SHINKA Evolve, Intensify, and True Value

BBGG
Harmonization
Temporary Action Permanent Countermeasure
Sorting at SOEM:-
Plan Lot: 10246004
Lot size: 2100
Result : 0/360

Detail Investigation + Findings
DEFECT S701 FLOATING SYMPTOM BUTTON NOT FUNCTION
BOARD/MODEL B1303 / BDP 9G PLAN LOT/ LOT SIZE 10246004 / 2100
DEFECT DATE & TIME 16/06/2014 7:00 PM P. CODE 5831
GA LINE B15 QTY / CAVITY 1PCS / 8
SUSPECTED CAUSE UNDER INVESTIGATE CLASS DEFECT AMT KAGA
DETECT BY GA CPC/ICT DETECTION UNDER INVESTIGATE
SORTING RESULTS 0/207 DM CODE 5831090614Y08704
Sorting at PARTNERS:-
Plan Lot:
Lot size:
Result :

Defect Picture
FR1303 S701 FLOATING
Tooling footprint
Pusher
Cause: Tact switch not properly pressing when clinching.
1. Increase the pusher high pressing timer before perform
lead clinching
Pusher high pressing start
Pusher high pressing start
Before
After
SHINKA Evolve, Intensify, and True Value
BBGG
Harmonization
FR1303 S701 FLOATING
AFTER BEFORE
290 degree
280 degree
SHINKA Evolve, Intensify, and True Value
BBGG
Harmonization
FR1303 S701 FLOATING
Tooling footprint
Pusher
Q1 > Why this timer had been changed from 280
o
to 290
o
Ans : We suspect
the machine did lead clinching more early than pusher pressing tact switch
to the surface of PWB.
The setting change to make pusher pressing more early than lead cutting timing
Q2> The pusher had been push down
a) push height setting (No change pusher is spring type)
b) possible pattern cut or pwb broken (No)
c) impact other component (No)