SUMMER INTERNSHIP PROJECT ON WORKING CAPITAL MANAGEMENT OF SAIL WITH SPECIAL REFERENCE TO BOKARO STEEL PLANT (BSL)
SUBMITED TO:- SUBMITED BY:- PRAVEEN KUMAR Roll No. 0914370042 MBA 2 nd year(3 rd Sem) Session 2009-11
1 ACKNOWLEDGEMENT At the very outset, I wish to express my heartiest gratitude to all those who extended their help, guidance and Suggestion and without their help it was not possible for me to complete this Project Report. I am deeply indebted to my guide Mr. R.B Sharma (Jr. Manager) (A!"n#$ % a&m'n'$#ra#'!n)( Mr. S. K. R!) (D M F'nane % A!"n#$) for their valuable and enlightened guidance as well as freedom they had offered to me during the project wor. I can!t forget the contribution and helped extended to me by Mr. Kr'$hn Chan& (Manager) , (Sa*e$ Ta+ % E+'$e) Mr. U. S. Bha$,ar (D). Manager) % Mr. -. C. M'$hra (Sr. Manager) (O.era#'!n F'nane) . "hey ever prepared to feed #ecessary information and guidance. I can not forget the contribution and helped extended to me by An"rag G".#a (Sr.Manager( Ma'n a/) J'#en&ra K"mar (D).Manager) (-r!0e# F'nane) D . K"mar (D). Manager) (-.F. $e#'!n) Mr$. -!!nam (D). Manager) K.C. Ga0ra' (Jr.Manager) S.C.Shr'1a$#a1 (Sr.Manager Ra2 Ma#er'a*$). I am also than full to all the employee who provide the practical information about the production process, practical show the woring criteria of the plant % those employee who give the lift to me at the time of plant visit because with out them I can!t visit the plant easily. -RAVEEN KUMAR R!** N!. 3 456789447: MBA : n& ;ear Se$$'!n3:445366 2 CERTIFICATE CERTIFICATE "his is to certify that the project entitled $WORKING CA-ITAL MANAGEMENT% at BOKARO STEEL -LANT has been carried out by Mr. -RAVEEN KUMAR from & "' (uly)* to +)st (uly )*, under my supervision in partial fulfillment of his MBA :n& )ear at IMS ENGINEERING COLLEGE( G<A=IABAD. I am satisfied with his sincere performance and study conducted by him in BOKARO STEEL -LANT. I recommend to submit the project report. I wish him all success in life. "his is also certified that the project wor is original and has not been submitted to any other place. ,A"-. Mr. R.B. Sharma ((r. /anager, 01 A2 3oaro Steel Plant 3oaro Steel Plant SAI4 SAI4
3
DECLARATION I hereby declare that the following documented project report titled $W!r,'ng Ca.'#a* Managemen# > is an authentic wor done by me as a part of my study on finance. I also further state that the project has been prepared by me with the special help of M$. -"n0',a Ra#h' 5faculty of /3A in I/S-62 and secondary data provided in the reports of the company, which were essential for the completion of the project. "he project was undertaen as a part of the course curriculum of MBA( GAUTAM BUDD<A TEC<NICAL UNIVERSIT;( LUCKNOW.
PRAVEEN KUMAR PRAVEEN KUMAR IMS ENGEINEERING COLLEGE IMS ENGEINEERING COLLEGE, ,G<A=IABAD G<A=IABAD 4 COLLEGE CERTIFICATE COLLEGE CERTIFICATE 5 TRAININNING CERTIFICATE TRAININNING CERTIFICATE 6 INDE? C!n#en#$ @ .age n!. Cha.#er 3 6 ).) -xecutive summary *7 ).8 Introduction 9lobal Steel Scenario and Indian Steel Industry *: SAI4 )) 3S4 ); ).+ Review of literature 8< ).= >bjective of study 8: Cha.#er A : 8.) #ature of product +* 8.8 process += 8.+ S?>" Analysis Cha.#er 38 +.) Strategies =8 +.8 policies =< Cha.#er 3 7 =.) Research /ethodology &) =.8 "ypes of ,ata && =.+?oring 6apital @ >verall Aiew &; 6ash /anagemeni 7 =.=Inventory /anagement 7* =.&Receivable /anagement 78
=.7 0inancial Statements and Ratio Analysis ==
=.; 0low chart of sales process followed in 3S4 =7 Cha.#er 3 B &.)6onclusions =: &.8Suggestion &* &.+3ibliography B &)
8 Cha.#er 3 6 ).) -xecutive summary ).8 Introduction 9lobal Steel Scenario and Indian Steel Industry SAI4 3S4 ).+ Review of literature ).= >bjective of study 9 6.6 E?ECUTIVE SUMMAR; Steel Authority of India 4imited 5SAI42 is the leading steel maing company in India. It is fully integrated iron and steel maer, producing both basic and special steel for domestic construction engineering, power, railway automotive and defense industries and for safe in export marets. 3oaro Steel Plant @ "he fourth integrated plant in the public sector taing shape in ):7& in collaboration with the Soviet Cnion. It was originally incorporated as a limited company on 8: th (anuary ):7=, and was later merged with SAI4 first as a subsidiary and then as a unit through the public sector iron 1 steel companies act):;<. ?oring capital management is concerned with the problem that arises in attempting to manage the current assets, current liabilities and the interrelationship between them. Its operational goal is to manage the current assets and current liabilities in such a way that a satisfactory level of woring capital is maintained. "he woring capital ratio is calculated as. Positive woring capital means that the company is able to pay off its shortD term liabilities. #egative woring capital means that a company currently is unable to meet its shortDterm liabilities with its current assets 5cash, accounts receivable and inventory2. ?oring capital also gives investors an idea of the company!s underlying operational efficiency. /oney that is tied up in inventory or money that customers still owe to the company cannot be used to pay off any of the company!s obligations. 10 "o measure efficiency we have used ratio analysis as a techniEue and the main ratio we have used are liEuidity ratio and activities ratio. >ne more tool we have used is calculation of operating cycle which showsFhow effectively the firm is using its resources or how much time its tae to convert its investment bac into cash. 3y looing previous data we came to now 3S4 have done a great job in this field operating cycle by +*G in just three financial years. 11 6.: INTRODUCTION 6.: INTRODUCTION GLOBAL STEEL SCENARlO AND lNDlAN STEEL lNDUSTRY :- "hough evidences indicate that iron and steel have been used by for almost 7*** years, the modern form of iron and steel industry came into being only during the ): th century. "he growth and development of Iron and Steel Industry in the world until the Second ?orld ?ar was comparatively slower. 3ut the industry has grown very rapidly after the Second ?ar was. ?orld production of steel, which was only 8<.+ million tones 5/"2 in ):**, rose to 7:& /" by )::8. "he oil crisis of the seventies affected the entire economy of the world including the steel industry. "he position started improving after ):<+ and peaed at ;<* /" in ):<:. It starred declining till )::= 5;8+/"2, piced up again to ;&&.< in )::&. "he ?orld Steel production is around ))+8 /" in 8**&, registering a growth of 7G over 8**= 12
VISION "o be a respected world class corporation and the leader in Indian steel business in Euality, productivity, profitability and customer satisfaction.
CREDO ?e build lasting relationships with customers based on trust and mutual 13 benefit. ?e uphold highest ethical standards in conduct of our business. ?e create and nurture a culture that supports flexibility, learning and is proactive to change. ?e chart a challenging career for employees with opportunities for advancement and rewards. ?e value the opportunity and responsibility to mae a meaningful difference in peopleHs lives.
A BRIEF <ISTOR; OF SAIL@ STEEL AUT<ORIT; OF INDIA LIMITED (SAIL) SAI4 was established as a holding company at #ew ,elhi on 8= th (anuary ):;+ with authoriIed share capital of Rs.8*** crores. "his holding company was formed with four public sector steel plants and the input industries in iron ore, coing coal and scrap. "he companies were 'industan Steel 4td, 14 'industan Steelwors 6onstruction 4td, 3oaro steel 4imited, Salem Steel 4td, 3harat 6oing 6oal 4td, #ational /ineral ,evelopment 6orporation. "he shares of these companies were held by the President of India and were transferred in /arch ):;+ to SAI4. "he paid up capital as on +) st /arch ):;= was Rs.)+87 crores. It was converted into a into a unitary company in ):;< and is now responsible for the management of the five integrated steel plants at 3hilai in 6hattisgarh, 3oaro in (harhand, ,urgapur and 3urnpur in ?est 3engal and Rourela in >rissa. It is also responsible for the management of four alloy steel plants at Salem in "amil #adu, ,urgapur in ?est 3engal, 3hadravati in Jarnataa and 6handrapur in /aharastra. 1960 "he Alloys steel plant was installed at ,urgapur in ?. 3engal with (apanese assistance . "he plant with an installed capacity of ) lah "PA of ingot steel has capacity to produce 8.7* "PA of liEuid steel with modern facilities such as AA,, A>, and continuous casting. Special steels were produced such as armour plate, grade steel and many special grade alloys to meet vital and strategic needs of the country in areas of nuclear energy, defence, space. 65CD D SAI4 too over the management of /aharashtra -letrosmelt 4td. a small compact company, at 6handrapur, /aharashtra for utilising some of its facilities for R1, wors as well as maximising its production of ferro manganese for use in SAI4 plants. "he unit produces several goods of special steels. "he 6ompany proposed to diversify into manufacture of ferro alloys, low carbon pig iron etc. 6598 D Pursuant to a decision taen by the 9overnment of India in (anuary the Steel Authority of India, 4td. was formed on 8=th (anuary, as a holding company for Steel and Associated input industries. 15 D 6-,3 was converted into a separate company in the name of /etallurgical -ngineering 1 6onsultants 5India2, 4td., 3olani >res 4td., /etal Scrap "rade 6orporation and /ysore Iron 1 Steel 6o. 4td. became subsidiaries of SAI4. /aharashtra -lecrosmelt 4td., Aisvesvaraya Iron and Steel 4td., Indian Iron 1 Steel 6o., 4td., IIS6>DCjjain Pipe 1 0oundry 6o., 4td. are all subsidiaries of the 6ompany. D "he 3hilai Steel Plant was set up in the late fifties at /adhya Pradesh with a capacity to manufacture ) million "PA of ingot steel, with Russian 6ollaboration. "he products include heavy rails, heavy structurals, sEuares, merchant sections besides semis lie blooms and billets and pig iron for sale. D "he ,urgapur Steel Plant was erected in ?. 3engal in the late fiftees with 3ritish collaboration. Set up as a ) million "PA ingot steel capacity plant, it was subseEuently expanded to ).7 million "PA in ):7*. "he plant is a major producer of railway materials lie wheels and axles, fish plates and sleepers. It also manufactures light and medium sections, merchant sections and selp. "he plant underwent continuous expansion in stage to ).7 million "PA of ingot steel and ).8+: million "PA of saleable steel. D "he Rourela Steel Plant was commissioned in the late fifties with the assistance of 0ederal Republic of 9ermany. Situated in >rissa, the plant was the first of its ind of integrated steel plant in India and was designed to produce only flat products. It was the first plant to introduce basic oxygen furnace process. It also has a fertiliIer plant with a capacity to produce =,7*,*** "PA of calcium ammonium nitrate. 6597 D SAI4 International 4td., was incorporated to coordinate the export and import business. 659C 16 D ,urgapur /ishra Ispat 4td., 3hiali Ispat 4td., an Rourela Ispat 4td., were formed as fully owned subsidiaries of SAI4 for taing over the running business of Alloy Steels Plants, 3hilai steel Plant and Rourela Steel Plant on tranfer from 'S4. 659D D >n )st /ay, /etallurgical 1 -ngineering 6onsultants 5India2, 4td., 'industan Steel ?ors 6onstruction 4td., #ational /ineral ,evelopment 6orporation 4td., 3harat Refractories 4td., India 0irebrics 1 Insulation 6o. 4td., and 3harat 6ooing 6oal 4td. 5):;=2, were delined from SAI4. D "he Indian Iron 1 Steel 6o. 4td. became a subsidiary of SAI4. "he Julti ?ors of this company, with an annual capacity of ).&; lah tonnes is the largest producer of cast iron and spun pipes. 65D4 D 8;+,+8,=;) shares allotted to the President of India 5)8=,=+,<8: shares allotted for consideration other than cash2. 65D6 D ==,+:,)** #o. of shares allotted to the President of India. 65D: D "he Salem Steel Plant was inagurated at Salem in "amil #adu in /arch. It represents the dispersal of industries and balance regional development bringing the latest sophistication in cold rolling. "he products find application in major industries viI., nuclear, petroleum, chemicals, fertilisers, food processing, Pharmaceuticals, dairy, household appliances, cutlery etc. D "he Salem Steel Plant designed to roll +8,*** "PA of cold rolled stainless steel strips and wider sheet was expected to be increased to ;*,*** "PA by the installation of a SendIimir mill. D >n 8)st /ay, /S"6 ceased to be a subsidiary of the 6ompany. D =,+:,+** #o. of Shares allotted to the President of India. 17 65D8 D 8*,)7,==8 #o. of shares allotted to the President of India. 65D7 D )7,*&,<** #o. of shares allotted to the President of India. 65DB D A number of technological improvement schemes were undertaen, the most notable being the conversion of open hearth furnace #o. )* into twin hearth furnace. D 8<,<+,+7* #o. of shares allotted to the President of India. 65DC D All the PhaseDI units under the plantsH = million tonne expansion programme were commissioned. A vacuum arc degassing unit was started in the converter shop and a second normalising furnace in plate mill was added. D &,8+,)** #o. of shares allotted to the President of India. 65D9 D +,:&,8** #o. of shares allotted to the President of India. 65DD D "he Aisvesvaraya Irons 1 Steel 6o. 4td. became a subsidiary of SAI4 with SAI4 acEuiring 7*G of the shares of the 6ompany. It has an installed capacity of saleable steel to the tune of ;;,*** "PA of alloy and special steel and =<,*** "PA of mild steel. It produces 8** varieties of sophisticated alloy steel and ferro alloys. D "he 3hilai Steel Plant set up a blast furnace bellDless top charging system. D :*,*** #o. of shares allotted to the President of India. 6554 D A modernisation programme was started to revamp and technologically upgrade the plant. After the modernisation the plant is slated for a crude steel capacity of ).: million "PA. 18 D :*,*** #o. of shares allotted to the President of India. 6556 D ):,:*,;&,=** #o. of eEuity shares of Rs )* each transferred by 9ovt. of India 5President2 to 0inancial InstitutionsK3ans and /utual 0unds. 655: D "he 6ompany produce various Eualities and grades of iron and steel i.e., mild steel, alloy steel, special steel, stainless steel, ferro alloys, -R? pipes, spirally welded pipes, etc. "he 6ompanyHs activities include planning, promoting and organising an integrated and efficient development of the iron and steel and its associated input industries such as iron ore, cooing coal, manganese, limestone etc. It has a well eEuipped Research 1 ,evelopment 6entre for Iron 1 Steel 5R,6IS2. D "he 6ompanyHs R1, unit at Ranchi was set up with a view to promote continuous improvement in critical performance indices of the steel plant in order to increase productivity, reduce production cost and improve Euality by production optimisation or by introduction of new technologies. "he centre undertoo various collaborative ventures with agencies both in India and abroad. D =+<=,==& #o. of shares allotted to the President of India. 6558 D 9overnment approval for modernisation of 3S4 stageDI were received. D "he 6ompany launched the consultancy division with a view to harness the resources and expertise in steel related areas and maret engineering, technical, managerial and training services. 19 D "he 6ompany undertoo to float a joint venture company in collaboration with CSL -ngineers 1 6onsultants Inc., Pittsburg, CSA for development and execution of technology and system integration for computer applications in basic industries such as those engaged in steel mining and metallurgy. D "he 6ompany issued bonds valuing Rs ;:& crores by way of private placement to various financial institutions and bans. 6557 D "wo major schemes viI. new sinter plant III and expansion of oxygen plant II were taen up for implementation. 6.>. 3attery #o. )* was commissioned. D A number of production units lie new sinter plant, basic oxygen furnace shop continuous casting plant were commissioned. At Rourela steel plant, five of phase II modernisation pacages viI. power distribution, mobile eEuipment for R/'S D II siIing plant at Satara, "arera intae facilities and maeDup water pump houses for "arera wors were commissioned. 655B D Cnder the modernisation programme, the new units lie 3asic >xygen 0urnace Shop 53>02, 6ontinuous 6asting Plant 566P2 and #ew Sinter Plant were stabilised. D "he operation of hot rolling mill was stabilised in April )::7. "he mill would enable rolling of stainless steel and carbon steel slabs at Salem itself. D SAI4 has ventured into setting up a power project at 3hilai in joint venture with /Ks. 4arsen 1 "oubro and 6-A, CSA Inc. D "he 6ompany issued nonDconvertible bonds valuing Rs ;)* crores through private placements to various financial institutions, bans, trusts, etc. 655C 20 D 9overnment clearances were obtained. >ther joint venture options were at various stages of consideration in the area of manufacturing of slag cement and mareting of Romelt technology. D 0or Romelt technology, 9overnment approval for investment by SAI4 1 Russian partners were received and joint venture agreement was signed with the promoters. D "o augment availability of iron ore for 3hilai steel plant, the company planned to develop Rowghat iron ore mines for which /P 9overnment recommenced clearance of Rowghat project subject to signing of />C between /inistry of Railways, /P 9overnment, SAI4 and #/,6 for construction of Railway line from ,alli Rajhara to (agdalpur from both end simultaneously. D In /arch, the company launched an -uro Issues of CS M)8& million offering :7,++,:* 9lobal ,epository Receipts representing )=,=&,*<,&** eEuity shares 5) 9,R N )& share2 at an issue price of CS M)8.:;& per 9,R. 6559 D /ajor production facilities of modernisation lie both continuous casting machines, steel refining unit and coilerD= were installed. D "he /odernisation of rail 1 structural mill 5stage )Dphase2 was commissioned. D A Steel rolling mill will be set up by Steel Authority of India 4imited 5SAI42 at ,aDgaon, 7* m northDwest of 9uwahati. D "he hot rolling mill complex of the public sector Salem Steel Plant, a subsidiary of the Steel Plant, a subsidiary of the Steel Authority of India 4imited 5SAI42, has been awarded the IS>D:**8 certification in a record period of one year within its commissioning. D "he 6ompany has proposed a joint venture with 6I4 for running the collieries and washeries to improve the Euality and Euantity to cooing coal. 21 D Sailcon, the SAI4 6onsultancy ,ivision, has entered into an agreement with CSL -ngineers and 6onsultants Inc of the CS 5C-62 to assist C-6 in providing technical consultancy for its client "isco for the installation of the galvanising lines at the 9opalpur complex. D "he SAI4 has signed an agreement with #ational Securities ,epository 4imited for admission of its shares eligible for trading on depository system through electronic mode. D SAI4 is all set to hie its global presence through joint ventures and technological upgradation. "he joint venture was set up early last year to develop and maret computer systems with specific reference to the steel, mining and metallurgical industries, based on the technology already implemented by its joint venture partners. D SAI4 is already the lowest Euoted scrip 5Rs.8)2 on the /umbai Stoc -xchangeHs +*Dshare Sensex. D Steel behemoth Steel Authority of India is currently considering a joint venture for setting up two finishing mills at ,urgapur Steel Plant to covert huge number of semis which constitute &* per cent of the plantHs total production even after the Rs &,*** crore modernisation. D Public Sector Steel major Steel Authority of India has signed up "R0 5formerly "ata Robins 0raser2 for providing technology for the blast furnace upgradation project at its 3hilai steel plant in /adhya Pradesh. "R0 will provide the coal dust injection technology to improve the efficiency of the blast furnaces. 655D D "he largest steel conglomerate in the country, Steel Authority of India 5SAI42, is offering deposit schemes D fixed and cumulative D for one, two and three years respectively. 22 D In view of Steel Authority of India 4tdHs 5SAI4Hs2 rising demand for cooing coal, 6oal India 4td 56I42 is contemplating a joint venture with SAI4 for opening new mines. D SAI4 is also looing for mareting tieDups in the overseas maret. Some SAI4 products lie plates and intermediate steel products 5semis2 are well received in the international maret. D In an effort to help the country save foreign exchange, 6oal India 4td 56I42 and Steel Authority of India 4td 5SAI42 have entered into an agreement for the supply of coal. D Steel Authority of India 4td 5SAI42 is taing up development of new iron ore, coal and limestone mines through joint ventures in the wae of increasing steel output and fastDdepleting reserves of these inputs. D RomeltDSAI4 India 4td 5RSI42, a joint venture between Steel Authority of India and three Russian companies offering the Romelt technology, has been signed up with the (indal group flagship, (indal Strips, for preparing a feasibility report for setting up a +**,***Dtonne capacity Romelt plant in Raigarh, /adhya Pradesh. D "he 3hilai Steel Plant 53SP2 of Steel Authority of India 4td 5SAI42 has been awarded the prestigious national Euality award for the sixth time by the Indian Institute of /etals 5II/2 for the year )::;D:<. D SAI4Hs research and development centre for iron and steel 5R,6IS2 which decided to undertae research wor for the private sector, signed an /oC with Csha /artin Industries to carry out investigation of patented steel wireD rod and wire samples of the company. 6555 D "he Steel Authority of India 4td 5SAI42 has forged a mareting tieup with "yaIpromexport 5"P-2 of Russia to sell the entire range of castings and pig iron produced by Julti ?ors, a division of Indian Iron and Steel 6ompany 5Iisco2. 23 D "he SAI4 is all set to finalise a major power deal with -nron Power 6orporation of the Cnited States. "he deal envisages formation of a joint venture with the global power major acEuiring &)Dper cent eEuity in the new company. "he new company will tae over SailHs captive power plants at 3oaro, Rourela and ,urgapur which have a combined capacity of about &&* /?. D Indian steel major SAI4 has joined the ClsabDAA6 5ultraDlight steel auto bodyDadvanced vehicle concepts2 consortium, a grouping of 8< steel producing companies around the world formed to support the automotive industryHs search for steelDbased solutions to its longDterm challenges. D Sail is considering setting up an additional steel maing facility at Salem, through a joint venture or hiving off the entire SSP to create a separate subsidiary with it holding a majority stae. D "he management and trade unions of Steel Authority of India 4td 5SAI42 have joined hands to mae the public sector steel giantHs lossDmaing subsidiary alloy steels plant 5ASP2 at ,urgapur in ?est 3engal viable. :444 D Steel Authority of IndiaHs Rourela Steel Plant is planning to increase its saleable steel production from ).8 million tonne to ).; million tonne per annum by 8**)D*8. D "he 6ompany signed a /oC with -gyptHs public sector /etallurgical Industries 6orporation 5/icor2 for the establishment of a modern technical and management training centre for the -gyptian steel industry. D 6risil has upgraded rating of companyHs 3ond programme from 333 to 33 and 0, Programme from 03O to 0AD. D SAI4 has proposed to convert lisco into a joint venture with the company having a minority shareholding. 24 D "he 6ompany signed a memorandum of understanding with the ministry of steel, as directed by the cabinet, for the implementation of business restructuring with detailed milestones. D Steel Authority of India is increasing the capacity of hotDrolled coils 5'R62 at 3oaro Steel plant to meet growing demand in the domestic maret. D "he 6ompany has set up an office of restructuring at its corporate headEuarters to facilitiate coordination on all aspects of the detailed business restructuring exercise it is currently engaged in. D "he 6ompany is expanding its mareting networ by appointing wholesale dealers for medium and heavy structurals in select cities lie /umbai, ,elhi and 6hennai and plant locations lie 3hilai and ,urgapur. D "he 6ompany had received a good response to its global tender for a joint venture with its subsidiary, Indian Iron and Steel 6ompany 4td. D "he 6ompany would introduce the next round of voluntary retirement in the next two to three months. D "he 6ompany has launched a new millennium special media campaign to hardsell its wide range of products. D "he 6ompany has shortlisted Avesta Sheffield 5CJ2 and "ata SteelKCsinor combine from the four parties which had expressed interest in being joint venture partners for its Salem Steel Plant. D ,urgapur Steel Plant of Steel Authority of Indian 4td will set up a slag granulation plant on buildDownDoperate basis to generate more revenue through better waste utilisation. D "he 6ompany will undertae the modernisation of the coldDrolled mill at its 3oaro steel plant. 25 D "he ,urgapur Steel Plant of SAI4, has commissioned the computerised integrated production planning and control 5PP62 system that helps in practically every aspect of plant operation and despatch. D "he 6ompany has formed a joint venture with 6alcuttaDbased 3ansal /echanical ?ors to set up a steel service centre at 3oaro. D Private sector steel majors "isco, Jalyani Steel and the public sector Steel Authority of India are all set to form a threeDway joint venture for undertaing eDcommerce activities in the steel sector. D Steel Authority of India 4td., "ata Steel and Jalyani Steels 4td. entered into an agreement for creation of an InternetDbased global, independent 383 Steel /aret place. D SAI4 is liely to ic off a fresh round of voluntary retirement scheme on >ctober to separate )*,*** of its worers during the current financial year. D Steel Authority of India 4tdHs Research 1 ,evelopment 6entre for Iron and Steel has signed a memorandum of understanding with /-6># to enable complementary of strengths in Iron 1 Steel and allied areas. D Steel Authority of India 4td and the #ational "hermal Power 6orp. are set to begin for a joint venture for three captive power plants and associated units of SAI4. D Steel Authority of India has prioritised the hiveDoff of nonDcore activities over internal restructuring due to scarcity of funds. D "he 6ompany has deferred its Aoluntary Retirement Scheme to reduce worforce by )*,*** until the next financial year. D Steel Authority of India 4td, "ata Steel and Jalayani Steels 4td signed a joint venture agreement for the formal creation of metaljunction.com Pvt. 4td, to manage their eDmaretplace, metaljunction.com. D Steel Authority of India have to sellDoff its power plants to #ational "hermal Power 6orporation at a heavy discount. 26 D "he 6ompany has entered into a joint venture with "ata Iron and Steel 6o and Jalayani Steel for the creation of a company to manage their steel eD commerce venture, metaljunction.com. D "he Steel Authority of India and #ational "hermal Power 6orporation may float two separate joint ventures for hiving off SAI4Hs power generation business. :446 D "he 6ompany has finally launched a new voluntary retirement scheme for its employees, which will begin from 8*th 0ebruary. D"he Alloy Steel Plant 5ASP2, a company from the Steel Authority of India 4td 5SAI42 stable, may witness another voluntary retirement scheme 5ARS2 before it is sold off to a joint venture partner. D "he 9overnment has served a notice to the Steel Authority of India run 3hilai Steel Plant for recovery of dues to the tune of Rs ; crore towards water charges by (uly <. :44: D Steel Authority of India 4td has informed that on the nomination by 9overnment of India, the 3oard of ,irectors of the 6ompany at its meeting held on ,ecember 87, 8**) has approved the appointment of Shri S.#./ishra IAS 5Retd2 as PartDtime #onD>fficial ,irector on the SAI4 3oard. D Steel Authority of India 4td 5SAI42 has informed 3S- that /r. ,eepa Pareh, ,irector, SAI4 has resigned from the 3oard of ,irectors of the 6ompany. D Steel Authority of India 4td 5SAI42 has informed that 9overnment of India 59>I2 has appointed /r. ,.P.Singh, as ,irector on the 3oard. 27 D Steel Authority of India 4td has informed that on superannuation Shri / J /oitra ,irector, Sail has ceased to be a ,irector on the 3oard of ,irectors of Steel Authority of India. DSteel Authority of India 4td has informed 3S- that ,r Isher (udge Ahluwalia has resigned from the 3oard of ,irectors of the 6ompany. D Steel Authority of India 4td has informed 3S- that on nomination by 9overnment of India, the 3oard of ,irectors of the company has approved the appointment of ,r Sana /ishra as /anaging ,irector, Rourela Steel Plant, SAI4 on the SAI4 3oard. DSteel Authority of India 4td has informed 3S- that on superannuation of Shri Arvind Pande from the services of the 6ompany, Shri A S (ain has taen over the charge of 6hairman, SAI4 with effect from September +*, 8**8 5A#2. DSteel Authority of India 4td has informed 3S- that on superannuation Shri R 6 (ha ,irector Sail has ceased to be a ,irector on the 3oard of ,irectors of the company wef >ctober +), 8**8 5AK#2. :448 DSteel Authority >f India 4td. has informed that 9ovt. of India has nominated after approval of the 3o, of Steel Authority of India 4td 5SAI42, /r. Ashis ,as has joined as ,irector 5Personnel2 on the 3oard of SAI4, w.e.f. (une )<, 8**+. DA J Singh ceases to be a ,irector of SAI4 DApproves appointment of nominee directors Shri A J Agarwal, Shri P J Sengupta, ,r Amit /itra and Shri A ' (ung as Part time #on >fficial ,irectors on the 3oard D/r. Amit /itra, secretary general of 0I66I, appointed as director on the board 28 DSAI4 eDbusiness achieves Rs )**Dcr business mar D4osses slide down by ;*G in 8**8D*+ compared to 8**)D*8 D3hilai Steel Plant 53SP2 developes a special grade steel for the countryHs naval warships in collaboration with the ,efence /etallurgical Research 4aboratory, 'yderabad D,urgapur Steel Plant 5,SP2 developes target steel for ballistic testing used in defence sector with stringent specifications DSAI4 8**+D*= -xports jumps by =* pc DShare price hits &8Dwee high of Rs +).:* on ))K*<K8**+ DSAI4 gets new 3loom 6aster for its ,SP in ?est 3engal D3reas into top ten in /aretcap chart, occupies ;th slot D, P Singh ceases to be director on the 3oard of SAI4 D9overnment of India appoints Shri S P Quraishi, additional secretary 1 financial advisor, /inistry of Steel, as director on the 3oard of ,irectors of Steel Authority of India 4td on September )), 8**+ DShri Suresh Pandey has ceased to be a ,irector on 3oard of ,irectors of the 6ompany wef #ovember +*, 8**+ 5AK#2. 0urther Shri CP Singh has been appointed as ,irector on the 3oard 0rom ,ecember ), 8**+. D/r C.P. Singh is the new /anaging ,irector of SAI4Hs 3oaro Steel Plant. 'e too over charge of office from /r Suresh Pandey, who superannuated on #ovember +*. D3hilai plant records Rs +8* crore steel exports :447 29 DSAI4 pays bac Rs +,*** crore to 0Is D/r. R P Singh inducted as the /anaging ,irector of 3hilai Steel Plant 53SP2 D/etaljunction 5/(2D the online trading and procurement joint venture of "ata Steel and Steel Authority of India 5SAI42D has roped in C"I 3an to start off own eEuipment for "ata Steel. DSAI4 forges alliance with 6I4 to develop coal mines in /oIambiEue DSAI4 R1, division gets 9olden Peacoc Innovation Award DSAI4 ties up with Judremuh Iron >re DSAI4 signs strategic agreement with 3'P 3illiton DSAI4 ties up with ,urgapur Projects DSAI4 ties up with 3'P 3illiton :44B D9AI4 ties up with SAI4 D,elist eEuity shares from "he Stoc -xchange, Ahmedabad 5AS-2 with effect from (anuary 8<, 8**&. DSteel Authority of India 4tdHs 3hilai Steel Plant has been adjudged the best performing steel plant in the country for 8**+D*=. DSteel Authority of India 4td 5SAI42 delists shares of the 6ompany from "he 6alcutta Stoc -xchange Association 4td 56S-2 with effect from ,ecember 8), 8**&. :44C DSAI4 join hands 3664 to develop /oonidih mine 30 DSteel Authority of India 4td 5SAI42 has informed that on nomination by 9overnment of India, the 3oard of ,irectors of the 6ompany has approved the appointment of Shri. P J Sengupta, Prof. (avaid Ahtar and ,r. Ainayshil 9autam as PartDtime #onDofficial ,irectors on the 3oard of the 6ompany. :449 DSteel Authority >f India 4td. has informed that >n nomination by 9overnment of India, the 3oard of ,irectors of Steel Authority of India 4imited 5SAI42 has approved the appointment of Shri S 3hattacharya, -xecutive ,irector, SAI4 as ,irector 50inance2, on the 3oard of ,irectors of SAI4. DSteel Authority of India 4td 5SAI42 has informed that on nomination by 9overnment of India, the 3oard of ,irectors of the 6ompany has approved the appointment of Shri. S S Ahmed, -xecutive ,irector, of the 6ompany as ,irector 56ommercial2, on the 3oard of ,irectors of the 6ompany. D Steel Authority of India 4td 5SAI42 has informed that the 6ompany is signing on (une 87, 8**; a /emorandum of Cnderstanding 5/>C2 with /anganese >re India 4td 5/>I42 for setting up of a (oint Aenture 6ompany 5(A62 to produce ferroDmanganese and silicoDmanganese. DSAI4 has appointed Shri. A J 9ulhati as ,irector 5"echnical2 on the 3oard of ,irectors of the 6ompany w.e.f. >ctober *), 8**;. D Steel Authority of India 4tdHs /anagement "raining Institute 5/"I2 has ined a memorandum of understanding 5/oC2 with the Indian Institute of /anagement 5II/2 Indore for conducting programmes together for various organisations in areas of mutual interest. D Steel Authority of India 4td 5SAI42 has ined a traffic guarantee pact with Rail Aias #igam 4td 5RA#42 under the /inistry of Railways, for transportation of & lah tonnes of imported coing coal per year using the ParadipD'aridaspur railway line. DSteel Authority of India 4td 5SAI42 has informed that 9overnment of India has appointed Shri. 3 S /eena, Additional Secretary 1 0inancial Adviser, /inistry of Steel as director on the 3oard of ,irectors of the 6ompany 31 :44D DSteel Authority of India 4td 5SAI42 has informed that the 3oard of ,irectors of the 6ompany has approved the appointment of Shri. S P Rao, -xecutive ,irector, SAI4 as /anaging ,irector, IIS6> Steel Plant and ,irector on the 3oard of ,irectors of SAI4. DSteel Authority of India 4td 5SAI42 has informed that the 6ompany on 0ebruary 8), 8**< has signed a (oint Aenture Agreement with /Ks. (aipraash Associates 4imited 5(A42 for formation of a (oint Aenture 6ompany 5(A62 to set up a cement plant for producing 8 million tonnes of 6ement at 3oaro 5(harhand2 by using slag generated at 3oaro Steel Plant of SAI4. DSteel Authority of India 4imited and 4arsen and "oubro 4imited 541"2 has signed a /emorandum of Cnderstanding 5/oC2 to jointly set up, develop, manage and own captiveKindependent power plants at suitable locationKs to meet future power reEuirements of SAI4. :445 D SAI4 signed a (oint Aenture Agreement with 6oal India 4td, Rashtriya Ispat #igam 4td, #/,6 4td and #"P6 4td for setting up of a Special Purpose Aehicle i.e. International 6oal Aentures Pvt. 4td 5I6A42 for acEuisition of coal minesKbloc overseas for securing coal supplies. D Steel Authority of India 5SAI42 will mae an investment of more than Rs )*,*** crore mainly on expansion in this fiscal. D SAI4 stated that it is open to partnering #/,6 in setting up a steel plant in Jarnataa, mainly catering to sectors lie the automobile and consumer durables while #/,6, has proposed setting up a &D/"PA steel plant in a jointDventure format. SAIL T!&a) SAI4 today is one of the largest industrial entities in India. Its strength has 32 been the diversified range of Euality steel products catering to the domestic, as well as the export marets and a large pool of technical and professional expertise. "oday, the accent in SAI4 is to continuously adapt to the competitive business environment and excel as a business organisation, both within and outside India. SAIL 3 In#! #he F"#"re /odernisation and -xpansion Plan of SAI4 6orporate PlanD-xpansion Plan, 8*)* "he 6orporate Plan, 8*)8 was reviewed by 'on!ble /inister of Steel in (ul!*7, wherein it was decided to tae up the -xpansion of Integrated Steel Plants and Special Steel Plant in one go based on 6omposite Project 0easibility Report 56P0R2. 3y that time -xpansion of IIS6> Steel Plant and Salem Steel Plant was already approved $inDprinciple% based on the "echnoD-conomic 0easibility Report 5"-0R2 of /-6>#. 0or the -xpansion of other four integrated Steel Plants, /-6># was assigned the job of Preparation of 6P0R in Aug!*7. "he 6P0R for the four integrated steel plants was prepared by /-6>#. RIn principle! approval has been accorded by SAI4 3oard for the expansion plans of IIS6> 33 E+.an&'ng <!r'E!n (65B536598) 'industan Steel 5'S42 was initially designed to manage only one plant that was coming up at Rourela. 0or 3hilai and ,urgapur Steel Plants, the preliminary wor was done by the Iron and Steel /inistry. 0rom April ):&;, the supervision and control of these two steel plants were also transferred to 'industan Steel. "he registered office was originally in #ew ,elhi. It moved to 6alcutta in (uly ):&7, and ultimately to Ranchi in ,ecember ):&:. A new steel company, 3oaro Steel 4imited, was incorporated in (anuary ):7= to construct and operate the steel plant at 3oaro. "he ) /" phases of 3hilai and Rourela Steel Plants were completed by the end of ,ecember ):7). "he ) /" phase of ,urgapur Steel Plant was completed in (anuary ):78 after commissioning of the ?heel and Axle plant. "he crude steel production of 'S4 went up from .)&< /" 5):&:D7*2 to ).7 /". "he second phase of 3hilai Steel Plant was completed in September ):7; after commissioning of the ?ire Rod /ill. "he last unit of the ).< /" phase of Rourela D the "andem /ill D was commissioned in 0ebruary ):7<, and the ).7 /" stage of ,urgapur Steel Plant was completed in August ):7: after commissioning of the 0urnace in S/S. "hus, with the completion of the 8.& /" stage at 3hilai, ).< /" at Rourela and ).7 /" at ,urgapur, the total crude steel production capacity of 'S4 was raised to +.; /" in ):7<D7: and subseEuently to =/" in ):;8D;+. JOINT VENTURES 34 SAI4 has promoted joint ventures in different areas ranging from power plant to eDcommerce. "he important joint ventures of the company, among others, are.D 6>/PA#P 4>6A"I> # (A PAR"#-R -QCD I"P PR>0I4- #"P6DSAI4 Power 6o. Pvt. 4td #-? ,-4'I #"P6 &*.&* >perates 1 manages the captive power plants of durgapur, Rourela 1 3hilai 3oaro Power supply company Pvt. 4td 3>JAR> ,A6 &*.&* /anages +*8/? power generation 77*tonnes per hour steam generation facilities at 3oaro steel plant. /D (unction services 4td. J>4JA" A "A"A Steel &*.&* Promotes eDcommerce activities in steel and related areas. SAI4 1 />I4 0erro Alloys Pvt. 4td. 3'I4AI /A#9A#- S- >R- 5I#,IA2 4I/I"-, &*.&* Production of ferro Dmanganese and silicon @ /anganese at 3hilai with furnace operation at #andiniK 3halai 3hilai jaypee cement limited SA#"#A 1 3'I4AI (aiparash Associates 4td. 87.;= "o set up and operate a cement plant of 8.8 million tones per annum capacity at split location at satna 1 3hilai , using slag generated 35 during blast furnace . 3oaro jaypee cement 4td. 3>JAR> (aiparash Associates 4td. 87.;= "o set up and operate a cement plant of 8.) million tones per annum capacity, utiliIing generated slag during 3last furnace operation at 3S4. MEMORANDUM OF UNDERSTANDINGS 36 4arsen 1 "oubro 4td. to set up, develop, manage and own captiveKindependent power plant 5s2 at suitable locationKs to meet future power reEuirements of SAI4. "he scope of agreement also includes exploration of opportunities to own captive thermal coal blocs to cater the power plant reEuirements. Shipping corporation of India. to promote a (oint Aenture 6ompany, which shall primarily provide shipping related services to SAI4 for imported coing coal and also participate in world wide dry bul shipping trade. 9overnment of Jerala to increase production from the existing facilities at Steel 6omplex 4imited 5S642, 6alicut and also set up, develop 1 manage a &*,*** "/" Rolling /ill along with its balancing facilities and auxiliaries at S64, 6alicut. P>S6> to collaborate in a wide range of strategic business and commercial areas of mutual interest. Rashtriya Ispat #igam 4td. 5RI#42 to jointly explore and develop low silica limestone mines in the Sultanate of >man. /ineral -xploration 6orporation 4td. for exploration by /-64 at all SAI4 mines for assessing the reserves and Euality of ore available. It has already started exploratory wor in 9ua and 6hiria mines. 3harat -arth /overs 4imited 53-/42 for supply of crucial eEuipment. Rajasthan State /ines 1 /inerals 4td. for longDterm supply of lowDsilica limestone. II/, Ahmedabad and /,I, 9urgaon nowledge sharing. Indian Railways for procurement of high power locomotives BOKARO STEEL -LANT 3 A -ARTNER IN NATION BUILDING 37 3oaro Steel Plant D the fourth integrated plant in the Public Sector D started taing shape in ):7& in collaboration with the Soviet Cnion. It was originally incorporated as a limited company on 8:th (anuary ):7=, and was later merged with SAI4, first as a subsidiary and then as a unit, through the Public Sector Iron 1 Steel 6ompanies 5Restructuring 1 /iscellaneous Provisions2 Act ):;<. "he construction wor started on 7th April ):7<. "he Plant is hailed as the country!s first Swadeshi steel plant, built with maximum indigenous content in terms of eEuipment, material and nowD how. Its first 3last 0urnace started on 8nd >ctober ):;8 and the first phase of ).; /" ingots steel was completed on 87th 0ebruary ):;< with the commissioning of the third 3last 0urnace. All units of = /" stage have already been commissioned and the :*sH moderniIation has further upgraded this to =.& /" of liEuid steel. "he new features added in moderniIation of S/SDII include two twinDstrand slab casters along with a Steel Refining Cnit. "he Steel Refining Cnit was inaugurated on ):th September, )::; and the 6ontinuous 6asting /achine on 8&th April, )::<. "he moderniIation of the 'ot Strip /ill saw addition of new features lie high pressure deDscalers, wor roll bending, hydraulic automatic gauge control, Euic wor roll change, laminar cooling etc. #ew 38 waling beam reheating furnaces are replacing the less efficient pusher type furnaces. A new hydraulic coiler has been added and two of the existing ones revamped. ?ith the completion of 'ot Strip /ill moderniIation, 3oaro is producing top Euality hot rolled products that are well accepted in the global maret. 3oaro is designed to produce flat products lie 'ot Rolled 6oils, 'ot Rolled Plates, 'ot Rolled Sheets, 6old Rolled 6oils, 6old Rolled Sheets, "in /ill 3lac Plates 5"/3P2 and 9alvaniIed Plain and 6orrugated 59PK962 Sheets. 3oaro has provided a strong raw material base for a variety of modern engineering industries including automobile, pipe and tube, 4P9 cylinder, barrel and drum producing industries. -e!.*e 3 The m!1'ng F!re 3oaro Steel values its people as the fulcrum of all organiIational activities. "he saga of 3oaro Steel is the story of 3oaro erecting a gigantic plant in the wilderness of 6hhotanagpur, reaching milestones one after another, staving off stiff challenges in the liberaliIed era, moderniIing its facilities and innovating their way to the top of the heap. D're#'!n$ 3oaro Steel is woring towards becoming a oneDstopDshop for worldDclass flat steel in India. "he moderniIation plans are aimed at increasing the 39 liEuid steel production capacity, coupled with fresh rolling and coating facilities. "he new facilities will be capable of producing the most premium grades reEuired by the most discerning customer segments. 3rand 3oaro will signify assured Euality and delivery, offering value for money to the customers. BOKARO STEEL -LANT A FACILITIES Ra2 Ma#er'a*$ % Ma#er'a* <an&*'ng -*an# "he Raw /aterials and /aterial 'andling Plant receives, blends, stores and supplies different raw materials to 3last 0urnace, Sinter Plant and Refractory /aterials Plant as per their reEuirements. It also maintains a buffer stoc to tae care of any supply interruptions. Some : /" of different raw materials viI. Iron ore fines and lumps, 4imestone 530 and S/S grade2, ,olomite lumps and chips, hard 6oal and /anganese ore are handled here every year. Iron ore and fluxes are sourced from the captive mines of SAI4 situated at Jiriburu, /eghahataburu, 3hawanathpur, "ulsidamar and Juteshwar. ?ashed coal is supplied from different washeries at ,ugda, Jathara, Jargali and 9iddi, while raw coal is obtained from (haria coalfields. 40 C!,e O1en$ % B)3.r!&"# -*an# "he 6oe >ven 6omplex at 3oaro converts prime coing coal from (haria, ,ugda and /oonidih and medium coing coal form Jargali, Jathara and /ahuda, blended with imported coal, into high Euality coe for the 3last 0urnaces, recovering valuable byDproducts lie Anthracene >il, 3enIene, "oluene, Lylene, 4ight Solvent #aphtha, Ammonium Sulphate and -xtraD hard Pitch in the process. 3oaro is situated in the prime coal belt of the country. "he 6oe >ven battery has < batteries with 7: ovens each, maintained meticulously in terms of fugitive emission control, use of phenolic water and other pollution control measures. B*a$# F"rnae$ 3oaro has five 8***Dcubic metre 3last 0urnaces that produce molten iron D 'ot /etal D for steel maing. 3ellDless "op 6harging, modernised double 6ast 'ouses, 6oal ,ust Injection and 6ast 'ouse Slag 9ranulation technologies have been deployed in the furnaces. "he process of ironD maing is automated, using P46 6harging System and 6omputer 6ontrolled Supervision System. "he wastes products lie 3last 0urnace slag and gas are either used directly within plant or processed for recycling K reD use. S#ee* Me*#'ng Sh!.$ 'ot /etal from the 3last 0urnaces is converted into steel by blowing ::.&G pure >xygen through it in the 4, converter. Suitable alloying elements are added to produce different grades of steel. 3oaro has two Steel /elting Shops D S/SDI and S/SDII. S/SDI has & 4, 41 converters of )+*" capacity each. It is capable of producing Rimming steel through the ingot route. S/SDII has 8 4, converters, each of +** " capacities, with suppressed combustion system and 6ontinuous 6asting facility. It produces various Jilled and SemiDJilled steels. C!n#'n"!"$ Ca$#'ng Sh!. "he 6ontinuous 6asting Shop has two doubleDstrand slab casting machines, producing high Euality slabs of width ranging from :&* mm to )<&* mm. 66S has a 4adle 0urnace and a 4adle Rinsing Station for secondary refining of the steel. "he 4adle 0urnace is used for homogeniIing the chemistry and temperature. "he concast machines have straight moulds, uniEue in the country, to produce internally clean slabs. Argon injection in the shroud and tundish noIIle prevent reDoxidation and nitrogen picDup, maintaining steel Euality. "he eddy current based automatic mould level control, uniEue in the country, gives better surface Euality. "he air mist cooling and continuous straightening facilities eep the slabs free from internal defects lie cracs. "he casters are fully automated with dynamic cooling, onDline slab cutting, deDburring and customiIed maring. "he shop is eEuipped with advanced 4evelD+ automation and control systems for scheduling, monitoring and process optimiIation. 66S produces steel of ,rawing, ,eep ,rawing, -xtra ,eep ,rawing, 3oiler and "in Plate Euality. It also produces low alloy steels lie 4P9, ?"6R, SAI46>R and API 9rade. S*aGG'ng M'** Slabbing /ill transforms ingots into slabs by rolling them in its )8&* mm Cniversal 0ourD'igh /ill. "he rolling capacity of the /ill is = /" per annum. "he shop has 'ot and 6old Scarfing /achines and 8<** " Shearing 42 /achine. 6ontrolled heating in Soaing Pits, close dimensional accuracy during rolling and hot and cold scarfing help produce defectDfree slabs. <!# S#r'. M'** Slabs from 66S and Slabbing /ill are processed in the stateDofDtheDart 'ot Strip /ill. "he fully automatic 'ot Strip /ill with an annual capacity of +.+7+ million tonnes has a wide range of products D thicness varying from ).8 mm to 8* mm and width from ;&* mm to )<&* mm. "he mill is eEuipped with stateDofDtheDart automation and controls, using advanced systems for process optimisation with onDline real time computer control, P46s and technological control systems. ?aling 3eam Reheating 0urnaces provide uniform heating with reduction in heat losses, ensuring consistency in thicness throughout the length. 'ighDpressure ,eDscaling System helps eliminate rolledDin scale. -dger in the roughing group maintain width within close tolerance. "he roughing group has a roughing train of a Aertical Scale 3reaer, one 8Dhigh Roughing Stand and four =Dhigh Cniversal Roughing Stands. "he finishing group consists of a 0lying Shear, 0inishing Scale 3reaer and seven =Dhigh 0inishing Stands. 'ydraulic Automatic 9auge 6ontrol system in the finishing stands ensures close thicness tolerance. "he ?or Roll 3ending System ensures improved strip crown and flatness. "he rolling speed at the last finishing stand is between ;.&D);.& meters per second. "he 4aminar 6ooling System is a uniEue feature to control coiling temperature over a wide range within close tolerance. "he 'ydraulic 6oilers maintain perfect coil shape with >nDline Strapping system. <!# R!**e& C!'* F'n'$h'ng All the 'ot Rolled coils from the 'ot Strip /ill are received in 'R60 for further distribution or dispatch. 'R 6oils rolled against direct shipment orders are sheared and finished to customerDreEuired siIes and dispatched to 43 customers. "he material is supplied as per Indian specifications and many internationalK foreign specifications. "he shop has two shearing lines with capacities of 7, =&,*** "onnesK year and =, ;&,*** "onnesK year respectively. C!*& R!**'ng M'** "he 6old Rolling /ill at 3oaro uses stateDofDtheDart technology to produce high Euality sheet gauge material, "in /ill 3lac Plate and 9alvaniIed Products. 6old rolling is done to produce thinner gauge strips of very smooth and dense finish, with better mechanical properties than hot rolling strips. Rolling is done well below reDcrystalliIation temperature without any prior heating of the material. "he products of 6R/ are used for deep drawing purposes, automobile bodies, steel furniture!s, drums and barrels, railway coaches, other bending and shaping jobs and coated steels. "he 6R/ complex comprises of two Picling 4ines 5including a high speed 'ydrochloric Acid Picling 4ine with reDgeneration facilities2, two "andem /ills, an -lectrolytic 6leaning 4ine, a 6ontinuous Annealing 4ine, 3ell Annealing 0urnaces, two SinDPass /ills, a ,ouble 6old Reduction /ill 5,6R2, Shearing 4ines, Slitting 4ines and a pacaging and dispatch section. "he &Dstand "andem /ill is capable of rolling sheet gauges upto *.)& mm thicness. It has sophisticated 'ydraulic Automatic 9auge 6ontrol, computerised mill regulation and optimisation control. <!# D'. Ga*1an'E'ng C!m.*e+ "he 'ot ,ip 9alvaniIing 6omplex integrated with the 6R/ produces IincD coated 6old Rolled strips resistant to atmospheric, liEuid and soil corrosion. "he 6ontinuous 6oil 6orrugation 4ine in the ',96 produces corrugated sheets and the 9alvaniIed Sheet Shearing 4ine produces galvaniIed plain sheets for a variety of applications. "he first shop of 3oaro Steel to get the IS>D:**) certification way bac in )::=, this complex has maintained a 44 highDstandard of coating Euality and its SAI4(P>"I branded products enjoy a loyal maret. "his complex made certain innovations for higher productivity to help reD build earthEuae ravaged 9ujarat. Ser1'e$ 3 a 1a*"aG*e $"..!r# ne#2!r, "he service departments lie "raffic, >xygen Plant, ?ater /anagement and -nergy /anagement provide invaluable support to this gigantic plant. 3oaro Steel has a vast networed of railway tracs and over =* diesel locos to smoothly run its operations. "he >xygen Plant provides >xygen, #itrogen and Argon for processes lie steelmaing and annealing. ?ater /anagement loos after the huge water reEuirements of the plant and the township, providing different grades of water and taing care of recycling needs. -nergy /anagement juggles the supply and demand of byDproduct gases and their demand as process fuel. Ma'n#enane De.ar#men#$ 3oaro has centralised maintenance departments for largeDscale electrical and mechanical maintenance, in addition to shopDbased maintenance wings for running repairs and maintenance. "hese facilities are capable of executing massive capital repairs, supported by the fabrication facilities of the auxiliary shops. A"+'*'ar) Sh!.$ "o meet its needs for maintenance and repairs, 3oaro has a cluster of engineering shops such as /achine Shop, 0orge Shop, Structural Shop, Steel 0oundry, Ingot /ould 0oundry, 6ast Iron and #onD0errous 0oundry, -lectrical Repair Shop and Power 0acilities Repair Shop in addition to 45 shopDspecific Area Repair Shops. /ost of the repairs and maintenance reEuirements of the plant are met inDhouse. "he auxiliary shops and maintenance wings of 3oaro Steel, aided by inDhouse design teams, have executed a number of highly sophisticated procurementDsubstitution, productivity enhancement and Euality improvement jobs, saving revenues and enhancing eEuipment availability. BOKARO STEEL -LANT 3 C!mm"n'#) Peripheral Development 3oaro Steel is striving to reach the glow and warmth of its furnaces to people living at the periphery of this thriving steel city. All villages and residential settlements within a radius of 8* ilometers are covered under the peripheral development programmes that benefit some + lah persons. In recent years, the stress has been on developing basic and infrastructure facilities lie roads, bridges, schools, primary health centre!s, wells, pumps etc. and renovating the existing facilities. Regular health camps are organised to reach 46 immunisation and free medicines to people. 0ree medicines are also supplied to Asha ,an, a hospital for the lepers, and to government hospitals in the event of natural calamities. 3oaro Steel pitched in with its share in the relief of victims of natural calamities lie the >rissa cyclone, 9ujarat earthEuae and 3ihar floods. 0or a number of years, 3oaro Steel has been sponsoring a 0irst Aid camp during Shravani /ela for the Janwariyas waling with holy water from Sultanganj in 3ihar to ,eoghar in (harhand D a holy journey of some )** ilometers. C!mm"n'#) Care In a uniEuely sensitive gesture of social care, 3oaro Steel has adopted children belonging to the primitive 3irhor tribe that has a very limited population. "hese children live under the love and care of 3oaro Steel, getting free board, lodging, dresses and education. "hey are getting developmental opportunities of the modern world, without having to shun their own cultural moorings. En!"rag'ng An'**ar'e$ "he ancillaries under the 3oaro Industrial Area ,evelopment Authority symbolise the spillDover of economic activities due to 3oaro Steel. "he Plant aids these industrial units by providing testing facilities, technical support for modernisation and upgradation, and preferential procurement orders in their areas of strength that match 3oaro SteelHs reEuirements. "o eep them abreast of the prevailing Euality assurance standards, 3oaro Steel has been giving free consultations to these units for developing their IS> :**) QA Systems. 47 B!,ar! Mah'*a Sam'#' 0ounded in ):7=, 3oaro /ahila Samiti is a leading philanthropic organisation of the spouses of steelmen, giving succour to needy people and creating opportunities for sill enhancement and selfDemployment. "he Samiti runs a number of schools for poor children and for uneducated elderly and a childrenHs library. "he training centre and Cdyog Jendra with wings for maing spices, flour, safety gloves, soap, shawls, apparel and embroidered clothes, provide livelihood to a number of women. 0ree medical consultation for neonates and their mothers and mobile dispensary play a ey role in providing primary healthcare to needy persons. "he Samiti organises aid drives for lepers, victims of natural calamities, children from poor families and other resourceDconstrained people. BOKARO STEEL -LANT 3 -RODUCT BASKET M'** Ca.aG'*'#'e$ 48 Sh!. -r!&"#$ Fa'*'#) Ann"a* Ca.a'#) ((444 T!nne$) Th',ne$$ range (mm) W'&#h range (mm) Leng#h (me#re) <SM 'R 6oilsK SheetsK Plates 6ontinuous /ill +:&& ).7 D)7 :**D )<&*
B)3.r!&"#$ #itrationDgrade 3enIene #itrationDgrade "oluene 4ight Solvent #aphtha Still 3ottom >il 'ot Pressed #aphthalene Anthracene >il -xtraDhard Pitch 'ardDmedium Pitch 5solidK liEuid2 Ammonium Sulphate Pitch 6reosote /ixture 30 9ranulated Slag 4iEuid #itrogen Phenol 0raction 49 S.e'a* Gra&e$ !F S#ee* S.e'a* S#ee* Gra&e$ A..*'a#'!n SA- )&=) Automobile Industry /6 )) 6ycle Industry SP6 +;*K+:* 6ycle Industry 6 )& 6ycle Industry API LD=8, LD=7, LD&8, LD&7, LD7* 5SAI4API2 Pipe 4ine SAI46>R 5corrosion resistant2 Railways SAI4/-,Si 5/edium Silicon Steel2 'eavy -lectrical ?inding SAI4PR>P Propeller Shaft Strapping Steel 5for internal use only2 Strapping 0inished Products 0ullDhard 9alvanised 6oil -xtra hard roof of houses 6old Rolled /edium -lectrical Steel "ransformer core -xtraDlow 6arbon -xtra ,eep ,rawing 5'R 1 6R2 ?hite goods ,/R 8=:A 9rade Steel ,efence Research ,evelopment >rganisation 5,R,>2 for fabrication of Submarine parts 5import substitution2 -=7*K-&**K-&&* 0loating bridges for ,efence. 0or /KS 3-/4S for maing. 5import substitution2 IS<&** 0e &=*3 high strength low alloy steel with C"S value in excess of &=* /pa Jolata flyDover 4ow 6arbon, 4ow /anganese, 'igh Structural purposes. "hermoD 50 Strength Structural Steel without microalloying 56arbon *.)*G2 mechanically 6ontrolled Processing. 6.8 REVIEW OF LITERATURE ?oring 6apital management is the management of assets that are current in nature. 6urrent assets, by accounting definition are the assets normally converted in to cash in a period of one year. 'ence woring capital management can be considered as the management of cash, maret securities receivable, inventories and current liabilities. In fact, the management of current assets is similar to that of fixed assets in the sense that is both in cases the firm analyses their effect on its profitability and ris factors, hence they differ on three major aspects. ). In managing fixed assets, time is an important factor discounting and compounding aspects of time play an important role in capital budgeting and a minor part in the management of current assets. 8. "he large holdings of current assets, especially cash, may strengthen the firm!s liEuidity position, but is bound to reduce profitability of the firm as ideal car yield nothing. 51 +. "he level of fixed assets as well as current assets depends upon the expected sales, but it is only current assets that add fluctuation in the short run to a business. "o understand woring capital better we should have basic nowledge about the various aspects of woring capital. "o start with, there are two concepts of woring capital. 9ross ?oring 6apital #et woring 6apital Gr!$$ W!r,'ng Ca.'#a*@ 9ross woring capital, which is also simply nown as woring capital, refers to the firm!s investment in current assets. Another aspect of gross woring capital points out the need of arranging funds to finance the current assets. "he gross woring capital concept focuses attention on two aspects of current assets management, firstly optimum investment in current assets and secondly in financing the current assets. "hese two aspects will help in remaining away from the two danger points of excessive or inadeEuate investment in current assets. ?henever a need of woring capital funds arises due to increase in level of business activity or for any other reason the arrangement should be made Euicly, and similarly if some surpluses are available, they should not be allowed to lie ideal but should be put to some effective use. Ne# W!r,'ng Ca.'#a*@ "he term net woring capital refers to the difference between the current assets and current liabilities. #et woring capital can be positive as well as negative. Positive woring capital refers to the situation where current assets exceed current liabilities and negative woring capital refers to the situation where current liabilities exceed current assets. "he net woring capital helps in comparing the liEuidity of the same firm over time. 0or purposes of the woring capital management, therefore ?oring 6apital can be said to measure the liEuidity of the firm. In other words, the goal of woring capital 52 management is to manage the current assets and liabilities in such a way that a acceptable level of net woring capital is maintained. Im.!r#ane !F 2!r,'ng a.'#a* managemen#@ /anagement of woring capital is very much important for the success of the business. It has been emphasiIed that a business should maintain sound woring capital position and also that there should not be an excessive level of investment in the woring capital components. As pointed out by Ralph Jennedy and Stewart /6 /uller, $the inadeEuacy or misDmanagement of woring capital is one of a few leading causes of business failure. 6urrent assets, in fact, account for a very large portion of the total investment of the firm. De#erm'nan#$ !F W!r,'ng Ca.'#a*@ "here is no specific method to determine woring capital reEuirement for a business. "here are a number of factors affecting the woring capital reEuirement. "hese factors have different importance in different businesses and at different times. So a thorough analysis of all these factors should be made before trying to estimate the amount of woring capital needed. Some of the different factors are mentioned here below.D Na#"re !F G"$'ne$$@ It is an important factor in determining the woring capital reEuirements.Some businesses reEuire a very nominal amount to be invested in fixed assets but a large amount in woring capital, such as trading and financing type and are some businesses which reEuire large investment in fixed assets and normal investment in the form of woring capital. S'Ee !F G"$'ne$$@ 53 It is another important factor in determining the woring capital reEuirements of a business. SiIe is usually measured in terms of scale of operating cycle. "he amount of woring capital needed is directly proportional to the scale of operating cycle i.e. the larger the scale of operating cycle the large will be the amount woring capital and vice versa. B"$'ne$$ F*"#"a#'!n$@ /ost business experience cyclical and seasonal fluctuations in demand for their goods and services. "hese fluctuations affect the business with respect to woring capital because during the time of boom, due to an increase in business activity the amount of woring capital reEuirement increases and the reverse is true in the case of recession. 0inancial arrangement for seasonal woring capital reEuirements are to be made in advance. -r!&"#'!n -!*')@ As stated above, every business has to cope with different types of fluctuations. 'ence it is but obvious that production policy has to be planned well in advance with respect to fluctuation. F'rmH$ Cre&'# -!*')@ "he credit policy of a firm affects woring capital by influencing the level of boo debts. 'ence a firm should always frame a rational credit policy based on the credit worthiness of the customer. A1a'*aG'*'#) !F Cre&'#@ "he terms on which a company is able to avail credit from its suppliers of goods and devices creditKalso affects the woring capital reEuirement. If a company in a position to get credit on liberal terms and in a short span of time then it will be in a position to wor with less amount of woring capital. Gr!2#h an& E+.an$'!n a#'1'#'e$@ "he woring capital needs of a firm increases as it grows in term of sale or fixed assets. "here is no precise way to determine the relation between the 54 amount of sales and woring capital reEuirement but one thing is sure that an increase in sales never precedes the increase in woring capital but it is always the other way round. -r'e Le1e* Change$@ 9enerally increase in price level maes the commodities dearer and it increases the reEuirement of woring capital too. "he companies which are in a position to alter the price of these commodities in accordance with the price level changes will face fewer problems as compared to others. 6.7 OBJECTIVES OF T<E STUD; BROAD OBJECTIVES@ "o find out the efficiency of woring capital management in ,urgapur Steel Plant and selected other major plants of Steel Authority of India. "o have a first hand experience of the functioning of a large PSC Steel Plant. "o have a practical experience of the functioning of the 0inance ,epartment of a steel producing company. 55 "o study how woring capital management practices plays an important role in supporting other activities of an integrated steel plant. S-ECIFIC OBJECTIVES@ "o gain familiarity with the various components of woring capital in ,urgapur Steel Plant. "o judge the success of the management in carrying on the daily transactions of the company. "o gain an inDdepth nowledge of the trics of managing the daily financial activities of ,SP. "o find out the difference between the theoretical and practical aspect of woring capital management. "o study and come out with any solution for improvement of woring capital management at ,urgapur Steel Plant. 56 Cha.#er A : :.6 Na#"re !F .r!&"# :.: .r!e$$ :.8 SWOT Ana*)$'$ :.6 Na#"re !F .r!&"# 57 BOKARO STEEL -LANT 3 -RODUCT BASKET M'** Ca.aG'*'#'e$ Sh!. -r!&"#$ Fa'*'#) Ann"a* Ca.a'#) ((444 T!nne$) Th',ne$$ range (mm) W'&#h range (mm) Leng#h (me#re) <SM 'R 6oilsK SheetsK Plates 6ontinuous /ill +:&& ).7 D)7 :**D )<&*
58 Special Grades of Steel S.e'a* S#ee* Gra&e$ A..*'a#'!n SA- )&=) Automobile Industry /6 )) 6ycle Industry SP6 +;*K+:* 6ycle Industry 6 )& 6ycle Industry API LD=8, LD=7, LD&8, LD&7, LD7* 5SAI4API2 Pipe 4ine
SAI46>R 5corrosion resistant2 Railways SAI4/-,Si 5/edium Silicon Steel2 'eavy -lectrical ?inding SAI4PR>P Propeller Shaft Strapping Steel 5for internal use only2 Strapping 0inished Products 0ullDhard 9alvanised 6oil -xtra hard roof of houses 6old Rolled /edium -lectrical Steel "ransformer core -xtraDlow 6arbon -xtra ,eep ,rawing 5'R 1 6R2 ?hite goods ,/R 8=:A 9rade Steel ,efence Research ,evelopment >rganisation 5,R,>2 for fabrication of Submarine parts 5import substitution2 -=7*K-&**K-&&* 0loating bridges for ,efence. 0or /KS 3-/4S for maing. 5import substitution2 IS<&** 0e &=*3 high strength low alloy steel with C"S value in excess of &=* /pa Jolata flyDover 4ow 6arbon, 4ow /anganese, 'igh Strength Structural Steel without microalloying 56arbon *.)*G 2 Structural purposes. "hermoD mechanically 6ontrolled Processing. By-prodcts #itrationDgrade 3enIene #itrationDgrade "oluene 4ight Solvent #aphtha Still 3ottom >il 'ot Pressed#aphthalene Anthracene >il -xtraDhard Pitch 'ardDmedium Pitch 5solidK liEuid2 Ammonium Sulphate Pitch 6reosote /ixture 30 9ranulated Slag 4iEuid #itrogen Phenol 0raction :.: -r!e$$@3 59 BSL -r!e$$ F*!2 60 -RODUCTION -ROCESS@I RAW MATERIALS 0e scraps, 0e ore, 0erro silicon, 3auxite, 0luorspar, 6oe powder, 0erro/anganese, graphite electrodes, etc are the main raw materials used for theconstruction steels. 6. C!a* &"$# 'n0e#'!n 'n B*a$# F"rnae A6( 8( 7 6oal dust is a substitute of 6>J- in 3last 0urnace as a auxiliary fuel. "hereplacement ratio is ).).8 aprox. Csing coal dust in 3last furnace directly throughtuyers reduces the reEuirement of 6oe. In 6oe >vens ).< gcal energy consume forconverting 6oal to coe, this energy is saved. :. VVVF &r'1e !mm'$$'!ne& 'n ID Fan m!#!r !F SMS3 "he I, fan motor5 )8** w2 capacity for convertor @6 was running continuously atrated speed during process and as well as during idle time. After installation of AAAfdrive during idle period, the motor run at =8 G of the rated speed. "hereby saving of ;&** whKday. 8. De1e*!.men# !F *!2 .!2er &e&'a#e& Ven#'*a#'!n $)$#em F!r *e1e*er3: ( 9B ,2 G) 8 ,2) 'n -*a#e M'**. ;& J? ventilation system had been installed for levellerD8 cooling system. 3ut due tolow loading on levellerD8 it was observed that the reEuirement is very less.Accordingly ;& J? system has been replaced by +.;& w ventilation system. 7. C!a* Tar In0e#'!n 'n B*a$# F"rnae 61 6oal "ar is a byDproduct of coe maing process. "he year when severe coal crisiswas experienced by all Indian steel plants.It was decided by 3hilai management toinject coal tar as a measure to conserve coe consumption in 3last 0urnace."echnology was developed with inDhouse now how and reEuired installation waserected in 3last 0urnace T +. At present about +*D=* liter of coal tar is injectedthrough tuyers of the furnace and it is observed that the replacement ratio is about ).=g of 30 coe per liter of coal tar. -ncouraged by the result obtained, managementhas decided to extended to 3last furnace T 8 also. Plant scale trial is going on toestablish the obtained result. B. M!&'F)'ng #he F'e*& !F Ver#'a* $#an& an& F'n'$h'ng $#an& Sre2 D!2n #! *!2 1!*#age $)$#em ( ::4 V #! 67B V) 'n -*a#e M'**. "he 8+* A supply of Aertical 1 0inishing stand motor were fed through resistance. "he 8+* A supply of Aertical 1 0inishing stand motor were fed through resistance boxes. It was observed that actual field supply reEuirement is only )=& A and ;& A is being dropped in resistance box. "hat is why only )=& A direct fed to field winding without resistance box by changing incoming supply from )) JA to 7.7 JA of 6A,6 transformer. C. E+#en$'!n !F Un*!a&'ng Ga) F!r re&"'ng "n*!a&'ng #'me !F LS<S 62 "he time taen for unloading a rae of 4S'S fuel 5 ;* wagons2 was about 7& hrs , thiswas due to insufficient unloading points. It was observed that if 7 no of unloadingpoints are increased the time for unloading can be reduced to =* hrs. After thismodification 5 in house2 total steaming time was reduced . ;. U#'*'Ea#'!n !F 2a$#e L"Gr'a#'!n !'* 'n L'me K'*n. "he waste lubrication oil5 used2 about )** J4 per year earlier was disposed at lowprice . A unit is commissioned to reclaim this oil by mixing in 4S'S fuel in a ratio of) to ).& G and successfully consumed in 4ime Jiln with out any major effect. D. B*a$# F"rnae ga$ F'r'ng 'n B!'*er N!3C !F -!2er an& B*!2'ng S#a#'!n. "he 3oiler #o @7 of P3S was commissioned with out 30 gas firing system and wasconsuming coal . In 3hilai Steel Plant 30 gas is available in excess and was flared inthe atmosphere , to use this gas 3oiler #oD7 was modified by providing 3urners , andafter this about 7**** /+ Khr 30 gas is able to consume in 3oiler . "his has saved3oiler coal about 8=* "ones per day :.8 SWOT ANAL;SIS OF T<E COM-AN; 63 6J STRENGT<@3 "he main strength are.D "he company has got a monopoly maret condition for it in manufacturing of steel in Indian maret. "he strength of the company 53hilai Steel Plant2 is its iron mines situated near to the plants which reduce transportation cost and help to increase the profit of 3S4. "he another strength of company is due to its central government holding so its primaryK major customer is the government itself lie Indian railways and so on which gives large orders for its reEuirements. :J WEAKNESS@3 "he main weaness are.D As a central government organiIation as 3SP cannot fix a price of its own as there are pressure from the government. "he other weaness is some times3SP is not able to fulfill the rising supply as the demand exceeds production capacities. 64 8J O--ORTUNITIES@3 "he main opportunities are.D As demand for the steel in the local maret as well as in international maret is increasing day by day /anufactures are less and demand is on the rise. 7J T<REATS@3 . "he main threats are. #on availability of coe in the domestic maret which is considered as a raw material in the manufacturing of iron and steel products as it is mainly imported from Australia, CSA and /iddle -ast due to which price of steel increases. 65 Cha.#er A 8 8.6 S#ra#eg'e$ 8.: -!*''e$ 66 8.6 S#ra#eg'e$ @3 "he strategy in the ;s framewor includes purposes, missions, objectives, goals and /ajor action plans and policies of the company. "hrough out the past decade, the corporate world has given close attention to the interplay between strategy and structure. 6ertainly clear ideas about the strategy mae the job structural design rational. 3y $strategy% we mean those actions that a company plans in response tour anticipation to or changes in its external environmentDits consumers, its competitors. S#ra#eg'e$ a..*'e& G) BSL@3 "he main aim of the company will be producing good Euality of Iron and steel product to the public as well as providing more number of employment and increase the standard of living of the people. "he 3oaro steel plant business strategies are based of three core valuesS they are operational excellence, 6ustomer!s focus and product leadership. "he business strategy emphasiIes the following.D ). Increase their maret shares. 8. Reduced cost of production. +. Increase company performance. =. Produce always Euality product. 67 &. "o meet social responsibilities. 7. Provide employment opportunity to the people of the area. ;. /eet the national and regional demand of iron and steel products. <. Reduce the import of iron 1 steel from the foreign maret. "he ey to succeed in this environment is to develop that acumen to perceive these challenges as opportunities. "he opportunities for leadership always come in disguise of challenges and the path to future is full of them 3S4%s leadership has evolved a multi pronged strategy to excel in face of multitude of these challenges right from growth oriented capacity investment, an aggressive mareting plan, thrust on new products development, investment in raw material projects to strategic social responsibility measures. 68 8.: -!*''e$ @3 Corporate Social Responsibility Policy SAIL recognizes that its business activities have irect an inirect i!"act on the societ#. $he %o!"an# strives to integrate its business va&ues an o"erations in an ethica& an trans"arent !anner to e!onstrate its co!!it!ent to sustainab&e eve&o"!ent an to !eet the interests o' its sta(eho&ers. $he %o!"an# is co!!itte to continuous&# i!"roving its socia& res"onsibi&ities) environ!ent an econo!ic "ractices to !a(e "ositive i!"act on the societ#. Guiding Principles $o*ar this co!!it!ent) the %o!"an# sha&&+ %reate a "ositive 'oot"rint *ithin the societ# to !a(e a !eaning'u& i,erence in the &ives o' "eo"&e b# continua&&# a&igning its initiatives to the goa&s 'or sustainab&e eve&o"!ent. -aintain co!!it!ent to .ua&it#) hea&th an sa'et# in ever# res"ect o' the business an "eo"&e. /nerta(e ethica& business "ractices across the su""&# chain. -a(e "ositive i!"act on the environ!ent an "ro!ote goo environ!enta& "ractices. 69 0ro!ote e.ua&it# o' o""ortunit# an iversit# o' *or('orce throughout its business o"erations. SaFe#) -!*') Safety of its employees and the people associated with it including those living in the neighbourhood of its plants, mines and units. Pursue efforts in sustained and consistent way by establishing safety goals, demanding accountability for safety performance and providing resources to mae safety programmes wor. G"'&'ng -r'n'.*e$ -xcellenc in health 1 supports excellent business result. All accidents can and must be prevented. Safety standards to be incorporate in all wor procedures. All employees are responsible and accountable for maintaining safety standards. K"a*'#) .!*') 70 ?e shall build and sustain a worldDclass organiIation, where Euality is the hallmar of every process and activity. ?ith the involvement and dedication of our human resource, we are commited to achieve satisfaction of all our staeholders, through innovation and continual improvement. C!r.!ra#e En1'r!nmen# -!*') @3 SAI4 reaffirms its commitement to contributing towards a clean and sustainable environment and continually enhancing its environmental performance as an integral part of its business philosophy and values. "owards this commitment, we shall . Integrate sound environmental management practices in all our activities. Progressively adopt cleaner and energy efficient technologies. /inimise waste generation and promate recovery, recycle and reuse. Increase greenery in and around our plants and mines. -nhance environment awareness amongst employees woring for and on behalf of us and the general populace around plants and mines. -ncourage our business associates to adopt similar approach for environmental protection. <"man Re$!"re -!*') !F SAIL -er$!nne* D're#!ra#e @3 71 SAI4 Personnel ,iractorate shall ensure competent and committed team engaged in building a culture of learning to achive excllance in performance and employee satisfaction through innovation and continual improvement. InF!rma#'!n Tehn!*!g) Se"r'#) -!*') @3 "he information "echnology Security policies are intended to help users of I" system to determine as to how the I" systems are to be used. All employees shall familiariIe themselves with these policies and ensure their adherence. "he policies covered in the information security system include . Information sensitivity policy Acceptable use policy -lectronic mail use, retention 1 forward policy Server security policy #etwor infrastructure security policy Password policy ,atabase password policy -xtranet policy Acceptable encryption policy 72 ,ialDin access security policy Antivirus policy Cha.#er 3 7 =.) Research /ethodology =.8 "ypes of ,ata =.+ ?oring 6apital @ >verall Aiew 6ash /anagement =.= Inventory /anagement =.& Receivable /anagement
=.7 0inancial Statements and Ratio Analysis
=.; 0low chart of sales process followed in 3S4 73 7.6 RESEARC< MET<ODOLOG; Re$earh De$'gn@ ,ata 6ollection. Da#a ha$ Geen !**e#e& #hr!"gh $e!n&ar) a..r!ah. Da#a S!"re$ "he research involved gathering Secondary data. 4ot of data has been pooled from 3oaro Steel Plant to use in the study. 7.: T).e$ !F &a#a "he data which I have collected for maing this project is combination of both primary and secondary data. -RIMAR; DATA@ "his data had been collected through meetings and interviews with various managers and employees of the finance department located in the administrative building 5ISPA" 3'A?A#2 of ,urgapur Steel Plant. At the same time I had visited various departments for collection of data. "he departments that had been visited are as follows.D /ain 6ash ,epartment 3illing and >peration ,epartment 3udget ,epartment Pay Section 74 -xcise ,epartment. ?elfare 1 /iscellaneous 3ill Section Sales ,epartment Project /anagement ,epartment SECONDAR; DATA. Apart from the primary data certain secondary data were reEuired for this project. 0ollowing are the sources of secondary data.D Annual Reports 6ost 1 3udget Reports 6reditors Reports ,ebtors Reports Inventory Reports 6ash Report Raw /aterials Report Production Reports Sales Reports S!.e !F #he S#"&) "he data has been collected from the secondary sources comprising Annual Reports of the firm, other journals and periodicals. Apart from conducting this research wor on the basis of this information, various techniEues of financial management e.g., comparative statement and ratio analysis etc. were used in the present study. "o present a broad view so far the purpose of the analysis and to mae it easy to understand the problemKconcept of a few graphs and tables shall also be presented. In each chapter, the analysis has been compared with actual management practices of the company under study. "he project is strictly on financing the companies for their day to day transactions. "he broad parameters being 75 current assets ratio, Euic test ratio etc. 76 7.8 WORKING CA-ITAL3 OVERALL VIEW ?oring capital means the funds which are reEuired to meet the daily transactions of the business .In other words it refers to that part of the firm!s capital which is reEuired for financing current assets such as cash, maretable securities, debtors and inventories. "hus woring capital is very significant facet of financial management. -very business concern should have adeEuate woring capital to run its operations smoothly. It should have neither excess woring capital nor inadeEuate woring capital because both of these have adverse effects on firm!s profitability and liEuidity positions. "herefore, business concerns should maintain adeEuate woring capital. "he basic objective of woring capital is to manage the firm!s current assets and current liabilities in such a way that that a satisfactory level of woring capital is maintained. ?oring capital policies have a great effect on a firm!s liEuidity and profitability. "herefore, the woring capital should be managed in such a way which will ensure higher profitability and proper liEuidity to the business concern. "he significance of woring capital management is to ensure that the organiIation maintains a Rgood fit! with the changing environment and strives to build the capability to cope with challenge. CONCE-TS OF WORKING CA-ITAL "here are two concepts of woring capital. 3alance sheet concept or traditional concept. >perating cycle concept. 77 BALANCE S<EET CONCE-T OR TRADITIONAL CONCE-T It shows the position of the firm at a certain point of time. It is calculated on the basis of balance sheet prepared at a specific date. In this method there are two types of woring capital. 9ross woring capital #et woring capital GROSS WORKING CA-ITAL It refers to a firm!s investment in current assets. "he sum of the current assets is the woring capital of the business. "he sum of the current is Euantitative aspect of woring capital which emphasiIes more on Euantity than on its Euality, but it fails to reveal the true picture of the financial position of the business because every increase in current liabilities will decrease the gross woring capital. NET WORKING CA-ITAL It is difference between the current assets and current liabilities or the excess of total current assets over total current liabilities. It can also be defined as that part of a firm!s current asset which is financed with long term funds. It may be either negative or positive. ?hen the current assets exceed the current liabilities, the woring capital is positive and viceDversa.
78 O-ERATING C;C;E CONCE-T "he duration or time reEuired to complete the seEuence of events right from the purchase of raw materials for cash to the realiIation of sales in cash is called operating cycle or woring capital cycle. "he operating cycle consists of three phases. In phase ), cash gets converted into inventory. "his would include purchase of raw materials, conversion of raw materials into worDinDprogress, finished goods and terminate in the transfer of goods to stoc at the end of the manufacturing process. In the case of trading organiIation, this phase would be shorter as there would be no manufacturing activity and cash will be converted into inventory directly. "he phase will, of course, be totally absent in case of service organiIations. In phase 8 of the cycle, the inventory is converted into receivables as credit sales are made to customers. 0irms which do not sell on credit will obviously not have phase 8 of the operating cycle. "he last phase, phase +, represents the stage when receivables are collected. "his phase completes the operating cycle. "hus, the firm has moved from cash to inventory, to receivables and to cash again. 79 FI?ED/-ERMANENT WORKING CA-ITAL "o carry on business, a certain level of woring capital is necessary on a continuous and uninterrupted basis, for all practical purpose, the reEuirement has to be met as with other fixed assets. Permanent woring capital represents the minimum level of raw materials, worDinDprogress, finished goods, stores, accounts receivables and cash which are in circulation to ensure continuity of production. Permanent woring capital is again divided into two parts. regular woring capital and reserve woring capital. "he portion of fixed woring capital which is utiliIed to carry out the cyclical operation of current assets in the form of conversion of liEuid cash into raw materials, raw materials into finished goods, finished goods into debtors and debtors into liEuid cash in a continuous manner is nown as regular woring capital. >n the other hand, the portion of fixed woring capital, which is preserved for meeting uncertain and emergent woring needs 5lie sudden price hie, abnormal scarcity in times of war, natural calamity, etc2 is nown as reserve woring capital. VARIABLE/TEM-ORAR; WORKING CA-ITAL 3esides fixed woring capital, a business may need additional woring capital to meet the growing demands of busy seasons at stated intervals. If the demand for the products of the business goes up at any time it needs additional funds to pay for more materials, labour and other expenses and to meet the reEuirement of cash balance to be maintained in the changed situation. "his additional woring capital needed to feed the operating cycle in busy business periods is nown as variable or temporary woring capital. It is called variable or temporary because the business does not need it always but it is reEuired according to the need of the situation. 9enerally the importance of variable woring capital is more acute in business concern having seasonal maret demands. Aariable or temporary woring capital may be further subD divided into 5a2 seasonal woring capital and 5b2 special woring capital. 80 "he additional woring capital reEuired by a concern to carry out its operating activities in busy seasons of high maret demands is nown as seasonal woring capital. 3usinesses which mostly have seasonal demands of their products lie iceD cream, cold drins, wool and liely products manufacturing concern may need huge amount of seasonal woring capital. In other business concerns too the maret may rise to the pea in some particular time period. So in all types of business a portion of woring capital may be preserved for meeting seasonal needs. >n the other hand, the portion of woring capital that is needed by a concern to meet the extraordinary reEuirements of special situations is nown as special woring capital. "his is called special woring capital because it is needed in special situations and not in normal circumstances. 5,iagrammatic representation of the concept of woring capital 2 81 IM-ORTANCE OF WORKING CA-ITAL "he adeEuate reserve of woring capital ensures a steady flow of raw materials to the production process. "he adeEuate reserve of woring capital indicates the good solvency position of the concern and helps it to get loan from the maret at favorable terms. "he adeEuate stoc of woring capital maes it possible for a concern to purchase the trading goods in cash and cash purchase always carries the benefit of getting cash discount. A strong woring capital base is probably the only remedy to overcome the odd situations lie dull maret conditions, scarcity of raw materials and other components in case of any emergency, sudden maret fluctuations, etc. A business concern can exploit the maret opportunities with the help of adeEuate woring capital. "he regular flow of adeEuate woring capital maes possible efficient use of fixed assets, reduces wastage, ensures Euic replying of current assets, and establish a wellD tuned woring environment. A Euic rotation of woring capital cycle and an efficient management of woring capital reduce cost and increases production and sales. "he combined effect of all these favorably add to the profitability of the concern. "he adeEuate amount of woring capital and its Euic rotation increases profit. "he rate of dividend of the shareholders also increases as a result of such increase in profit. Sufficient woring capital helps in research and development to face the present era of cut throat competition and Euic technological advancement 82 DETERMINANTS OF WORKING CA-ITAL "he total woring capital reEuirement is determined by a wide variety of factors. "hey also vary from time to time. In general, the following factors are involved in a proper assessment of the Euantum of woring capital reEuired. GENERAL NATURE OF BUSINESS@ "he woring capital reEuirements of an enterprise are basically related to the conduct of the business. According to the nature of business they have to maintain a sufficient amount of cash, inventories and boo debts. "he industrial concerns reEuire fairly large amounts of woring capital though it varies from industry to industry depending on their assets structure. -RODUCTION C;CLE@ Another factor which has a bearing on the Euantum of woring capital is the production cycle. "he term $production or manufacturing cycle% refers to the time involved in the manufacture of goods. It covers the timeDspan between the procurement of raw materials and the completion of the manufacturing process leading to the production of finished goods. "o sustain such activities the need of woring capital is obvious. BUSINESS C;CLE@ "he woring capital reEuirements are also determined by the nature of the business cycle. "he variations in business conditions may be in two directions. 5i2 upward phase when boom conditions prevail, and 5ii2 downward phase when economic activity is mared by a decline. ,uring the upswing of the business activity the need of woring capital is more as opposed to the downward phase of the business. 83 -RODUCTION -OLIC;@ "he reEuirement of woring capital also depends on the production policy of the firm. In manufacturing concerns having mostly seasonal demand for the product the production policy is a significant determinant of woring capital. C<ANGES IN -RICE LEVEL@ 9eneral increase in price level increases woring capital need of a firm because the firm has to pay more for maintaining the previous level on woring capital. GROWT< AND E?-ANTION@ As a company grows, it is logical to expect that a larger amount of woring capital will be reEuired. "he critical fact is however, is that the need for increased woring capital funds does not follow the growth in business activities but precedes it. AVAILABILIT; OF RAW MATERIALS@ In case raw materials are easily available on soft terms the firm does not reEuire maintaining a huge inventory of raw materials. Such a firm does not reEuire blocing up huge amount of woring capital for this purpose. >n the contrary if raw materials are scarce and its supply is irregular and seasonal in nature the firm needs to store a reasonable Euantity of raw materials in hand. "he woring capital need of such a firm is significantly high. DIVIDEND -OLIC;@ "he payment of dividend consumes cash resources and, thereby, affects woring capital to that extent. 6onversely, if the firm does not pay dividend but retains the profits, woring capital will increase. 84 DE-RECIATION -OLIC;@ ,epreciation policy also exerts an influence on the Euantum of woring capital. ,epreciation charges do not involve any cash outflow. "he effect of depreciation policy on woring capital is, therefore indirect. At ,SP depreciation is provided on straight line method at the rates specified in scheduleD LIA to the companies act, ):&7. 'owever where the historical cost of the depreciable asset undergoes a change, the depreciation on the revised amortiIed depreciable amount is provided prospectively over the residual useful life of the asset based on the rates specified in scheduleD LIA to the companies act, ):&7. ,epreciation on assets installedK disposed off during the year is provided with respect to the month of additionK disposal thereof. STRUCTURE OF WORKING CA-ITAL "he structure of woring capital includes a study of the components of current assets and current liabilities. CURRENT ASSETS . "he list of current assets comprises inventories 5including raw materials, worDinDprogress and finished goods and spares2, sundry debtors including receivables, readily realiIable securities and tax reserve certificates, shortD term investments, accrued incomes, prepaid expenses 5not in the nature of deferred charge2, cash at ban, and cash in hand.
In 3oaro Steel Plant current assets are. Inventories 5stores 1 spares, raw materials, semiDfinished products2 Sundry debtors 6ash 1 ban balances Interest receivableKaccrued 4oans 1 advances etc. 85 CURRENT LIABILITIES@ "he list of liabilities includes trade creditors, accounts payable, outstanding or accrued expenses, ban overdraft, outstanding liabilities, shortDterm loans and borrowings and certain obligations including different provisions, i.e., provision for taxation, proposed dividend etc. In 3oaro Steel Plant current liabilities are. Sundry creditors Advances from customers Security deposit >ther liabilities etc. SOURCE OF WORKING CA-ITAL FOR BOKARO STEEL -LANT "he allocated amount by the registered office of SAI4 in #ew ,elhi gets transferred into the cash credit account of ,urgapur Steel Plant in State 3an of India, ,urgapur. "his cash credit account is the source of woring capital for ,SP. "he plant uses this amount to meet its daily expenditure. At the end of the day the balance of this account is transferred bac into account of SAI4, #ew ,elhi. "his practice is done on a daily basis.
86 IM-ORTANCE OF WORKING CA-ITAL RATIOS @3 Ratio analysis can be used by financial executives to chec upon the efficiency with which woring capital is being used in the enterprise. "he following are the important ratios to measure the efficiency of the woring capital. "he following, easily calculated, ratios are important measures of woring capital utiliIation. RA"I>S 0ormulae Result Interpretation 6urrent Ratio "otal 6urrent AssetsK"otal 6urrent 4iabilities NL times It is the relationship between the amount of current assets and the amount of current liabilities. It measures the shortDterm liEuidity position of the firm. AcidD"est Ratio "otal 6urrent AssetsD InventoriesK "otal 6urrent 4iabilities NL times Similar to the 6urrent Ratio but taes account of the fact that it may tae time to convert inventory into cash. ?oring 6apital "urnover Ratio SalesK?oring 6apital NL times A 'igher ?oring 6apital Ratio means lower investment in woring capital and better profitability. Stoc "urnover Ratio5in days2 SalesKInventory NL days >n average, you turn over the value of your entire stoc every x days. Pou may need to brea this down into product groups for effective stoc management. 6urrent Assets "urnover Ratio SalesK6urrent Assets NL times It reflects the efficiency in generating sales by 6urrent assets. 7.7 In1en#!r) Managemen# 87 Inventories are the stoc of the product made for sale by the company or semi finished goods or raw materials. Inventory of finished goods which are ready for sale is reEuired to maintain smooth mareting operation. "he inventory of raw material and wor in progress is reEuired in order to maintain an unobstructed flow of material in the production line. "hese inventories serve as a lin between the production and consumption of goods. "he aspect of management of inventory is especially important in respect to the fact that in country lie India, the capital bloc in terms of inventory is about ;*G of the current assets. It is therefore, absolutely imperative to manage efficiently and effectively in order to avoid unnecessary investment in them. Although to maintain low inventories may prove to be profitable but to maintain very low inventories may prove risy on the contrary. "his aspect of management if tacled in a proper way may prove to be a boon its effective and efficient management would result in the maintaining of optimum level of inventories. At this level the profitability of the organiIation will not be jeopardiIed at the cost of inventory. #ow from the above stated facts it is clear that maintaining of optimum level of inventory involves huge cost, so why should eep the inventories at all. 3asically there are three main reasons for which inventories are stoced and they are.D 1. Transaction Motive: "his motive lays emphasis on maintaining of inventories in order to maintain a smooth and unobstructed supply of materials for the sales and production operations. 2. Precautionary Motive: "his motive emphasiIes on the stocing goods in order to guard against the uncertainties of future i.e. unpredictable changes in the forces of demand, supply and other forces. 3. Speculative Motive: "his motive influences the decisions regarding the increase or decrease in the level of inventory in order to tae advantage of price fluctuations. Ra2 Ma#er'a*$@3 88 A company should maintain adeEuate stoc of materials for a continuous supply to the factory for an uninterrupted production. It is not possible for a company to procure raw material instantaneously whenever needed. "he procurement of materials may be delayed because of factors beyond company!s control e.g. transport disruption, strie etc. "herefore, the firm should eep a sufficient stoc of raw material at a time. W!r,3'n3-r!gre$$@3 "he wor in process inventory builds up because of the production cycle. Production cycle is the time span between the introduction of raw material in to the production and the emergence of finished goods at the completion of production cycle. "ill the production cycle completes, the stoc of wor in process has to be maintained. F'n'$he& G!!&$@3 "he stoc of finished goods has to be held because production and sales are not instantaneous. A firm cannot produce immediately when goods are demanded by customers. "herefore to supply finished goods on regular basis, their stoc has to maintain for sudden demand of customers, 0ailure to supply products to customer, when demanded, would mean loss of the firm!s sales to the competitors. "he basic objective in holding raw material inventory is separate purchase and production activities and in holding finished goods inventory is to separate production and sales activities "he excessive investment in the inventory has the following drawbacs. Cnnecessary tie up of firm!s fund and loss of profit. -xcessive carrying cost. "he ris of liEuidity. "he over investment of funds in inventory eat up the precious funds which could have been put to some profitable use. "he carrying cost incurred, can not be ignored, this is the cost of storage, handling insurance, recording and inspecting. "hese all costs incurred in order to have large inventories impair the profitability of the firm. Another danger of carrying excessive inventory 89 is the deterioration, obsolescence and pilferage of raw materials. 3efore discussing the inventory control techniEue, here is the discussion of the various terms such as economic order Euantity, carrying cost etc. 1. Economic Order Quantity: It is the inventory level which minimiIes the total of ordering and carrying cost 2. Ordering Cost: "his is used especially in the case of raw materials and is included in the cost incurred in acEuiring the raw material. It is proportional to the number of orders and inversely proportional to the siIe of inventory 3. Carrying Cost: "here are the costs which are incurred for holding a given amount of inventory, they include opportunity cost of funds invested is inventories insurance, taxes, storage cost and the cost of deterioration and obsolescence . !eorder Points: Reorder point is the inventory level at which an order must be placed to replenish the inventory and evade the ris of running out of raw material ". Sa#ety Stoc$s: "herefore in order to guard against the stoc out, the company may eep some buffer stoc as a cushion against expected increased andKor delay in delivery ."his buffer stoc is called as safety stoc. 90 RECEIVABLES "he term receivables are defined as Rdebt owed to the firm by customers arising from sale of goods or services in the ordinary course of businesses!. "rade credit, the tool which as a bridge for movement of goods through production and distribution stages to customer, is a force in the present day business and an essential device. "rade credit is granted with a motive of protecting the sale from ones, competitors and attaching more of the potential customers. "rade credit is said to be extended to a customer when a firm sell its services or goods and does not receive the payment for them immediately. "hus trade credit creates receivable which refer to the amount which a firm is expected to collect in near future. "he boo debt or receivable which arise a result of trade credit have the following features. It involves a element of ris and hence should never to be fiddled with. As credit sale leave a sum to be recovered in future and future can never be the certainty, hence it is risy. It is based on economic value, while for the buyer, the economic value in goods passes immediately at the time of purchase, while the seller expects an eEuivalent value to be received later on. It represents futurity. "he cash payments for the goods or services received by the buyer will be made in future. In order to maximiIe the wealth of the firm, the cost involved in the credit and its management has to be controlled within the acceptable limits. "hese costs can brought to Iero level but that would adversely affect the sales, therefore the objective should be to ept receivable to the minimum level. A dynamic credit policy and its management will help to optimiIe the sale at a minimum cost. 91 ,ebtors involve funds, which have an opportunity cost. "herefore the investment in debtors should be never be excessive. -xtending liberal credit pushes the sale and results in higher profitability but the increase in level of investment in debtors result in increased cost. "hus we are to bring the investment at a optimum level by doing trade off between the costs and benefits. "he level of debtors to a large extent depends on external factors such an industry norms, level of activity, seasonal variations etc. 3ut there are lot of internal factors which affects the firm! credit policy. "hese factors include credit terms, standard, limits and collection procedures. "he internal factors should be well administered to optimiIe the investment in debtors.
A good and well administered credit means profitable credit accounts. "he whole set of decision variables that affects the investment in receivable is termed as credit policy. 9enerally, we can divide the credit policy into two types 4enient 6redit Policy Stringent 6redit Policy 4enient 6redit policyD "he firms following 4enient 6redit Policy tend to sell on credit to its customers very readily, without even nowing the credit worthiness of the customers. "he firms with lenient credit policy will have more sales and higher profits. 3ut they can also incur high bad debts losses and face the problem of liEuidity. 92 S#r'ngen# Cre&'# -!*')3 "he firm which follows Stringent 6redit policy are very selective in extending credit, and credit is extended to those customer only whose credit worthiness is well proven. "hese firms follow tight credit standards and terms as a result, minimiIe cost and chances of bad debts."he stringent credit policy never poses the problem of liEuidity but restrict the sale and profit margins. -xtension of credit increases the sale of the firm. "he number of customers purchasing the firm!s goods and services increases as it maes its credit policy liberal. If the cost do not increase at a greater rate, the increased revenue will increase the profit of the firm. As a conseEuence, the maret value of firm!s share will rise. "he extent to which the sales will be affected by pursuing a particular credit policy can not be gauged with accuracy. Sales forecast with respect to a particular credit policy can be made with regards to prevailing economic condition. 'owever, cost benefit analysis has to be done in order to anticipate the acceptability of a credit policy. 6redit extension involves cost, the incurred cost can be of many types such as bad debt losses, production and selling costs, administrative expenses, cash discounts, opportunity cost etc.3ad debt losses are incurred when a firm is unable to collect the boo debts. 3ad debt losses are more if the credit policy is lenient. "he additional sales resulting from the relaxed credit policy will increase the production and selling costs. >nly the incremental production or selling costs should be estimated. Similarly, the expenses incurred in the administration of credit should be included in the costs of extending credit. Again, these costs will be nil if the credit policy simply utiliIe the idle capacity of the credit department. 93 "he opportunity cost is the cost of foregone profits of the amount bloced as trade credit to customers in order to sustain or increase sales. As a result of the funds tied up in credit accounts often the firms have to go in for credit from bans in order to sustain their operations. In order to collect the trade credits at an early date, often cash discounts have to be extended. As a result of these cash discounts firms are not in a position to collect the remuneration for their sales in full. "his is essentially a tool to bring the trade credit to an optimum level. A$.e#$ !F Cre&'# -!*')@ "he important aspects of credit policy should be identified before establishing an optimum credit policy. "he important decision variables of the credit policy are. Credit Terms: 6redit terms are the conditions or stipulations under which the firm extends credit. "he terms and conditions can be clubbed according to the period for which they are extended and according to the amount of discount offered thereby there are two important components of trade credit namely cash period and cash discounts. 6redit terms can be effectively used as a tool to boost sales. If the action of relaxation of the credit terms is followed by the competitors. "hen the firm may have to pay instead of gaining anything. "he time duration for which the credit is extended to the customers is referred to as credit period. Csually the credit period of the firm is governed by the industry norms, but firms can extend credit duration to stimulate its sales. Credit Standards: "he credit standards followed by the firm have an impact on sales and receivable. "he sales and receivable levels are liely to be high if the credit standards of the firm are relatively loose. "he credit standards are governed by various aspects such as the 94 willingness of customer to pay, the ability of customer to pay in the economic conditions etc. Collection Policy: "he need to collect the payments early gave rise to a policy regarding it, called as the collection policy. It aims at the speed recovery from slow payers and reduction of bad debts losses. Cre&'# -r!e&"re A clear cut guiding policy regarding the granting of credit to individual customers and the collection from individual account should be laid down. "he collection procedure of the firm differs from customer to customer. "he credit evaluation procedure before extending of credit is done in the following ways. 1% Credit &n#ormation: In extending credit to customers, the firm would ensure that the receivable are collected in full and on due date. "o ensure this, the firm should have credit information concerning each customer to whom credit is given. 6ollection of credit information involves expenses. "he cost of collecting information should therefore be less than the potential profitability. In addition to the cost, the time reEuired to collect information should be considered. "his information can be collected from financial statement, ban references, trade references, credit bureau reports etc. 2% Credit &nvestigation: After the collection of credit information the firm needs to go in for further investigation. "hese investigations are different for different people and depend upon the type of customers, customer!s bacground, nature of our product, siIe of the other, firm!s credit policy etc. 6redit investigations involve cost. 3ut a credit decision without adeEuate investigations can be more expensive in terms of excessive collection costs and possible bad debts losses. "herefore credit investigations should be cared so long as the savings, in terms of speedy collection and prevention of bad debts losses, from it exceed the cost incurred in the process. 95 3% Credit 'nalysis: In the credit procedure, the next step is of credit analysis. "he appraisals regarding the financial strength, nature of business, type of management with respect to the other party are to be considered. "he decision to extend credit to the customers will basically depend upon the judgment of the credit analyst, although numerical, credit evaluation systems exist, if it is expected that more and more of Eualitative systems will evolve in near future. % Credit (imits: >nce the decision regarding the extending of credit has been taen then the decision regarding the duration and the amount of credit are to be taen. "he credit limit is to be periodically reviewed and alterations, continuously done. "he decision on the magnitude of credit will depend upon the amount of contemplated sale and the customer!s financial strength. "% Collection Procedure: A clear cut and well administered collection procedure will speed up the rate of dues collection if collection is delayed then the chances of bad debts also increases. "he procedure of collection can not be same for everyone, it has to down according to the relation of the firm with its customer the responsibility of follow up and collection should be clearly designated. "o speed up the process of collection after we use discount schemes etc.
99 ANAL;SIS OF VARIOUS COM-ONENTS OF WORKING CA-ITAL INVENTOR; ANAL;SIS@ Inventory in 3oaro Steel Plant is composed of the following three things. Raw /aterials Stores and Spares 0inished and SemiDfinished products -OSITION OF RAW MATERIALS IN BOKARO STEEL -LANT 5In crores2 P-AR 8**=D*& 8**&D*7 8**7D*; 8**;D*< RA? /A"-RIA4S 6>#SC/-, 8&+:.=: +&=<.*: +;7&.&7 +7;8.<8 RA? /A"-RIA4S I#A-#">RP 8&+.=< 8&7.8) 8&).)+ )7<.8< ,AI4P 6>#SC/P"I>#U 7.:7 :.;8 )*.+8 )*.*+ '>4,I#, P-RI>,5in days2U +7 87 8= ); A#A4PSIS "'R>C9' 6'AR".
100
U,aily consumption N Raw materials consumedK#o. of days in a year
U'olding period N Raw materials inventoryK ,aily consumption INTER-RETATION@ "he holding period in 3oaro Steel Plant is decreasing year after year with the increase in consumption. It is the lowest in the year 8**;D*< though the consumption has dipped as compared to the previous year. ,ecreasing trend will help 3oaro Steel Plant in having a good liEuidity position. POSlTlON OF STORES AND SPARES lN BOKARO STEEL PLANT 5In crores2 P-AR 8**=D*& 8**&D*7 8**7D*; 8**;D*< S">R-S A#, SPAR-S 6>#SC/-, 7)=.<< 7<8.&; <)=.< <=&.+; S">R-S A#, SPAR-S I#A-#">RP 8=&.:; +=).8: +;<.=7 =7;.:7 ,AI4P 6>#SC/P"I>#U ).7< ).<; 8.8+ 8.+) '>4,I#9 P-RI>,5in days2U )=7 )<8 );* 8*8
101 A#A4PSIS "'R>C9' 6'AR".
U,aily consumptionNRaw materials consumedK#o. of days in a year U'olding periodNRaw materials inventoryK ,aily consumption INTER-RETATION@ 3oaro Steel Plant shows a similar situation as displayed by Rourela Steel Plant. ?hile the management was able to bring down the holding period in the year 8**7D*; as compared to the previous year but it couldn!t bring it further down in the year 8**;D*< when it again rose though the consumption had gone up. Immediate control steps are reEuired to be taen by the company.
U,aily consumptionN "urnoverK#o. of days in a year U'olding periodNSemi 1 finished product inventoryK,aily consumption lNTERPRETATlON: After studying the above table and chart we find that in each year the holding period has decreased than the previous year except in the year 8**&D*7 where the turnover has gone down resulting in the increase of holding period. "he poor performance of the company and the maret demand are both the reasons for lower turnover and thereby higher holding period. "he year 8**;D*< where the turnover is the highest, had the least holding period.
SUNDRY DEBTORS ANALYSlS: 103 -OSITION OF SUNDR; DEBTORS IN BOKARO STEEL -LANT 5In crores2 ;EAR :44734B :44B34C :44C349 :44934D ,-3"S >A-R SIL />#"'S +;.&: +7.+< +&.== +7.7= >"'-R ,-3"S =.:8 ;.*) 7.+8 ;.*+ 7:.B6 78.85 76.9C 78.C9 4-SS.PR>AISI>#S 0>R ,>C3"0C4 ,-3"S +).+< +*.<< +8.<) +&.:+ TOTAL 66.68 6:.B6 D.5B 9.97 C<ANGE IN AMOUNT LL. 6.8D 38.BC 36.:6 ANALYSlS THROUGH CHART:
lNTERPRETATlON: "here has been a marginal increase in sundry debtors in the year 8**&D*7 due to increase in other debts after which there has been a continuous decline in sundry debtors which reflects lesser amount of blocage of cash. "he plant should try to maintain the same situation in future. "he year 8**7D 104 *; and 8**;D*< shows recovery from debtors and this is Euite positive for the plant. CASH AND BANK ANALYSlS: -OSITION OF CAS< AND BANK BALANCE IN BOKARO STEEL -LANT 5In crores2 ;EAR :44734B :44B34C :44C349 :44934D 6AS' A#, S"A/P I# 'A#, *.): *.8) *.): *.8& 6'-QC-S ># 'A#, * * * *.*+ ?I"' S6'-,C4-, 3A#J. "-R/ ,-P>SI" +&.&< +;.7: =*.<: =+.;8
TOTAL 8B.99 89.5 76.4D 77 C<ANGE IN AMOUNT .... :.68 8.6D :.5: ANALYSlS THROUGH CHART:
lNTERPRETATlON: "he table shows that the position of cash and ban balance in 3S4 is similar to the position of previous three years of the plant. "he liEuidity position 105 shows an improvement year after year. It is both positive as well as negative. Positive because it means good liEuidity position and negative because it means unnecessary cash lying with the company. "hus, a balanced level of cash and ban balance should be maintained. lNTEREST RECElVABLE ANALYSlS: -OSITION OF INTEREST RECEIVABLE IN BOKARO STEEL -LANT 5In crores2 ;EAR :44734B :44B34C :44C349 :4493 4D I#"-R-S" R-6-IAA34- *R A66CR-,. -/P4>P--S 88.;8 );.<: )+.=< )*.=) >"'-RS *.=8 ).*; *.&= *.&= :8.67 6D.5C 67.4: 64.5B 4-SS.PR>AISI># 0>R ,>C3"0C4
I#"-R-S" * * * * TOTAL :8.67 6D.5C 67.4: 64.5B C<ANGE IN AMOUNT LL 37.6D 37.57 38.49
ANALYSlS THROUGH CHART 106 lNTERPRETATlON:- 3y analyIing the above table we find that there is a decreasing trend in interest receivable. It displays the fact that the management of the company has been Euite effective in lowering the amount of interest receivable. It can be said that the amount of interest receivable would come down more in future which will mean reduction in the blocage of funds. LOANS AND ADVANCES ANALYSlS: POSlTlON OF LOAN AND ADVANCES lN BOKARO STEEL PLANT 1In crores2 YEA R 2004- 05 2005- 06 2006- 07 2007- 08 L6A3S+ 5-0L6955S 39.56 59.09 80.94 95.26 S$675S ISS/58 0 0 0 0 6$;57S 7.81 5.96 5.23 5.15 A84A3%5 75%5I4A:L5 I3 %AS; 67 I3 =I38 67 4AL/5 $6 :5 75%5I458+ %LAI-S 75%6457A:L5 74.79 98.64 142.02 143.7 1 %63$7A%$67S A38 S/00LI57S 39.62 57.93 42.02 62.91 5-0L6955S 3.35 7.35 1.99 3.15 I3%6-5 $A> 75%5467A:L5 0 0 0 0.62 107 6$;57S 53.09 82.97 77.34 121.0 1 8506SI$S+ 067$ $7/S$) 5>%IS5 850$) 7AIL?A9S 41.99 77.41 37.92 80.43 6$;57S 32.75 35.48 39.4 105.2 5 292.9 6 425 426.8 6 617.4 L5SS+ 0764ISI63 @67 86/:$@/L L6A3 A38 A84A3%5S 37.09 33.82 35.96 29.95 TOT AL 255.8 7 391.1 8 390.9 587.4 5 CHANGE lN AMOUNT . . 135.3 1 -0.28 196.5 5 ANALYSlS THROUGH CHART: 108 lNTERPRETATlON: 3oaro Steel Plant has an uneven trend in loan and advances. "here has been a negative change in the amount of loan and advances in the year 8**7D*; and this means recovery of loan and advances which can be useful for the company in other business activities. "he continuous decrease in provision for doubtful debt and advances is a positive sign for the plant. CURRENT LlABlLlTlES ANALYSlS: -OSITION OF CURRENT LIABILITIES IN BOKARO STEEL -LANT 5In crores2 ;EAR :44734B :44B34C :44C349 :44934D SC#,RP 109 6R-,I">RS. /I6R> A#, S/A44 -#"-RPRIS-S * * * * S/A44 S6A4- I#,CS"RIA4 C#I"S 7.:& ).:& * * SC3SI,IARP 6>/PA#P ;.<+ * *.& * >"'-R +8<.+: +*+.;; +8=.&; =+8.7< A,AA#6-S 0R>/. 6CS">/-R +&.+& 8=.)7 8&.&; +*.8 >"'-RS *.*= *.)) *.)) ;+.<= S-6CRI"P ,-P>SI"S 8:.=& =8.:) 7;.7< 8+.7: S">R-S R-6-IA-, ># 4>A# * * * * 4-SS. I#A-S"/-#" R-6-IA-, AS S-6CRI"P ,-P>SI" * * * * >"'-R 4IA3I4I"I-S 8=<.*7 +<<.8= +<8.*= +&;.*7 TOTAL CBC.49 9C6.67 D44.79 569.79 C<ANGE IN AMOUNT L L.. 64B.49 85.88 669 ANALYSlS THROUGH CHART: 110 lNTERPRETATlON: After a detained analysis of the above table, we can find that the current liabilities in 3oaro Steel Plant also follow an increasing trend. Its current liabilities increased by )7G in 8**&D*7, &G in 8**7D*; and )&G in 8**;D*< mainly due to the growth in other liabilities. Its sundry creditors showed a significant decline in the year 8**&D*7, after which it started rising in the next two years. PROVlSlONS ANALYSlS: -OSITION OF -ROVISIONS IN BOKARO STEEL -LANT 5In crores2 ;EAR :44734B :44B34C :44C349 :4493 4D A>4C#"ARP R-"IR-/-#" S6'-/- 8&.8< ):.8; )=.7+ )*.)8 -/P4>P-- 0A/I4P 3-#-0I" S6'-/- 8+.7& 8=.8< 8&.+ 8=.77 >"'-RS &*.8: &).8; )=.*7 )+.=: 111 TOTAL 55.:: 57.D: B8.55 7D.:9 C<ANGE IN AMOUNT L.. 37.7 374.D8 3B.9: ANALYSlS THROUGH CHART: lNTERPRETATlON: "he provisions in 3oaro Steel Plant show a consistent decrease over the four years. /ore amount of provisions means blocage of funds. So, a lower amount of provisions is always a good sign for the plant. At the same time a balanced level of provisions should be made for the employees and other parties. WORKlNG CAPlTAL RATlOS CURRENT RATIO@ 112 "his ratio reflects the firm!s ability to pay its current liabilities and the strength of its woring capital. "he standard of the normal ratio is 8.) but in most of the companies, standard is taen according to "andon 6ommittee which is ).++.). Current Ratio= Current Assets/Current Liabilities. Year 2004-05 2005-06 2006-07 2007-08 Durgapur Steel Plant 1.66+1 1.98+1 2.09+1 2.14+1 Bhilai Steel Plant 1.31+1 1.88+1 1.97+1 1.78+1 Rourkela Steel Plant 1.61+1 2.04+1 2.13+1 1.95+1 Bokaro Steel Plant 1.69+1 2.13+1 2.18+1 1.90+1 lNTERPRETATlON: If we analyIe the four!s data it can be said that ,urgapur Steel Plant has shown an increasing trend. Its financial position has improved in every year and is better than the other plants of SAI4 being considered here. 3hilai Steel Plant, Rourela Steel Plant and 3oaro Steel Plant hold a good position as reflected by the ratios except in the year 8**;D*< where the ratio has gone down but is greater than the standard ratio of ).++.). 113 AClD-TEST RATlO: Acid test ratio is a refinement of current ratio. As it excludes inventory from current assets, it can more effectively measure the short term debt paying ability. "he conventional ratio is ).) 5i.e. every rupee of short term liabilities must be baced by eEuivalent liEuid assets. Acid-Test Ratio= Total Current Assets-Inventories/Total Current Liabilities YEAR 2004-05 2005-06 2006-07 2007-08 Durgapur Steel Plant 0.31+1 0.31+1 0.30+1 0.30+1 Bhilai Steel Plant 0.26+1 0.30+1 0.40+1 0.43+1 Rourkela Steel Plant 0.50+1 0.52+1 0.49+1 0.47+1 Bokaro Steel Plant 0.43+1 0.54+1 0.53+1 0.67+1 lNTERPRETATlON: 0rom the above table it is clear that ,urgapur Steel Plant does not meet with the standard ratio but it can be said that its liEuidity position on an average is stable and the company is reEuired to improve the current position. "he liEuidity position of 3hilai Steel Plant, Rourela Steel Plant and 3oaro Steel Plant is sound as well and is on an increasing trend except for the year 8**7D*; and 8**;D*< when there is a slight fall in the liEuidity position of Rourela Steel Plant. 114 WORKlNG CAPlTAL TURNOVER RATlO: "his ratio indicates the relationship between sales and woring capital. 'igher the ratio lower is the investment in woring capital and higher is the profitability. >n the other hand, a low woring capital ratio indicates that the woring capital is not efficiently utiliIed. Working Capita T!rno"#r Ratio$ Sa#%&N#t Working Capita YEAR 2004-05 2005-06 2006-07 2007-08 Durgapur Steel Plant 17.48 11.91 10.16 10.83 Bhilai Steel Plant 36.90 13.33 14.06 16.74 Rourkela Steel Plant 16.95 9.31 10.47 12.94 Bokaro Steel Plant 18.56 9.83 10.92 13.83 (Note:-Figures are in times) lNTERPRETATlON: A detailed analysis of above table reveals that ,urgapur Steel Plant follows an uneven trend in these four years of study. ?oring capital ratio has been the highest in the year 8**=D*& which came down in later years. "he company needs to mae better use of its woring capital. 115 >n the other hand 3hilai, Rourela and 3oaro Steel Plants show an increasing trend after 8**&D*7 which means that their investment in woring capital is lower and these companies are utiliIing more of its profits. lNVENTORY TURNOVER RATlO + "his ratio tells the story by which stoc is converted into sales. Csually, a high inventory turnover ratio reveals the liEuidity of the inventory, i.e., how many times on an average, inventory is sold during the year. #eedless to say that if a firm maintains minimum stoc level in order to maximiIe sales by Euic rotation of inventory, no doubt, the profit will be maximiIed since the holding cost of inventory will be minimal. In"#ntor' T!rno"#r Ratio$ Sa#%&A"#rag# In"#ntor' YEAR 2004-05 2005-06 2006-07 2007-08 Durgapur Steel Plant 9.41 7.42 6.96 7.25 Bhilai Steel Plant 11.50 8.80 8.83 10.10 Rourkela Steel Plant 9.66 7.52 7.94 8.37 Bokaro Steel Plant 11.68 8.22 7.93 9.28 (Note:-Figures are in times) lNTERPRETATlON: 0rom the above table it is clear that ,urgapur Steel Plant has a very inconsistent inventory turnover ratio. ?hile in the year 8**=D*& it was the 116 highest, 8**7D*; shows the lowest ratio. 3ut in the year 8**;D*< the ratio increased by =G and reached ;.8& times. As there is no standard inventory turnover ratio, it can be concluded that ,urgapur Steel Plant on an average is efficient in converting its stoc into sales. 3hilai Steel plant, Rourela Steel Plant and 3oaro Steel Plant also displays a similar inconsistency in their ratios. "he management of these plants needs to tae steps to establish a better efficiency in managing their inventories. CURRENT ASSETS TURNOVER RATIO@ "his ratio measures the degree of efficiency in utiliIing the current assets. 'igher the ratio, the better is the utiliIation of current assets. In other words, it indicates how much rupee of investment in current assets generates sales. 'ence, a lower ratio is not desirable. C!rr#nt A%%#t% T!rno"#r Ratio$Sa#%&C!rr#nt A%%#t% YEAR 2004-05 2005-06 2006-07 2007-08 Durgapur Steel Plant 6.93 5.88 5.30 5.77 Bhilai Steel Plant 8.78 6.25 6.93 7.31 Rourkela Steel Plant 6.43 4.75 5.55 6.30 Bokaro Steel Plant 7.61 5.22 5.91 6.56
(Note:-Figures are in times) lNTERPRETATlON: 117 After analyIing the figures of the four years, it can be said that ,urgapur Steel Plant has made a much better utiliIation of current assets than the other three plants of SAI4. ,urgapur Steel Plant had a very much stable ratio as compared to 3hilai Steel Plant, Rourela Steel Plant and 3oaro Steel Plant which had fluctuations in the current assets turnover ratio over the four years. Its ratio of 7.:+ was the highest in the year 8**=D*&.
118 TRADE3OFF BETWEEN -ROFITABILIT; AND RISK In evaluating a firm!s #?6 position, an important consideration is the tradeDoff between profitability and ris. "he term profitability used in this context is measured by profit after expenses. "he term ris is defined as the probability that a firm will become technically insolvent so that it will not be able to meet its obligations when they become due for payment. In evaluating the profitabilityDris tradeDoff related to the level of #?6, three basic assumptions, which are. 5a2 that we are dealing with manufacturing firmS 5b2 that current assets are less profitable than fixed assetsS and 5c2 that shortDterm funds are less expensive than longDterm funds. EFFe# !F #he *e1e* !F "rren# a$$e#$ !n #he .r!F'#aG'*'#)3r'$, #ra&e3!FF "his effect can be shown by using the ratio of current assets to total assets. E##ect o# increase)*ig*er ratio: An increase in the ratio of current assets to total assets will lead to a decline in profitability because current assets are assumed to be less profitable than fixed assets. A second effect of the increase in the ratio will be that the ris of technical insolvency would also decrease because the increase in current assets, assuming no change in current liabilities, will increase #?6. E##ect o# decrease)lo+er ratio: A decrease in the ratio of current assets to total assets will lead to an increase in profitability as well as ris. "he increase in profitability will primarily be due to the corresponding increase in fixed assets which are liely to generate higher returns. Since the current assets decrease without a corresponding reduction in current liabilities, the amount of #?6 will decrease, thereby increase ris. 119 EFFe# !F #he *e1e* !F "rren# *'aG'*'#'e$ !n #he .r!F'#aG'*'#)3r'$, #ra&e3!FF E##ect o# increase)*ig*er ratio: An increase in the ratio of current liabilities to total assets will lead to a increase in profitability. "he reason for the increased profitability lies in the fact that current liabilities, which are a short term sources of finance will be reduced. As short term sources of finance are less expensive than longDrun sources, increase in the ratio will, in effect, mean substituting less expensive sources for more expensive sources of financing. "here will, therefore, be a decline in cost and a corresponding rise in profitability. "he increase in the ratio will also increase the ris. Any increase in current liabilities, assuming no change in current assets, would adversely affect the #?6. A decrease in #?6 leads to an increase in ris. "hus, as the current liabilitiesDtotal assets ratio increases, profitability increases, but so dose ris. E##ect o# decrease)lo+er ratio: A decrease in the ratio of current liabilities to total assets will lead to decrease in profitability as well as ris. "he use of more long term funds which, by definition, are more expensive will increase the costS by implication, profits will also decline. Similarly, ris will decrease because of the lower level of current liabilities on the assumption that current assets remain changed.
LIKUIDIT; RATIO@ 4iEuidity ratio shows the firm!s short term solvency and its ability to pay off the liabilities. It has been devised to eep a trac of their firm!s exposure the ris that it will not be able to meet its short term obligations. It provides a Euic measure of liability of the firm by establishing a relationship between its current assets and its current liabilities. S!me !F #he *'N"'&'#) ra#'!@ a) C"rren# ra#'!@ "he current ratio gives the margin by which the value of the current assets may go down without creating and payments the firms. "he total current assets include prepaid expenses and short term investments. ?hereas the current liability includes all types of liability which will mature for 121 payments within a period of one year e.g. ban overdraft, bills payable, trade creditor, outstanding etc. "he current ratio is compared with the standard ratio of two times for 8. ) G) K"', ra#'! / A'& #e$# ra#'! / L'N"'& ra#'!@ "his ratio establishes relationship between Euic current assets and current liabilities. A current assets is considered to be liEuid if it I convertible into cash without loss of time and value. "herefore, 4iEuid assets N currents assets @ 5inventory O prepaid expenses2 9enerally a Euic ratio of ).) is considered to be satisfactory because this mean that the Euic assets of the firm are just eEual to the Euic liability and there has not been seen to be a possibility of default in payments by the firm. ) Ne# W!r,'ng Ca.'#a* Ra#'!@ It indicates the firms! potential reservoir of fund. #et ?oring 6apital RatioN #et ?oring 6apitalK #et Assets ACTIVIT; / TURNOVER / -ERFORMANCE RATIO@D It is measure of movement and thus indicates as to how freEuently an account has moved over during a period. It shows as to how efficiently and effectively the assets of the firm are being utiliIed. "hese ratios are usually calculated with references to sales K cost of goods sold and its expressed in terms of rate or times. a) W!r,'ng a.'#a* #"rn!1er ra#'!@ "he ?6" ratio studies the velocity or utiliIation of the woring capital of the firm during a year. "he ?6 here refers to the net woring capital which is eEual to the total current assets less total current liabilities. "he higher the ?6" ratio the lower is the investment in the woring capital and higher would be the profitability. A high ?6" ratio reflects the better utiliIation of the ?6 of the firm. 'owever, a high ?6" ratio implies a low net woring capital in relation to the sales volume and therefore implies over trading by the firm in relation to its net ?6. 122 G) F'+e& a$$e#$ #"rn!1er ra#'!@ "his ratio shows the contribution of average fixed assets to net sales. 'igher the ratio better will be the sales per unit of fixed assets. 0A turnover ratio N 5net sales2 K average fixed assets ) Ca.'#a* #"rn!1er ra#'!@ 6apital turnover ratio N 5net sales2 K average capital employed.
II. Ra#'! Ana*)$'$ Ca*"*a#'!n$ (:44DA45) L'N"'&'#) .!$'#'!n@ a) C"rren# ra#'!@ 6urrent assets N Rs. 8)+=.87 crore 6urrent liability N Rs )=&+.+) crore 6urrent ratio N current assets K current liabilities N 8)+=.87 K )=&+.+) N ).=; times
G) K"', Ra#'!@ Inventory N Rs. )&<+.)* crore Quic ratio N 5total 6A @ inventory2 Ktotal current liabilities N V8)+=.87 @ )&<+.)*WK)=&+.+) N 5&&).)72K )=&+.+) N *.+< times ) Ne# W!r,'ng Ca.'#a Ra#'!@ #et ?oring 6apital N 7<*.:& "otal Assets N 0ixed Assets O 6urrent Assets N=&8<.+)O 8)+=.87 N7778.&; #et Assets N "otal Assets D 6urrent 4iabilities N 7778.&;D )=&+.+)N&8*:.87 #et ?oring 6apital RatioN #et ?oring 6apitalK #et Assets O7<*.:& K&8*:.87 N*.)+ 123 A#'1'#) Ra#'!@ a) Ca.'#a* #"rn!1er ra#'!@ #et sales N Rs. )*=)=.+&crore ?oring capital N total 6A @ "otal 64 N Rs. 7<*.:& crore #et capital employed N #et bloc O woring capital N 88;7.87 O 7<*.:& N Rs. 8:&;.8) crores 6apital turnover Ratio N net sales K net capital employed N )*=)=.+&K 8:&;.8) N +.&8 times G) W!r,'ng a.'#a* #"rn!1er ra#'!@ #et sales N Rs. )*=)=.+&crore ?oring capital N Rs. 7<*.:& ?oring capital turnover ratio N net sales K ?.6 N )*=)=.+&K 7<*.:& N )&.8: times ) F'+e& #"rn!1er ra#'!@ #et sales N Rs. )*=)=.+&crore #et fixed assets N RS. =&8<.+) 0ixed turnover ratio N #et sales K net fixed assets N )*=)=.+&K=&8<.+) N 8.+* times ;EAR :44D345 :445364 6CRR-#" RA"I> ).)& ).=; QCI6J RA"I> *.8< *.+< #-" ?>RJI#9 6API"A4 RA"I> *.*< *.)+ 6API"A4 "CR#>A-R RA"I> =.77 +.&8 124 ?>RJI#9 6API"A4 "CR#>A-R RA"I> +:.7; )&.8: 0IL-, "CR#>A-R RA"I> +.=7 8.+* In#er.re#a#'!n 6urrent ratio with respect to previous year, current ratio is positive.it shows better position of current assets over current liabilities, and it is going towards the standard current ratio which is 8.) Quic ratio. ?ith respect to previous year it also shows better position.Its standard is ).).It increased from last year which shows better financial position of 3S4 Plant for 6urrent financial reEuirement. ?ith respect to previous year ? 6 Ratio shows the positive sign , It indicates, since.D 5a2woring capital is used for smooth running of the organistion. 5b2for meeting rutine reEuirements of the organiIation easily. 5c2 for fulfillment of future Euic reEuirements of the organiIation. 5d2It shows the strength of the organiIation And increasing woring capital shows better strength of 3S4 Plant. 6apital turnover is calculated with respect to turnover and current year!s turnover is )*=)=.+& and last year!s turnover is )*=78.;:.So it is not in better position. ?oring 6apital turnover Ratio is 6alculated with respect of turnover ,as turnover of current year is decreased so this ratio is negative. 0ixed assets turnover ratio is calculated by comparing net fixed assets with respect to turnover. this ratio is also declining this year, It shows the under utiliIation of fixed assets with respect to turnover. 0ixed turnover ratio is decreasing because of huge investment in fixed assets. SALES -ROCESS OF -RODUCTS MANUFACTURED IN BOKARO STEEL -LANT 125 P4A#" Sales Stoc "ransfer -xport Sales Stocyard "ransfer ,irect Sales IP" "ransfer 6/> ,irect Sales Plant ,irect Sales Sales of Primary Product 6/> Sales of Secondary Products 3S> A( B( C LLL.. Sister Plants A( B L... Party A( B( C( D LLLLLLLL 126 6/>. 6entral /areting >rganiIation IP". Inter Plant "ransfer 3S>. 3ranch Sales >ffice 5there are total =& 3S> of SAI4 situated in different States of India2 Primary Product. Product made or manufactured as per specification. Secondary Product. "hese are effective items but not meeting the specification.
127 Cha.#er A B &.) 4imitation of study &.8 6onclusions &.+ Suggestion &.= 3ibliography B
128 B.6 L'm'#a#'!n !F $#"&) "he present study is limited to 3oaro Steel Plant. "he authenticity of the suggestions and recommendations depend upon the rationality of the data provided to me. 'ave to rely upon the data supplied. -xecutives are not ready to part with the information beyond a limit. 129 B.: CONCLUSlONS Summer internship has given lot of practical experiences from on the job culture to theoretical implications at different levels. "here is a great learning in financing to corporate. $he "roAtabi&it# o' the "&ant is getting a,ecte ue to the ho&ing o' cash as i&e *hich is increasing #ear a'ter #ear. $he co!"an# has an eBce&&ent shortCter! &i.uiit# "osition an it shou& &oo( 'or*ar to i!"rove it in the 'uture. ,uring 8**:@)*, profit before tax of 3oaro Steel Plant is Rs. )8<7.&* which is less as compared to profit before tax of 8**;D*< that is Rs.)8<7.&*, although production has been increased. It is because of decrease in price of flat product in domestic and global maret due to recession. Although the maret is dull, 3S4 is able to mae profit which shows the continuous strengthening of the company!s financial fundamentals. "his was the outcomes of multiDpronged strategy @ including increase in production and sales volume, improvement in product mix, cost reduction major, reduction in borrowing coupled with buoyancy in the steel maret.
130 B.8 SUGGESTlON In view of the analysis and with the change in industrial scenario it is felt that a company must reorient its policies for betterment. 3S4 produces flat product and now a days there is tough competition in the maret of flat product. 'ence company needs certain best policies for competition with its competitor in domestic as well as global maret. In brief the following suggestions are.D 6ompany use perpetual inventory, which is very costly. 'ence the company should use both perpetual and periodic inventory. 3esides automatic procurement items there is no specific system for calculating reorder level, minimum and maximum level. A proper system for different items should be developed. 4ead time for receipt of stores and spare items is around 7 months, which is very high. "he lead time should be brought down by decreasing the time duration in paper wor. As understand from the explanation of the management, there is huge volume of nonDmoving and obsolete stores and spare items which are yet to be disposed of.
131 5.4 BlBLlOGRAPHY BOOKS% REFERENCES@ I./. Pandey 0inancial /anagement Annual Reports *:D)* PurchaseK 6ontract ProcedureD8**: Annual StatisticsDSteel Authority of India58**=D*&, 8**&D*7, 8**7D*;, 8**;D*<2 0inancial /anagement by /.P.Jhan and P.J.(ain 0inancial /anagement by S.Jr.Paul 0inancial Statement Analysis by S.Jr.Paul WEBSITES @D www.google.co.in www.sail.co.in www.sail.nic.in www.scribd.com 132 www.valuenotes.com