frequencies) System configuration Maintainability Maintenance resources Shift constraints Mobilization delays Spares constraints Availability Equipment/System uptime Operability Plant interdependencies Plant re-start times Production/demand rates Storage Size Tanker Fleet and Operations Unit Costs/Revenue Product price Man-hour/spares costs Transport costs Discount rates Net Present Value Lost Profit Opportunity Production Efficiency Achieved production Production losses Criticality Contract shortfalls Delayed cargoes Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Operational Expenditure (OPEX) / Lost Revenue Slide 14 Maintenance Expenditure Lost Profit Opportunity Pump on Pump off Pump on Pump degraded Pump on Actual Volume Lost Revenue Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 15 Products Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Maros Maintainability Availability Reliability Operability Simulation program Tool of choice for analysis of upstream and LNG assets for the past 25 years In use since 1984 with continuous development efforts Provides functionality for modelling of all issues pertinent to process equipment and units in the upstream market Features include time varying production flow profile, multiple products, production recovery techniques, tanker export operations, financial modelling and more 16 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Taro Total Asset Review & Optimization Specialised for modelling of refinery complexes Developed since in 1995 Provides capability for the integration of shipping and storage into performance models Features include multiple streams, unit interdependencies, yield rates, blending rules, advanced storage and more 17 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 18 Top 5 tips to perform an effective RAM Study Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Top 5 tips to perform an effective RAM Study 1. Definition - Define the objectives and scope - Define boundaries for the study 2. Collecting - Collate all required data 3. Preparation - Prepare a study basis - Build the model in stages - Verify model operation at each stage 4. Results - Compare over all results with expectations - Perform sensitivity analyses - Generate reports 5. Document and archive model files Slide 19 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 20 Definition Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Define Objectives and Scope Most common objective is what production efficiency can we expect from this design Some other examples: - What reliability should we specify for the export compressor? - What platform availability gives an acceptable overall security of oil supply? - What is the most cost effective way to improve security of gas supply? - What is the impact of alternative maintenance strategies? Slide 21 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Define Boundaries For The Study Model core system Can external influences be synthesised or must they be explicitly included Can we estimate the influence of external factors? If so we can decide which to include and which to exclude A good model contains the minimum amount of detail that still yields a valid answer i.e. most complex is not necessarily the best Slide 22 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 23 Collecting Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Collate All Required Data What is unique to this study?? Reservoir data Gas sales agreements Basis of design document PFDs, P&IDs, schematics, cause and effect charts Maintenance logistics and strategies Reliability data Etc. Slide 24 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Reliability data Getting the right data is a crucial step in a RAM Study Sources - Generic Reliability Data - In-House Reliability Data - OREDA Offshore Reliability Data - AEA Reliability Databank - European Reliability Industry Data Bank Handbook (EIReDA) - RAC Reliability Data books - CCPS Process Equipment Reliability Database (PERD) - Cox, Lees & Ang 25 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Generic data Versus In-house data 26 Data Sources Advantages Disadvantages Generic-published Easy to obtain Non-specific boundaries and assumptions unknown Generic-applied Can be produced relatively quickly Requires detailed knowledge of proposed application and factors influencing reliability Collected-maintenance data Uses existing records Many not have data in the correct form or detail required, or sufficient amount of data Collected-formal scheme Very detailed reliability parameters can be obtained on specific items and in correct form Long term project in order to collect sufficient experience Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 27 Preparation Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Prepare The Study Basis Assumptions Objectives Description of model to be built Reliability Block Diagrams (RBDs) Data Register Slide 28 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Typical Model Development Path Slide 29 Final model runs Run model, review results, reconfigure Operational considerations Maintenance strategies Maintenance resources - manpower, spares, tools Equipment configuration and reliability data Flow/Reservoir Deliverability Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 30 Results Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Compare Results With Expectations Can the results be explained? Are there any areas of unexpectedly low or high criticality? If necessary generate and check log files to investigate further Slide 31 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Analysis Results Availability (uptime) Production Efficiency Production Statistics Complex / Platform / Equipment Criticality Frequency of Shutdowns Maintenance Resource Expenditure Utilization Slide 32 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study RAM Applications (Study Types) Conceptual Design Screening Studies Facilities Optimization Detailed Engineering Development of Operations Reference Plan / Asset Reference Plan Maintenance Strategy Evaluation (RCM) Manning Studies Workload Assessments (e.g. Vessel utilization) Risk Analysis (e.g. Well Risk) Slide 33 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study RAM Applications (Asset Types) Subsea (Remote & Deep water) Normally Unmanned Installations (NUIs) Minimum Manned Platforms Central Processing Facilities Onshore Oil & Gas Processing Terminals LNG Plants Refinery Unit and Site Optimisation Co-generation Power Plants Petrochemical Plants Slide 34 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Life Cycle Performance Analysis Analysis is not just about producing one availability figure, which can then be quoted as the performance figure for the development. Analysis is about a picture of performance (transparency) which the project team can use to make decisions Slide 35 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Life Cycle Performance Analysis Performance assessed to a number of criteria - build a picture of performance Transparency of performance criteria leads to confidence in the assessment Analysis is best in a comparative assessment of competing designs or operating scenarios Utilize sensitivity scenarios to understand risk or uncertainty in the performance figures Where absolute figures are required some degree of calibration or benchmarking is required Slide 36 Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study 37 For further interest, trial version, software demo or a quotation please do not hesitate to contact us: software.marketing@dnv.com Best regards, DNV Software Det Norske Veritas AS. All rights reserved. Tips to perform a RAM study Safeguarding life, property and the environment www.dnv.com 38