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  • Raw Mix Two Component Calculation

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    Vijay Bhan
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    This document provides a raw mix design for two components used to produce cement clinker. Component M1 is limestone containing 54.87% CaO and component M2 is phylite containing 25.35% Al2O3. The raw mix is 100% of components M1 and M2. Coal is used as the fuel. The raw materials are ground and fed into a kiln at a rate of 1.57 kg per kg of clinker produced. 8% of the dust produced is returned to the kiln.

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    Cement Raw Mix Two Component Calculation (quality )

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    This document provides a raw mix design for two components used to produce cement clinker. Component M1 is limestone containing 54.87% CaO and component M2 is phylite containing 25.35% Al2O3. The raw mix is 100% of components M1 and M2. Coal is used as the fuel. The raw materials are ground and fed into a kiln at a rate of 1.57 kg per kg of clinker produced. 8% of the dust produced is returned to the kiln.

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    © All Rights Reserved
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    303 views4 pages

    Raw Mix Two Component Calculation

    Uploaded by

    Vijay Bhan
    This document provides a raw mix design for two components used to produce cement clinker. Component M1 is limestone containing 54.87% CaO and component M2 is phylite containing 25.35% Al2O3. The raw mix is 100% of components M1 and M2. Coal is used as the fuel. The raw materials are ground and fed into a kiln at a rate of 1.57 kg per kg of clinker produced. 8% of the dust produced is returned to the kiln.

    Copyright:

    © All Rights Reserved
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    of 4

    RAW MIX DESIGN OF TWO COMPONENTS

    Components
    SiO2
    %
    Al2O3
    %
    Fe2O3
    %
    CaO
    %
    MgO
    %
    Mn2O3
    %
    TiO2
    %
    P2O5
    %
    K2O
    %
    Na2O
    %
    SrO
    %
    SO3
    %
    LOI
    %
    Balance %
    Total
    %
    Raw Mix (dry)
    %
    Raw Mix (wet)
    %
    Cl
    %
    H2O
    %
    LSF
    SM
    AM
    HM
    SAM
    K2O eq.
    Na2O eq.
    C3S
    C2S
    C3A
    C4AF
    Free CaO-M%
    Bur. Index
    Bur. Factor
    Bur. Temp.C
    Liq.Ph. 1450
    %C
    SO3/AlK
    E.S.
    FCaO-S/C (1400
    %
    C)
    FCaO-A/T (1400
    %
    C)
    Constituent
    SO3 Balance
    (Kg-SO3/Kg-Cl)
    Alkali Balance

    Clinker
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    100.00
    100.00

    0.000
    #DIV/0!
    #DIV/0!
    #DIV/0!
    #DIV/0!
    #DIV/0!
    0.00
    0.00
    -6.11
    4.61
    0.00
    0.00
    1.50
    #DIV/0!
    #DIV/0!
    #######
    0.00
    #DIV/0!
    0.00
    #DIV/0!
    #DIV/0!
    Mode
    Input
    Output
    Input

    Raw Mix

    M1

    M2

    0.00
    1.65
    54.87
    3.20
    0.80
    25.35
    2.50
    0.80
    8.00
    46.00
    53.20
    1.14
    0.00
    1.10
    2.40
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    36.50
    3.00
    #VALUE!
    5.95
    5.24
    100.00
    100.00
    100.00
    0.00
    0.00
    #DIV/0! #DIV/0!
    #VALUE!
    0.003
    0.003
    0.00
    0.00
    1111.00
    855.31
    0.57
    0.00
    1.03
    1.65
    1.28
    1.00
    3.17
    8.07
    16.37
    0.01
    0.00
    2.06
    2.16
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    162.19 Raw Materials
    -122.36
    4.25
    M1 : Limestone
    7.61
    M2 : Phylite
    Fuel : Coal
    13.68
    1111.00
    Coal Ash
    Coal Feed Rate
    Ash Absorption
    Sieve Analysis & Residue
    SiO2(+45m)
    :
    CaCO3(+125m) :
    Raw Mix
    0.00
    0.00
    0.00

    Fuel
    0.00
    0.00
    0.00

    0.00
    0.00
    Dust
    0.00
    0.00
    0.00

    Fuel
    Ash
    58.00
    25.54
    8.13
    2.00
    1.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    0.00
    5.32
    100.00
    2.00
    0.014
    0.96
    1.72
    3.14
    0.02
    2.27
    0.00
    0.00

    :
    :
    :

    16.00
    12.50
    100.00

    A45 (A.I.R.) :
    T125 (T.R.) :
    Clinker
    0.00
    0.00
    0.00

    Exit Gas
    0.00
    0.00
    0.00

    %
    %
    %

    0.00
    0.00
    Total
    0.00
    0.00
    0.00

    (Kg-Alkali/Kg-Cl)
    Output
    Assumptions & Comments

    0.00

    0.00

    a) Kiln Feed Rate

    : 1.57

    Kg/Kg-Cl

    b) Dust Returned to Kiln

    :8.00

    c) Limestone sample (HG/LG)


    d) Coal sample taken from Korba Mines, Bilaspur (M.P.)
    e) Laterite sample taken from Gadchandur Mines (M.S.)

    0.00

    0.00

    0.00

    0.00

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