Sample No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Max
Min
mean

Measurement
1.9
2.0
2.0
2.0
2.0
2.1
2.1
2.2
2.2
2.2
2.2
2.2
2.3
2.3
2.3
2.4
2.4
2.5
2.5
2.5
2.5
2.5
2.6
2.7
2.8
2.9
3.0
3.0
3.2
3.5
3.5
1.9
2.4

b026

All cavity Capab

14

Avg=2.43

LSL=1.5

Nominal=2

12

10

8
Frequency

Spec : 1.5 ~ 2.5

0
1.4

1.6

1.8

2.2

Descriptive Statistics
Within Capabilities:
Cp=3.41
Cpk=0.45
Cpu=0.45 (8.85%)
Cpl=6.36 (0%)
Est. Sigma= 0.05
PPM>USL=85372.33
PPM<LSL=0
Total PPM=85372.33
Sigma Level=1.35
Overall Capabilities:
Pp=0.43
Ppk=0.06
Ppu=0.06 (42.86%)
Ppl=0.8 (0.82%)
Sigma= 0.39
PPM>USL=431972.12
PPM<LSL=8511.99
Total PPM=440484.12
Sigma Level=0.18
Average=2.43
Count=30
Min=1.9
Max=3.5
Range=1.6
No. Out of Spec=8 (26.67%)

All cavity Capability Analysis

Avg=2.43

USL=2.5

2.4

2.6

Measurement

2.8

3.2

3.4

3.6

Descriptive Statistics
Within Capabilities:
Cp=3.41
Cpk=0.45
Cpu=0.45 (8.85%)
Cpl=6.36 (0%)
Est. Sigma= 0.05
PPM>USL=85372.33
PPM<LSL=0
Total PPM=85372.33
Sigma Level=1.35
Overall Capabilities:
Pp=0.43
Ppk=0.06
Ppu=0.06 (42.86%)
Ppl=0.8 (0.82%)
Sigma= 0.39
PPM>USL=431972.12
PPM<LSL=8511.99
Total PPM=440484.12
Sigma Level=0.18
Average=2.43
Count=30
Min=1.9
Max=3.5
Range=1.6
No. Out of Spec=8 (26.67%)

Capability Analysis
14

Avg=2.43
LSL=1.5

Nominal=2

USL=2.5

12

10

Frequency

0
1.4

1.6

1.8

2.2

2.4

2.6

Measurement

2.8

3.2

3.4

3.6

After Pre-work

After leg bending

After Dipping

2.5
1.8
2.2
1.9
1.5
2.1
2.1
1.9
2.3
2.2
2
1.6
1.8
1.9
1.8
2.5
1.5
1.97

3
1.9
2.5
2.6
1.8
2.6
2.7
2.1
2.8
2.9
2.8
2.1
2.4
2.6
2.4
3
1.8
2.48

2.1
1.9
3
2
1.8
2.4
1.8
2.1
2.1
1.8
2.9
1.7
2.1
1.9
2
3
1.7
2.11

No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Max
Min
Average

Capability
Analysis
LSL=1.5
Nominal=2
USL=2.5

8
7
Frequency

6
5
4
3
2
1

Frequency

0 6
1
5
4
3

Capability Analysis
LSL=1.5
1.2
1.4Nominal=2
1.6 1.8USL=2.5
2
2.2
Measurement

2.4

2.6

Descriptive Statistic
Within Capabilities
Cp=0.64
Cpk=0.61
Cpu=0.68 (2.07%)
Cpl=0.61 (3.36%)
Est. Sigma= 0.26
PPM>USL=21185.91
PPM<LSL=34238.3
Total PPM=55424.21
Descriptive
Statistic
Within Capabilities
Cp=0.41
2.8 Cpk=0.02
Cpu=0.02 (47.61%)
Cpl=0.81 (0.75%)
Est. Sigma= 0.4
PPM>USL=480320.19

Frequency

PPM>USL=480320.19
PPM<LSL=7799.82
2
Total
PPM=488120.01
Descriptive
Statistic
Sigma
Level=0.0
Within
Capabilities
1
Cp=0.36
9
LSL=1.5Nominal=2USL=2.5
0
Cpk=0.28
8 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4 3.6 3.8 Cpu=0.28 (20.05%)
Measurement
Cpl=0.44 (9.34%)
7
Est. Sigma= 0.46
6
PPM>USL=197614.72
PPM<LSL=94572
5
Total PPM=292186.71
Sigma Level=0.8
4
Overall Capabilities
3
Pp=0.43
Ppk=0.34
2

Frequency

Capability Analysis

1
0
0.5

1.5Measurement
2
2.5

3.5

4.5

LSL=1.5

Nominal=2

4
3.5

2.3
2.2
2.2
2
2.1
2
1.8
1.8
2.1
1.9
1.9
2.3
1.5
2.5
2
force

after
2.3
2
2.5
2
2.1
2.2
2.3
2
1.9
2.3
2
2.4

after dip
2.5
2.4
2.9
2.4
1.6
2
1.5
1.8
2.1
1.8
1.9
1.9

2.5
2
1.5
1
0.5
0
1.4

1.6

1.8
Measurement

7
LSL=1.5

Nominal=2

6
5
Frequency

b4

Frequency

4
3
2
1
0
1

1.2

1.4

1.6

1.8
Measurement

Capability Analysis
Nominal=2

USL=2.5

2
Measurement

2.4

Descriptive Statistics
Within Capabilities:
Cp=1.29
Cpk=1.16
Cpu=1.16 (0.03%)
Cpl=1.42 (0%)
Est. Sigma= 0.13
PPM>USL=241.74
PPM<LSL=9.98
Total PPM=251.72
Sigma Level=3.48
Overall Capabilities:
Pp=0.93
2.6

after dip

Capability Analysis

Nominal=2

2.2

USL=2.5

2.2

Measurement

b4

2.4

2.6

2.8

Descriptive Statistics
Within Capabilities:
Cp=0.54
Cpk=0.47
Cpu=0.47 (7.93%)
Cpl=0.62 (3.14%)
Est. Sigma= 0.31
PPM>USL=78701.66
PPM<LSL=32055.71
Total PPM=110757.37
Sigma Level=1.41
Overall Capabilities:
Pp=0.41
Ppk=0.35
Ppu=0.35 (14.69%)
Ppl=0.46 (8.38%)

Descriptive Statistics
Within Capabilities:
Cp=0.54
Cpk=0.47
Cpu=0.47 (7.93%)
Cpl=0.62 (3.14%)
Est. Sigma= 0.31
PPM>USL=78701.66
PPM<LSL=32055.71
Total PPM=110757.37
Sigma Level=1.41
Overall Capabilities:
Pp=0.41
Ppk=0.35
Ppu=0.35 (14.69%)
Ppl=0.46 (8.38%)
Sigma= 0.41
PPM>USL=145461.82
PPM<LSL=83343.65
Total PPM=228805.47
Sigma Level=1.05
Average=2.07
Count=12
Min=1.5
Max=2.9
Range=1.4
No. Out of Spec=1 (8.33%)

Capability Analysis
7

LSL=1.5

Nominal=2

USL=2.5

Frequency

0
1

1.2

1.4

1.6

1.8

2
Measurement

2.2

2.4

2.6

2.8

Descriptive Statistic
Within Capabilities
Cp=0.67
Cpk=0.44
Cpu=0.44 (9.34%)
Cpl=0.89 (0.38%)
Est. Sigma= 0.25
PPM>USL=91288.98
PPM<LSL=3795.71
Total PPM=95084.69
Sigma Level=1.32
Overall Capabilities
Pp=0.87
Ppk=0.58
Ppu=0.58 (4.09%)
Ppl=1.16 (0.03%)
Sigma= 0.19
PPM>USL=41425.78
PPM<LSL=256.42
Total PPM=41682.2
Sigma Level=1.74
Average=2.17
Count=12
Min=1.9
Max=2.5
Range=0.6
No. Out of Spec=0 (0%)

Capability Analysis
7

LSL=1.5

Nominal=2

USL=2.5

Frequency

0
1.4

1.6

1.8

2.2
Measurement

2.4

2.6

2.8

Descriptive Statistic
Within Capabilities
Cp=1.29
Cpk=1.16
Cpu=1.16 (0.03%)
Cpl=1.42 (0%)
Est. Sigma= 0.13
PPM>USL=241.74
PPM<LSL=9.98
Total PPM=251.72
Sigma Level=3.48
Overall Capabilities
Pp=0.93
Ppk=0.84
Ppu=0.84 (0.59%)
Ppl=1.03 (0.1%)
Sigma= 0.18
PPM>USL=5734.25
PPM<LSL=1001.16
Total PPM=6735.41
Sigma Level=2.52
Average=2.05
Count=12
Min=1.8
Max=2.3
Range=0.5
No. Out of Spec=0 (0%)

Capability Analysis
4.5
LSL=1.5

Nominal=2

USL=2.5

3.5

Frequency

2.5

1.5

0.5

0
1.4

1.6

1.8

2
Measurement

2.2

2.4

2.6

Descriptive Statistic
Within Capabilities
Cp=0.64
Cpk=0.61
Cpu=0.68 (2.07%)
Cpl=0.61 (3.36%)
Est. Sigma= 0.26
PPM>USL=21185.91
PPM<LSL=34238.3
Total PPM=55424.21
Sigma Level=1.83
Overall Capabilities
Pp=0.63
Ppk=0.59
Ppu=0.66 (2.39%)
Ppl=0.59 (3.84%)
Sigma= 0.27
PPM>USL=23784.26
PPM<LSL=37685.88
Total PPM=61470.13
Sigma Level=1.77
Average=1.97
Count=15
Min=1.5
Max=2.5
Range=1
No. Out of Spec=0 (0%)

Capability Analysis
8

LSL=1.5

Nominal=2

USL=2.5

Frequency

0
1

1.2

1.4

1.6

1.8

Measurement

2.2

2.4

2.6

2.8

Descriptive Statistics
Within Capabilities:
Cp=0.41
Cpk=0.02
Cpu=0.02 (47.61%)
Cpl=0.81 (0.75%)
Est. Sigma= 0.4
PPM>USL=480320.19
PPM<LSL=7799.82
Total PPM=488120.01
Sigma Level=0.06
Overall Capabilities:
Pp=0.46
Ppk=0.02
Ppu=0.02 (47.61%)
Ppl=0.9 (0.35%)
Sigma= 0.4
PPM>USL=477847.94
PPM<LSL=3242.23
Total PPM=481090.16
Sigma Level=0.06
Average=2.5
Count=15
Min=1.8
Max=3
Range=1.2
No. Out of Spec=8 (53.33%)

Capability Analysis
6

LSL=1.5

Nominal=2

USL=2.5

Frequency

0
1.2

1.4

1.6

1.8

2.2

2.4

2.6

Measurement

2.8

3.2

3.4

3.6

3.8

Descriptive Statistics
Within Capabilities:
Cp=0.36
Cpk=0.28
Cpu=0.28 (20.05%)
Cpl=0.44 (9.34%)
Est. Sigma= 0.46
PPM>USL=197614.72
PPM<LSL=94572
Total PPM=292186.71
Sigma Level=0.84
Overall Capabilities:
Pp=0.43
Ppk=0.34
Ppu=0.34 (15.39%)
Ppl=0.53 (5.59%)
Sigma= 0.38
PPM>USL=153050.52
PPM<LSL=56969.99
Total PPM=210020.51
Sigma Level=1.02
Average=2.11
Count=15
Min=1.7
Max=3
Range=1.3
No. Out of Spec=2 (13.33%)

Capability Analysis
9
LSL=1.5

Nominal=2

USL=2.5

1.5

2.5

Frequency

0
0.5

Measurement

3.5