Nanotube-Reinforced Polypropylene Composites Sok Won Kim uou Department of Physics, Ulsan 680-749, KOREA Abstrucr -The thermal conductivity and thermal diffusivity of chemically surface treated multi-walled carbon nanotube (MWCNT) reinforced poly-propylene (PP) composites were measured using 3 0 method in 90 - 320 K and photoacoustic (PA) spectroscopy at roomtemperature, respectively. Nine kinds of samples were prepared by the melt-blending of PP resins with the addition of 0.1, 0.5, and 2.0 wt% of not treated, nitric acid @NO3) treated, and potassiumhydroxide (KOH) treated nanotube contents, and compression-molded at l S0c into about 0.5 mm thickness composite films using the hot-press. The thermal conductivity was in the range between 0.05 to 0.6 W.m-.K- and increases as the temperature increases and the CNT concentration increases. By the chemical treatment, the thermal conductivity of 0.5 and 2.0 wt% samples were enhanced about 2 times, however the sampk of 0.1 wt% didnt changed. These can beexplained qualitatively by the effects of chemica1 treatment on reinforcing ability for CNTs/poIymer composites. I. INTRODUCTION Since the discovery of carbon nanotubes (CNTs) in 1991 [I] and the realization of their unique physical properties, including mechanical, thermal, and electrical, many investigators have endeavored to fabricate advanced CNT composite materials that exhibit one or more of these properties [2]. For example, as conductive filler in polymers, CNTs are quite effective compared to traditional carbon black micro-particles. CNTs possess one of the highest thermal conductivities known more than 600 Wmk- , which suggests their use in composites for thermal managements [3]. A better understanding of the relationships between processing, interfacial optimization, and composite properties is a major goal of this area of research, which may lead to optimal reinforcement of polymer matrices with CNTs [4]. From the surface chemistry point of view, the formation of oxygen functional groups on CNT surfaces as well as the improvement of diversity in the polymeric matrix by chemical treatment plays an important role in reinforcing ability for CNTdpolymer composites [5-71. Therefore, in this work, we performed chemical surface treatment with different solutions, such as HNO, and KOH to study the effect of acid-base interaction between the MWCNT filters and the polymeric matrix on thermophysical properties of the CNTs/polymer composites, and measured the thermal conductivity and thermal diffusivity of the chemically treated CNT- reinforced poly-propylene composites. 11. THEORETICAL CONSIDERATIONS A. 3aMethod The thermal conductivity was measured by the 3 0 method. The 30 method has been widely utitized for the thermal conductivity measurement of bulk and film type samples. This method for the thermal conductivity measurement of thin films uses a single metal-line as both the heater and thermometer. An ac driving current at angular frequency w heats the surface of the dielectric film at a frequency 2w. Since the resistance of a pure metal increases with temperature, these temperature osciilations also produce an oscillation of the electrical resistance at a frequency of 2 0 . Consequently, the voltage drop across the metal-line has a small component at 3w that can be used to measure the temperature oscillations and therefore the thermal response of the dielectric film and substrate as Fig. 1 [SI. Fig. 1. The Schematic diagram of the 30 thermal conductivity apparatus The thermal conductivity of 3 0 apparatus was calculated from [ 9] where V;W is the in-phase 3 0 voltage at frequency o. TCR(temperature coefficient of resistance)is defined as R dT heaterhhemometer line, V the voltage across the metal line at o, and Y30 the measured voltage at 3 w. TCR was -- I dR . R is the average resistance of the 0-7803-8943-3/05/$20.00 Q 2005 IEEE Natural Sciences KOR US'2005 285 Sok Won Kim measured by a four-probe method prior to 3 0 measurements. B. Photoacoustic (PA) Spectroscopy There are two kinds of modes in FA measurements, namely, front surface excitation (FSE) and rear surface excitation (RSE). In general, the PA signal from RSE mode is weaker than that from FSE; therefore, especially for the case of thin film sample which requires high frequency modulation, FSE is more sensitive than RSE [IO]. For the PSE mode of an opaque film on a backing material, the expressions for the amplitude variation of the PA signal can be derived fromR-G theory as follows 11 11; + A, [{(I +g)eY +(1 - g)e-Y}2 cos2 Y + {(I +g)eY -(I - g ) P- y cos* Y + AB =- 2Y2 where g =q I E j (3) (subscripts band f refer to backing material and film sample) i "hi/& (4) (hi , ai : thermal conductivity and diffusivity) Y =4 - ( f =modulation frequency) ( 5) j , =a/ i $ ( tl =thickness of film sample) ( 6) where A. i s the amplitude constant which is independent of modulation frequency, ei is the thermal effusivity, f, is the characteristic frequency of the sample, and g is the effusivity ratio of backing to sample. 111. EXPERIMENTAL PROCEDURE A. Sample Preparation Commercially obtained MWCNTs were purified by following method before use. The purification was based on a mixture of concentrated nitric (HNO,) and sulphuric acids (H,S04) in a ratio of 1:3, respectively. In a typical experiment, a 1 g portion of raw MWCNTs was added to 40 cm3 of the acid mixture in a round-bottomed flask, and refluxed for 30 minutes. On cooling, the mixture was washed with distilled water on a sintered glass filter until the washings showed no acidity. For the modification of MWCNT surfaces and diversity, the chemical surface treatment was performed with 10 wt% HN03 and KOff solutions at room temperature for 1 h using an apparatus, which were denoted to BCNT and CCNT, respectively (not treated normal one was denoted as ACNT). Prior to use them, the residual chemicals used were removed by Soxhlet extraction by boiling with acetone at 800 for 2 h. Finally, the MWCNTs were washed with 'distilled water for several times and dried in a vacuum oven at 900 for 12 h. For composite production, PP was melt-blended with the addition of several nanotube concentrations specified as wt% in the polymer: 0.1, 0.5, and 2.0%. The temperature of the mixing system was estimated by a thermocouple regulation of I900 and the blending time was 10 minutes. The mixed samples were then compressed into about 0.5 mm thickness under a pressure of about 8 MPa at 2 l Of l for 10 minutes using a hot-press. The samples were cut into pieces to measure thermal conductivity and diffusivity in the thickness direction of the MWCNTs/PP composites. We embedded 0.1, 0.5,Z.O wt% ofeach CNTs (ACNT, BCNT, and CCNT) into PP matrix, therefore 9 kinds of composite samples were prepared. 3. Thermal Conductivity and DifJirsivity Measurements As shown in Fig. 2, the thermally evaporated gold metal strip line for heater and thermometer is about 20 pm wide and 3 mmlong. The electrical resistance of gold layer was controlled about 10 R- 30 R by controlling the evaporation time. The metal strip line is functioning as both the heater and the thermometer for detecting 3w signal. The thermal conductivity of chemically surface treated MWCNT-reinforced composites was measured in the temperature range between 90 and 320 K by the nearly same process shown in our previous experiments [9 J . Fig. 2. Schematics of the deposited metal ship for thormal heating and seusor on the S~ITIPIE The experimental setup for PA thermal diffbsivity is shown in Fig. 3 [12]. The heating beam from an Ar' laser is absorbed by the sample placed in the PA cell. The beam is modulated by an acousto-optic modulator (AOM) whose modulation frequency can be varied from a few Hz to 350 Hz. The beam size on the sample surface is fixed by a condensing lens and iris to be 10 mm. For detection and amplification of the PA signal, we used a half-inch microphone (B&K 2639) whose sensitivity is 40 mV.Pa-' and amplifier, respectively. A dual-phase lock-in amplifier (EG&G 5302) is used to analyze the phase and amplitude of the signal. Figure 2 also shows the design of the PA cell. To minimize the stray effect and other background noise, the cell was made Natural Sciences Sok Won Kim 286 KORUS'2005 w PA CELL Fig. 3. Schematic diagram of the experimental setup of the PA spectroscopic method and the design of a PA cel l of plexiglass, whose absorption is negligible. There are two chambers in the cell, one for the sample and the other for the microphone. The two chambers are connected by a narrow channel. The amplitude of the PA signal was measured by changing the modulation frequency of AOM.result and discussions. For detection and amplification of the PA signal, we used a half-inch microphone (B&K 2639) whose sensitivity is 40 mV.Pa-' and amplifier, respectively. A dual-phase lock-in amplifier (EGBrG 5302) is used to analyze the phase and amplitude of the signal. Figure 2 also shows the design of the FA cell. To minimize the stray effect and other background noise, the cell was made of plexiglass, whose absorption is negligibfe. There are two chambers in the cell, one for the sample and the other for the microphone. The two chambers are connected by a narrow channel. The amplitude of the PA signal was measured by changing the modulation frequency of AOM. IV. RESULTS AND DISCUSSION The measured thermal conductivities of chemically surface-treated and non-treated MWCNT-reinforced composites are shown in Fig. 4. We measured 5 times for each sample and the reproducibility and accuracy was within I 0 %. As the temperature increases, the thermal conductivity of all the samples increases. This is the common trends in most of all the dielectric and polymer materials because the dominant thermal carrier is a phonon, however the unique difference is that the thermal conductivity was enhanced by CNT fillers, The thermal conductivity of the sample also increases as the concentration of nanotube increase, therefore when the CNT concentration is 0.1 wt%, the thermal conductivity is minimum and becomes maximum at 2.0 wt%. These can be explained by the model of Choi et al. [ 131 and Nan et al. [ 141 which calculate the enhancement of thermal conductivity with the addition of CNT on polymer matrix. From them, the addition of 0.1 wt% does not change the thermal conductivity, however for addition of 0.5 wt% and 2.0 wt%, the thermal conductivity increases abruptly more than several times and it depends on the ratio of thermal conductivity of CNT and matrix material h, l h, ( X c and h, are thermal 50 100 150 200 250 300 350 Temperature, K (4 0.01 . ' ' ' . ' I 50 100 150 200 250 300 350 Temperature, K Fig. 4: Thermal conductivity of MWCNT-reinforced composites (a) no treatment (ACNTs), (b) HNOj treated (BCNTs), (c) KOH treated (CCNTs) conductivity of composite and matrix material, respectively). For our case, we can assume that h, 2 600 W.m-'.K',h, =0.4 W.m'*.K-', andh, l h, 2 1500, therefore the thermal conductivity will be enhanced 3 times and 12 times at 0.5 wt% and 2.0 wt%, respectively [14]. But, the figures show that it was enhanced about twice at 0.5 wt% and 2.0 wt%. The trends are qualitatively similar and the stight differences could be due to interfacial thermal resistance between the PP matrix and nanotubes, and local aggregation and twist of the nanotubes in the composites. For further quantitative investigation, microscopic study will be required. Since CNTs are chemically inert, activating their surface by the formation of oxygen functional groups is Natural Sciences KO R US'2005 287 Sok Won Kim HNOl mated Uo treated an essential prerequisite for tight binding to matrix. The activated CNTs had several times specific surface area and pore volume than those of the normal CNT, therefore the acid and base treated CNT composites show at least 2 times larger thermal conductivity than not treated CNT at higher CNT concentration composites. The samples treated by HNO, and KOH shows no large differences and this also needs microscopic study and chemical approaches. From these results, the chemical treatment of CNTs surface enhances the thermal conductivity and diffusivity as well as the thermo-mechanical properties of CNT- reinforced composites. In order to obtain the thermal diffisivity of the samples, amplitude variation of the PA signal for each sample was measured by changing the modulation frequency from a few Hz to 350 Hz (Fig. 3). Figure 5 shows the measured amplitude variation of the PA signat for 3 kinds of HN03 treated samples by changing the modulation fiequency. As the modulation frequency increases, the signal from all the sampres quickly decreases and approaches to zero, and the signal behavior of other not treated and KOH treated samples was similar. The measured amplitudes were analyzed using parameter estimation (PE) technique. The parameter estimation procedure was used to find optimum values of three-parameters (Y, g, and &) from Eq. (2). From the value of Y, the characteristic frequency can be obtained and the thermal diffusivity can be calculated from Eq. (6) for a known thickness of the sample. A nonlinear PE algorithm NL2SOL developed by Dennis et al. 115, 163 was used in this work. KOH treated I '. . ' ' ' . ' ' ' . ' . ' ' 1 0.1 WPh 0.5 wt% 2.0 wt% "I 30 I r I I 0.757 1.25 I I 1.149 0.769 I 1.530 I 1.348 0.814 1.888 1 1.495 0 50 100 150 200 250 MO 350 Fmquency, k Fig. 5. Amplitude variation of the FA signal as a function of modulation frequency Table 1 shows the obtained thermal diffusivities of all the MWCNT samples by PA spectroscopy. As was seen above, the thermal diffisivity shows the same trends as the thermal conductivity and this can be explained by the relation of k =paCp where p is the density, a is the thermal diffusivity and C, is the specific heat capacity of the sample because pandC, can be assumed to be constant for all the sample. As thermal conductivity, thermal diffusivity was also enhanced by the embedding of the nanotubes into the PP matrices. TABLE 1 OBTAINED THERMAL DIFFUSIVITY (CM2S' )OF THE SAMPLES BY PHOTOACOUSTIC APPARATUS V. CONCLUSIONS The thermal conductivity and thermal diffusivity of surface treated CNT-reinforced poly-propylene composites were measured by 3w method and photo- acoustic method, respectively. By increasing the concentration of CNTs, the thermal conductivity and difisivity also increase. Both the acid treated and base treated samples show twice larger diffusivity and conductivity than the not treated samples. More detail and microscopic investigation will be studied soon. REFERENCES S. lijima, Nature 354, 56 (1991). E. T. Thostenson, 2. Ren and T. W. Chou, Compos. Sci. Technol. 61, 1899 (2001). M. J. Biercuk, M. C. Llaguno, M. Radosavljevic, J. K. Hyun and A. T. Johnson, Appl. Phys. Len. 80,2767 (2002). G. M. Odgard, T. X. Gates, K. E. Wise, C. Park and E. I. Siochi, Compos. Sci. 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