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63KVBG V1 HVN
5000906
ANC110 BDV/ BSV/ BCV
oi li ve van e an toan
Thong tin bao dng
Nhng thong tin ve bao dng va sa cha trong tai lieu nay c s dung cho nhng ky thuat vien co tay nghe va trnh
o ky thuat.
Neu co gang thc hien cong viec sa cha ma khong co kien thc, dung cu va thiet b ung se co the gay ton thng cho ban
hoac cho ngi khac. Ngoai ra, no con co the gay h hong cho xe hoac dan en viec khong an toan cho ieu khien xe.
Trong hng dan bao tr nay, chung toi mo ta cac phng phap va quy trnh thc hien cong viec, bao dng va sa cha.
Trong so o, co mot so hang muc yeu cau phai s dung ung cac thiet b, dung cu. Nhng ngi co y nh thc hien cong
viec thay the chi tiet, phu tung hoac s dung cac thiet b, dung cu khong c Honda khuyen cao se phai t chu trach
nhiem ve nhng nguy hiem co the xay ra oi vi an toan cua ca nhan va an toan ieu khien xe.
Neu can thiet phai thay the mot phu tung, chi tiet nao o nen s dung san pham chnh hieu cua Honda vi ung so phu
tung hoac loai phu tung tng ng. Chung toi ac biet khuyen cao cac ban khong nen s dung cac chi tiet phu tung
kem chat lng e thay the.
V an toan cua khach hang
Viec thc hien ung cong viec bao dng, sa cha la rat quan
trong en an toan cua ngi ieu khien va o tin cay oi vi xe.
Bat c loi hoac thieu sot nao xay ra trong qua trnh bao dng,
sa cha xe co the dan en kho khan khi van hanh, lam h hong
xe, hoac gay ton thng en ngi khac.
V an toan cua ban
oi tng cua tai lieu nay la nhng ky thuat vien thc hien cong
viec bao dng co tay nghe, chuyen mon. V vay chung toi khong
e cap en nhng van e ve an toan c ban (v du nh cac van
e ve cac chi tiet nong, mang gang tay khi thc hien cong viec
bao dng...). Neu ban khong c ao tao ve van e bao dng
hoac neu thay cha t tin ve kien thc, tay nghe cua mnh khi
thc hien cong viec, hay co gang khong thc hien cong viec c
mo ta trong tai lieu nay. Chung toi ch a ra mot so lu y quan
trong sau ay. Tuy nhien, chung toi khong the khuyen cao het
tat ca nguy hiem co the phat sinh trong qua trnh thc hien bao
dng. Ch co ban mi co the quyet nh c co nen t thc
hien cong viec bao dng hay khong.
Neu thc hien cong viec bao dng hoac sa cha

khong ung co the gay thng tch hoac t vong
cho khach hang va nhng ngi khac.
Thc hien theo quy trnh va nhng lu y c mo ta
trong hng dan nay va s dung cac dung cu khac
mot cach can than.
Viec thc hien khong ung theo hng dan va

nhng chu y co the gay thng tch, nguy hiem cho
ban.
Hay thc hien theo nhng hng dan va lu y trong
tai lieu nay mot cach can than.
Mot so chu y quan trong ve an toan
Hay chac chan la ban co kien thc c ban ve nhng van e an toan trong bao dng va chac chan ban mac ung loai trang
phuc va s dung ung thiet b an toan. Khi thc hien bat c cong viec bao dng nao can ac biet chu y nhng van e sau:
oc ky cac hng dan trc khi thc hien cong viec bao dng, chac chan la ban co ay u dung cu, thiet b hoac chi
tiet, phu tung thay the va co u tay nghe can thiet e thc hien cong viec o mot cach an toan va hoan chnh.
Bao ve mat cua ban bang loai knh bao ho, knh an toan moi khi ban thc hien cong viec khoan, mai hoac khu vc
co kh / chat long nen va cac thanh phan co cha lo xo, hoac thiet b tch nang lng khac. Neu co hay bao ve mat cua
ban bang loai trang b thch hp.
S dung cac trang b bao ho khac khi can nh giay, gang tay v.v. Khi lam viec vi cac chi tiet nong, hoac chi tiet sac,
nhon, co the gay bong hoac ton thng en ban. V vay, trc khi thc hien cong viec lien quan en chi tiet co nguy c
lam ton thng en ban, xin vui long eo gang tay bao ho.
T bao ve ban than va ngi khac moi khi nang xe. Moi khi ban nang xe bang bat c phng tien, thiet b nao cung can
am bao thiet b, phng tien o co thiet b nang. Hay s dung kch .
Chac chan la ban a tat may trc khi thc hien bat c cong viec bao dng nao. Ch m may khi cong viec bao dng
yeu cau. ieu nay se giup ban han che c nhng nguy c tiem an sau:
Nhiem kh oc CO t kh xa cua ong c. Hay am bao u o thoang tai khu vc ban thc hien cong viec khi van hanh
ong c.
Bong do cac chi tiet nong hoac do dung dch lam mat. Trc khi thc hien cong viec bao dng hay chac chan la ong
c, he thong kh xa a nguoi.
Ton thng do cac chi tiet chuyen ong. Neu yeu cau cong viec can van hanh ong c hay am bao rang canh tay,
ngon tay, quan ao cua ban khong b vng vao ong c hoac cac chi tiet khac.
Hi xang, dau va kh Hyro t bnh ien la cac chat co the gay no. e giam thieu kha nang gay no hay can than khi thc
hien cac cong viec lien quan en bnh ien hoac nhien lieu.
Ch s dung cac dung moi khong chay, khong s dung xang e ra cac chi tiet.
Khong xa hoac cha xang vao bnh cha khong nap.
Khong e bnh ien, cac chi tiet lien quan en he thong nhien lieu gan khu vc co tia la, thuoc la.
HNG DAN S DUNG TAI LIEU

Tai lieu nay mo ta qua trnh bao dng xe ANC110.
Thc hien theo nhng hng dan lch bao dng
(phan 4) e am bao xe luon hoat ong ieu kien
tot.
Thc hien lan bao dng au tien la rat quan trong.
Lan bao dng au tien giup ban phat hien ra nhng
chi tiet co the b mon trong qua trnh chay ro-a.
Phan 1 va phan 4 c ap dung cho toan bo xe.
Phan 3 la phan mo ta qua trnh thao/rap cac chi tiet,
phu tung can thiet phai thc hien bao dng nh c
mo ta cac phan sau. Phan 5 en 21 mo ta cac chi
tiet, thanh phan cua xe, c nhom vao theo v tr cua
chung tren xe.
Tm phan ban can phan ben, sau o chuyen en
trang gii thieu cua phan o.
Hau het cac phan se c bat au bang hnh mo ta
toan bo he thong hoac cum chi tiet, cac thong tin ve
bao dng va cach xac nh nguyen nhan h hong co
the cua cac chi tiet co trong phan o. Phan tiep theo
cua chng o se mo ta chi tiet qua trnh thc hien
cong viec.
MUC LUC
THONG TIN CHUNG
CAC AC TNH KY THUAT
KHUNG/ OP THAN/ HE THONG KH XA
BAO DNG
HE THONG BOI TRN
HE THONG NHIEN LIEU
HE THONG LAM MAT
THAO/ RAP ONG C
AU QUY LAT/ XU PAP
PISTON/ XY LANH
Neu ban cha quen lam viec vi xe scutt th hay tham

khao them phan ac tnh ky thuat phan 2.
CAN KHI ONG/ PULY CHU ONG/ LY HP/

PULY B ONG
Neu ban khong the xac nh c nguyen nhan cua

van e phat sinh, hay tham khao phan 23.
GIAM TOC CUOI CUNG
V an toan cua ban va cua nhng ngi khac la rat

quan trong, trong tai lieu nay chung toi a a ra
mot so lu y ve an toan va nhng thong tin khac
giup ban co the a ra c nhng quyet nh sang
suot. D nhien, chung toi khong the nao khuyen cao
cho cac ban tat ca nhng nguy hiem tiem an co the
lien quan en cong viec bao dng xe nay. V vay
ban phai s dung kien thc cua mnh e t quyet
nh cac cong viec, co the anh hng en an toan
cua ban va cua ngi khac.
Ban co the tm thay cac thong tin ve an toan di
cac dang sau:
Nhan an toan - dan tren xe.
Thong bao ve an toan - co bieu tng canh bao
va mot trong ba t canh bao sau KHUYEN
CAO, NGUY HIEM, CAN THAN.
Nhng thong tin nay co y ngha nh sau:
Ban co the b thng tch
nghiem trong hoac nguy hiem
en tnh mang neu khong tuan
theo ch dan nay.
Ban co the b nguy hiem hoac b
thng neu khong theo ch dan.
Ban co the b thng neu
khong theo ch dan nay.
Cac hng dan - Cach bao dng xe ung va an
toan.
MAY PHAT IEN

VACH MAY/ TRUC KHUYU
BANH TRC/GIAM XOC TRC/CO LAI
BANH SAU/ GIAM XOC SAU
HE THONG PHANH
BNH IEN/ HE THONG SAC
HE THONG ANH LA
KHI ONG IEN
EN/ ONG HO/ CONG TAC
S O IEN
TM KIEM H HONG
PHU LUC
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Khi ban oc tai lieu nay ban se thay nhng thong tin c
anh dau bi dau hieu
. Muc ch cua nhng thong tin
trong phan nay la giup tranh c nhng h hong en xe
cua ban hoac cac tai san khac va co the anh hng en moi
trng.
TAT CA NHNG THONG TIN, HNH ANH MINH HOA,
HNG DAN VA CAC THONG SO KY THUAT TRONG
TAI LIEU NAY DA TREN THONG TIN VE SAN PHAM
MI NHAT CO C TAI THI IEM IN TAI LIEU. Cong
ty Honda Motor CO QUYEN THAY OI BAT C LUC
NAO MA KHONG CAN THONG BAO TRC VA KHONG
CHU BAT C NGHA VU NAO. KHONG C TAI BAN
BAT C PHAN NAO CUA TAI LIEU NEU KHONG CO
S CHO PHEP BANG VAN BAN CUA Cong ty Honda
Motor. TAI LIEU NAY C VIET CHO NHNG NGI
CO KIEN THC C BAN VE BAO DNG XE MAY CUA
Honda, XE SCUTT, HOAC XE ATVS.
Cong ty Honda Motor
Van phong xuat ban tai lieu dch vu
CAC KY HIEU
Cac ky hieu c s dung trong tai lieu nay e ch nhng quy trnh dch vu ac biet. Nhng thong tin i kem dung e giai
thch cho nhng hnh anh c s dung trong tai lieu ma khong co chu giai kem theo.
Thay phu tung mi trc khi rap vao.
S dung loai dau ong c c khuyen cao hoac loai tng ng.
S dung dau la hon hp gia dau ong c va m molyben theo ty le 1:1.
Dung m a dung (M lithi a dung NLGI #2 hoac loai tng ng).

Dung m molyben isunfide (Cha hn 3% molyben isunfide, NLGI #2 hoac loai tng ng).
V du:
Molykote BR-2 plus do Dow Corning My san xuat
M a dung M-2 do Mitsubishi Oil, Nhat san xuat
Dung keo molyben isunfide (Cha hn 40% molyben isunfide, NLGI #2 hoac loai tng
ng).
V du:
Molykote G-n Paste do Dow Corning My san xuat
Honda Moly 60 (Ch cua My)
Rocol ASP do Rocol Limited, Anh san xuat
Rocol Paste do Sumico Lubricant, Nhat san xuat
Dung m silicon.
Boi keo khoa. Dung keo khoa chu lc trung bnh neu khong co ch nh khac.
Dung chat bt kn.
Dung dau phanh DOT3 hoac DOT4. Dung dau phanh a hng dan neu khong co ch nh khac.
Dung dau giam xoc.
1.THONG TIN CHUNG
NGUYEN TAC BAO DNG ......................1-2
BANH SAU/ GIAM XOC SAU ......................1-8
NHAN BIET KIEU XE ..................................1-2
HE THONG PHANH ....................................1-8
THONG SO KY THUAT CHUNG ................1-4
BNH IEN/ HE THONG SAC ....................1-9
HE THONG BOI TRN ...............................1-5
HE THONG ANH LA ..............................1-9
HE THONG NHIEN LIEU ............................1-5
KHI ONG IEN ......................................1-9
HE THONG LAM MAT ................................1-5
EN/ ONG HO/ CONG TAC.....................1-9
AU QUY LAT/ XUPAP ..............................1-6
MOMEN LC XIET ...................................1-10
XY LANH/ PISTON ......................................1-6
MOMEN LC XIET KHUNG
CAN KHI ONG/ PULY CHU ONG
VA ONG C ...........................................1-10
PULY B ONG/ LY HP ............................1-7
CAC IEM BOI TRN VA BT KN ...........1-14
GIAM TOC CUOI CUNG .............................1-7
CAC BO DAY VA CAP .............................1-17
VACH MAY/ TRUC KHUYU ........................1-7
HE THONG KIEM SOAT KH XA ..............1-34
BANH TRC/ GIAM XOC TRC/

CO LAI.........................................................1-8
1-1
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THONG TIN CHUNG
NGUYEN TAC BAO DNG

1. Ch s dung cac chi tiet, phu tung, dau nht chnh hang cua Honda hoac loai tng ng. Cac chi tiet, phu tung khong
theo cac thong so ky thuat Honda a thiet lap se co the gay h hong cho xe cua ban.
2. S dung cac dung cu chuyen dung c thiet ke rieng cho xe e tranh h hong va lap rap khong ung.
3. Khi tien hanh bao dng ch s dung cach o he met. Cac ai oc, bu long, vt se khong the thay the bang nhng oc xiet
o theo he inch c.
4. Rap ron em, pht O, chot che va tam khoa mi khi lap lai.
5. Khi xiet chat cac bu long, ai oc, bat au xiet nhng bu long co ng knh ln hn hoac nhng bu long pha trong. Tiep
o, xiet chat chung theo lc xiet quy nh, theo cac bc tr khi co ch nh khac.
6. Ra sach cac chi tiet trong dung moi trc khi thao ra. Boi trn cac be mat trt trc khi rap lai.
7. Sau khi rap lai, kiem tra cac chi tiet xem a c rap ung va hoat ong tot cha.
8. ng i day ien, day cap va bo day c mo ta t phan 1-17 en 1-33.
NHAN BIET KIEU XE
1-2
THONG TIN CHUNG

So khung c ong pha di yen (nh hnh ve).
SO KHUNG
So may c ong pha di ben trai vach may.
SO MAY
So nhan biet che hoa kh c ong tren ben trai than bo

che hoa kh.
SO BO CHE HOA KH
1-3
THONG TIN CHUNG
THONG SO KY THUAT CHUNG

THONG TIN CHUNG
MUC
CAC KCH
THC
KHUNG
Chieu dai xe
1.890 mm (74,4 in)
Chieu rong xe
680 mm (26,8 in).
Chieu cao xe
1.080 mm (42,6 in)
Khoang cach hai banh xe
1.270 mm (50 in)
Chieu cao yen xe
751 mm (29,6 in)
Chieu cao gac chan
250 mm (9,8 in)
Khoang sang gam xe
115 mm (4,6 in)
Trong lng ban than
100 kg (220,4 lbs)
Kieu khung
Song di
Giam xoc trc
Phuoc ong long
Hanh trnh giam xoc trc
80,5 mm (3,17 in)
Giam xoc sau
Hop truyen ong cuoi/ can nhun
Hanh trnh giam xoc sau
75,1 mm (2,96 in)
Kch c lop trc
80/90-14M/C 40P
Kch c lop sau
90/90-14M/C 46P
Nhan hieu lop trc/ sau
NR73T(IRC)
Phanh trc
ONG C
1-4
(Loai phanh thng)
Guoc phanh gian trong
(Loai phanh a)
a thuy lc n
Phanh sau
Guoc phanh gian trong
Goc nghieng phuoc trc
26O30
Chieu dai vet quet
80,0mm (3,15 in)
Dung tch bnh xang
3,6 lt (0,95 US gal, 0,79 lmp gal)
ng knh va khoang chay
50 x 55 mm (1,97 x 2,17 in)
Dung tch xy lanh
108,0 cm3 (6,59 cu-in)
Ty so nen
11,0 : 1
Truyen ong xu pap
2 xupap, dan ong xch n SOHC
Xu pap hut
M khi nang 1 mm (0,04 in)
5O Trc iem chet tren (luc nang len 1mm)
ong khi nang 1 mm (0,04 in)
30O Sau iem chet di (luc nang len 1mm)
M khi nang 1 mm (0,04 in)
30O Trc iem chet di (luc nang len 1mm)
ong khi nang 1 mm (0,04 in)
0O Sau iem chet tren (luc nang len 1mm)
Xu pap xa
BO CHE
HOA KH
THONG SO KY THUAT
He thong boi trn
Boi trn cng bc, cac te t
Kieu bm dau
Banh rang
He thong lam mat
Dung dch lam mat
Loc gio
Loc giay nhn
Trong lng may kho
27,4 kg (60, 4 lbs)
Loai che hoa kh
Toc o khong oi (CV)
Tru ga
22mm (0,9 in) hoac loai tng ng
THONG TIN CHUNG
THONG TIN CHUNG (tiep)

MUC
TRUYEN
ONG
IEN
THONG SO KY THUAT
He thong ly hp
Kho, ly hp tam t ong
Ty so truyen
2,53:1 0,85:1
Giam toc cuoi cung
51/18 x 45/12 (10,625)
He thong anh la
DC-CDI
He thong khi ong
Can khi ong va mo t khi ong ien
He thong sac
May phat ien xoay chieu au ra 1 pha
Tiet che/ Chnh lu
Chnh lu na song; 1 pha/ SCR
He thong chieu sang
May phat ien
HE THONG BOI TRN
n v: mm (in)
MUC
Dung tch dau may
TIEU CHUAN
GII HAN SA CHA
Khi xa may
0,7lt (0,7 US qt; 0,6lmp qt)
Khi ra may
0,8 lt (0,8 US qt; 0,7 lmp qt)
Dau Honda 4 ky hoac dau tng ng c phan

loai theo API: dau SG hoac loai cao hn (ngoai tr
loai dau co nhan la bao toan nang lng vong
tron nhan dau cua API)
Tieu chuan : JASO T903: MB
o nht: SAE 10 W-30
Khe h nh
0,15 (0,006)
0,20 (0,008)
Khe h than
0,15 0,21 (0,006 0,008)
0,35 (0,014)
Khe h ben
0,05 0,10 (0,002 0,004)
0,12 (0,005)
Dau may khuyen dung
Bm dau
HE THONG NHIEN LIEU

MUC
So nhan biet che hoa kh
THONG SO KY THUAT
AVK2CD A
Jchl chnh
#102
Jchl cam chng
#35
ien tr van nhiet SE
3,2 5,6 (20OC/68OF)
Mc phao xang
13,0 mm (0,51 in)
M ban au vt ieu chnh cam chng

Toc o cam chng
Xem trang 6-23

1,700100 vong/phut (rpm)
o chan khong van ieu khien kh phu PAIR

Hanh trnh t do tay ga
60kPa (450mmHg)
2 6 mm (0,1 0,2 in)
HE THONG LAM MAT

MUC
Dung tch dung dch lam mat
Bo tan nhiet va ong c

Bnh d tr
Bat au m
M hoan toan
Nang van
Dung dch lam mat tieu chuan
0,49 lt (0,52 US qt, 0,43 lmp qt)

0,20 lt (0,21 US qt, 0,18 lmp qt)
108 137 kPa (1,1 1,4 kgf/cm2, 16 20 psi)
Ap suat nap bo tan nhiet

Bo on nhiet
THONG SO KY THUAT
74 78OC (165 162OF)

100OC (212OF)
Toi thieu 8 mm (0,3 in)
Dung dch lam mat Pre-Mix Honda
1-5
THONG TIN CHUNG
AU QUY LAT / XU PAP
n v: mm (in)
MUC
TIEU CHUAN
GII HAN SA CHA
Ap suat nen xy lanh
941 kPa (9,6 kgf/cm2, 137 psi)

550 vong/phut (rpm)
o venh au quy lat
0,05 (0,002)
Co mo
Truc
cam
Xupap,
ong dan
hng
xupap
ng knh trong
HUT/XA
10,000 10,015 (0,3937 0,3943)
10,04 (0,395)
ng knh ngoai truc co mo
HUT/XA
9,972 9,987 (0,3926 0,3932)
9,91 (0,390)
Khe h gia co mo va truc co mo
HUT/XA
0,013 0,043 (0,0005 0,0017)
0,08 (0,003)
Chieu cao goi cam
HUT
32,542 32,782 (1,2812 1,2906)
32,52 (1,280)
XA
32,263 32,503 (1,2702 1,2796)
32,24 ( 1,269)
Khe h xupap
HUT
0,16 0,02 (0,006 0,001)
XA
0,25 0,02 (0,010 0,001)
ng knh ngoai xupap
HUT
4,975 4,990 (0,1959 0,1965)
4,90 (0,193)
XA
4,955 4,970 (0,1951 0,1957)
4,90 (0,193)
HUT/XA
5,000 5,012 (0,1969 0,1973)
5,03 (0,198)
Khe h gia than xupap va

dan hng xupap
HUT
0,010 0,037 (0,0004 0,0015)
0,08 (0,003)
XA
0,030 0,057 (0,0012 0,0022)
0,10 (0,004)
Phan nho ra cua phan dan

hng xupap tren au quy lat
HUT/XA
9,1 9,3 (0,36 0,37)
Chieu rong e xupap
HUT/XA
0,7 0,9 (0,03 0,04)
1,5 (0,06)
Ben
trong
31,53 (1,241)
30,66 (1,207)
Ben
ngoai
38,33 (1,509)
37,04 (1,458)
ng knh trong dan hng

xupap
Chieu
dai t
do lo xo
xupap
HUT/XA
XY LANH / PISTON
n v: mm (in)
MUC
ng knh trong xy lanh
Xy lanh
50,000 50,010 (1,9685 1,9689)
50,10 (1,972)
0,05 (0,002)
o con
0,05 (0,002)
o venh mat au
0,05 (0,002)
49,975 49,995 (1,9675 1,9683)
49,95 (1,967)
10 (0,39) tnh t mep vay piston
ng knh trong lo chot piston
13,002 13,008 (0,5119 0,5121)
13,04 (0,513)
ng knh ngoai chot piston
12,994 13,000 (0,5116 0,5118)
12,96 (0,510)
Khe h piston va chot piston
0,002 0,014 (0,0001 0,0006)
0,02 (0,001)
Khe h gia xec-mang va Vong au

ranh
Vong th 2
0,015 0,045 (0,0006 0,0018)
0,08 (0,003)
0,015 0,045 (0,0006 0,0018)
0,08 (0,003)
V tr o ng knh piston
Khe h mieng xec-mang
Khe h gia xi lanh va piston

ng knh lo au nho thanh truyen
Khe h gia lo au nho va chot piston
1-6
GII HAN SA CHA
o ovan
ng knh ngoai piston
Piston,
xec
mang,
chot
piston
TIEU CHUAN
Vong au
0,10 0,25 (0,004 0,010)
0,45 (0,018)
Vong th 2
0,10 0,25 (0,004 0,010)
0,45 (0,018)
Vong dau
(vong ben)
0,20 0,70 (0,008 0,028)
0,005 0,035 (0,0002 0,0014)
0,09 (0,004)
13,010 13,028 (0,5122 0,5129)
13,05 (0,514)
0,010 0,034 (0,0004 0,0013)
0,05 (0,002)
THONG TIN CHUNG
CAN KHI ONG/ PULY CHU ONG/ PULY B ONG/ LY HP

MUC
TIEU CHUAN
GII HAN SA CHA
19,0 (0,75)
18,0 (0,71)
ng knh lo a nang s cap
22,035 22,085 (0,8675 0,8695)
22,11 (0,871)
ng knh ngoai vau trt
Chieu rong day ai

Puly chu ong
Ly hp
22,010 22,025 (0,8665 0,8671)
21,98 (0,865)
ng knh ngoai bi vang ly tam
17,92 18,08 ( 0,706 0,712)
17,5 (0,69)
o day cua lp bo guoc vang
2,0 (0,08)
125,0 125,2 (4,92 4,93)
125,5 (4,94)
111,4 (4,39)
108,0 (4,25)
ng knh ngoai ong ma puly

b ong
33,965 33,985 (1,3372 1,3380)
33,94 (1,376)
ng knh trong ma puly b

ong
34,000 34,025 (1,3386 1,3396)
34,06 (1,341)
ng knh trong vo ly hp
Chieu dai t do cua lo xo
Puly b ong
n v: mm (in)
GIAM TOC CUOI CUNG

MUC
Dung tch dau may
THONG SO KY THUAT
Khi xa
0,10 lt (0,11 US qt; 0,09 lmp qt)
Khi ra may
Dau c ch nh
0,12 lt (0,13 US qt; 0,11 lmp qt)

Dau nht xe may 4 ky cua Honda hoac loai dau tng
ng vi mc phan loai cua API: loai SG hoac cao
hn, ngoai tr nhng loai dau nht co dong ch bao
toan nang lng vong tron cua nhan API
Tieu chuan: JASO T 903 : MB
o nht: SAE 10W-30
VACH MAY/ TRUC KHUYU

MUC
Truc c
Khe h ben au ln thanh truyen

Khe h hng knh au ln thanh truyen
o ao
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
0,10 0,35 (0,004 0,014)
0,55 (0,022)
0,004 0,016 (0,0002 0,0006)
0,05 (0,002)
0,10 (0,004)
1-7
THONG TIN CHUNG
BANH TRC/ GIAM XOC TRC/ CO LAI
n v: mm (in)
MUC
o sau toi thieu cua gai lop
Ap suat lop nguoi
Khoang cach t
moay en vanh
en dau ch th
Ch co ngi ieu khien
175 kPa (1,75 kgf/cm ; 25 psi)
Ngi ieu khien va ngi ngoi

sau
175 kPa (1,75 kgf/cm ; 25 psi)

2
0,2 (0,01)
Hng knh
2,0 (0,08)
Doc truc
2,0 (0,08)
Loai phanh thng
7,0 1,0 (0,28 ,0,04)
Loai phanh a chuan
4,0 1,0 (0,16,,0,04)
311,3 (12,26)
305,1 (12,01)
0,2 (0,01)
Dau giam xoc
50 (2,0)
75 1 cm (2,5 0,03 US oz 2,6 0,04

lmp oz)
o ao ong giam xoc

Dau giam xoc khuyen dung
Mc dau giam xoc
Dung tch dau giam xoc

MUC
o sau toi thieu cua gai lop
Ap suat lop nguoi
Chieu dai t do lo xo giam xoc

trc
Giam xoc trc
GII HAN SA CHA
o ao truc trc
o ao vanh trc
TIEU CHUAN
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
en dau ch th
Ch co ngi ieu khien
200 kPa (2,00 kgf/cm ; 29 psi)
Ngi ieu khien va ngi ngoi

sau
250 kPa (2,50 kgf/cm ; 36 psi)
2
2
Hng knh
2,0 (0,08)
Doc truc
2,0 (0,08)
Khoang cach t Moay en vanh (phanh thng/

phanh a chuan)
1,5 1,0 (0,06 0,04)
o ao vanh sau
HE THONG PHANH
n v: mm (in)
MUC
TIEU CHUAN
GII HAN SA CHA
Hanh trnh t do Phanh trc (Loai phanh thng)

tay phanh
Phanh sau
10 20 (0,4 0,8)
ng knh trong Phanh trc (Loai phanh thng)

cua trong phanh
Phanh sau
Dau phanh (oi vi loai phanh a)
10 20 (0,4 0,8)
110,0 (4,33)
110,0 (4,37)
130,0 (5,12)
131,0 (5,16)
DOT3 hoac DOT4
a phanh (oi vi
loai phanh a)
o day
3,3 3,7 (0,13 0,15)
3,0 (0,12)
o venh
0,10 (0,004)
Xy lanh chnh (oi

vi loai phanh a)
ng knh trong cua xy lanh
12,700 12,743 (0,5000 0,5017)
12,755 (0,5022 )
ng knh ngoai cua piston
12,657 12,684 (0,4983 0,4994)
12,645 (0,4987)
Ngam phanh (oi

vi phanh a)
ng knh trong cua xy lanh
25,400 25,450 (1,0000 1,0020)
25,460 (1,0024)
ng knh ngoai cua piston
25,318 25,368 (0,9968 0,9987)
25,31 (0,996)
1-8
THONG TIN CHUNG

MUC
Bnh ien
THONG SO KY THUAT
Dung lng
12 V 3,5 Ah
Dong ien ro
Toi a 0,5mA
ien ap
Sac ay
Thap nhat 12,8 V
Can sac
Di 12,3 V
Sac bnh thng
Dong sac
0,4A/5 10 h
Sac nhanh
Cong suat
3,0A / 0,5 h
0,140 kW / 5.000 vong/phut (rpm)
ien tr cuon sac
0,2 1,0 (20OC/68OF)
ien tr cuon en
0,1 0,8 (20OC/68OF)
ien ap c chnh lu (au ra ti thiet b chieu sang)
12,6 13,6V / 5.000 vong/phut
May phat
HE THONG ANH LA
MUC
Bugi
Tieu chuan
THONG SO KY THUAT
CR7EH 9 (NGK); U22FER9 (DENSO)
Khe h bugi
0,80 0,90 mm (0,031 0,035 in)
ien ap nh cuon kch cua may phat
Thap nhat 100 V
ien ap nh cuon phat xung
Thap nhat 0,7 V
Thi iem anh la
14O trc iem chet tren tai toc o cam chng
KHI ONG IEN
n v: mm (in)
MUC
Chieu dai choi than cua mot khi ong
TIEU CHUAN
GII HAN SA CHA
7,0 (0,28)
3,5 (0,14)

MUC
en trc (pha / cot)
en sau
Bong en
en phanh
12V 10W x 2
en tn hieu bao re pha trc
12V 10W x 2
en tn hieu bao re pha sau
12V 10W x 2
en ong ho cong t met
12V 1,7W x 2
12V 1,7W
en ch th bao re
en bao nhiet o dung dch lam mat
ien tr cam
bien ECT
12V 35 / 35W
12V 5W
en bao pha
Cau ch
THONG SO KY THUAT
12V 3,4W x 2
LED
Cau ch chnh
15A x 1
Cau ch phu
10A x 1
40OC (104OF)
1,0 1,3 k
100 C (212 F)
0,1 0,2 k
1-9
THONG TIN CHUNG
MOMEN LC XIET
LOAI OC BULONG
MOMEN LC XIET
Nm (kgfm, lbfft)
LOAI OC BULONG
MOMEN LC XIET
Nm (kgfm, lbfft)
Bulong va oc luc giac 5mm
5,2 (0,5, 3,8)
Vt 5mm
4,2 (0,4, 3,1)

(Ke ca loai bulong cua SH)
10 (1,0, 7)
Vt 6mm
9 (0,9, 6,6)
22 (2,2, 16)
Bulong bat bch va oc 6mm

(ke ca NSHF)
10 (1,0, 7)
34 (3,5, 25)
27 (2,8, 20)
54 (5,5, 40)
39 (4,0, 29)
MOMEN LC XIET KHUNG VA ONG C
Thong so lc xiet c liet ke pha di cho cac bulong c xac nh di ay.

Nhng oc, bulong khac c xiet theo tieu chuan cua bang pha tren:
CHU Y:
1.
2.
3.
4.
Boi keo khoa vao ren.

Tra dau vao ren va mat ta.
Oc U.
Bulong ALOC: thay mi.
ONG C
SO LNG
NG KNH REN
(MM)
MOMEN LC XIET
Nm (kgfm, lbfft)
Bugi
10
16 (1,6, 12)
Oc khoa vt ieu chnh xupap
10 (1,0, 7)
Bulong xa nht may
12
24 (2,4, 18)
Nap mang loc dau ong c
30
20 (2,0, 15)
Bulong kiem tra dau truyen lc cuoi
13 (1,3, 10)
MUC
CHU Y
BAO DNG
Bulong xa dau truyen lc cuoi
13 (1,3, 10)
Vt nap loc gio PAIR
1 (0,1, 0,7 )
HE THONG BOI TRN

Vt nap bm dau
3 (0,3, 2,2)
Vt bat bm dau
10 (1,0, 7)
HE THONG NHIEN LIEU

Bulong bat co hut
2 (0,2, 1,5)
Vt than van nhiet SE
3,4 (0,4, 2,5)
Vt tam bat van nhiet SE
2,1 (0,2, 1,5)
Vt nap van ngat kh
2,1 (0,2, 1,5)
Vt nap buong chan khong
2,1 (0,2, 1,5)
Jchl cam chng
1,5 (0,2 ,1,1)
Jchl chnh
2,1 (0,2, 1,5)
Tam gi kim jchl
2,5 (0,3, 1,8)
Vt buong phao
2,1 (0,2, 1,5)
Vt xa buong phao
1,5 (0,2, 1,1)
Vt nap van kiem tra kh phu PAIR
2,1 (0,2, 1,5)
ai oc khoa van xang t ong
16
22,5 (2,3, 17)
1-10
CHU Y 2
THONG TIN CHUNG
ONG C (tiep)
SO LNG
NG KNH REN
(MM)
MOMEN LC XIET
Nm (kgfm, lbfft)
Bulong xa bo tan nhiet
10
1 (0,1, 0,7)
Bulong quat lam mat
8 (0,8, 5,9)
Canh quat may bm dung dch lam mat
10 (1,0, 7)
Oc gi truc cam
18 (1,8, 13)
CHU Y 2
Bulong nhong xch cam
8 (0,8, 5,9)
CHU Y 2
Vt nang tang xch cam
4 (0,4, 3,0)
Bulong nap quy lat
12 (1,2, 9)
MUC
CHU Y
HE THONG LAM MAT
AU QUY LAT/ XUPAP
CAN KHI ONG/ PULY CHU ONG/ PULY B

ONG/ LY HP
Vt bat nap may trai
3 (0,3, 2,2)
Oc mat puly chu ong
14
108 (11,0, 80)
Oc puly b ong/ ly hp
28
54 (5,5, 40)
Oc ly hp ngoai
12
49 (5,0, 36)
ai oc vo lang ien
12
59 (6,0, 44)
Bulong bat mot khi ong
10 (1,0, 7)
2 (0,2, 1,5)
12
25 (2,5, 18)
3,4 (0,4, 2,5)
CHU Y 2
MAY PHAT
KHI ONG IEN

Vt bat nap mot khi ong
EN/ CONG TAC/ ONG HO
Cam bien ECT
KHAC
Vt bat gi day qua ga bo che hoa kh
1-11
THONG TIN CHUNG
KHUNG
MUC
SO LNG
NG KNH REN
(MM)
MOMEN LC XIET
Nm (kgfm, lbfft)
CHU Y
KHUNG/ OP THAN/ HE THONG KH XA

Bulong bat nap kiem soat kh xa
10 (1,0, 7)
ai oc bat ong xa
10
59 (6,0, 44)
Vt bat nap hop loc gio
1,1 (0,1, 0,8)
Oc khoa day bo can bang

(Ch co loai phanh a CBS)
6,4 (0,7, 4,7)
10
69 (7,0, 51)
ai oc truc trc
12
59 (6,0, 44)
CHU Y 3
Bulong luc giac chm a phanh trc

(loai phanh a)
42 (4,3, 31)
CHU Y 4
Nan hoa trc (phanh um, phanh a)
36
BC 3,2
3,7 (0,4, 2,7)
Oc bat tru tay lai
10
59 (6,0, 44)
Bulong chot tay phanh trc

(ch loai phanh um)
1 (0,1, 0,7)
ai oc chot tay phanh trc

(ch loai phanh um)
4,5 (0,5, 3,3)
Bulong chot tay phanh sau

(phanh um/ phanh a tieu chuan)
1 (0,1, 0,7)
ai oc chot phanh sau

4,5 (0,5, 3,3)
Bulong kep au giam xoc (tai co lai)
10
64 (6,5, 47)
BAO DNG
THAO/ LAP ONG C

ai oc bat noi treo ong c (ben canh khung)
BANH TRC/ GIAM XOC TRC/ CO LAI
Bulong luc giac chm giam xoc
20 (2,0, 15)
Vong ren tren co lai
26
Xem trang15-34
Oc khoa vong ren tren co lai
26
Xem trang15-34
Oc truc sau
16
118 (12,0, 87)
Nan hoa sau

36
BC 3;5
3,7 (0,4, 2,7)
ai oc lien ket treo ong c

(ben canh ong c)
10
49 (5,0, 36)
Oc can phanh trc (ch loai phanh um)
10 (1,0, 7)
Bulong can phanh sau
10 (1,0, 7)
CHU Y 1
BANH SAU/ GIAM SOC SAU

CHU Y 2, 3
HE THONG PHANH
Van xa kh ngam phanh (ch loai phanh a)
6 (0,6, 4,4)
Vt nap bnh cha dau phanh

(ch loai phanh a)
2 (0,2, 1,5)
Chot ngam phanh (Ch loai phanh a)
10
18 (1,8, 13)
Bulong tay phanh trc (loai phanh a)
1 (0,1, 0,7)
ai oc tay phanh trc (loai phanh a)
6 (0,6, 4,4)
Vt cong tac en phanh (loai phanh a)
1 (0,1, 0,7)
Bulong ong dau phanh (loai phanh a)
10
34 (3,5, 25)
Bulong bat ngam phanh (loai phanh a)
30 (3,1, 22)
1-12
CHU Y 4
CHU Y 4
THONG TIN CHUNG
KHUNG (tiep)
SO LNG
NG KNH REN
(MM)
MOMEN LC XIET
Nm (kgfm, lbfft)
Vt tay phanh sau

(ch loai phanh a CBS)
4,2 (0,4, 3,1)
ai oc tay phanh sau

5,2 (0,5, 3,8)
Vt can can bang (ch loai phanh a CBS)
4,2 (0,4, 3,1)
ai oc can can bang

5,2 (0,5, 3,8)
Vt vo hop moc can phanh sau

4,2 (0,4, 3,1)
Vt ac biet vo hop moc can phanh sau

4,2 (0,4, 3,1)
Bulong bat gac chan
10
44 (4,5, 32)
Bulong gia bao ve ong xa
10 (1,0, 7)
Vt gia bao ve ong xa
1 (0,1, 0,7)
ai oc chan chong canh
10
29 (3,0, 21)
Bulong chan chong canh
10
10 (1,0, 0,7)
MUC
CHU Y
CHU Y 3
CHU Y 3
KHAC
1-13
THONG TIN CHUNG
CAC IEM BOI TRN VA BT KN

ONG C
V TR
VAT LIEU
GHI CHU
Be mat lap rap loc may phai
Keo bt kn (khuyen dung Three Bond Xem trang 14-10

1215 hoac tng ng)
Mat ren cua bulong tam chan vong bi
Keo khoa (khuyen dung Three Bond 2415 Xem trang 12-16
hoac 1322N hoac LOCKTITE 200 hoac
loai tng ng)
Khu vc mat trt cua truc cam

Mat trt oi trong cam giam ap
Dau Molybdenum hoa tan (pha tron dau

ong c m molybdenum)
Mat trt truc can khi ong

Truc banh rang khi ong
Mat trt lo xo ma sat banh rang khi ong
Hon hp m Molybdenum
Vong bi kim mat puly b ong

Vong bi tron mat puly b ong
Mep pht dau ma ong puly b ong
Mep pht chan bui truc can khi ong
M a dung
Mat trong cua mat puly b ong

Ranh cam cua ma ong puly b ong
Truc banh rang khi ong (ca hai au)
M (Shell ALVANIA R3 hoac IDEMITSU 7,0 8,0 g

AUTOREX B hoac tng ng)
2,0 2,5 g
0,1 0,3 g
0,1 0,3 g
0,2 0,3 g
Dau may (khong hoa tron vi molybdeRang banh rang truyen ong bm dau
num)
Be mat roto bm dau
Truc va rang banh rang bm dau
Ren gudong quy lat (ben tam gi truc cam)
Be mat trt truc co mo
Phan trt con lan co mo
Vong bi truc cam
Toan bo be mat xch cam
Rang nhong cam
Rang nhong thi iem
Mat trt cua xy lanh va piston
Vung trt lo chot piston
Xec mang va ranh xec mang
Mat ngoai chot piston
Mat trong au nho thanh truyen
t nhat 2cc
Vong bi truc c
t nhat 3cc
Vong bi au to thanh truyen
Than xupap (khu vc trt trong ong dan
hng)
Mat trong pht xupap
Khu vc vong bi truc chnh va truc truyen
Banh rang truc chnh va truc truyen
Toan bo xch bm dung dch lam mat
Rang nhong dan ong bm dung dch lam mat
Mat trt vong bi kim/ bi cau
Be mat vong pht O (ngoai tr phan lam mat
bang dung dch lam mat)
Mep cua pht dau va be mat
Vong pht O ong dung dch
Vong pht O bo on nhiet
Vong pht O cam ng nhiet ETC
Dung dch (khuyen dung: Dung dch lam

mat Honda Pre-Mix)
Khu vc con ben phai cua truc c

Puly chu ong/ b ong va be mat trt day ai
Chat tay nhn
1-14
THONG TIN CHUNG
KHUNG
V TR
VAT LIEU
GHI CHU
Bi va vong bi co lai
Mieng pht chan bui co lai
t nhat 3g
M a dung chu ap lc cao
(khuyen dung: EXCELIGHT EP2 san xuat
bi KYODO YUSHI, Nhat Ban. Hoac Shell
ALVANIA EP2 hoac tng ng)
Banh rang cong t met (ch loai phanh um)

Khu vc noi banh rang cong t met
(ch loai phanh um)
Ben trong hop banh rang cong t met
(loai phanh a)
Mep pht chan bui bat phanh trc
(ch loai phanh um)
M
Cho vao 1,5g
(Shell BEARING GREASE HD hoac tng Cho vao 0,5 1,0g
ng)
Mep pht chan bui banh trc

Be mat trt truc banh trc
Be mat trt bac cach banh trc
Be mat trt cua o bi banh trc
Mat pht hop banh rang cong t met
(ch loai phanh a)
Vung lan va chot cam phanh trc
(ch loai phanh um)
Khu vc trt cua chot neo phanh trc
(ch loai phanh um)
Be mat lan va chot cam phanh sau
Khu vc trt cua chot neo phanh
Mieng pht chan bui phanh sau
Be mat trt cua chot tay phanh
(ch loai phanh um)
Be mat trt cua bulong chot tay phanh sau
(Phanh um, phanh a loai tieu chuan)
Be mat trt cua bulong chot tay phanh
Mat trt cua bulong chot can can bang
Vung trt cua day ga va khu vc ong tay ga
Khu vc trt cua bo can bang
Khu vc khoa yen
Chot chan chong ng
Chot chan chong canh
M a dung
Cho vao 0,5 1,0g
M Silicone
Ben trong day cap phanh trc
(ch loai phanh um)
Ben trong day cap phanh sau
Khu vc tiep noi gia tay phanh va piston xy lanh
chnh (ch loai phanh a)
Mat trt cua chot tay phanh trc (ch loai
phanh a)
Khu vc trt chot can phanh trc
Khu vc trt chot ngam phanh (Ch loai phanh
a)
Vong chan piston ngam phanh (ch loai phanh a)
Khu vc pht chan bui ngam phanh
Mat trong chot can bang phanh
(ch loai phanh-CBS)
Day cap cong t met
Mat trong ong tay ga
Mat trong day ga
Cho vao 0,5 1,0g

Cho vao 0,5 1,0g
Cho vao 0,1 0,2g

Cho vao t nhat 2,2g
Cho vao 0,1g
Cho vao 0,4g
Cho vao 0,1g

Cho vao t nhat 0,2g
1-15
THONG TIN CHUNG
KHUNG (tiep theo)

V TR
VAT LIEU
Khu vc trt va ben trong xy lanh chnh

(ch loai phanh a)
Be mat pht piston ngam phanh
(ch loai phanh a)
Cup-ben piston xi lanh phanh chnh
(ch loai phanh a)
Dau phanh (DOT 3 hoac DOT 4)
Mieng pht dau va pht chan bui giam xoc

Be mat cac pht cua giam xoc
Dau giam xoc
Ben trong cao su tay lai

Cac au noi ong loc gio
Keo dnh (Honda bond A hoac loai tng

t)
Pht da chan cam phanh trc

(ch loai phanh um)
Dau hop so
1-16
GHI CHU
THONG TIN CHUNG
CAC BO DAY VA CAP

LOAI PHANH UM
AU NOI 3P CONG
TAC EN TRC
DAY CONG TAC

EN PHANH TRC
AU NOI 3P
DAY CONG TAC
CONG TAC EN PHA/ COT
EN PHANH SAU
R LE XI NHAN
AU NOI 3P CONG
TAC EN XI NHAN
AU NOI 3P
CONG TAC COI
AU NOI 3P CONG
TAC KHI ONG
DAY CAP PHANH TRC
DAY CAP PHANH SAU

DAY ONG HO/
BO DAY TAY LAI
DAY GA
DAY CONG T MET

DAY GA
AU NOI 6P EN TRC,
XI NHAN BAO RE TRC
DAY PHANH SAU

DAY COI
DAY NOI CC AM BNH IEN
DAY PHANH TRC
DAY NOI CC DNG BNH IEN
DAY CONG T MET
DAY CONG TAC

EN PHANH SAU
BO DAY CONG TAC

BEN TRAI
DAY CONG TAC

EN PHANH TRC
BO DAY CONG TAC

BEN PHAI
1-17
THONG TIN CHUNG
LOAI PHANH A TIEU CHUAN
AU NOI 3P CONG
TAC EN TRC
ONG DAU
PHANH TRC
AU NOI 3P
DAY CONG TAC CONG TAC EN PHA/ COT
EN PHANH SAU
R LE XI NHAN
AU NOI 3P CONG
TAC EN XI NHAN
AU NOI 3P
CONG TAC COI
AU NOI 3P CONG
TAC KHI ONG
DAY CONG TAC

EN PHANH TRC
DAY PHANH SAU
DAY GA
DAY ONG HO/

BO DAY TAY LAI
DAY CONG T MET
DAY GA
AU NOI 6P EN TRC,
XI NHAN BAO RE TRC
DAY PHANH SAU

DAY COI
ONG DAU PHANH TRC

DAY CONG T MET
DAY CONG TAC

EN PHANH SAU
BO DAY CONG TAC

BEN TRAI
1-18
DAY CONG TAC

EN PHANH TRC
BO DAY CONG TAC

BEN PHAI
THONG TIN CHUNG
LOAI PHANH A CBS
AU NOI 3P CONG
TAC EN TRC
DAY CONG TAC

EN PHANH SAU
ONG DAU
PHANH TRC
AU NOI 3P
CONG TAC EN PHA/ COT
R LE XI NHAN
AU NOI 3P CONG
TAC EN XI NHAN
AU NOI 3P
CONG TAC COI
AU NOI 3P CONG
TAC KHI ONG
DAY CAP PHANH SAU

DAY CAP LIEN KET PHANH
DAY PHANH TRC
DAY ONG HO/

BO DAY TAY LAI
DAY GA
DAY CONG T MET

DAY GA
AU NOI 6P EN TRC,
XI NHAN BAO RE TRC
DAY PHANH SAU

DAY COI
DAY PHANH TRC

DAY CONG T MET
DAY CONG TAC

EN PHANH SAU
BO DAY CONG TAC

BEN TRAI
DAY CONG TAC

EN PHANH TRC
BO DAY CONG TAC

BEN PHAI
1-19
THONG TIN CHUNG
DAY EN XI NHAN
TRC BEN TRAI
DAY EN TRC DAY EN XI NHAN

TRC BEN PHAI
BO DAY BO EN SAU
1-20
THONG TIN CHUNG
LOAI PHANH UM
DAY CONG TAC

EN PHANH SAU
DAY PHANH TRC
DAY CONG TAC
EN PHANH TRC
DAY PHANH SAU
CONG TAC MAY
DAY GA
DAY COI
DAY GA
BO DAY CHNH
DAY PHANH TRC
DAY PHANH SAU
DAY NOI CC AM
BNH IEN
DAY CONG T MET
DAY CONG TAC MAY

DAY TIET CHE/ CHNH LU
1-21
THONG TIN CHUNG
DAY CONG TAC

EN PHANH SAU
DAY CONG TAC

EN PHANH TRC
ONG DAU
PHANH TRC
DAY PHANH SAU

CONG TAC MAY
DAY GA
DAY COI
DAY GA
BO DAY CHNH
DAY CONG T MET

ONG DAU
PHANH TRC
DAY PHANH SAU
DAY CONG TAC MAY
DAY CONG T MET
DAY CONG T MET
1-22
DAY NOI CC AM
BNH IEN
DAY TIET CHE/
CHNH LU
THONG TIN CHUNG
LOAI PHANH A CBS
DAY CONG TAC

EN PHANH SAU
DAY CONG TAC
EN PHANH TRC
CONG TAC MAY
DAY GA
DAY GA
BO DAY CHNH
DAY PHANH SAU

ONG DAU
PHANH TRC
DAY COI
DAY CONG T MET

ONG DAU
PHANH TRC DAY PHANH SAU
DAY CONG TAC MAY
DAY NOI CC AM
BNH IEN
DAY TIET CHE/
CHNH LU
DAY CONG T MET
DAY CONG T MET
1-23
THONG TIN CHUNG
LOAI PHANH UM
DAY CONG TAC

EN PHANH TRC
DAY CONG TAC
EN PHANH SAU
BO DAY ONG HO VA DAY GA

CONG TAC TAY LAI
DAY PHANH SAU
DAY CONG T MET
DAY CONG T MET
DAY COI
BO DAY CHNH
DAY PHANH SAU

DAY CONG T MET
DAY PHANH TRC
1-24
DAY PHANH TRC
DAY GA
THONG TIN CHUNG
DAY CONG TAC

EN PHANH TRC
BO DAY ONG HO VA
CONG TAC TAY LAI
DAY CONG TAC

EN PHANH SAU
DAY GA
DAY PHANH SAU
DAY CONG T MET
DAY COI
BO DAY CHNH
DAY PHANH SAU
DAY GA
ONG DAU PHANH TRC
1-25
THONG TIN CHUNG
LOAI PHANH A CBS
DAY CONG TAC

EN PHANH TRC
BO DAY ONG HO VA
CONG TAC TAY LAI
DAY CONG TAC

EN PHANH SAU
DAY PHANH SAU
DAY GA
DAY CONG T MET
DAY COI
BO DAY CHNH
DAY PHANH SAU
ONG DAU PHANH TRC
1-26
DAY GA
THONG TIN CHUNG
LOAI PHANH UM
DAY PHANH TRC

DAY CONG
T MET
PHA TRC
DAY PHANH
SAU
DAY R LE
KHI ONG
DAY GA
DAY PHANH SAU
DAY CAU CH
CHNH/ PHU
BO DAY CHNH
DAY GA
DAY CONG T MET
DAY PHANH TRC
DAY PHANH SAU

DAY GA
1-27
THONG TIN CHUNG
DAY CONG T MET

ONG DAU
PHANH TRC PHA
TRC
DAY R LE
KHI ONG
ONG DAU
PHANH SAU
DAY GA
DAY PHANH SAU
DAY CAU CH
CHNH/ PHU
ONG DAU PHANH TRC

DAY PHANH SAU
DAY GA
1-28
BO DAY CHNH
DAY GA
THONG TIN CHUNG

DAY CAM BIEN BAO XANG
ONG NHIEN LIEU
DAY GA
ONG XA XANG
KHAY BNH XANG
ONG TRAN DUNG

DCH LAM MAT
BO DAY CHNH
DAY BUGI
BO DAY
CONG TAC
CHONG
BEN
DAY CAM BIEN NHIET O DUNG
DCH LAM MAT ONG C (ECT)
DAY MAY PHAT
ONG TRAN DUNG DCH

LAM MAT
DAY NOI MAT
LOC GIO PHU VA HOP LOC GIO
DAY VAN NHIET KHI ONG

DAY CAM BIEN BAO XANG
DAY BUGI
ONG DUNG DCH LAM MAT

DAY CUON ANH LA
1-29
THONG TIN CHUNG
DAY NOI MAT
DAY MO T
KHI ONG
DAY CAP MO T
KHI ONG
DAY NOI MAT
DAY VAN NHIET

KHI ONG
DAY VAN NHIET

KHI ONG
DAY CAP MO T
KHI ONG
DAY MAY PHAT
DAY MAY PHAT

DAY MAY PHAT DCH LAM MAT ONG C (ECT)
DAY VAN NHIET
KHI ONG
BO DAY MAY PHAT

VA PHAT XUNG
DAY CUON PHAT XUNG
1-30
THONG TIN CHUNG
AI BO DAY
DAY MO T
KHI ONG
DCH LAM MAT ONG C (ECT)
DAY CONG TAC

CHONG CANH
BO DAY CHNH
ONG THONG HI
GIAM TOC CUOI
DAY PHAT IEN

DAY VAN NHIET
KHI ONG
ONG KH PHU
ONG CHAN KHONG

VAN KIEM SOAT KH PHU
ONG PISTON CHAN KHONG

CHE HOA KH
ONG NHIEN ONG XA TRAN

KHAY XANG
LIEU
ONG THONG HI MAY
AI BO DAY
(xem ben tren)
ONG CHAN KHONG

VAN XANG T ONG
DAN HNG ONG B
(xem ben di)
DAN HNG ONG A

(xem ben di)
DAY CONG TAC

CHONG CANH
DAY PHANH SAU
DAN HNG ONG A:
ONG THONG HI
GIAM TOC CUOI
ONG XANG TRAN

CHE HOA KH
XA CAN THONG HI MAY
ONG XANG
DAN HNG ONG B:

ONG CHAN KHONG VAN
KIEM SOAT KH PHU PAIR
ONG CHAN KHONG
KHOA XANG T ONG
ONG TRAN XANG

ONG CHAN KHONG VAN
KIEM SOAT KH PHU PAIR
ONG VAN XANG T ONG
ONG KH PHU
ONG XA TRAN
KHAY XANG
ONG NHIEN LIEU
ONG CAP KH
1-31
THONG TIN CHUNG
HNG KEP / ONG

ONG THONG
HI MAY
DAU SN
DAU SN
ONG CHAN KHONG

CHE HOA KH
ONG HUT
KH PHU
ONG XA ONG
THONG HI MAY
DAU SN
ONG CHAN KHONG

ONG KH PHU
ONG DAN KH
TRC
Dau sn trung vi
iem dau tren ong
70O 5
9,0 1,0mm(0,35 0,04in)
1-32
ONG LOC GIO PHU
Dau sn trung vi
dan hng ong
THONG TIN CHUNG
ONG TRAN DUNG DCH LAM MAT
ONG DAN DUNG DCH TAN NHIET
DAU SN
DAU SN
DAU SN

DAU SN
1-33
THONG TIN CHUNG
HE THONG KIEM SOAT KH XA

NGUON KH XA
Nhng san pham cua qua trnh ot chay nhien lieu la kh CO va cac hyrocacbon. Viec kiem soat kh thai hyrocacbon
la rat quan trong bi v di ieu kien nao o chung se phan ng tao thanh khoi sng quang hoa di tac ong cua anh
nang mat tri. oi vi kh CO th se khong phan ng nh vay nhng lai rat oc.
Cong ty Honda a tan dung cach lap at che hoa kh va cac he thong khac nham giam thieu lng phat thai kh CO,
hyrocacbon va cac oxt cua nit.
HE THONG KIEM SOAT KH LOT XUONG CAC TE

ong c co trang b them mot he thong nap may khep kn e ngan chan bt kh xa thoat ra ngoai kh quyen.
Hi may c dan quay tr lai buong ot thong qua ong loc gio va che hoa kh.
CHE HOA KH
ONG THONG HI MAY
LOC GIO
KHONG KH
HI MAY
1-34
THONG TIN CHUNG
HE THONG KIEM SOAT KH XA (HE THONG PHUN KH PHU DANG XUNG)

He thong kiem soat kh xa la mot mot he thong co tac dung a kh loc hoa tron vi kh xa tai co xa. Kh loc c a vao
co xa khi co ap suat am trong he thong kh xa. Kh sach c a vao e thuc ay qua trnh ot chay kh xa cha chay het
va lam thay oi mot lng ang ke thanh phan hyro cac bon va CO thanh CO2 va hi nc t anh hng en sc khoe
cua con ngi.
i xe nay co van kiem tra va kiem soat phun kh phu PAIR. Van kiem tra kh phu PAIR co tac dung ngan chan dong kh
loc chuyen ngc lai he thong. Con van kiem soat PAIR th b tac ong bi o chan khong ln co hut va se cat nguon
kh sach khi tang toc ong c, do o se tranh c ot sm co xa.
LOC KH PHU
ONG CHAN KHONG VAN

KIEM SOAT KH PHU
CONG HNG KH PHU
KHONG KH
CHAN KHONG
VAN KIEM TRA

KH PHU
Khong c thc hien bat c ieu chnh nao oi vi he thong cap kh phu, nhng can phai kiem tra nh ky cac thanh phan
cua he thong.
HE THONG KIEM SOAT O ON KH XA

VIEC CAN THIEP VAO HE THONG KIEM SOAT TIENG ON B NGAN CAM:
Luat a phng ngan cam cac hanh ong hoac s viec do nhng hanh ong di ay gay nen:
(1) Thao hoac thay the cac thiet b, thanh phan cua he thong kiem soat tieng on khong ung, khong phai e thc hien cong
viec bao dng, sa cha hoac thay mi trc khi ban xe hoac giao xe cho khach hang hoac xe ang s dung.
(2) Viec s dung xe a b thao hoac thay the khong ung thanh phan cua he thong kiem soat tieng on.
NHNG HANH ONG C COI LA PHAM LUAT:
1. Thao hoac lam thung ong xa, vach ngan, ong dan voi phun hay bat ky bo phan cau thanh cua he thong kh xa.
2. Thao hay lam thung bat ky phan nao cua he thong hi.
3. Khong ung cach bao dng.
4. Thay bat ky phu tung nao cua xe hoac cua he thong dan kh xa hay hi bi cac phu tung ma khac vi thong so ky thuat
cua nha san xuat.
1-35
GHI CHU
2. AC TNH KY THUAT
HE THONG DAY AI - V ............................2-2
HE THONG PHANH PHOI HP (CBS) ....2-10
HE THONG VAN NHIET KHI ONG
HE THONG GIAM AP T ONG .............2-13
(SE) .............................................................2-7
2-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AC TNH KY THUAT
HE THONG DAY AI - V
PHAC THAO
He thong day ai V t ong thay oi ty so truyen bang s thay oi ng knh ln hn hay nho hn tai v tr tiep xuc vi
day ai cua puly phu hp vi toc o ong c.
DAY AI
PULY CHU ONG
PULY B ONG
TRUC C
TRUC TRUYEN
2-2
AC TNH KY THUAT
THANH PHAN CUA HE THONG

PULY CHU ONG
Puly chu ong c lap vi truc c bao gom ma puly co nh, ong lot, ma puly ong, bi vang ly tam va a venh.
Bi vang ly tam nam gia a venh va ma puly ong va lap rap vao truc c. Hoat ong ra vao cua bi vang thong qua lc
ly tam khi truc c quay, khi bi vang hoat ong th ma puly ong se trt doc theo chieu doc truc cua truc c lam thay oi
khoang cach gia mat puly chu ong va ma puly ong, ket qua la ng knh puly chu ong tai v tr tiep xuc vi day ai
thay oi.
KHI ONG C CHAY TOC O THAP
A VENH
ONG LOT
KHI ONG C CHAY TOC O CAO

DAY AI
BI VANG
MA PULY ONG
A VENH
ONG LOT
DAY AI
BI VANG
MA PULY CO NH
MA PULY ONG
MA PULY CO NH
PULY B ONG
Puly b ong c gan tren truc truyen cua giam toc cuoi, bao gom ma puly co nh, ma Puly ong va lo xo.
Ma ong cua puly hoat ong khi nhan c lc keo cua day ai va do o dai cua day ai khong thay oi no se di ong doc
theo truc truyen va lam thay oi khoang cach gia ma ong va ma co nh cua puly, ket qua la ng knh cua puly tai v
tr lam viec cua day ai se thay oi.
DAY AI
MA PULY
CO NH
MA PULY ONG

DAY AI
LO XO
MA PULY
CO NH
LO XO
MA PULY ONG
2-3
AC TNH KY THUAT
QUA TRNH THAY OI LC TRUYEN VA TY SO TRUYEN LC

A VENH
BI VANG
MA PULY CO NH
MA PULY ONG
DAY AI-V
MA PULY ONG
MA PULY CO NH
LY HP LY TAM
DAY AI-V
PULY CHU ONG
2-4
PULY B ONG
AC TNH KY THUAT
A VENH
BI VANG
MA PULY CO NH
MA PULY ONG
DAY AI-V
MA PULY ONG
MA PULY CO NH
LY HP LY TAM
DAY AI-V
PULY CHU ONG
PULY B ONG
2-5
AC TNH KY THUAT
LY HP LY TAM T ONG
Ly hp ly tam c lap cung vi ma ong cua puly b ong, no gom co guoc vang, lo xo hoi v va noi ly hp.
Khi toc o quay cua ma puly ong tang keo theo lc ly tam tang, do o guoc vang ly hp vang ra bam vao noi ly hp gan
vi truc truyen. Truc truyen truyen momen quay cho banh sau nh bo giam toc cuoi cung.
KHI LY HP LY TAM NGAT
BANH RANG GIAM TOC CUOI CUNG
khong ket noi:
GUOC VANG LY TAM

TRUC TRUYEN
MA ONG PULY B ONG
NOI LY HP
LO XO HOI V
NOI LY HP LY TAM
KHI LY HP LY TAM NOI

BANH RANG GIAM TOC CUOI CUNG
Ly hp noi:
GUOC VANG LY TAM
MA ONG PULY B ONG
2-6
TRUC TRUYEN
NOI LY HP LY TAM
LO XO HOI V
NOI LY HP
AC TNH KY THUAT
HE THONG VAN NHIET KHI ONG (SE)

THANH PHAN CUA HE THONG
He thong van nhiet lam giau hop hp trong qua trnh khi ong (SE) bao gom:
Van nhiet SE.
Kim van (phan van nhiet SE).
Cong khi ong.
Jch l khi ong.
Buong phao.
Bo cam bien nhiet o dung dch lam mat (ECT).
May phat tn hieu anh la bang xung.
Bo ieu khien anh la (ICM).
THANH PHAN CUA VAN NHIET SE

Van nhiet SE bao gom bo phan si, bo phan sap kch hoat, lo xo, van mach khi ong, kim van.
TAC DUNG CUA HE THONG VAN NHIET SE

Van nhiet khi ong SE se t ong cung cap mot ty le khong kh/ xang ly tng cho qua trnh khi ong cua ong c.
BO IEU KHIEN
ANH LA (ICM)
CAU CH
BO PHAN NUNG
SAP KCH HOAT
LO XO
VAN MACH
KHI ONG
VO LANG IEN
KIM VAN
JCHL MACH
KHI ONG
VAN NHIET (SE)

BO CAM BIEN NHIET O
DUNG DCH LAM MAT (ECT)
MAY PHAT TN
HIEU XUNG
2-7
AC TNH KY THUAT
HOAT ONG CUA HE THONG VAN NHIET SE

TRONG KHI KHI ONG :
Khi bat au khi ong ong c sap kch hoat cha b bo phan si nung nong do o co lai va van cua mach khi ong co lai.
Thong qua nhiet o ben ngoai co tac ong nhat nh en s gian n cua sap va mach xang khi ong tao ra mot ty le hoa
kh thch hp cho qua trnh khi ong.
CAU CH 15A
CAU CH 10A
BO PHAN NUNG
KHOA IEN
SAP KCH HOAT
VO LANG
IEN
BNH IEN
LO XO
BO CAM
BIEN
ECT
ICM
5V
VAN MACH
KHI ONG
MAY PHAT TN
HIEU XUNG
Lng xang thch hp c cung cap vao ng ong t buong phao cua che hoa kh c kiem soat bi van mach khi
ong qua jicl mach khi ong va cong khi ong cua che hoa kh.
CONG KHI ONG
VAN MACH KHI ONG
KHONG KH
CONG XANG CHAY CHAM

JCHL MACH KHI ONG
2-8
AC TNH KY THUAT
SAU KHI KHI ONG :
Khi bo cam bien bao nhiet o cua dung dch lam mat vt qua 40OC va bo ieu khien anh la bao toc o ong c vt
qua 700 vong/phut qua bo phat tn hieu xung. Luc nay se xuat hien dong qua bo phan nung, sap se c lam nong va
gian n e ep van mach khi ong xuong.
CAU CH 15A
CAU CH 10A
BO PHAN NUNG
KHOA IEN
SAP KCH HOAT
VO LANG
IEN
LO XO
BO CAM
BIEN
ECT
ICM
5V
BNH IEN
MAY PHAT TN
HIEU XUNG
VAN MACH
KHI ONG
Sau khi ong c khi ong, van mach khi ong gan nh ong hoan toan lam han che lng xang qua cong cua mach
khi ong. en khi van ong hoan toan th se ngng cap xang.
CONG KHI ONG
VAN MACH KHI ONG
KHONG KH
CONG XANG CHAY CHAM

JCHL MACH KHI ONG
2-9
AC TNH KY THUAT
HE THONG PHANH PHOI HP (CBS)

He thong phanh phoi hp c thiet ke e ket hp hoat ong cua ca phanh trc va phanh sau khi s dung phanh sau.
Phanh trc la phanh thuy lc va phanh sau la phanh ieu khien c kh c ket hp vi nhau thong qua cap noi va can
bang lc phanh.
KHI CH TAC DUNG LC VAO CAN IEU KHIEN PHANH SAU:

oi vi xe trang b he thong phanh CBS khi ch tac ong vao can ieu khien phanh sau th ca phanh trc va phanh sau
eu hoat ong.
CAN IEU KHIEN PHANH SAU
HOAT ONG
1. Tac ong lc vao can ieu khien phanh sau.
2. Khi phanh sau hoat ong th can can bang se keo cap ket noi va day cap phanh sau. Do vay phanh sau se co tac
dung.
3. Khi cap ket noi b keo, can ep piston se quay vao chot ep piston xylanh chnh.
4. Do vay, dau phanh c truyen sang piston ngam phanh. Luc nay, phanh trc se co tac dung.
PISTON XY LANH CHNH
XY LANH CHNH
ONG DAU PHANH TRC
CHOT
DAY CAP PHANH SAU
CAN CAN BANG
CAN TAC ONG EP PISTON
CAP KET NOI
2-10
TAY IEU KHIEN PHANH SAU
HOP CAN BANG
AC TNH KY THUAT
KHI CH TAC ONG VAO TAY IEU KHIEN PHANH TRC:

Vi xe trang b he thong phanh CBS khi ch tac ong vao tay ieu khien phanh trc th ch co phanh trc hoat ong.
TAY IEU KHIEN PHANH TRC
HOAT ONG
1. Tac ong lc vao tay ieu khien phanh trc.
2. Tac ong vao tay phanh trc, can ep piston se quay quanh chot va tac ong vao piston phanh cua xy lanh phanh chnh
va ep dau phanh tac ong vao piston ngam phanh, phanh trc se hoat ong.
3. Chot cua can tac ong piston se trt trong ranh va cap ket noi khong c keo. Phanh sau khong hoat ong.
CAN TAC CHOT
ONG EP
PISTON
TAY IEU KHIEN PHANH TRC
PISTON XY LANH CHNH
2
3
CAN KET NOI
2
RANH TRT
CHOT KET NOI
2-11
AC TNH KY THUAT
KHI CAN KHOA PHANH HOAT ONG

1.
2.
3.
4.
Bop can phanh sau.

Can can bang se trt theo hng mui ten.
Gi can phanh sau va keo khoa can phanh.
Luc nay, can cang bang cung b khoa va day phanh sau se nam v tr keo phanh hoan toan. Do o, phanh sau c
khoa lai.
CAP PHANH SAU
CAN KHOA PHANH
CAN PHANH SAU

CAN CAN BANG
2-12
AC TNH KY THUAT
HE THONG GIAM AP T ONG

CO MO XUPAP XA
XUPAP XA
OI TRONG GIAM AP
KHI KHI ONG (HOAC KHI TAT MAY)
CO MO XUPAP XA
Khi xoay khoa ien ti v tr OFF, piston dng trc iem

chet tren cuoi ky nen, xupap xa ang ong. Vi he thong
t ong giam ap th xupap xa m ra mot chut nh co mo
xupap xa c tac ong bi chot cua cam giam ap va lo
xo keo oi trong. Giam ap hng vao trong khi ong c
khong hoat ong. Khi khi ong ong c kh nen se thoat
ra ngoai qua van xa va ong c khi ong nhe nhang.
CAM
GIAM
AP
XUPAP XA
CAM GIAM AP
CO MO XUPAP XA
SAU KHI KHI ONG

Khi ong c hoat ong th oi trong giam ap hng ra
ngoai nh lc ly tam ln hn lc keo cua lo xo xupap xa
khong m trc iem chet tren va hoat ong bnh thng
v co mo xupap xa khong b vau cam giam ap tac ong
vao.
CAM
GIAM
AP
XUPAP XA
CAM GIAM AP
2-13
GHI CHU
3. KHUNG/ THAN VO/ HE THONG KH XA
V TR THAN VO .........................................3-2
YEN XE .......................................................3-7
S O THAO THAN VO .............................3-2
TAY CAM SAU ............................................3-7
THONG TIN DCH VU .................................3-3
HOP CHA O ...........................................3-8
TM KIEM H HONG...................................3-3
OP THAN GIA PHA TRC....................3-8
CHAN BUN TRC ....................................3-4
OP THAN ....................................................3-9
OP TREN PHA TRC .............................3-4
OP SAN XE ...............................................3-11
OP TRC ..................................................3-4
OP TRC BEN TRONG .........................3-11
GNG CHIEU HAU ..................................3-5
CHAN BUN SAU .......................................3-12
OP TRC TAY LAI ...................................3-5
OP IEU KHIEN GIO ................................3-13
OP SAU TAY LAI.........................................3-5
OP BO TAN NHIET ...................................3-13
OP BEN SAN XE ........................................3-6
ONG XA (PO) ............................................3-14
OP DI......................................................3-7
3-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
KHUNG/ THAN VO/ HE THONG KH XA
V TR THAN VO
(5)
(4)
(6)
(10)
(9)
(2)
(11)
(3)
(16)
(1)
(17)
(8)
(14)
(12)
(13)
(1) Chan bun trc (trang 3-4)

(2) Op trc ben tren (trang 3-4)
(3) Op trc (trang 3-4)
(4) Gng chieu hau (trang 3-5)
(5) Op trc tay lai (trang 3-5)
(6) Op sau tay lai (trang 3-5)
(7) Op ben san xe (trang 3-6)

(8) Op di (trang 3-7)
(9) Yen xe (trang 3-7)
(10) Tay dat sau (trang 3-7)
(11) Hop cha o (trang 3-8)
(12) Op than gia pha trc (trang 3-8)
(18)
(7)
(15)
(13) Op than (trang 3-9)

(14) Op san (trang 3-11)
(15) Op trc ben trong (trang 3-11)
(16) Chan bun sau (trang 3-12)
(17) Op ieu khien khong kh (trang 3-13)
(18) Op bo tan nhiet (trang 3-13)
S O THAO THAN VO
Th t thao than vo theo mui ten tren s o.
(4) Gng chieu hau
(2) Op trc ben tren
(5) Op trc tay lai
(6) Op sau tay lai
(1) Chan bun trc
(11) Hop cha o
(3) Op trc
(9) Yen xe
(10) Tay cam sau
(7) Op ben san xe
(12) Op than gia pha trc
(17) Op ieu khien khong kh
(8) Op di
(13) Op than xe
(14) Op san xe
(15) Op trc ben trong
3-2
(18) Op bo tan nhiet
(16) Chan bun sau
THONG TIN DCH VU

GII THIEU CHUNG
Phan nay bao gom thao va rap than vo va he thong xa.

Khi rap than vo xe chac chan khu vc cac vau a an khp trc khi xiet chat.
Luon thay mi mot em co ong xa moi khi thao ong xa ra khoi ong c.
Khi rap he thong xa, rap va ga long tat ca cac bulong ai oc cua he thong.
Luon xiet chat oc co ong xa trc sau o xiet cac oc con lai. Neu xiet cac oc khac cua he thong trc th co ong xa co
the khong nam ung v tr va khong kn.
Luon kiem tra ro r hay h cua he thong xa sau khi lap rap.
MOMEN LC XIET
Bulong luc giac chm cua op ieu khien khong kh 10 Nm (1,0 kgfm, 7 lbfft)
Bulong treo ong xa
59 Nm (6,0 kgfm, 44 lbfft)
TM KIEM H HONG
He thong xa qua on
He thong xa hong.
Ro kh xa.
Hieu suat thap
He thong xa b bep meo.
Ro kh xa.
Tac ong xa.
3-3
CHAN BUN TRC

THAO/ RAP
CHAN BUN TRC
Thao ba bulong t chan bun trc.

Thao chan bun trc.
Rap lai ngc vi khi thao.
BULONG
OP TREN PHA TRC
OP TREN PHA TRC
VT
THAO/ RAP
Thao hai vt pha sau.
Trt nhe op tren pha trc xuong pha di
e tach hai moc va bon lay cai ra, roi thao op
tren pha trc ra.
Rap lai ngc vi khi thao ra.
MOC
TAI
OP TRC
VT
THAO/ RAP
Thao op tren pha trc (xem ben tren).
Thao au noi 3P cua en trc va au noi
2P cua en xi nhan trc.
Thao hai vt t pha tren op trc.
Thao 2 vt pha canh di op trc.
Thao tam vt t pha sau.
Thao op trc trt ra khoi vau va vong ai
cua khung xe.
Rap ngc lai vi khi thao ra.
VT
VAU
VONG AI
AU NOI
VT
OP TRC
3-4
GNG CHIEU HAU

THAO/ RAP
GNG CHIEU HAU
Thao hai gng chieu hau.

Rap ngc lai vi luc thao ra.
OP TRC TAY LAI

THAO/ RAP
OP TRC TAY LAI
CAC VT
Thao hai gng chieu hau (xem ben tren).

Thao hai vt t pha trc cua op.
Thao bon vt t pha sau op.
Tach cac vau ben phai va trai cua op tay
lai trc ra khoi hoc cai bang cach can than
nhac op len pha tren.
CAC VAU
CAC VT
OP SAU TAY LAI

THAO/ RAP
Thao nh sau :
Op tren pha trc (trang 3-4).
Op trc tay lai (xem phan tren).
Thao au noi day cong tac en phanh trc
nh hnh ve.
LOAI PHANH UM
VT
AU NOI DAY
CONG TAC EN
PHANH TRC
AU NOI DAY CONG TAC

EN PHANH TRC
LOAI PHANH
A-CBS
AU NOI 3P CONG TAC EN PHANH TRC
3-5
V tr i day ung
(Trang 1-17).
Thao cac au noi nh sau:

au noi 3P/9P cua ong ho va cong tac
tren tay lai.
Thao au noi 3P cua en trc va 2P cua
en xi nhan.
Thao au noi day cong tac en phanh
sau.
Thao day cong t met.
Tach day cua ong ho va day cua cong tac
tren tay lai ra khoi vau tren khung.
Thao hai vt t pha trc.
Thao vt t pha sau.
Thao op sau tay lai.
OP SAU TAY LAI

VAU CAI DAY
CAC VT
CAC AU NOI DAY
DAY CONG T MET
OP BEN SAN XE
THAO/ RAP
Thao ba vt.
Tach cac vau pha tren phan sau op ben
bang cach trt op ve pha sau, sau o tach
ba vau pha di bang cach keo nhe op
xuong di.
Thao vau di pha trc bang cach keo
pha trc op xuong, sau o thao bon moc
va vau trc pha tren bang cach trt op ve
pha sau.
VAU PHA SAU
CAC MOC CAI
Rap ngc lai vi khi thao.

OP BEN
SAN XE
VAU TRC
BEN TREN
VAU PHA DI
CAC VT
3-6
VAU TRC
BEN DI
OP DI
THAO /RAP
Rap au noi ong

tran bnh xang
ung v tr (trang
1-17).
Thao nh sau:
Op trc (trang 3-4).
Op ben san (trang 3-6).
Thao bon bulong.
Thao op di va thao au noi ong tran bnh
xang.
ONG TRAN
BNH XANG
CAC VT
CAC BULONG
YEN XE
OP DI
YEN XE
THAO/ RAP
Dung cha khoa m khoa yen.
M yen xe.
Gi yen va thao hai ai oc.
Thao yen xe.
TAY CAM SAU
AI OC
CAC BULONG
THAO/ RAP
M yen xe.
Thao bon bulong va tay cam sau.
TAY CAM SAU
3-7
HOP CHA O
THAO/ RAP
Dung khoa m khoa yen.
M yen xe.
Thao nap bnh cha dung dch lam mat.
Thao bon bulong.
Thao hai vt t pha sau.
Thao vt t pha trc.
Thao hop cha o.
CAC BULONG
NAP BNH CHA
DUNG DCH LAM MAT
CAC VT
HOP CHA O
VT
OP THAN GIA PHA TRC

THAO/ RAP
M yen xe.
Thao hai vt t pha sau.
Thao ba vt t pha trc.
Thao bon tai va bon moc ra khoi ranh, bang
cach trt op than gia len tren.
Rap vao ngc vi luc thao ra.
CAC VT
CAC TAI
3-8
CAC MOC
OP THAN GIA
PHA TRC
OP THAN
OP THAN GIA
PHA SAU
VT
THAO/ RAP
Thao theo trnh t sau;
Tay cam sau (trang 3-7).
Op than gia pha trc (trang 3-8).
Hop cha o (trang 3-8).
Thao cac vt.
Trt nhe op than gia sau ve pha sau e
tach hai moc ra khoi ranh cai.
CAC MOC
Thao cap khoa yen ra khoi o khoa va tam

gi.
Thao au noi 6P cua bo en sau.
Thao hai vt t gac chan sau.
Thao bon vt t pha di.
Thao hai bulong pha sau ben tren.
Keo trt nhe op than ve pha trc va tach
hai tai ra khoi ranh
CAC BULONG
OP THAN
TAM GI
O KHOA
AU NOI
CAP KHOA YEN
CAC VT
TAI
CAC VT
CAC VT
3-9
THAO RA/ LAP RAP

OP THAN SAU PHA DI
Thao bon vt.
Trt nhe op than sau pha di ve pha sau
va tach hai tai ra khoi ranh cai cua bo en
sau.
BO EN SAU
Thao hai vt va thao bo en sau.
OP THAN BEN PHAI
Thao bay vt va op than phai ben trong khoi
op than phai.
OP THAN BEN TRAI
Thao bay vt va op than ben trai ben trong
khoi op than trai.
OP THAN SAU PHA DI
CAC VT
OP THAN PHAI
BO EN SAU
OP THAN PHAI BEN TRONG
OP THAN TRAI
OP THAN TRAI BEN TRONG
CAC VT
Lap rap ngc vi luc thao ra.
O KHOA YEN
Thao tam cai ra khoi o khoa.
Thao o khoa yen va tam gi.
O KHOA YEN
3-10
TAM GI
TAM CAI
OP SAN XE
THAO/ RAP
Thao nh sau:
Op than (trang 3-9).
Thao op ben san (trang 3-6).
Thao bon bulong.
Thao op san bang cach keo no ve pha
sau va tach cac tai cai ra khoi op than ben
trong.
CAC BULONG
OP SAN
TAI CAI
OP TRC BEN TRONG

THAO/ RAP
Thao nh sau:
Thao op sau tay lai (trang 3-5).
Thao op san xe (xem phan tren).
Tach bo day ra khoi ai tren op trc ben
trong.
Thao tam vt t pha sau cua op trc ben
trong.
Thao hai vt t pha op trc.
Thao bulong va moc treo.
Trt nhe pha sau op trc ben trong len
pha tren va tach hai vau ra khoi ranh cai sau
o can than keo ve pha sau.
OP TRC BEN TRONG

AI BO DAY
CAC VT
BULONG
MOC TREO
CAC VAU
3-11
CHAN BUN SAU

THAO/ RAP
Thao op than (trang 3-9).
Thao vt t nap hop loc gio phu (PAIR) va
xoay nhe nap loc gio theo chieu ngc chieu
kim ong ho.
Thao bulong va ai oc cua van ieu khien
loc gio phu.
Thao ong hut gio phu ra khoi hop loc gio
phu.
Thao bulong hop cong hng gio phu.
Thao ba bulong t chan bun sau.
Tach nam vau t ranh cai chan bun sau, sau
o keo trt chan bun sau ve pha sau.
Xoay nhe uoi chan bun sau ve ben trai va
lay no ra khoi khung xe.
Rap lai ngc vi luc thao ra.
BULONG VAN IEU
KHIEN LOC GIO PHU
AI OC VAN IEU KHIEN

LOC GIO PHU
ONG HUT GIO PHU
BULONG CHAN BUN SAU

VAU
BULONG CONG HNG GIO PHU

HOP LOC GIO PHU
3-12
LO
VT HOP LOC GIO PHU
OP IEU KHIEN GIO
OP IEU KHIEN GIO
Thao ba bulong giac chm va op ieu khien

gio.
MOMEN LC XIET
Bulong giac chm
BULONG GIAC CHM
OP BO TAN NHIET
Khong c lam
xc canh ben
khi thao op tan
nhiet.
CAC BULONG
Thao ba bulong va keo op tan nhiet ra.
OP TAN NHIET
Khong c lam
xc canh ben
khi thao op tan
nhiet.
Thao ai bo day t op tan nhiet.

Thao op tan nhiet ra khoi bo tan nhiet.
Rap lai ngc vi luc thao ra.
AI BO DAY
OP TAN NHIET
3-13
ONG XA (PO)
THAO
Can than khong
lam hong op bo
tan nhiet.
Thao oc co ong xa.

Thao bulong gia treo ong xa va ong xa ra.
EM KN
RAP
Can than khong
lam hong op bo
tan nhiet.
Thay mot ron em kn mi co ong xa.

at mat bch bat co xa vao ung v tr cua
gu dong.
Rap ai oc co ong xa vao nhng khong xiet
chat.
Rap bulong gia treo ong xa vao nhng khong
xiet chat.
Xiet chat ai oc co ong xa.
Xiet chat bulong gia ong xa theo ung lc
xiet.
MOMEN LC XIET
Sau khi lap rap kiem tra lai xem co b h hay
khong.
3-14
ONG XA
BULONG GIA TREO
ONG XA
OC CO
ONG XA
4. BAO DNG
THONG TIN DCH VU ................................4-2
DAY AI ...................................................4-15
LCH BAO DNG .....................................4-4
DAU TRUYEN LC CUOI ........................4-16
NG ONG NHIEN LIEU ........................4-5
DAU PHANH ............................................4-17
HOAT ONG CUA TAY GA .......................4-5
MON BO PHANH/ GUOC PHANH ...........4-17
LOC GIO .....................................................4-6
HE THONG PHANH .................................4-18
THONG HI MAY ......................................4-7
CONG TAC EN PHANH ........................4-21
BUGI ...........................................................4-8
HOAT ONG CUA KHOA PHANH ..........4-22
KHE H XUPAP ........................................4-9
IEM ROI CUA EN TRC ...................4-22
DAU MAY .................................................4-10
MON GUOC LY HP ...............................4-23
LOC DAU MAY .........................................4-12
CHONG CANH .........................................4-23
TOC O CAM CHNG ............................4-12
GIAM XOC ...............................................4-23
DUNG DCH LAM MAT ............................4-13
BULONG, AI OC, MOC KHOA ...............4-24
HE THONG LAM MAT .............................4-13
BANH XE/ LOP XE ...................................4-25
HE THONG CAP GIO PHU ......................4-14
VONG BI CO LAI ......................................4-26
4-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
BAO DNG
THONG TIN DCH VU

CHUNG
e xe ni bang phang trc khi tien hanh bat c cong viec g.
Kh xa co cha kh cacbon monoxide co the gay bat tnh va dan en chet ngi.
No may ni thong thoang hoac ni co he thong hut kh xa.
THONG SO KY THUAT
MUC
THONG SO KY THUAT
Hanh trnh t do cua tay ga

Bugi
2 6 mm (0,1 0,2 in)

Tieu chuan
CR7EH-9 (NGK); U22FER9 (DENSO)
Khe h ien cc bugi

Khe h xupap
0,80 0,90 mm (0,031 0,035 in)

HUT
0,16 0,02 mm (0,006 0,001 in)
XA
0,25 0,02 mm (0,010 0,001 in)
Dau ong c nen dung
Dung tch dau
Dau xe may 4 th cua Honda hoac loai tng ng

co ch so API : SG hoac cao hn (ngoai tr loai co
dan nhan bao toan nang lng tren vong tron cua
nhan) tieu chuan JASO T 903 : MB
o nht : 10W - 30
Khi xa
0,7 lt (0,7 US qt; 0,6 Impqt)
Khi thao ra may
0,8 lt (0,8 US qt; 0,7 Impqt)
Toc o cam chng cua ong c
1.700 100 vong/phut (rpm)
Dung dch lam mat khuyen dung
Dung dch lam mat Honda Pre-Mix
Be rong day ai
Gii han sa cha: 18,0 mm (0,71 in)
Dau truyen lc cuoi
Dung tch dau truyen lc cuoi
Dau xe may 4 th cua Honda hoac loai tng ng

co ch so API : SG hoac cao hn (ngoai tr loai co
dan nhan bao toan nang lng tren vong tron cua
nhan) tieu chuan JASO T 903 : MB
o nht : 10W - 30
Khi xa
0,10 lt (0,11 US qt; 0,09 lmpqt)
Khi thao ra may
0,12 lt (0,13 US qt; 0,11 lmpqt)
Hanh trnh t do cua phanh trc (loai phanh um)
10 20 mm (0,4 0,8 in)
Hanh trnh t do cua phanh sau
10 20 mm (0,4 0,8 in)
o day cua guoc ly hp

Ap suat lop nguoi
Gii han sa cha: 2,0 mm (0,08 in)

Ch ngi lai
Trc
175 kPa (1,75 kgf/cm2; 25 psi)
Sau
200 kPa (2,00 kgf/cm2; 29 psi)
Ngi lai va mot ngi Trc

ngoi sau
Sau
C lop xe
Nhan hieu lop
o mon cua gai lop
4-2
IRC
175 kPa (1,75 kgf/cm2; 25 psi)

250 kPa (2,50 kgf/cm2; 36 psi)
Trc
80/90 14M/C 40P
Sau
90/90 14M/C 46P
Trc
NR 73T
Sau
NR 73T
Trc
Ti dau ch th
Sau
Ti dau ch th
BAO DNG
MOMEN LC XIET
Bugi
Vt bau loc gio
Oc khoa vt chnh xupap
Bulong xa dau may
Nap loc dau may
Vt hop loc gio phu PAIR
Bulong kiem tra dau truyen lc
Bulong xa dau truyen lc
Oc khoa cap ket noi can bang phanh
Nan Hoa (phanh um va phanh a tieu chuan)
16 Nm (1,6 kgfm; 12 lbfft)

1,1 Nm (0,1 kgfm; 0,8 lbfft)
1 Nm (0,1 kgfm; 0,7 lbfft)
6,4 Nm (0,7 kgfm; 4,7 lbfft)
cho dau vao ren va mat ta cua oc.
3,7 N.m (0,4 kgf.m; 2,7 lbf.ft)
DUNG CU
Khoa ieu chnh xupap
Xiet nan hoa 5,8 x 6,1 mm
07908-KE90000
07701-0020300
4-3
BAO DNG
LCH BAO DNG

Thc hien kiem tra trc khi lai theo nh sach hng dan s dung moi thi han bao dng theo lch.
I: kiem tra va lam sach, ieu chnh, boi trn hoac thay the neu can. C: lam sach. R: thay the. A: ieu chnh. L: boi trn.
Nhng muc sau can co mot vai hieu biet ve ky thuat. Nhng muc (co anh dau * va **) can phai co ay u thong tin ky
thuat va dung cu thch hp. Lien he vi cac ca hang Honda uy nhiem.
THI HAN TNH THEO
TRNG
HP EN
TRC
MUC
*
ONG NHIEN LIEU
HOAT ONG TAY GA
CHU Y
LOC GIO
CHU Y 2
THONG HI MAY
CHU Y 4
OC TREN CONG T MET (CHU Y 1)

X1,000 km
12
X1,000 mi
0,6
2,5
7,5
12
18
THANG
MOI 16.000 km (10.000 mi):R
BUGI
*
XEM
TRANG
4-5
4-5
4-6
4-7
4-8
KHE H XUPAP
4-9
DAU MAY
4-10
4-12
4-12
LOC DAU MAY
TOC O CAM CHNG
HE THONG LAM MAT
HE THONG CAP KH PHU
DAY AI
DAU TRUYEN LC CUOI
CHU Y 3
DAU PHANH
CHU Y 3
DUNG DCH LAM MAT
I
CHU Y 3
HE THONG PHANH
CONG TAC EN PHANH
HOAT ONG CUA KHOA PHANH
IEM ROI EN TRC
**
MON GUOC LY HP
I
I
4-13
4-13
I
MOI 8.000 km (5.000 mi) I

MOI 24.000 km (15.000 mi):R
4-14
4-15
4-16
MON GUOC PHANH/ BO PHANH

*
I
I
4-17
4-17
4-18
4-21
4-22
4-22
4-23
CHONG CANH
4-23
GIAM XOC
4-23
BULONG, AI OC, LC XIET
**
BANH XE/ LOP XE
**
O BI CO LAI
I
I
4-24
I
4-25
4-26
* NEN GIAO CHO CA HANG HONDA UY NHIEM THC HIEN TR KHI CO DUNG CU, SO LIEU VA TAY NGHE.
** E AM BAO AN TOAN, CHUNG TOI KHUYEN CAO CAC BAN NEN E CUA HANG HONDA UY NHIEM THC
HIEN NHNG MUC NAY.
CHU Y:
1. Lap lai cong viec nh tren, oi vi trng hp ch so Km tren ong ho cao hn.
2. Thay the sau moi 16.000 km (10.000 dam), rut ngan thi gian thay the neu xe chay trong vung am t hoac bui ban .
Nghiem cam ve sinh phan t loc gio.
3. Thay mi moi 2 nam. Viec thay the can th co tay nghe.
4. Bao dng thng xuyen hn khi chay di ma hoac chay het ga.
4-4
BAO DNG
ONG NHIEN LIEU

Kiem tra s h hong hay ro r cua ng
ong.
Thay mi ong nhien lieu neu can thiet.
Kiem tra cac kep khoa cua ong.
Rap lai op than (trang 3-9).
ONG NHIEN LIEU
HOAT ONG CUA TAY GA

S dung lai day
ga hong hoac
day ga khong
bnh thng hoac
day b xoan co
the lam mat ieu
khien ga khi ieu
khien xe.
Kiem tra tat ca cac h hong cua day va cap ga.

Kiem tra s hoat ong nhe nhang cua tay ga.
Kiem tra tay ga co t ong tra ve hay khong
khi quay co lai cac v tr.
Neu day ga khong tra ve nhe nhang th boi
trn day cap.
e boi trn day cap, thao ong tay ga va day
ga ra.
Dung dau boi trn cap hoac dau nhe.
Neu day ga sau khi boi trn van khong tra ve
nhe nhang th thay mi day ga.
e ong c chay cam chng, quay tay lai ve

cac pha ben trai va phai th toc o ong c
khong c thay oi.
Neu toc o cam chng b thay oi khi quay
tay lai, can kiem tra lai hanh trnh t do va v
tr i day ga.
o hanh trnh t do cua tay ga tai mep cua

ong tay ga.
2 6 mm (0,1 0,2 in)
HANH TRNH T DO:

2 6 mm (0,1 0,2 in)
4-5
BAO DNG
Hanh trnh t do cua tay ga co the ieu chnh
bang oc ieu chnh gan ong tay ga.
oi vi ieu chnh nho th co the ieu chnh
tai v tr tren.
Thao chup cao su ra khoi oc ieu chnh.
Ni oc khoa va van oc ieu chnh ung yeu
cau.
Xiet chat oc khoa va keo chup cao su lai.
CHUP
OC IEU CHNH
OC KHOA
oi vi ieu chnh ln hn th phai ieu chnh

pha di.
Thao hop cha o (trang 3-8).
Ni long oc khoa va van oc ieu chnh.
Xiet chat oc khoa.
Kiem tra lai hoat ong cua tay, day ga.
Rap lai hop cha o (trang 3-8).
OC IEU CHNH
OC KHOA
LOC GIO
Thao cac vt va thao nap chan bui.
NAP CHAN BUI
CAC VT
Thao vt va thao nap loc gio ra t ben phai.
TAM LOC GIO
Thao tam loc gio ra ngoai.
CAC VT
4-6
NAP
BAO DNG
Kiem tra loc gio xem co h hong g khong.
Khong thc hien bao dng phan t loc gio
ma thay the loc gio theo nh ky (trang 4-4).
Chac chan rang
ong thong hi
truyen lc cuoi
cung nam trong
op ong dan kh
(trang 1-17).
Rap cac chi tiet vao theo th t ngc vi

luc thao.
MOMEN LC XIET : VT OP LOC GIO
1,1 Nm (0,1 kgfm, 0,8 lbfft)
TAM LOC GIO
CHU Y
Phan t loc gio la loai loc giay nhn.
Khong thc hien thoi kh nen hay chai
bang ban chai vao phan t loc gio v lam
nh the se lam hong phan t loc gio.
TAM LOC GIO
THONG HI MAY
KEP ONG
Bao dng thng xuyen hn khi chay

di ma hoac chay het ga, sau khi ra
xe hoac b o xe.
Bao dng ngay khi nhn thay can trong
ong xa can.
Thao ong xa can ra khoi v tr kep ong.
Thao nut ong xa can va xa chung vao bnh
cha thch hp.
Rap nut ong xa can lai va cai ong vao v tr
kep ong.
NUT ONG
ONG XA CAN
4-7
BAO DNG
Kiem tra ong thong hi may xem co gay, h
hong, hay ro r khong.
ONG THONG HI MAY
Thay mi ong thong hi neu can thiet.

ong thi kiem tra s lap rap cua cac kep
au ong.
Rap hop cha o (trang 3-8).
BU GI
Lam sach khu
vc xung quanh
bugi bang kh
nen trc khi
thao bugi, ngan
khong cho cac
bui ban chui vao
buong chay.
BUGI
Thao op than chnh pha trc (trang 3-8).
Thao nap chup bugi va lam sach khu vc
xung quanh.
Thao bugi.
CHUP BUGI
Kiem tra va thay the bugi theo nh lch bao

dng (trang 4-4).
Kiem tra nh sau va thay mi neu can thiet:
H hong s cach ien.
Mon ien cc.
Chay hoac chuyen mau.
- Mau gach cua la tnh trang hoat ong tot.
- Mau trang nhat la he thong anh la co
van e hoac hon hp ngheo.
- Mau en va co muoi than la hon hp qua
giau.
Neu ien cc b ban do bam muoi than th
lam sach bugi bang may lam sach.
Luon s dung bugi tieu chuan cho xe.
THONG SO BUGI: TIEU CHUAN
CR7EH-9 (NGK), U22FER9 (DENSO)
4-8
IEN CC GIA
S CACH IEN
IEN CC BEN
BAO DNG
o khe h ien cc bugi gia ien cc gia
va ien cc ben bang thc o khe h bugi.
Neu can thiet ieu chnh th be ien cc ben
mot cach can than.
KHE H IEN CC:
0,80 0,90 mm (0,031 0,035 in)
Khong c van
bugi qua chat.
Dung tay van ga bugi vao au quy lat cho

ti khi vao het ren, sau o dung dung cu xiet
chat bugi theo ung gia tr lc xiet.
0,80 0,90 mm
(0,031 0,035 in)
BUGI
LC XIET:
16 N.m (1,6 kgf.m, 12 lbf.ft)
Rap chup bugi vao.
Rap op than chnh pha trc vao (trang 38).
NAP CHUP BUGI
KHE H XUPAP
KIEM TRA
Kiem tra va ieu chnh khe h xupap
khi nhiet o ong c nguoi (di 35OC/
95OF).
Thao nap au quy lat (trang 9-6).
Quay truc c theo chieu ngc kim ong ho
bang cach an can khi ong nhe nhang cho
en khi dau T tren vo lang trung vi dau
INDEX tren loc may phai, vao thi iem
piston TDC (iem chet tren) cuoi ky nen.
CAN KHI ONG
Bang cach nay kiem tra khe h cua co mo

xupap.
Neu khong co khe h cua co mo th co the la
cuoi ky xa v vay quay truc c mot vong na
bang can khi ong cho ti khi dau T trung
lai vi dau tren loc may.
DAU T
DAU INDEX
4-9
BAO DNG
Kiem tra khe h xupap bang cach chen
thc la vao gia au cua than xupap va vt
ieu chnh.
THC LA
KHE H XUPAP:
HUT: 0,16 0,02 mm (0,006 0,001 in)
XA:
0,25 0,02 mm (0,010 0,001 in)
Neu khe h khong ung, ni long oc khoa vt

ieu chnh va van vt ieu chnh en khi rut
thc la co tr lc nhe.
Gi vt ieu chnh va van chat oc khoa theo
ung lc xiet.
VT IEU CHNH
DUNG CU:
Khoa ieu chnh xupap 07908-KE90000
LC XIET:
10Nm (1,0 kgfm, 7 lbfft)
Kiem tra lai khe h xupap.
Rap op au quy lat vao (trang 9-6).
KHOA IEU CHNH
DAU MAY
OC KHOA
NAP/ QUE THAM DAU
KIEM TRA MC DAU

e xe tren be mat bang phang bang chong
chnh.
No may khoang 3 - 5 phut.
Tat may va i 2 3phut.
Thao nap/ que tham dau ra va dung gie sach
lau sach tham dau.
Rap que tham dau lai ong c nhng khong
van, sau o lay tham dau ra kiem tra mc dau.
Mc dau phai nam trong khoang gia v tr
UPPER va LOWER cua thc kiem tra.
S dung bieu o
e chon loai dau
phu hp vi moi
trng s dung
xe.
4-10
Neu mc dau nam gan vach di cua tham

dau th bo xung them dau ung loai vao cho
ti mc cao.
DAU KHUYEN DUNG:
Dau xe may 4 th cua Honda hoac dau cho
xe gan may co ch so API : SG hoac cao
hn (ngoai tr loai co dan nhan bao toan
nang lng tren vong tron cua nhan) tieu
chuan JASO T 903 : MB
o nht SAE: 10W - 30
UPPER
LOWER
BAO DNG
Chac chan vong pht O con tot, thay mi
neu can thiet.
VONG PHT O
Phu len vong pht O mot t dau may va rap

nap/ que tham dau vao.
e thay dau may xem phan di ay.
NAP/ QUE THAM DAU
THAY DAU
e xe thang
va thay dau khi
ong c nong se
giup xa het dau
cu ra ngoai.
Dng xe bang chong ng.

Khi ong lam nong ong c va tat may.
Thao nap/ que tham dau.
NAP/ QUE THAM DAU
e mot khay di ong c e hng dau xa ra.

Thao bulong xa dau va em kn.
ap nhe va cham can khi ong e xa het
dau.
Sau khi xa het dau thay mot em kn mi va
rap bulong xa dau lai.
Xiet chat bulong xa dau theo ung lc xiet.
LC XIET:
Neu bao dng
lam sach li loc
dau theo nh
ky cua lch bao
dng th tien
hanh trc khi
o dau vao ong
c.
o dau may ung loai vao ong c.

DUNG TCH CUA DAU MAY:
Khi thay dau
0,7 lt (0,7 US qt, 0,6 Impqt)
Khi thao ra may
0,8 lt (0,8 US qt, 0,7 Impqt)
EM/ BULONG XA DAU
Kiem tra lai mc dau (trang 4-10).

Chac chan rang khong co s ro r dau.
4-11
BAO DNG
LOC DAU MAY

Xa dau may (trang 4-11).
Thao nap li loc dau, vong pht O, lo xo va
li loc.
Ra sach li loc trong dau hoac dung moi
co iem chay cao, cho ti khi het can ban.
Dung kh nen thoi sach.
Trc khi rap lai kiem tra can than xem co
h hong g khong va cac vong cao su bt kn
phai tnh trang tot.
Vong pht O phai tnh trang tot va thay mi
neu can thiet.
LO XO
NAP LI LOC
LI LOC DAU
Rap li loc dau, lo xo va vong cao su ve

pha trong loc may.
Phu len vong pht O mot lp dau may va rap
vao nap li loc.
Xiet chat nap li loc theo ung lc xiet.
LC XIET:
o dau may ung loai vao ong c.
Kiem tra lai mc dau (trang 4-10).
Chac chan la khong co s ro r dau.
TOC O CAM CHNG
NAP LO IEU CHNH
ieu chnh toc o cam chng sau khi tat

ca cac muc a c bao dng va ieu
chnh ung tieu chuan.
ong c phai c lam nong len trc khi
ieu chnh. Thi gian no may khoang 10
phut.
e xe bang chong ng.
No may chng mi phut.
Noi ong ho em vong tua vao e kiem tra
toc o cam chng ong c.
TOC O CAM CHNG:
1.700 100 vong/phut (rpm)
Neu toc o cam chng nam ngoai tieu chuan,
ieu chnh nh sau:
- Dung cha khoa m khoa yen xe.
- M yen xe.
- Thao nap lo ieu chnh va van vt ga cho
toc o ong c ung tieu chuan.
- Tang nhe ga 2-3 lan, sau o kiem tra lai
toc o cam chng.
- Rap cac chi tiet lai ngc vi khi thao ra.
4-12
VT GA
PHT O
BAO DNG
DUNG DCH LAM MAT

e xe bang chong ng.
Khi ong lam am ong c.
Kiem tra mc dung dch lam mat tai bnh d tr vi
ong c chay ti nhiet o lam viec bnh thng.
Mc dung dch lam mat phai nam trong
khoang cua vach UPPER va LOWER, vi
xe dng v tr thang ng.
VACH UPPER
Neu mc dung dch thap bo sung nh sau:

CHU Y
S dung dung dch lam mat Honda Pre-Mix
co cha chat chong an mon, ac biet la an
mon nhom khi thay the hay bo xung dung dch
lam mat.
Dung cha khoa m khoa yen. M yen xe.
Thao nap bnh cha dung dch lam mat va
o them vao cho ti vach UPPER vi dung
dch c khuyen dung.
DUNG DCH LAM MAT KHUYEN DUNG:
Kiem tra s ro r cua he thong khi thay dung
dch lam mat b giam nhanh chong.
Neu bnh cha dung dch lam mat can het co
kha nang khong kh lot vao c he thong,
phai lam cho lng kh lot vao nay ra ngoai
het nh mieu ta trong trang 7-9.
NAP BNH CHA DUNG DCH LAM MAT
HE THONG LAM MAT

Thao nap tan nhiet (trang 3-13).
Kiem tra ro r cua ket tan nhiet.
Kiem tra ro r cua bm dung dch lam mat
(trang 7-20), cac ng dan dung dch lam
mat va au noi.
Kiem tra cac ong xem co gay hay h hong g
khong, thay mi neu can thiet.
Kiem tra xem cac ong co c kep chat che
khong.
ONG XI-PHON
ONG DAN DUNG DCH
LAM MAT
KET TAN NHIET

ONG DAN DUNG DCH
LAM MAT
ONG DAN DUNG DCH
LAM MAT
4-13
BAO DNG
Kiem tra ng tan nhiet xem co b tac hay
h hong khong.
Dung mot tua vt det nho lam thang cac
ng tan nhiet.
Lam sach con trung, bun hoac cac vat can
tr bang kh nen hay nc ap suat thap.
Thay mot ket tan nhiet mi neu be mat khong
kh i qua e lam mat b can tr ln hn 20%
be mat tan nhiet.
Rap cac chi tiet ngc lai vi khi thao ra.
NG TAN NHIET
HE THONG CAP GIO PHU
NAP HOP LOC GIO PHU
KIEM TRA
Thao vt va nap hop loc gio phu.
Thao tam mut loc gio phu.
TAM LOC
Khong c s
dung xang hay
dung moi co
iem chay thap
e ra tam loc v
co the dan en
chay hoac no.
Cho tam loc gio vao trong dung moi kho chay
hay co iem chay cao va giat sach.
Vat sach dung moi.
Sau khi vat kho cho vao 1,0 1,5g dau may
sach tren be mat cua tam loc va dung tay vo
cho eu tren toan bo be mat.
DAU KHUYEN DUNG:
o nht SAE: 10W - 30
Rap lai tam loc vao hop loc gio phu va xiet
chat vt theo ung lc xiet quy nh.
MOMEN LC XIET:
1 Nm (0,1 kgfm, 0,7 lbfft)
4-14
VT
Vat sach
dung moi
Giat trong
dung moi
Tham ay
vao mut
Cho vao 1,0 1,5g

dau may sach
BAO DNG
Neu cac ong co

dau hieu h hong
do nhiet th kiem
tra van kiem tra
PAIR (trang 626).

Kiem tra ong hut gio gia hop gio phu va
van ieu khien xem co gay hay h hong g
khong, xem co long cac au noi khong.
Kiem tra ong cap gio noi gia van kiem soat
kh phu va ong cut cap kh xem co gay,
bep, h hong g khong, cac au noi co long
khong.
Kiem tra oan ong gia bau gio phu va au
quy lat xem co b hong hay long cac au noi
khong.
Kiem tra ong chan khong noi gia van kiem
soat gio phu va au noi tai co hut xem co h
hong g khong, co long au noi khong.
ong thi kiem tra cac ong co b xoan hay
bep khong.
ONG HUT GIO
ONG CHAN KHONG VAN

KIEM SOAT GIO PHU
DAY AI
ONG CAP GIO
ONG CAP GIO
DAY AI
Thao nap may ben trai (trang 11-5).
Kiem tra day ai co ran nt, vet cat, bat bnh
thng hay qua mon khong.
Thay mi neu can thiet (trang 11-12).
S dung hai tam phang kep vao day ai e o

be rong day ai nh trnh bay tren hnh ve.
GII HAN SA CHA:
18,0 mm (0,71 in)
DAY AI
Thay mi day ai neu kch thc nho hn

gii han sa cha (trang 11-12).
DAY AI
4-15
BAO DNG
DAU TRUYEN LC CUOI
EM KN
KIEM TRA MC DAU

Kiem tra chac chan hop giam toc khong ro
r dau.
Dng xe tren mat phang bang chong ng.
Thao bulong kiem tra dau.
Kiem tra lng dau chay ra khoi lo bulong.
Neu mc dau thap (dau khong chay ra
ngoai), bo xung them dau c khuyen dung
nh mieu ta di ay.
DAU KHUYEN DUNG:
o nht SAE: 10W - 30
BULONG KIEM TRA
MC THAP NHAT
Rap bulong kiem tra dau lai cung vi mot

em kn mi, theo ung lc xiet quy nh.
MOMEN LC XIET:
THAY DAU
at mot khay hng dau pha di hop giam
toc.
Thao bulong kiem tra dau, bulong xa dau va
em kn.
Quay banh xe t t va xa dau.
Sau khi xa het dau, rap lai bulong xa dau
cung vi mot em kn mi, theo ung lc xiet
quy nh.
LC XIET:
o dau vao en ung mc dau quy nh,
(xem phan tren).
DUNG TCH CUA DAU HOP GIAM TOC:
Khi xa
0,10 lt (0,11 US qt, 0,09 lmpqt)
Khi thao ra
0,12 lt (0,13 US qt, 0,11 lmpqt)
Rap lai bulong kiem tra dau cung vi mot
em mi theo ung lc xiet quy nh.
MOMEN LC XIET:
4-16
BULONG XA
BULONG KIEM TRA
EM KN
EM KN
BAO DNG
DAU PHANH
CHU Y
Dau phanh pha huy chi tiet sn, cao su hoac
nha. Che phu cac chi tiet sn, nha, cao
su mot cach can than moi khi tien hanh bao
dng he thong.
Khong tron lan cac loai dau phanh khac
nhau, chung co the khong tng thch vi
nhau.
Khong e ri bat c g vao trong khi o
dau vao bau cha.
Khi mc dau phanh thap, kiem tra mc o
mon cua bo phanh (xem ben di), mc
dau thap co the do bo phanh mon. Neu bo
phanh mon piston ngam phanh se b ay
ra ngoai, va mc dau phanh xuong thap.
Neu bo phanh khong mon ma mc dau
phanh, phai kiem tra s ro r cua he thong
(trang 4-18).
e xe tren chong ng, quay tay lai ve ben
trai, va kiem tra mc dau qua mat thuy tinh,
neu mc dau phanh xuong thap, kiem tra o
mon cua bo phanh (xem ben di).
VACH DAU LOWER
MON BO PHANH/ GUOC PHANH

BO PHANH A TRC
Luon thay mot

cap bo phanh
e am bao lc
ep eu len a
phanh.
Kiem tra o mon cua bo phanh.

Thay mot cap bo phanh a mi neu mot bo
phanh mon ti ranh gii han.
Tham khao trang 17-14 e thay bo phanh.
RANH GII HAN
GUOC PHANH UM PHA TRC
TRC: DAU
Kiem tra v tr cua ch th o mon phanh khi

bop het tay phanh.
Neu ch th o mon thang vi dau , kiem tra
mon cua trong phanh (trang 17-19).
Thay bo guoc phanh mi (trang 17-7) neu
ng knh trong cua trong phanh nho hn
gii han sa cha.
CH TH MON
4-17
BAO DNG
GUOC PHANH SAU
SAU:
Kiem tra v tr cua ch th o mon phanh khi

bop het tay phanh.
Neu ch th o mon thang vi dau , kiem tra
mon cua trong phanh (trang 17-12).
Thay bo guoc phanh mi (trang 17-10) neu
ng knh trong cua trong phanh nho hn
gii han sa cha.
CH TH MON
DAU
HE THONG PHANH
PHANH A TRC
Bop chat phanh tay trc e kiem tra khong
kh trong he thong. Neu tay phanh b mem
hoac b ep lun c, phai xa het kh trong
he thong ra.
Tham khao trang 17-13 ve quy trnh xa
khong kh.
TAY PHANH TRC
Kiem tra s lap rap, gay hoac dau hieu ro r

cua ong phanh.
Xiet chat neu chung b long.
Thay the neu chung b hong.
ONG DAU
PHANH
4-18
BAO DNG
PHANH UM TRC
10 20 mm (0,4 0,8 in)
Kiem tra day cap va tay phanh xem co long

hay hanh trnh qua ln hay co h hong g
khong.
Thay mi hoac sa cha neu can thiet.
Kiem tra hanh trnh t do cua tay phanh tai v
tr au tay phanh.
HANH TRNH T DO:
10 20 mm (0,4 0,8 in)
Chac chan mat

khuyet cua oc
ieu chnh nam
ung tren chot
cua can keo
phanh.
ieu chnh hanh trnh t do cua tay phanh

bang cach xoay oc ieu chnh tai can keo
phanh.
OC IEU CHNH
PHANH UM SAU
Kiem tra day cap va tay phanh xem co long
hay hanh trnh qua ln hay co h hong g
khong.
Thay mi hoac sa cha neu can thiet.
Kiem tra hanh trnh t do cua tay phanh tai v
tr au tay phanh.
10 20 mm (0,4 0,8 in)
HANH TRNH T DO:

10 20 mm (0,4 0,8 in)
Chac chan mat

khuyet cua oc
ieu chnh nam
ung tren chot
cua can keo
phanh.
ieu chnh hanh trnh t do cua tay phanh

bang cach xoay oc ieu chnh tai can keo
phanh.
OC IEU CHNH
4-19
BAO DNG
Ch loai phanh
a - CBS.
ay la he thong phanh CBS c trang b

he thong phanh phoi hp.
Hay kiem tra dau phanh trc, trc khi
kiem tra he thong phanh (trang 4-17).
Nang banh xe trc khoi mat at va quay
banh bang tay.
Banh trc phai quay nhe nhang.
Ha banh trc xuong at va bop tay phanh
sau.
Phanh trc phai khong c quay khi tay
phanh sau c bop vao.
Neu khong bnh thng kiem tra nh sau:
TAY PHANH SAU
Banh sau khong c quay
Thao op trc tay lai (trang 3-5).

o khoang cach gia mat canh cua can bay
va mat canh cua than xi lanh phanh bang
thc la.
0 0,1 mm
(0 0,004 in)
IEM KIEM
TRA
IEU CHNH
TIEU CHUAN:
0 0,1 mm (0 0,004 in)
Neu khoang cach vt qua tieu chuan, ieu
chnh lai day cap noi.
Ni long ai oc khoa va xoay oc ieu chnh
cho ti khi khoang cach tren at tieu chuan.
CAN BAY
Kiem tra khe h gia chot vi ranh khp ket noi.

Neu co khe h, ni long oc khoa va quay
ieu chnh cho ti khi khong con khe h.
Sau khi ieu chnh gi oc ieu chnh va xiet
chat oc khoa lai theo ung lc xiet.
CHOT KEO
OC KHOA
IEU
CHNH
MOMEN LC XIET:
6,4 Nm (0,7 kgfm, 4,7 lbfft)
Sau khi xiet chat oc khoa, kiem tra khe h lai
mot lan na.
Bop tay phanh sau vai lan va kiem tra lai
khe h xem co b thay oi sau khi bop phanh
khong.
4-20
OC KHOA
KET NOI
BAO DNG
Kiem tra lai khoang cach gia mat canh cua
chot va mat canh cua than xi lanh phanh
chnh vi tieu chuan.
0 0,1 mm
(0 0,004 in)
TIEU CHUAN:
0 0,1 mm (0 0,004 in)
Kiem tra lai he thong phanh ket hp (trang
4-20).
Neu ieu chnh he thong phanh ket hp mot
cach bnh thng ma banh trc quay bat
bnh thng th kiem tra h hong cua cac chi
tiet khac.
Rap op trc tay lai lai (trang 3-5).
CAN BAY
CONG TAC EN PHANH

Cong tac en phanh khong the ieu chnh,
neu en phanh sang khong ong thi so
vi khi bop tay phanh, thay mot cong tac
khac hoac cac chi tiet h hong cua he
thong.
Kiem tra thi iem sang cua en phanh.
Xem trang 21-17 ve kiem tra cong tac en
phanh.
IEM KIEM
TRA
CONG TAC EN PHANH TRC
CONG
TAC EN
PHANH
SAU
4-21
BAO DNG
HOAT ONG CUA KHOA PHANH
KHOA PHANH
LOAI PHANH UM/ PHANH A

TIEU CHUAN
Kiem tra s hoat
ong cua khoa
phanh sau khi a
kiem tra va ieu
chnh hanh trnh
t do cua phanh
(trang 4-19)
Bop tay phanh sau va khoa khoa phanh lai.

Kiem tra s khoa chat cua banh sau.
TAY PHANH
LOAI PHANH A CBS

Hay kiem tra
hoat ong cua
khoa phanh, sau
khi kiem tra va
ieu chnh hanh
trnh t do cua
tay phanh sau
(trang 4-19).
KHOA PHANH
Bop tay phanh sau va khoa khoa phanh lai

bang cach keo len tren.
Kiem tra s khoa chat cua banh sau.
TAY PHANH
IEM ROI CUA EN TRC

Khoang
chieu
ben phai va trai
cua en khong
the ieu chnh.
Khi ieu chnh
o roi cua en,
phai ieu chnh
cho en chieu
thang moi khi
ieu chnh o roi
cua en va luon
tuan theo luat
quy nh.
4-22
e xe tren mat phang.

ieu chnh khoang chieu cua en pha bang
cach xoay oc ieu chnh.
(A): Hng len
(B): Hng xuong
(A)
(B)
BULONG IEU CHNH
O ROI EN TRC
BAO DNG
MON GUOC LY HP
Thao ra ly hp (trang 11-19).
Kiem tra mon ly hp va nhng bat thng.
o o day cua tng guoc ly hp.
GII HAN SA CHA :
2,0 mm (0,08 in)
Thay guoc ly hp neu mon qua gii han sa
cha (trang 11-20).
Rap ly hp lai (trang 11-24).
GUOC LY HP
CHONG CANH
Dng xe bang chong chnh.
Kiem tra h hong hoac chung cua lo xo. Kiem
tra xem chong canh hoat ong co trn tru va
nhe nhang khong. Boi trn khp chong canh.
Kiem tra cong tac tiep iem cua chong canh:
1. Gat chong canh ve
2. Khi ong ong c.
3. Keo chong canh xuong het.
4. ong c phai ngng hoat ong khi chong
canh gat xuong het, neu co van e g vi
he thong, kiem tra lai cong tac cua chong
canh (trang 21-14).
CHONG CANH
GIAM XOC
TRC
Long hay h
hong cua giam
xoc co the lam
giam kha nang
ieu khien xe.
Bop phanh trc va nhun vai lan len xuong

e kiem tra hoat ong cua giam xoc.
Kiem tra dau hieu h hong, ro r, long cua
lo xo.
Thay the cac chi tiet khong the sa cha,
xiet chat cac bulong va ai oc.
Van cac bu long va ai oc vao.
Tham khao trang 15-17 ve bao tr giam xoc.
GIAM XOC TRC
4-23
BAO DNG
SAU
Kiem tra giam xoc sau bang cach nhun giam
xoc len xuong mot vai lan.
Kiem tra lo xo va giam chan xem co h hong,
long hay ro r khong.
Thay the cac chi tiet khong the sa cha,
xiet chat cac bulong ai oc.
Tham khao trang 16-6 e bao tr giam xoc.
GIAM XOC SAU

Kiem tra mon cua bac gia nhun cua ong c,
bang cach nam banh sau lac ve hai pha.
Thay mi bac neu no b long (trang 16-7).
BULONG, AI OC, MOC KHOA

Kiem tra tat ca cac bulong ai oc xem co xiet
chat theo ung lc xiet (trang 1-10).
Kiem tra cac chot che, ai an toan, moc khoa
va gia cac day co nam ung va lap chat hay
khong.
4-24
BAC BAT ONG C
BAO DNG
BANH /LOP XE
am bao rang giam xoc khong c phep
dch chuyen, nang banh trc len va kiem
tra hoat ong cua no.
Kiem tra mon cua o bi banh trc bang cach
lac banh trc ve hai pha.
Thay o bi banh trc mi neu b long nh
thong tin (trang 15-12).
Quay banh xe va kiem tra xem no co quay
em va co tieng on khong (trang 15-12).
Neu co bat c tnh trang g khong chac chan,
kiem tra o bi banh trc (trang 15-16).
Dng xe can than va nang banh sau len.
Kiem tra mon truc banh rang truyen ong
cuoi bang cach lac banh sau ve hai pha.
Thay o bi mi neu b long nh thong tin (trang
12-10).
Quay banh xe e kiem tra s hoat ong trn
tru cua banh xe va khong co tieng on.
Neu co bat c tnh trang g khong chac chan,
kiem tra truyen ong cuoi cung (trang 12-8).
O BI BANH TRC
O BI TRUC GIAM TOC CUOI
Kiem tra ap suat lop bang ong ho o ap

suat khi lop xe nguoi.
AP SUAT LOP XE:
Ch ngi lai:
TRC: 175 kPa (1,75 kgf/cm2, 25 psi)
SAU:
200 kPa (2,00 kgf/cm2, 29 psi)
Ngi lai va ngi ngoi sau:
TRC: 175 kPa (1,75 kgf/cm2, 25 psi)
SAU:
250 kPa (2,50 kgf/cm2, 36 psi)
ONG HO O AP SUAT
Loai phanh um
va phanh a tieu
chuan.
Kiem tra vanh banh va nan hoa.

Xiet chat cac nan hoa.
DUNG CU:
Khoa xiet nan hoa, 5,8x6,1mm
07701 0020300
LC XIET:
3,7 Nm (0,4 kgfm, 2,7 lbfft)
KHOA XIET NAN HOA
4-25
BAO DNG
Kiem tra lop co vet cat, vat nhon am vao
hay h hong khong.
Kiem tra ky ca banh trc va banh sau.
C VA NHAN HIEU LOP XE:
TRC
SAU
C lop
80/90 - 14M/C 40P 90/90 - 14M/C 46P
Nhan
IRC
NR 73T
NR 73T
hieu
Kiem tra o mon cua gai lop. Thay lop mi

khi lop mon ti dau ch th o mon.
GII HAN MON:
TRC/ SAU: Ti dau ch th
VONG BI CO LAI
Kiem tra cac day
cap khong lam
can tr quay co
lai.
DAU CH TH
VONG BI CO LAI
Dng xe bang chong ng va nang banh

trc khoi mat at.
Quay tay lai ve cac pha e kiem tra vong bi
co lai.
Neu co lai quay khong trn hoac chat, kiem
tra lai vong bi co lai (trang 15-30).
Gi xe va kiem tra cac vong bi co lai xem

co b mon khong bang cach lac giam xoc ve
hai pha.
Neu long th kiem tra lai vong bi co lai (trang
15-30).
VONG BI CO LAI
4-26
5. HE THONG BOI TRN
S O HE THONG BOI TRN ...................5-2
TM KIEM H HONG...................................5-3
THONG TIN DCH VU .................................5-3
BM DAU ....................................................5-4
5-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HE THONG BOI TRN
S O HE THONG BOI TRN

TRUC CO MO
TRUC CAM
PISTON
TRUC C
LI LOC DAU
5-2
BM DAU
HE THONG BOI TRN
THONG TIN DCH VU

CHUNG
Dau may a c s dung co the gay ung th da neu tieo xuc thng xuyen vi dau. Neu thng xuyen tiep xuc vi
dau may hang ngay can phai ra tay ky bang xa phong va nc sach ngay sau khi tiep xuc vi dau.
Bm dau co the c bao dng vi ong c gan tren xe.

Cac muc bao dng trong phan nay phai thc hien khi xa het dau nht may.
Khi thao va rap bm dau can than khong e bui ban ri vao trong ong c.
Neu bat c bo phan nao cua bm dau mon qua gii han sa cha th thay the ca bo bm dau.
Sau khi lap rap bm dau, khong c phep ro r dau.
THONG SO KY THUAT
n v: mm (in)
MUC
Dung tch dau nht
TIEU CHUAN
GII HAN SA CHA
Khi xa
0,7 lt (0,7 US qt, 0,6 lmpqt)
Khi thao ra
0,8 lt (0,8 US qt, 0,7 lmpqt)
Dau xe may 4 th cua Honda hoac loai tng

ng co ch so API : SG hoac cao hn (ngoai
tr loai co dan nhan bao toan nang lng
tren vong tron cua nhan) tieu chuan JASO
T 903 : MB
o nht: SAE 10W - 30
Khe h nh
0,15 (0,006)
0,20 (0,008)
Khe h than
0,15 0,21 (0,006 0,008)
0,35 (0,014)
Khe h ben
0,05 0,10 (0,002 0,004)
0,12 (0,005)
Dau may khuyen dung
Rotor bm dau
MOMEN LC XIET
Vt tam nap bm dau
Bulong bat bm dau

TM KIEM H HONG
Tieu hao dau nhieu, mc dau ong c thap.
Ro r dau ra ngoai.
Xec mang b mon hoac lap rap xec mang khong ung (trang 10-7).
Mon xi lanh (trang 10-4).
Mon pht xupap (trang 9-16).
Dau may ban.
Khong thay dau thng xuyen.
Tac loc dau.
Mon xec mang (trang 10-7).
5-3
HE THONG BOI TRN
BM DAU
CAC BULONG
THAO
Khi thao bm dau can than khong c
e bui ban ri vao trong ong c.
Thao bm dung dch lam mat/ cum phat ien
(trang 7-13).
Thao hai bulong bat bm dau.
BM DAU
RAP
Thang v tr
Rap bm dau vao loc may vi chot go thang

v tr vi lo tren loc may.
BM DAU
Rap bulong bm dau vao va xiet ung lc

xiet quy nh.
CAC BULONG
MOMEN LC XIET:
Rap bm dung dch lam mat va bo phat ien
vao (trang 7-15).
BM DAU
5-4
HE THONG BOI TRN
THAO RA/ LAP RAP BM DAU

Cho dau may
vao rotor trong
va rotor ngoai.
Thao nh sau:
- Chot go.
- Vt.
- Nap bm dau.
- Rotor ngoai.
- Rotor trong.
Rap cac chi tiet ngc vi luc thao ra.
MOMEN LC XIET: VT NAP BM DAU
NAP BM DAU
CHOT GO
RO TO NGOAI
THAN BM DAU
VT
RO TO TRONG
KIEM TRA
KHE H NH
KHE H NH
o mot vai iem va s dung gia tr o
c ln nhat so sanh vi gii han sa
cha.
Rap tam rotor ngoai va rotor trong vao than
bm dau va rap truc bm dau vao roto trong
bm dau.
o khe h gia rotor ngoai va rotor trong
bang thc la.
GII HAN SA CHA:
0,20 mm (0,008 in)
5-5
HE THONG BOI TRN

KHE H VI THAN
Dung thc la o khe h gia rotor ngoai va
than bm dau.
KHE H VI THAN
GII HAN SA CHA:

0,35 mm (0,014 in)
KHE H BEN
Dung mot thc thang va thc la o khe h
ben cua rotor.
GII HAN SA CHA:
0,12 mm (0,005 in)
5-6
KHE H BEN
6. HE THONG NHIEN LIEU
V TR CAC BO PHAN ................................6-2
VE SINH CHE HOA KH ...........................6-19
THONG TIN DCH VU .................................6-3
KIEM TRA CHE HOA KH .........................6-20
TM KIEM H HONG...................................6-4
IEU CHNH VT CAM CHNG................6-23
HOP LOC GIO .............................................6-5
ONG HUT ..................................................6-24
THAO CHE HOA KH ..................................6-7
HE THONG KH PHU ................................6-25
RAP CHE HOA KH ....................................6-8
BNH XANG...............................................6-29
THAO RA CHE HOA KH ..........................6-10
VAN KHOA XANG T ONG ...................6-30
RAP CHE HOA KH ..................................6-14
6-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HE THONG NHIEN LIEU
V TR CAC BO PHAN
6-2
HE THONG NHIEN LIEU
THONG TIN DCH VU

CHUNG
Cac day ieu khien b uon khuc hoac b xoan se khong hoat ong nhe nhang va co the dan en b ket day, ket qua la
xe b mat ieu khien.
Thc hien bao dng ni thoang mat. Khi thc hien bao dng khong c phep hut thuoc hoac co la hoac tia la
ien ni bao quan nhien lieu v co the gay chay no.
Khi thao ra cac phan cua he thong nhien lieu hay chu y v tr cua cac pht O. Thay mi chung khi rap.
Trc khi thao che hoa kh hay at coc ng xang di ong xa xang. Ni long vt xa va xa xang ra khoi che hoa kh.
Sau khi thao che hoa kh phai boc co hut ong c bang mot tam vai sach hoac dan bang dnh e tranh bui ban lot vao
buong ot ong c.
THONG SO KY THUAT
MUC
THONG SO KY THUAT
So nhan biet che hoa kh
AVK2CD A
Jch l chnh
#102
Jch l phu
#35
3,2 5,6 (20OC/68OF)
ien tr van nhiet SE

Mc phao xang
13,0 mm (0,51 in)
M ban au vt ieu chnh cam chng

Toc o cam chng ong c
Xem trang 6-23

1.700 100 min 1(rpm)
Ap suat chan khong van kiem soat kh phu PAIR

Hanh trnh t do tay ga
60 kPa (450 mmHg)

2 6 mm (0,1 0,2 in)
MOMEN LC XIET
Vt ai co hut
Vt bat than van nhiet SE
Vt bat tam gi van nhiet SE
Vt bat op van cat kh
Vt bat op buong chan khong
Jch l cam chng
Jch l chnh
Gi jch l
Vt buong phao
Vt xa xang buong phao
Vt op van kiem tra kh phu PAIR
Oc khoa van xang t ong

3,4 Nm (0,4 kgfm, 2,5 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
1,.5 Nm (0,2 kgfm, 1,1 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
2,5 Nm (0,3 kgfm, 1, 8 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
1,5 Nm (0,2 kgfm, 1,1 lbfft)
2,1 Nm (0,2 kgfm, 1,5 lbfft)
22,5 Nm (2,3 kgfm, 17 lbfft)
DUNG CU
Dung cu thao chot phao
Thc o mc phao
07744-0010100
07401-0010000
6-3
HE THONG NHIEN LIEU
TM KIEM H HONG
ong c khong the khi ong
Khong co xang trong bnh xang.
Khong co xang trong che hoa kh.
Mc phao xang b ieu chnh sai.

Co qua nhieu xang vao ong c.
- Tac loc xang.

- Tac ong xang.
- Ong thong hi bnh xang b tac.
- Hong khoa xang t ong.
- Tac loc gio.
- Che hoa kh co qua nhieu xang d.
H co hut.
Xang b hong hoac b bui ban.
Hong van nhiet khi ong SE.
Mach lam giau van nhiet khi ong b tac.
Cac mach dan trong che hoa kh b tac.
Van hanh tay ga khong ung.
Bugi khong co tia la ien (hong he thong anh la trang 19-5).
Chet may, kho khi ong, toc o cam chng khong on nh.
Ong dan xang b gii han.
Hon hp nhien lieu qua giau hoac qua ngheo.
Xang b ban hoac h hong.
H co hut.
ieu chnh khong ung toc o cam chng.
ieu chnh vt cam chng.
Tac lo thong hi bnh xang.
Tac loc gio.
Tac mach cham.
Hong van nhiet khi ong SE.
Co s co he thong anh la (trang 19-5).
Hon hp ngheo.
Tac jch l xang.
Hong van phao.
Mc phao qua thap.
Ong dan xang b gii han.
Tac ong thong hi che hoa kh.
Ong thong hi bnh xang b tac.
Lot kh co hut.
Hong piston chan khong.
Hon hp giau.
Tac jch l kh.
Hong van phao.
Mc phao xang qua cao.
H van nhiet khi ong (SE).
Loc gio b ban.
Hong piston chan khong.
Hong cam bien ECT.
No sm hoac khong no trong khi tang toc.
Hon hp xang qua ngheo.
Co s co ve he thong anh la (trang 19-5).
Chay muon khi phanh ong c c s dung.
Hon hp ngheo trong mach cham.
Hong he thong phun kh phu (PAIR).
- Hong van kiem soat kh phu PAIR
- Hong van kiem tra PAIR.
- Tac ong trong he thong PAIR.
Co s co he thong anh la (trang 19-5).
6-4
HE THONG NHIEN LIEU
HOP LOC GIO
VT BAT AI
THAO
Thao theo trnh t sau:
- Hop ng o (trang 3-8).
- Loc gio (trang 4-6).
Thao ong piston chan khong che hoa kh va
ong thong hi may ra khoi hop loc gio.
Thao vt bat ai ong noi.
ONG THONG HI MAY
Thao bulong bat au di giam xoc sau
(trang 8-6).
Tach ong thong hi may ra khoi kep ong.
ONG
PISTON
CHAN
KHONG
KEP ONG
Thao 3 bulong ra khoi hop loc gio.

Can than khong
lam hong hop
loc gio.
Thao ong noi ra khoi che hoa kh bang cach

gi che hoa kh va keo hop loc gio ve pha
sau.
Thao hop loc gio ra khoi khung ben phai.
ONG THONG HI MAY
BULONG
HOP LOC GIO
6-5
HE THONG NHIEN LIEU
RAP
Can than khong
lam hong hop
loc gio.
Rap hop loc gio vao t ben phai khung.
Can than khong

lam hong ong
noi loc gio.
Noi ong noi vao che hoa kh va ay can than

ong ve pha trc.
Lap ong xa can hi may vao kep ong.
HOP LOC GIO

KEP ONG
ONG XA CAN HI MAY
Rap ai ong noi nh hnh ve

Van vt bat ai cho en khi no kht vao bac
nh trnh bay.
Chac chan rang
cac ong va kep
ong c lap
ung hng.
BAC
VT BAT AI GI
Noi piston chan khong che hoa kh va ong xa

can hi may vao hop loc gio.
VT BAT AI GI
ONG XA CAN HI MAY
6-6
ONG PISTON
CHAN KHONG
HE THONG NHIEN LIEU

at hop loc gio ung v tr.
Rap va van bulong vao hop loc gio.
Rap va van chat bulong bat au di giam
xoc (trang 8-7).
Phai am bao
ong thong hi
truyen ong cuoi
cung nam ung
v tr tren op ong
dan kh.
BULONG HOP LOC GIO
Rap theo trnh t sau:

- Loc gio (trang 4-6).
- Hop ng o (trang 3-8).
THAO CHE HOA KH

at coc ng xang di ong xa che hoa
kh va xa xang ra bang cach ni long vt xa
xang.
Van vt xa xang.
MOMEN LC XIET:
1,5 Nm (0,2 kgfm, 1,1 lbfft)
VT XA XANG
Thao au noi 3P van nhiet.

Thao day van nhiet SE ra khoi ai gi day va
dan hng day.
AU NOI 3P VAN NHIET
DAN HNG DAY

VAN NHIET SE
DAN HNG
DAY
AI GI
AI GI
6-7
HE THONG NHIEN LIEU

Thao ong piston chan khong va ong xang ra
khoi che hoa kh.
Thao cao su chan bui ra khoi van nhiet, au
noi ong piston chan khong, au noi ong
xang.
Ni long oc khoa day ga.
Thao day ga ra khoi tam gi day va thao day
ga ra khoi qua ga.
VT BAT AI ONG PISTON CHAN KHONG
OC KHOA
CAO SU
CHAN
BUI
Ni long vt bat ai ong noi.

DAY GA
Thao 3 bulong ra khoi hop loc gio.
ONG XANG
BULONG
BULONG
Can than khong
lam hong hop
loc gio.
Thao ong noi ra khoi che hoa kh bang cach

gi che hoa kh va keo hop loc gio ve pha
sau.
CHE HOA KH
ONG NOI
Ni long vt bat ai ong hut.

Can than khong
lam hong ong hut.
Thao che hoa kh ra khoi ong hut.

Thao ong xa xang ra khoi che hoa kh.
VT BAT AI
RAP CHE HOA KH

Can than khong
lam hong ong hut.
Khp nhau
Noi che hoa kh vao ong hut sao cho lay tren
che hoa kh ngam vao ranh cua ong hut.
CHE HOA KH
6-8
ONG XA XANG
HE THONG NHIEN LIEU

Van vt bat ai gi ong hut vi momen lc
xiet quy nh:
CHE HOA KH
ONG NOI
MOMEN LC XIET:
Can than khong
lam hong ong
noi loc gio.
Noi ong xa xang vao che hoa kh.

Noi ong noi loc gio vao che hoa kh bang
cach gi che hoa kh va ay hop loc gio ve
pha trc.
VT BAT AI
ONG XA XANG
Lap ai ong noi nh hnh ve.

Van vt bat ai cho en khi ai kht chat vao
bac.
Lap cao su chan bui e van nhiet, ong noi
xang va ong piston chan khong ngam vi
cac lo tren cao su.
BAC
VT BAT AI GI
VT BAT AI GI
ONG PISTON
CHAN KHONG
Chac chan rang

ong piston chan
khong che hoa
kh va kep gi
rap ung hng
(trang 1-17).
Noi day ga vao qua ga va rap no vao tam

gi day.
Noi ong xang va ong chan khong vao che
hoa kh.
CAO SU
CHAN
BUI
DAY GA
ONG XANG
at hop loc gio ung v tr.

Rap va van chat 3 bulong hop loc gio.
BULONG
BULONG
6-9
HE THONG NHIEN LIEU

Luon day van nhiet vao dan hng day va
ai gi day.
DAY VAN NHIET KHI ONG
Noi au 3P van nhiet khi ong SE.
DAN HNG
DAY
Sau khi rap che hay kiem tra nh sau:

- Toc o cam chng ong c (trang 4-12).
- Hanh trnh t do tay ga (4-5).
Rap op than (trang 3-9).
AI GI DAY
AI GI DAY
AU NOI 3P VAN NHIET KHI ONG
DAN HNG DAY
THAO RA CHE HOA KH
ONG THONG HI CHE HOA KH

Thao ong thong hi che hoa kh.
VAN NHIET KHI ONG (SE)

Thao op van nhiet, vt, tam gi van nhiet.
OP VAN NHIET
VT
6-10
VAN NHIET
TAM GI
HE THONG NHIEN LIEU

Thao pht O ra khoi van nhiet SE.
VAN NHIET SE
PHT O
Thao cac vt va than van nhiet ra.
THAN VAN NHIET
Thao pht O ra khoi than van nhiet.
CAC VT
VAN CAT KH
Van cat kh nam
pha di lo xo.
Gi op van cat kh va thao cac vt.
PHT O
CAC VT
OP VAN CAT KH
Thao op van cat kh, lo xo va mang cao su.

Thao pht O.
LO XO
MANG CAO SU
OP VAN CAT KH
PHT O
6-11
HE THONG NHIEN LIEU
BUONG CHAN KHONG
NAP BUONG CHAN KHONG
Gi nap buong chan khong va thao cac vt

ra.
CAC VT
Thao nap buong chan khong, lo xo nen va

mang/ piston chan khong.
LO XO NEN
NAP BUONG CHAN KHONG
MANG/ CHAN
KHONG PISTON
Can than khong

lam hong mang.
Van vong gi kim ga theo chieu ngc kim

ong ho, ong thi an no xuong va thao mep
tam gi ra khoi ranh piston.
GI KIM GA
Thao gi kim ga, lo xo va kim ga ra khoi piston.
PISTON
KIM GA
LO XO
GI KIM GA
6-12
HE THONG NHIEN LIEU
BUONG PHAO
CAC VT
BUONG PHAO
Thao 3 vt va buong phao ra.

Thao pht O ra khoi buong phao.
PHT O
Can than khong

lam hong che
hoa kh.
Gi che va thao nhe chot phao xang ra khoi

lo.
DUNG CU:
Dung cu thao chot phao xang
07744-0010100
DUNG CU THAO
CHOT PHAO XANG
CHOT PHAO
Thao chot phao, phao va van phao ra.

CHOT PHAO
VAN PHAO
PHAO
Gi
cac
jch
l can than v
chung rat de b
tray xc.
Se b hong vt
cam chng neu
no c van vao
chat qua.
Trnh t thao nh sau:

Jch l chnh.
Than jch l chnh.
Jch l.
Jch l phu.
Van vt ieu chnh cam chng vao va ghi lai
so vong xoay trc khi van vao.
Thao vt cam chng, lo xo, em va pht O.
JCH L
THAN JCH
L CHNH
PHT O
EM
LO XO
VT IEU CHNH
CAM CHNG
JCH L
CHNH
JCH L PHU
6-13
HE THONG NHIEN LIEU
RAP CHE HOA KH

PHT O
Mat phang
hng vao
che hoa kh
OP VAN
CAT KH
PHAO
VAN PHAO
MANG/ PISTON CHAN KHONG
2,1 Nm (0,2 kgfm,

1,5 lbfft)
2,1 Nm (0,2 kgfm,
1,5 lbfft)
LO XO
NAP BUONG
CHAN KHONG
VT XA XANG
1,5 Nm (0,2 kgfm,
1,1 lbfft)
CHOT PHAO
2,1 Nm (0,2 kgfm,

1,5 lbfft)
MANG
OP
PHT O
LO XO NEN
VAN NHIET SE
GI KIM GA
LO XO
PHT O
EM
JCH L
PHT O
2,1 Nm (0,2 kgfm,
1,5 lbfft)
VT IEU
CHNH
CAM
LO XO
CHNG
KIM GA
TAM GI
PHT O
THAN JCH L CHNH
PHT O
2,5 Nm (0,3 kgfm, 1,8 lbfft)
JCH L PHU
1,5 Nm (0,2 kgfm, 1,1 lbfft)
THAN VAN
NHIET
JCH L CHNH
2,1 Nm (0,2 kgfm, 1,5 lbfft)
3,4 Nm (0,4 kgfm,

2,5 lbfft)
BUONG PHAO
Gi
cac
jch
l can than v
chung rat de b
tray xc.
Se b hong vt
cam chng neu
no c van chat
vao e.
6-14

Jch l phu.
Jch l.
Than jch l chnh.
Jch l chnh.
Van chung theo ung momen lc xiet:
MOMEN LC XIET:
Jch l phu:
1,5 Nm (0,2 kgfm, 1,1 lbfft)
Jch l chnh:
2,1 Nm (0,2 kgfm, 1,5 lbfft)
Than jch l chnh:
2,5 Nm (0,3 kgfm, 1,8 lbfft)
Rap vt cam chng vao va van ung v tr nh
cu nh luc thao.
Thc hien ieu chnh vt cam chng neu thay
mi (trang 6-23).
JCH L
THAN JCH
L CHNH
PHT O
EM
LO XO
VT IEU CHNH
CAM CHNG
JCH L
CHNH
JCH L PHU
HE THONG NHIEN LIEU

Rap phao va van phao vao trong than che
hoa kh sau o rap chot phao qua than va
phao.
CHOT PHAO
VAN PHAO
PHAO
ong chot nhe nhang vao cho en khi chieu

cao tnh t gi chot (canh van nhiet SE) la
0,15 0,55 mm (0,006 0,022 in).
DUNG CU THAO
CHOT PHAO
DUNG CU: Dung cu ong chot phao

07744-0010100
0,15 0,55 mm
(0,006 0,022 in)
CHOT PHAO
Rap pht O vao buong phao.

Rap buong phao.
Rap va van chat vt buong phao theo momen

lc xiet quy nh.
BUONG PHAO
PHT O
CAC VT
MOMEN LC XIET:
2,1 Nm (0,2 kgfm, 1,5 lbfft)
6-15
HE THONG NHIEN LIEU
BUONG CHAN KHONG
PISTON CHAN KHONG
Rap kim ga, lo xo va gi kim ga vao piston

chan khong.
KIM GA
LO XO
GI KIM GA
Nhan kim ga vao piston chan khong va van

gi kim ga theo chieu kim ong ho cho en
khi cam thay tieng keu cach.
Can than khong

lam hong mang.
Rap mang/ piston chan khong vao than che

hoa kh sao cho vau mang ngam vao ranh
tren than che hoa kh.
GI KIM GA
Ngam vao vau
Khp nhau
Gi piston chan khong gan nh m het e

tranh mang b ket vao than buong chan
khong.
Can than khong
lam hong lo xo.
Rap lo xo nen vao than piston chan khong.

a lo xo vao vau tren nap buong chan
khong va rap nap buong phao vao.
NAP BUONG
CHAN KHONG
LO XO NEN
MANG/ PISTON
CHAN KHONG
Rap va van vt nap buong chan khong theo

momen lc xiet sau:
MOMEN LC XIET:
2,1 Nm (0,2 kgfm, 1,5 lbfft)
CAC VT
6-16
HE THONG NHIEN LIEU

Kiem tra lo xo c lap co ung khong bang
cach ay ay piston bang ngon tay va chac
chan piston quay tr lai mot cach em a.
PISTON
LO XO NEN
VAN CAT KH
KIM GA
MANG
Rap pht O mi vao sao cho mat nhan hng

ve than che hoa kh.
Rap kim mang vao lo van cua than che hoa
kh.
PHT O
LO VAN CAT KH
Can than khong

lam ket mang.
Rap lo xo vao op van.

Rap va gi op van cat kh.
Rap va van op van theo momen lc xiet quy
nh.
LO XO
Mat nhan
hng ve
than che
hoa kh
CAC VT
MOMEN LC XIET:
2,1 Nm (0,2 kgfm, 1,5 lbfft)
OP VAN CAT KH
VAN NHIET LAM GIAU KHI

ONG (SE)
PHT O
Rap pht O vao ranh than van nhiet SE.
THAN VAN
NHIET SE
6-17
HE THONG NHIEN LIEU

Rap than van nhiet SE.
Rap va van vt than van nhiet SE theo ung
momen lc xiet quy nh.
THAN VAN NHIET SE
MOMEN LC XIET:
3,4 Nm (0,4 kgfm, 2,5 lbfft)
CAC VT
Rap pht O vao van nhiet SE.

Rap than van nhiet vao bo che hoa kh cho
en khi vao han.
VAN NHIET SE
PHT O
a van nhiet SE vao than che hoa kh nh
trnh bay.
VAN NHIET SE
Rap tam gi sao

cho mat canh vat
hng len.
Rap tam gi vao ranh van nhiet.

Rap va van vt tam gi theo ung momen
lc xiet.
MOMEN LC XIET:
2,1 Nm (0,2 kgfm, 1,5 lbfft)
TAM GI
6-18
VT
HE THONG NHIEN LIEU

Rap op than van nhiet vao van nhiet SE.
OP VAN NHIET
ONG THONG HI CHE HOA

KH
Noi ong thong hi.
VE SINH CHE HOA KH

Lau sach cac
ng kh va
xang bang si
day se lam hong
che hoa kh.

Van nhiet SE.
Mang ngan van cat kh.
Mang/ piston chan khong.
Phao/ van phao.
Jch l chnh/ jch l phu/ kim ga/ than jch
l chnh.
Vt ieu chnh cam chng/ em/ pht O.
Thoi kh cac ng dan kh va xang trong bo
che bang kh nen.
6-19
HE THONG NHIEN LIEU
KIEM TRA CHE HOA KH
VAN NHIET SE
VAN NHIET SE
KIEM TRA VAN/ KIM
Thao van nhiet SE (trang 6-10).
Kiem tra van va kim van nhiet xem co b mon
hay h hong khong.
KIM
Co the thc hien

kiem tra van
nhiet ma khong
can thao che ra
khoi ong c.
KIEM TRA VAN NHIET

o ien tr tai cac cc au noi canh van
nhiet.
NOI: en Xanh luc/ cam
TIEU CHUAN: 3,2 5,6 (tai 20OC/68OF)
Neu ien tr khong bnh thng th thay van
nhiet.
Bl
AU NOI 3P
VAN NHIET SE
KIEM TRA HOAT ONG VAN NHIET

Neu ong c ang chay th tat may e nguoi
(di 35OC (95OF)) trong 30 phut hoac hn.
VAN NHIET SE
Thao van nhiet SE (trang 6-10).

Cam mot ong nha vao mach lam giau xang
va thoi vao trong ong.
Kh se vao trong mach lam giau.
Noi cac cc au noi 3P van nhiet SE vao
bnh ien 12V va i 5 phut.
Cam mot ong nha vao mach lam giau xang
va thoi vao trong ong.
Kh se khong vao trong mach lam giau.
Neu hoat ong khong bnh thng th thay
mot van nhiet mi.
Rap van nhiet SE vao (trang 6-17).
6-20
VAN
MACH LAM GIAU
G/O
HE THONG NHIEN LIEU

KIEM TRA HE THONG
Trc khi thc hien kiem tra, chac chan
cac phan sau la bnh thng.
Tnh trang bnh ien.
Cau ch.
Thao op gia trc (trang 3-8).
Neu ong c
ang chay th
tat
may
e
nguoi (di 35OC
(95OF)) trong 30
phut hoac hn.
AU NOI 3P
VAN NHIET
Thao au noi 3P van nhiet. Van cong tac

may en v tr ON va khi ong ong c.
Khi ong c nguoi, o ien ap au noi van
nhiet SE.
NOI: en (+) Xanh luc/ Cam ()
TIEU CHUAN: Khong ien ap
Ham nong ong c. o ien ap au noi van
nhiet SE trong khi ong c nong.
AU NOI 3P
VAN NHIET
NOI: en (+) Xanh luc/ Cam ()

TIEU CHUAN: ien ap bnh ien
Neu co ien ap bnh ien th kiem tra nh
sau:
Ngan mach day Xanh luc/ Cam trong van
nhiet SE.
Ngan mach day Hong/ Trang trong cam
bien ECT.
Neu khong co ien ap kiem tra nh sau:
H mach day en.
H mach day en hoac/va day Xanh luc/
Cam trong van nhiet SE.
H mach day Hong/ Trang va day Xanh/
Xanh luc trong cam bien ECT
CONG TAC MAY

TI CAU
CH CHNH
CAM BIEN
ECT
Neu cac day tren bnh thng hay kiem

tra cam bien ECT (trang 21-11).
Neu cam bien ECT bnh thng th thay
ICM mi va kiem tra lai.
VAN CAT KH
LO XO
Thao van cat kh (trang 6-11).

KIM
Kiem tra nh sau:

Mang ngan h hong.
Lo xo h hong.
Kim mang ngan mon.
Tac ng kh.
MANG NGAN
VAN CAT KH
NG KH
6-21
HE THONG NHIEN LIEU
BUONG CHAN KHONG
PISTON
Thao buong chan khong (trang 6-12).

Kiem tra theo trnh t sau:
Kim ga b mon.
Piston b hong.
Mang ngan h hong.
KIM GA
MANG NGAN
BUONG PHAO
Thao buong phao (trang 6-13).
Kiem tra phao xem co h hong khong.
Thay phao mi neu co xang trong phao.
Kiem tra e van xem co b tray xc hay h
hong khong.
Kiem tra au tren van phao ni ma tiep xuc
trc tiep vi e van xem co b mon hay h
hong khong.
Thay van neu au tren b mon hoac b ban.
Kiem tra hoat ong cua van phao.
at thc sao
cho vuong goc
vi buong phao
tai iem cao nhat
cua phao.
PHAO
VAN PHAO
E VAN
Lap phao va van phao vao (trang 6-15).

Van phao vao han va can phao ch cham
vao van, o mc phao bang dung cu chuyen
dung.
MC PHAO: 13,0 mm (0,51 in)
DUNG CU: Thc o mc phao xang
07401-0010000
Khong c ieu chnh mc phao.
Thay phao mi neu mc phao nam ngoai gia
tr tieu chuan.
THC O
MC PHAO
VT IEU CHNH CAM CHNG/

JCH L
JCH L
Thao vt ieu chnh cam chng va jch l

(trang 6-13).
Kiem tra nh sau:
Vt cam chng co b mon hay h hong.
Lo xo vt cam chng co b h hong
khong.
Tac jch l.
ng dan xang hay kh b tac.
THAN JCH
L CHNH
JCH L
CHNH
LO XO
VT CAM CHNG
6-22
JCH L PHU
HE THONG NHIEN LIEU
IEU CHNH VT CAM CHNG

Vt ieu chnh cam chng c thc hien
ieu chnh tai nha may va khong can ieu
chnh tr khi phai thay the.
ong c phai c ham nong e ieu
chnh cho chnh xac. Cho ong c chay
khoang 10 phut.
S dung ong ho o toc o vi thang o
50 vong/phut hoac nho hn.
CHNH TOC O CAM CHNG

Se b hong vt
cam chng neu
van no qua chat
vao e.
VT CAM CHNG
1. Van vt cam chng theo chieu kim ong

ho cho en khi vao het va sau o van
ngc lai theo ung thong so ky thuat.
ay la bc au tien thc hien ieu chnh
vt cam chng.
M BAN AU: van ra 2-1/8 vong
2. No ong c nong len en nhiet o hoat
ong bnh thng. Chay trong 10 phut la
u.
3. Tat may. Noi ong ho toc o toc o theo
hng dan cua nha san xuat.
4. Thao ong chan khong ra khoi van kiem

soat kh phu PAIR va noi bm chan khong
vao ong van chan khong kiem soat kh
phu PAIR. Chot ong lai.
5. Ap suat chan khong vao van kiem soat kh
phu PAIR ln hn 60 kPa (450 mm Hg).
VAN KIEM SOAT PAIR

BM CHAN KHONG
NUT
6-23
HE THONG NHIEN LIEU

6. M khoa yen xe. M yen xe. Thao nap lo
ieu chnh.
7. Khi ong ong c va ieu chnh toc o
cam chng.
NAP LO IEU CHNH
TOC O CAM CHNG:

1.600 100 vong/phut
8. Van vt vao hoac ra sao cho at c toc
o cao nhat.
9. Tang ga nhe 2 hoac 3 lan sau o thc
hien ieu chnh toc o cam chng.
TOC O CAM CHNG:
1.600 100 vong/phut
10.Van vt t t cho en khi toc o ong c
giam xuong 50 vong/phut.
11.Van vt en m cuoi cung.
VT GA
M CUOI CUNG: xoay ra 1/2 vong tnh

t bc 10
12.Thao chot ra khoi ong chan khong sau
o thao bm chan khong va noi ong chan
khong vi au noi ong chan khong van
kiem soat kh phu PAIR.
13.ieu chnh lai toc o cam chng bang vt
ga.
TOC O CAM CHNG:
1.700 100 vong/phut
ONG HUT
THAO
ONG CHAN KHONG

VAN KIEM SOAT PAIR
ONG HUT
Thao hop ng o (trang 3-8).

Thao ong chan khong van t ong khoa
xang va ong chan khong van kiem soat kh
phu PAIR ra khoi ong hut.
Ni long vt ai gi ong hut.
Bt kn co hut au
quy lat bang mot
mieng vai sach
hoac bang dnh
e tranh bui ban
lot vao ong c.
6-24
Thao bulong va ong hut ra khoi che hoa kh.

Thao va lau sach bui ban rong t be mat ong
hut cua au quy lat.
VT AI GI
RONG
ONG CHAN
KHONG KHOA
XANG T ONG
BULONG
HE THONG NHIEN LIEU
RAP
Khp nhau
Rap rong mi vao au quy lat.

Noi ong hut vao che sao cho vau tren che
ngam vao ranh ong hut.
RONG
Rap bulong ong hut va van no vao.

Van vt ai gi theo momen lc xiet quy
nh.
ONG CHAN KHONG

VAN KIEM SOAT PAIR
ONG HUT
VT AI GI
ONG HUT
MOMEN LC XIET:
Noi ong chan khong van xang t ong va
ong chan khong van kiem soat kh phu PAIR
vao ong hut.
Rap hop ng o (trang 3-8).
HE THONG KH PHU
ONG CHAN
KHONG KHOA
XANG T ONG
BULONG
CO HUT
KIEM TRA HE THONG

Khi ong ong c va ham nong en nhiet
o hoat ong bnh thng roi tat may.
Thao loc gio phu PAIR (trang 4-14).
Kiem tra co hut xem co sach va co muoi cacbon khong.
Neu co ong muoi co hut th kiem tra van
kiem tra PAIR.
6-25
HE THONG NHIEN LIEU

Thao ong chan khong van kiem soat PAIR
va chot ong ra.
Noi bm chan khong vao ong chan khong
van kiem soat kh phu PAIR.
Khi ong ong c va tang ga e chac chan
rang kh c hut vao trong ong hut kh.
Neu kh khong c hut vao th kiem tra ong
hut kh va ong kh phu xem co b can tr
khong.
VAN KIEM SOAT PAIR

BM CHAN KHONG
ONG CHAN KHONG
Khi ong c ang hoat ong t t chan khong

ti van kh phu PAIR.
Kiem tra xem ong hut dng hut kh cha va
co o chan khong.
NUT
CHAN KHONG TIEU CHUAN:

60 kPa (450 mm Hg)
Neu van co kh vao hoac chan khong tieu
chuan khong c duy tr th thay van kiem
soat kh phu PAIR mi.
Neu chay muon khi tang toc, tham ch khi he
thong kh phu bnh thng, hay kiem tra van
cat kh (trang 6-21).
THAO/ LAP VAN KIEM SOAT

KH PHU
VAN KIEM SOAT

KH PHU PAIR
ONG DAN KH

Ong dan kh.
Ong cap kh.
Ong chan khong van kiem soat PAIR.
Chac chan cac
ong va kep c
lap ung hng
(trang 1-17).
Thao cac oc, bulong va van kiem soat kh

phu PAIR.
Rap theo th t ngc vi luc thao.
OC/ BULONG
ONG CAP KH
ONGV CHAN KHONG
KIEM TRA VAN KIEM TRA PAIR

CAC VT
Thao hop ng o (trang 3-8).

Thao cac vt va op van kiem soat PAIR.
OP VAN KIEM SOAT PAIR
6-26
HE THONG NHIEN LIEU

Thao van kiem tra PAIR va van kiem soat
PAIR.
VAN KIEM TRA PAIR
Thay van kiem soat PAIR neu li ga b

hong, e cao su b rach hoac h hong hoac
neu co khe h gia li ga va e cao su.
MOMEN LC XIET: VT OP VAN KIEM TRA
2,1 Nm (0,2 kgfm, 1,5 lbfft)
LI GA
THAO/ LAP HOP CONG

HNG
E CAO SU
P
HOP CONG HNG PAIR
BULONG

Thao ong loc gio phu PAIR.
Thao bulong hop cong hng PAIR.
Chac chan cac
ong c lap
ung
hng
(trang 1-17).
ONG LOC GIO PHU
HOP LOC GIO PHU
HOP LOC GIO PHU
THAO/ RAP
Thao chan bun sau (trang 3-12).
VT
Thao vt va hop loc gio phu.

Thao ong loc gio phu PAIR ra khoi loc gio
phu PAIR.
Chac chan cac
ong c lap
ung
hng
(trang 1-17).
CHAN BUN SAU
ONG LOC GIO PHU
6-27
HE THONG NHIEN LIEU
THAO/ LAP ONG KH PHU

Thao op sn op san xe (trang 3-6).
Thao ong kh phu.
ONG KH PHU
Thao 3 bulong va ong kh phu PAIR.
BULONG
ONG KH PHU PAIR
Thay ron mi.

Chac chan cac
ong va kep c
lap ung hng
(trang 1-17).
KIEM TRA
Kiem tra ong kh phu xem co b cong hay h
hong khong.
6-28
RON
ONG KH PHU PAIR
HE THONG NHIEN LIEU
BNH XANG
KEP DAY
DAN HNG DAY
THAO/ RAP
Ni long bulong va ay bnh d tr dung dch
lam mat ve pha trc e lay cho trong cho
viec thao au noi.
Thao au noi 3P cam bien mc xang.
Tach kep gi day cam bien bao xang ra khoi
bnh xang va tach day cam bien ra khoi dan
hng day tren ICM.
Lau sach xang

tran ra ngoai.
Kep ong xang va thao ong xang va ong chan

khong ra khoi khoa xang t ong.
BULONG BNH D TR AU NOI 3P CAM

BIEN MC XANG
ONG XANG
ONG CHAN KHONG
Thao ong xa xang ra khoi khay bnh xang.

Thao hai bulong va bnh xang.
i cac ong va
day chac chan
(trang 1-17).
ONG XA XANG
BNH XANG
BULONG
6-29
HE THONG NHIEN LIEU
VAN KHOA XANG T ONG

KIEM TRA
ONG XANG

Lau sach xang
tran ra ngoai.
Kep va thao ong xang ra.

Kiem tra rang xang se khong chay ra tai
iem noi khoa xang t ong.
VAN KHOA XANG
T ONG
Noi ong xa xang vao khoa xang t ong.

at mot coc ng xang di ong xa xang.
ONG XA XANG
Thao ong chan khong ra khoi khoa xang va

noi bm chan khong vi au ra chan khong
mang ngan.
Xang se chay ra coc khi ma co o chan
khong.
Neu xang chay han che hoac khong chay
hay thay khoa xang t ong mi.
ONG CHAN KHONG
THAO
VAN KHOA XANG

T ONG
Thao bnh xang (trang 6-29).

at coc xang va xa xang ra.
Lau sach xang
tran ra ngoai.
Ni long oc khoa va thao khoa xang t ong

ra.
OC KHOA
Thao man loc xang va pht O ra khoi khoa

xang t ong.
Ve sinh man loc xang bang kh nen.
VAN KHOA XANG

T ONG
OC KHOA
MAN LOC XANG
6-30
HE THONG NHIEN LIEU
RAP
MAN LOC XANG
Rap pht O mi vao man loc xang.
PHT O
Rap man loc xang vao khoa xang nh trnh
bay.
MAN LOC XANG
Rap khoa xang vao va at goc nghieng nh

trnh bay.
45 3O
KHOA XANG T ONG
Gi khoa xang va van oc khoa vao theo

momen lc xiet.
KHOA XANG
T ONG
MOMEN LC XIET:
22,5 Nm (2,3 kgfm, 17 lbfft)
Rap bnh xang vao (trang 6-29).
OC KHOA
6-31
GHI CHU
7. HE THONG LAM MAT
S O HE THONG .....................................7-2
TAN NHIET ...............................................7-10
V TR CAC BO PHAN ................................7-3
QUAT LAM MAT .......................................7-11
THONG TIN DCH VU .................................7-4
BNH CHA DUNG DCH LAM MAT ........7-11
TM KIEM H HONG...................................7-6
BO ON NHIET O .....................................7-12
KIEM TRA HE THONG LAM MAT ..............7-7
BM DUNG DCH LAM MAT ....................7-13
THAY DUNG DCH LAM MAT ....................7-8
7-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HE THONG LAM MAT
S O HE THONG LAM MAT

KHI ONG C NGUOI
BNH D TR DUNG DCH LAM MAT
ONG XI PHONG
ONG TRAN
TAN NHIET
BO ON NHIET O
BM DUNG DCH LAM MAT
KHI ONG C NONG

BNH D TR DUNG DCH LAM MAT
ONG XI PHONG
ONG TRAN
TAN NHIET
7-2
BO ON NHIET O
BM DUNG DCH LAM MAT
HE THONG LAM MAT
V TR CAC BO PHAN
10 Nm (1.0 kgfm,
7 lbfft)
59 Nm (60 kgfm,
44 lbfft)
8 Nm (0.8 kgfm,
5.9 lbfft)
7-3
HE THONG LAM MAT
THONG TIN DCH VU

CHUNG
Thao nap ket tan nhiet khi ong c con nong co the dung dch lam mat ban ra ngoai gay bong cho ban.
Luon luon e ong c va tan nhiet nguoi trc khi thao nap ket tan nhiet.
CHU Y
Ch s dung chat chong an mon trong dung dch lam mat chnh hieu cua Honda Pre-Mix. ac biet khuyen dung cho
nhng ong c che tao bang nhom khi them hoac thay the dung dch lam mat.
Dung dch lam mat chnh hieu cua Honda Pre-Mix chong an mon va qua nhiet rat tot. No co tac dung trong vong 2
nam.
Kiem tra va thay the dung dch lam mat theo lch bao dng nh ky (trang 4-4).
S dung dung dch lam mat chnh hieu cua Honda Pre-Mix khong can phai pha vi nc.
KHONG C s dung dung dch lam mat khong co Etylen glycol, cung nh co lan nc may hoac nc khoang
khi o them hoac thay the dung dch lam mat.
S dung dung dch lam mat khong ung co the la nguyen nhan gay hong, an mon ong c, ong can ng dan
dung dch lam mat va gay mon rong bm dung dch nhanh chong.
o dung dch lam mat vao bnh d tr. Khong c thao nap tan nhiet tr khi o them dung dch hoac xa dung dch
lam mat.
Co the bao dng ca he thong lam mat khi ong c treo tren khung.
Tranh e dung dch lam mat ri vao cac be mat sn.
Sau khi thc hien bao dng hay kiem tra ro r dung dch lam mat bang may kiem tra he thong lam mat.
THONG SO KY THUAT
MUC
THONG SO KY THUAT
Dung tch dung dch lam Tan nhiet va ong c

mat
Bnh d tr
108 137 kPa (1,1 1,4 kgf/cm2, 16 20 psi)
Ap suat giam nap tan nhiet

Bo on nhiet o
0,49 lt (0,52 US qt, 0,43 lmp qt)

0,20 lt (0,21 US qt, 0,18 lmp qt)
Bat au m
M hoan toan
Nang van
MOMEN LC XIET
7-4
100OC (212OF)
Dung dch lam mat khuyen dung
Bulong xa dung dch lam mat

Bulong quat lam mat
Canh quat bm dung dch lam mat
74 78OC (165 172OF)

HE THONG LAM MAT
DUNG CU
Dung cu ong
07749-0010000
Dan hng 24x26mm

07746-0010700
Dan hng 32x35mm

07746-0010100
Dung cu gi a nang
07725-0030000
Dung cu thao vong bi

07945-GC80000
Dan hng ong pht

07945-4150400
Dung cu ong trong 22mm

07746-0020100
au thao vong bi 12mm

07936-1660110
Truc thao vong bi 12mm

07936-1660120
Qua ta thao
07741-0010201
7-5
HE THONG LAM MAT
TM KIEM H HONG
Nhiet o ong c qua cao.
Bo on nhiet o b ket.
Hong nap tan nhiet.
Thieu dung dch lam mat.
ong can ng dan dung dch lam mat, ong hoac ao dung dch.
Co kh trong he thong lam mat.
Bm dung dch b hong.
Nhiet o ong c qua thap.
Bo on nhiet o b ket.
Ro r dung dch lam mat.
Hong pht O.
Hong nap tan nhiet.
Hong hoac giam chat lng rong au quy lat.
Long moi noi va kep gi.
Hong hoac giam chat lng ng ong dung dch.
7-6
HE THONG LAM MAT
KIEM TRA HE THONG LAM MAT
NAP TAN NHIET
KEP GI
KIEM TRA NAP TAN NHIET/ AP

SUAT HE THONG
ay op tan nhiet ve pha trc (trang 7-8).
Kep ong xi phong bang kep ong.
Thao nap tan nhiet.
ONG XI PHONG
Lam t be mat em kn nap tan nhiet sau

o lap vao may kiem tra.
Ep nap tan nhiet bang may kiem tra.
Thay nap tan nhiet neu no khong gi c
ap suat hoac neu ap suat qua cao hay qua
thap.
Nap tan nhiet phai gi c ap suat tieu
chuan t nhat 6 giay.
MAY KIEM TRA
AP SUAT NAP TAN NHIET:

108 137 kPa (1,1 1,4 kgf/cm2, 16 20 psi)
NAP TAN NHIET
Nen tan nhiet, ong c va ong xi phong bang

may kiem tra va kiem tra ro r kh.
Sa cha hoac thay the nhng phan neu he
thong khong gi c ap suat tieu chuan t
nhat 6 giay.
MAY KIEM TRA
CHU Y
Ap suat qua cao co the lam hong cac phan
cua he thong. Khong c vt qua 137
kPa (1,4 kgf/cm2, 20 psi).
Thao may kiem tra va rap nap tan nhiet
vao.
Thao kep ong ra khoi ong xi phong.
Rap bulong op tan nhiet (trang 7-10).
TAN NHIET
7-7
HE THONG LAM MAT
THAY DUNG DCH LAM MAT
BULONG
THAY/ XA KH
Khi thao nap bo
tan nhiet, can
than khong lam
xc canh tan
nhiet.
Thay 3 bulong va ay op tan nhiet ve pha

trc.
OP TAN NHIET
Kep ong xi phong bang kep gi.
Thao nap tan nhiet.
NAP TAN NHIET
AU NOI 3P
VAN NHIET SE
Thao bulong xa, vong em va xa dung dch

lam mat ra khoi tan nhiet.
Thao kep ong ra khoi ong xi phong va xa
dung dch lam mat ra khoi bnh dung dch d
tr.
KEP GI
ONG XI PHONG
VONG EM
BULONG XA
Thao bulong xa va em ra khoi op bm dung

dch va xa dung dch lam mat ra khoi ong
c.
EM KN
7-8
HE THONG LAM MAT

Rap bulong xa va em kn mi vao op bm
dung dch.
Rap bulong xa va em mi vao tan nhiet.
VONG EM
BULONG XA
MOMEN LC XIET:
EM KN
CHU Y
BULONG XA
CO LOC
Ch s dung dung dch lam mat chong an

mon chnh hieu cua Honda Pre-Mix ac
biet oi vi ong c che tao bang nhom
khi them hoac thay dung dch lam mat.
o dung dch lam mat khuyen dung qua co
loc cua bnh.
Xa kh ra khoi he thong lam mat nh sau:
1. Khi ong ong c va e no toc o cam
chng 2 -3 phut.
2. Tang ga 3 hoac 4 lan e xa kh khoi he
thong.
3. Tat ong c va o them dung dch vao co
bnh.
4. Lap nap tan nhiet.
NAP BNH D TR
M khoa yen bang cong tac may.

M yen xe.
Thao nap bnh d tr.
CHU Y
Khi o dung dch

lam mat vao he
thong hay bnh d
tr hoac kiem tra
mc dung dch lam
mat th dng xe
tren chong ng
ni bang phang.
Khong c lam
xc cac canh khi
rap op tan nhiet.

loc cua bnh cho en ng mc tren
Rap nap bnh cha dung dch lam mat.
NG MC TREN
7-9
HE THONG LAM MAT

Khong c lam
xc cac canh
khi rap op tan
nhiet.
Rap op tan nhiet va van cac bulong vao.
CAC BULONG
OP TAN NHIET
TAN NHIET
ONG XI PHONG
THAO/ RAP
ONG DUNG
DCH LAM MAT
Xa dung dch lam mat (trang 7-8).

Thao op tan nhiet (trang 3-13).
Thao ong xi phong va ong dung dch lam mat
ra khoi tan nhiet.
Chac chan rang

cac kep ong phai
c lap ung
hng (trang 117).
Thao bon bulong/ em bat tan nhiet, thao op

tren tan nhiet va tan nhiet.
o dung dch lam mat va xa kh he thong
(trang 7-9).
Sau khi rap chac chan dung dch lam mat
khong c ro r ra.
TAN NHIET
OP TREN
TAN NHIET
BULONG/ EM
7-10
HE THONG LAM MAT
QUAT LAM MAT
CAC BULONG
THAO/ RAP
Bao dng quat dung dch lam mat c
thc hien ngay khi ong c treo tren khung.
Thao tan nhiet (trang 7-10).
Thao 3 bulong va quat dung dch lam mat.
MOMEN LC XIET:
BULONG QUAT LAM MAT
QUAT LAM MAT
BNH CHA DUNG DCH LAM MAT
KEP GI
THAO/ RAP
Kep ong xi phong bang kep gi.
Thao ong xi phong ra khoi tan nhiet.
Thao kep ong va xa dung dch lam mat vao
quat.
ONG XI PHONG
Chac chan rang

cac kep ong phai
c lap ung
hng (trang 117).
Thao ong tran bnh cha dung dch lam mat.

Thao hai bulong va bnh cha dung dch.
NG MC TREN
CHU Y
BNH D TR
Khi o dung dch

lam mat vao he
thong hay bnh
d tr hoac kiem
tra mc dung
dch lam mat
th dng xe tren
chong ng ni
bang phang.
ONG TRAN
CAC BULONG

loc cua bnh cho en ng mc tren.
Sau khi rap phai chac chan rang dung dch
lam mat khong c ro r.
7-11
HE THONG LAM MAT
BO ON NHIET O
THAO
BULONG
PHT O

Thao op tan nhiet (trang 3-13).
Thao ong dung dch lam mat ra khoi bo tan
nhiet.
Thao hai bulong va bo on nhiet o.
Thao pht O.
BO ON NHIET O
RAP
Khong c boi
dau ong c vao
pht O.
BO ON NHIET O
Nhung pht O vao dung dch lam mat va rap

no vao ranh cua bo tan nhiet.
Rap bo tan nhiet vao op bm dung dch.
Rap va van chat hai bulong.
PHT O
CAC BULONG
Chac chan rang

cac ong va kep
phai c lap
ung
hng
(trang 1-17).
Noi ong dung dch vao bo on nhiet o.

o dung dch lam mat vao va xa kh he thong
(trang 7-9).
Sau khi rap phai chac chan khong c ro r
dung dch lam mat.
BO ON NHIET O
7-12
HE THONG LAM MAT
KIEM TRA
eo gang tay va
knh bao ve mat.
Gi vat lieu de
chay tranh xa
bep ien.
Khong c e
bo on nhiet o
hay nhiet ke gan
quat v se cho
ket qua sai.
Kiem tra be ngoai bo on nhiet o xem co b

hong khong.
Thay bo on nhiet o mi neu no m nhiet
o phong.
un nong coc nc bang bep ien trong 5
phut.
Treo bo on nhiet o len mieng coc e kiem
tra hoat ong cua no.
VAN BAT AU NANG (M):
74 78OC (165 172OF)
NANG VAN:
toi thieu 8 mm (0,3 in) tai 100OC (212OF)
Thay mi neu no m nhiet o khac nhiet
o tieu chuan.

BO ON
NHIET O
BM DUNG DCH LAM MAT

THAO
Bao dng bm dung dch c thc hien
vi ong c treo tren khung.
Xa dau ong c (trang 4-11).
Trnh t thao nh sau:
Tan nhiet (trang 7-10).
Quat lam mat (trang 7-11).
Bo on nhiet o (trang 7-12).
Op ben phai (trang 13-4).
Thao hai bulong, dan hng day va op bm

dung dch lam mat.
Thao pht O ra khoi op bm dung dch lam
mat.
Thao chot go ra.
ONG BM DUNG
DCH LAM MAT
DAN HNG DAY
CAC BULONG
CHOT GO ONG BM DUNG DCH LAM MAT
PHT O
7-13
HE THONG LAM MAT

Can than khong
lam hong ong
dung dch lam
mat.
Thao kep gi ra khoi ong bm dung dch lam

mat va trt ong ra khoi gia bm.
KEP

Vo lang ien (trang 13-4).
Cuon ien va cuon phat xung (trang 13-5).
Chot ca-vet (trang 13-5).
Thao 4 bulong va bm dung dch lam mat/gia.
Thao banh rang dan ong bm dau.
Thao banh rang dan ong bm dung dch
lam mat/ truc bm dau va xch truyen ong.
Thao banh rang truyen ong bm dung dch
lam mat ra khoi truc bm.
Thao chot go.
CHOT GO
XCH TRUYEN
ONG
BANH RANG
TRUYEN ONG BM DUNG DCH
BM DUNG DCH LAM MAT/ GIA
LAM MAT
CAC BULONG
BANH RANG DAN ONG

BM DAU
BANH RANG TRUYEN ONG/
TRUC BM DAU
7-14
HE THONG LAM MAT

Thao ong dung dch lam mat va pht O.
PHT O
Thao pht O ra khoi bm dung dch lam mat/

gia.
PHT O
RAP
Rap pht O vao ranh bm dung dch lam
mat/ gia.
PHT O
Khong c boi
dau ong c vao
pht O.
Tham pht O mi vao dung dch lam mat va

lap no vao ranh cua ong dung dch lam mat.
Rap ong dung dch lam mat vao bm dung
dch lam mat/gia.
PHT O ONG DUNG DCH LAM MAT
7-15
HE THONG LAM MAT

Rap chot go vao.
CHOT GO
Boi dau ong c vao truc bm dau.
Rap banh rang truyen ong bm dau vao
banh rang truyen ong cua truc c nh trnh
bay.
Rap banh rang truyen ong bm dung dch
lam mat/ truc bm dau sao cho phan khuyet
cua truc bm dau ngam vao phan khuyet
cua bm dau va ranh chot cua banh rang
truyen ong bm dau ngam vao chot cua
truc bm dau.
BANH RANG DAN

ONG BM DAU
Khp nhau
(KHUYET)
TRUC
BM DAU
Khp nhau (CHOT/RANH)
a xch truyen ong len banh rang truyen

ong bm dung dch lam mat va banh rang
truyen ong.
at banh rang truyen ong bm dung dch
lam mat nh trnh bay.
BANH RANG TRUYEN ONG

BM DUNG DCH LAM MAT
XCH TRUYEN ONG
Rap bm dau/ gia vao ben phai nap may sao

cho truc banh rang truyen ong bm dau
ngam vao ngong truc tren gia va truc c vao
lo pht dau tren gia.
BM DUNG DCH
LAM MAT/GIA
Khp nhau
Khp nhau
7-16
HE THONG LAM MAT

e cho ranh chot cua banh rang truyen ong
bm dung dch lam mat ngam vao chot cua
truc bm th quay banh cong tac bm dung
dch lam mat.
Rap chot ca-vet (trang 13-6).
BANH CONG TAC
Rap tam thi vo lang vao sao cho ranh then

tren vo lang ngam vao chot ca vet tren truc
c.
Phai chac chan banh cong tac quay theo
truc c. Sau khi kiem tra th thao vo lang ra.
VO LANG IEN
Rap va van bon bulong.

Cuon day may phat va cuon phat xung
(trang 13-6).
Rap vo lang (trang 13-7).
BANH CONG TAC
BM DUNG DCH
LAM MAT/GIA
CAC BULONG
Trt ong dung dch lam mat vao trong xy

lanh.
Moc kep vao ranh ong dung dch lam mat.
ONG DUNG DCH

LAM MAT
KEP
7-17
HE THONG LAM MAT

Rap cac chot go vao.
Rap pht O mi vao ranh bm dung dch lam
mat.
OP BM DUNG
DCH LAM MAT
CHOT GO
PHT O
Rap op bm dung dch lam mat, dan hng
va van cac bulong vao.
Vo lang (trang 13-7).
Quat dung dch lam mat (trang 7-11).
Tan nhiet (trang 7-10).
o dau khuyen dung vao ong c (trang 411).
o dung dch lam mat va xa kh trong he
thong (trang 7-9).
DAN HNG DAY
OP BM DUNG
DCH LAM MAT
CAC BULONG
KIEM TRA
BANH RANG TRUYEN

ONG BM DAU
BANH RANG TRUYEN ONG BM

Kiem tra rang cua banh rang truyen ong bm
dau xem co b mon hay h hong khong.
BANH RANG TRUYEN ONG BM DUNG

DCH LAM MAT
Kiem tra rang cua banh rang truyen ong
bm dung dch lam mat xem co b mon hay
h hong khong.
Kiem tra truc banh rang truyen ong bm
dung dch lam mat hoac gia xem co b mon
hay h hong khong.

BM DUNG DCH LAM MAT
TRUC BANH RANG
7-18
LO TRUC BANH RANG
HE THONG LAM MAT

Kiem tra rang cua banh truyen ong bm
dung dch lam mat xem co b mon hay h
hong khong.
TRUC BM DUNG DCH LAM MAT

Kiem tra truc banh rang truyen ong bm
dung dch lam mat va lo truc nap may phai
xem co b mon hay h hong khong.

BM DUNG DCH LAM MAT
TRUC BM DUNG
DCH LAM MAT
LO TRUC
BANH RANG TRUC BM

Quay truc bm dung dch lam mat bang ngon
tay.
Vong bi se quay trn va em.
Ngoai ra kiem tra xem mat trong vong bi xem
co kht vao truc bm va mat ngoai vong bi co
kht vao bm dung dch lam mat/ gia.
Thay vong bi bm dung dch lam mat neu no
khong quay trn va em hoac chung b long
tren truc bm hoac bm dung dch lam mat/
gia (trang 7-20).
VONG BI TRUC BM
DUNG DCH LAM MAT
7-19
HE THONG LAM MAT
KIEM TRA PHT
Ni kiem tra
(LO KIEM TRA)
Kiem tra lo xem co dau hieu ro r dung dch

lam mat lam mat khong.
Neu co ro r th pht b hong va nen thay mi
(xem phan di ay).
THAY PHT
Thay theo trnh t sau:
Op bm dung dch lam mat (trang 7-13).
Gi vo lang ien bang dung cu chuyen dung
va ni long banh cong tac ra.
DUNG CU:
Dung cu gi a nang
BANH CONG TAC
07725-0030000

Cuon may phat va cuon phat xung
(trang13-5).
Bm dung dch lam mat/ gia (trang 7-14).
Thao banh cong tac bm dung dch lam mat
ra.
e am bao nen
s dung ep thuy
lc. Khong c
s dung bua.
Khi ep truc bm/
vong bi, can than
khong lam hong
be
mat
bm
dung dch lam
mat/ gia.
VO LANG IEN
DUNG CU GI A NANG
BANH CONG TAC
Thao truc bm dung dch lam mat ra khoi

bm dung dch lam mat/ gia bang nen thuy
lc.
TRUC BM
7-20
HE THONG LAM MAT

Neu vong bi van gi nguyen tren truc bm th
thao truc ra khoi vong bi bang nen thuy lc.
VONG BI
TRUC BM
Neu vong bi van tren bm dung dch lam

mat/ gia th thao vong bi bang dung cu thao
bi.
DUNG CU:
au thao vong bi, 12 mm 07936-1660110
Truc thao vong bi, 12 mm 07936-1660120
Qua ta thao
07741-0010201
AU THAO
QUA TA THAO
TRUC THAO
Thao pht dau ra khoi bm dung dch lam

mat/ gia.
PHT DAU
Can than khong

lam hong cac be
mat bm/ gia.
Thao pht bang nen thuy lc.

DUNG CU:
au thao vong bi
07945-C80000
AU THAO
VONG BI
PHT
7-21
HE THONG LAM MAT
TRUC BM DUNG DCH LAM MAT

VONG BI (6001)
PHT
BANH CONG TAC
PHT DAU
Mat co dau cua

pht dau hng
ve pha banh
cong tac bm
dung dch lam
mat.
Boi dau ong c vao pht dau mi.

ong pht dau bm dung dch lam mat vao
cho en khi no vao han trong ranh cua bm.
DUNG CU:
Dung cu ong
Dan hng, 24 x 26 mm
07749-0010000
07746-0010700
DUNG CU ONG
DAN HNG
PHT DAU
ong pht vao cho en khi no vao han tren

ranh bm bang dung cu chuyen dung va nen
thuy lc.
DUNG CU:
Dung cu ong
Dan hng ong pht
07749-0010000
07945-4150400
DUNG CU ONG
DAN HNG
ONG PHT
PHT
7-22
HE THONG LAM MAT

Gi mat trong vong bi mi can than.
ong truc bm dung dch lam mat vao vong
bi mi sao cho khoang cach gia be mat
vong bi vi ng m rong t mep truc la
25,9 - 26,1 mm (1,02 - 1,03 in) th dng lai,
s dung ep thuy lc.
VONG BI
TRUC BM DUNG
DCH LAM MAT
VONG BI
25,9 - 26,1 mm
(1,02 - 1,03 in)
TRUC BM
DUNG DCH
LAM MAT
ong vuong goc truc bm/ vong bi vao han

bm dung dch lam mat/ gia bang nen thuy
lc.
DUNG CU:
Dung cu ong trong 22mm 07746-0020100
DUNG CU
ONG TRONG
TRUC BM
DUNG
DCH
LAM MAT/
VONG BI
Rap banh cong tac bm dung dch lam mat

vao nhng khong c van no.
BANH CONG TAC
7-23
HE THONG LAM MAT

Bm dung dch lam mat/ gia (trang 7-15).
Cuon day may phat va cuon phat xung
(trang 13-6).
va van banh cong tac vao theo momen lc
xiet quy nh.
DUNG CU:
Dung cu gi a nang
VO LANG IEN
BANH CONG TAC
07725-0030000
MOMEN LC XIET:
DUNG CU GI A NANG

Op bm dung dch lam mat (trang 7-18).
THAY PHT DAU TRUC C

Thao bm dung dch lam mat/ gia (trang 713).
Mat co anh dau

cua pht dau
c lap hng
len vo lang.
Thao pht dau truc c ra khoi gia.

Boi dau ong c vao pht dau mi truc c.
ong pht dau truc c vao han trong gia.
DUNG CU:
Dung cu ong
Dan hng 32 x 35 mm
07749-0010000
07746-0010100
PHT DAU
DUNG CU ONG
DAN HNG
Rap bm dung dch lam mat/ gia (trang 715).
PHT DAU
7-24
8. THAO/ LAP ONG C
V TR CAC BO PHAN ................................8-2
THAO ONG C.........................................8-4
THONG TIN DCH VU .................................8-3
RAP ONG C ...........................................8-7
8-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
THAO/ LAP ONG C
V TR CAC BO PHAN
69 Nm (7.0 kgfm, 51 lbfft)
8-2
THAO/ LAP ONG C
THONG TIN DCH VU

CHUNG
at ong c tren mot gia go hoac vat dung thch hp e de thao cac bulong ong c.
Khi thao/ lap ong c, bo xung quanh ong c trc khi treo e bao ve ong c.
Nhng phan sau yeu cau c thao e bao dng:
Vach may/ truc c (trang 14-5).
Cac phan sau co the c bao dng vi ong c treo tren khung.
Bm dung dch lam mat (trang 7-13).
Puly chu ong (trang 11-14).
Puly b ong/ ly hp (trang 11-17).
Giam toc cuoi cung (trang 12-6).
Cuon day may phat/ cuon phat xung (trang 13-4).
au quy lat/ xupap (trang 9-7).
Xy lanh (trang 10-4).
Piston (trang 10-7).
Che hoa kh (trang 6-7).
Bm dau (trang 5-4).
THONG SO KY THUAT
MUC
THONG SO KY THUAT
Trong lng kho

Dung tch dau may
Dung tch lam mat
27,4 kg (60,4 lbs)

Sau khi xa
0,7 lt (0,7 US qt, 0,6 lmp qt)
Sau khi ra may
0,8 lt (0,8 US qt, 0,7 lmp qt)
Tan nhiet va ong c
0,49 lt (0,52 US qt, 0,43 lmp qt)
Bnh d tr
0,20 lt (0,21 US qt, 0,18 lmp qt)
MOMEN LC XIET
Oc treo may (canh khung)
8-3
THAO/ LAP ONG C
THAO ONG C
Trnh t thao nh sau:
Cac op ben san xe (trang 3-6).
Ni long vt ai gi va thao ong dan kh ra
khoi vach may ben trai.
ONG KH PHU PAIR
VT AI GI
ONG DAN KH
Tach ong xa che hoa kh ra khoi kep cua ong

dan kh.
Tach ong thong hi may ra khoi kep ong.
Thao ong kh phu PAIR ra.
ONG XA CHE HOA KH
Thao oc ieu chnh phanh sau va chot can

phanh ra khoi day phanh.
ONG THONG HI
LO XO
Thao lo xo hoi v ra khoi can phanh.
CHOT CAN PHANH
DAY PHANH
OC IEU CHNH
Thao bulong kep day.

Tach day phanh sau ra khoi gi day.
BULONG KEP DAY
GI DAY PHANH

Ong xang.
Ong chan khong van t ong dan xang.
Ong chan khong van kiem soat kh phu
PAIR.
Ni long oc khoa va thao day ga ra.
Tach day ga ra khoi kep gi.
DAY GA
ONG XANG
KEP
OC KHOA
ONG CHAN
KHONG VAN
KIEM SOAT
PAIR
8-4
ONG CHAN
KHONG KHOA
XANG T ONG
THAO/ LAP ONG C

au noi 2P cam bien ECT.
Chup bugi.
Tach kep day cam bien ECT va kep day
bugi.
AU NOI 2P
CAM BIEN ECT
KEP DAY
CAM BIEN
ECT

au noi 2P may phat.
au noi 2P mo t khi ong.
au noi day cuon phat xung.
au noi 3P van nhiet SE.
Thao bulong va day mat.
CHUP BUGI
KEP DAY BUGI
AU NOI 2P MAY PHAT
AU NOI 3P
VAN NHIET SE
BULONG
AU NOI 2P
MO T KHI
ONG
AU NOI DAY
CUON PHAT
XUNG
DAY MAT
Tach cac day ra khoi kep day:

Day van nhiet SE.
Day cuon phat xung/ cuon may phat.
Day mo t khi ong.
AI BUOC DAY
8-5
THAO/ LAP ONG C

Thao bulong op tan nhiet (trang 7-8) va ay
op ve pha trc.
Kep ong xi phong va thao no ra khoi tan
nhiet.
Cam bt kn vao phan noi cua tan nhiet vao.
e tranh hong cac canh tan nhiet, lap tam
thi op tan nhiet vao.
BT KN
ONG XI PHONG
KEP GI
e tranh hong
ren bulong giam
xoc sau, nang
nhe banh sau
len.
Thao bulong va giam xoc sau ra.
BULONG
GIAM XOC SAU
Dng khung xe the thang ng.

Gi banh trc.
Thao oc va bulong treo may.
Keo nhe ong c thang ve pha sau va thao
gia treo ong c ra khoi khung.
Xoay mat sau ong c sang ben trai roi thao
ong c ra.
Thao gia treo ong c (trang 16-7).
OC/ BULONG
8-6
THAO/ LAP ONG C
RAP ONG C
LO
Rap gia treo ong c vao ong c (trang 16-7).

Can than a ong c vao khung t ben trai xe.
at ong c thang vi khung va ay ong c
ve pha trc ong thi chen cao su va gia
treo ong c trong lo cua khung.
CAO SU
e de lap bulong
giam xoc sau hay
nang nhe banh
sau len e cac
lo bulong thang
hang nhau.
Rap bulong vao gia treo t ben trai cua xe.

Rap va van oc theo momen lc xiet.
MOMEN LC XIET:
OC/ BULONG
e de dang rap
cac bulong giam
xoc sau, nang
nhe banh sau va
khp vao lo cua
bulong.
Rap giam xoc sau va van bulong vao.
BULONG
GIAM XOC SAU
Van tam thi bulong op tan nhiet vao va ay

op ve pha trc.
Thao bt kn ra khoi phan noi cua tan nhiet va
noi ong xi phong vao phan noi.
Chac chan rang
cac kep ong phai
c lap ung
hng (trang 117).
BT KN
ONG XI PHONG
Thao kep ra khoi ong xi phong.

Rap va van chat bulong op tan nhiet (trang
7-10).
KEP
8-7
THAO/ LAP ONG C

Buoc cac day bang ai gi day:
Day van nhiet SE.
Day may phat/ cuon phat xung.
Day mo t khi ong.
AI BUOC DAY
i cac day chac

chan (trang 117).
Noi nh sau:
au noi day cuon phat xung.
au noi 2P mo t khi ong.
au noi 2P may phat.
au noi 3P van nhiet SE.
Rap day mat va van bulong vao.
AU NOI 2P MAY PHAT
AU NOI 3P
VAN NHIET SE
BULONG
at kep day bugi vao op tan nhiet.

at kep day cam bien ECT vao dan hng.
Noi nh sau:
Chup bugi.
AU NOI 2P
CAM BIEN ECT
KEP DAY BUGI
8-8
AU NOI 2P
MO T KHI
ONG
AU NOI DAY
CUON PHAT
XUNG
DAY MAT
CHUP BUGI
KEP DAY
CAM BIEN
ECT
THAO/ LAP ONG C

Noi day ga vao trong ga va buoc chat bang
kep day.
ieu chnh hanh trnh t do tay ga (trang 45).
Noi nh sau:
Ong chan khong khoa xang t ong.
Ong chan khong van kiem soat kh phu
PAIR.
Ong xang.
DAY GA
KEP
ONG CHAN
KHONG
KHOA XANG
T ONG
i day phanh sau
chac chan (trang
1-17)
at day phanh vao gi day.

Rap va van bulong kep day.
ONG XANG
ONG CHAN KHONG VAN

KIEM SOAT KH XA
BULONG KEP DAY
GI DAY PHANH
Rap chot can phanh va oc ieu chnh vao

day phanh.
at au lo xo vao lo ben trai vach may tren
can phanh.
ieu chnh hanh trnh t do tay phanh sau
(trang 4-19).
LO XO
CHOT CAN PHANH
DAY PHANH
Chac chan rang

kep ong cap kh
phu phai c
lap ung hng
(trang 1-17).
Noi ong cap kh phu PAIR vao.

a ong xa can thong hi may vao kep gi.
Noi ong dan kh vao vach may ben trai sao
cho phan khuyet cua ong dan kh ngam vao
lay op vach may trai.
a ong xa che hoa kh vao kep gi cua ong
dan kh.
Van vt ai gi vao sao cho khe h gia cac
au ai la:
12,0 1,0 mm (0,47 0,04 in)
Cac op ben san xe (trang 3-6).
ONG KH PHU PAIR
ONG DAN KH
ONG XA CHE
HOA KH
OC IEU CHNH
VT AI GI
12,0 1,0 mm
(0,47 0,04 in)
ONG XA CAN
8-9
GHI CHU
9.AU QUY LAT/ XUPAP
V TR CAC BO PHAN ................................9-2
TRUC CAM/ AU QUY LAT........................9-7
THONG TIN DCH VU .................................9-3
DAN HNG XCH CAM ........................9-24
TM KIEM H HONG...................................9-5
TRT TANG XCH CAM.........................9-25
KIEM TRA AP SUAT NEN XY LANH..........9-6
TANG XCH CAM ......................................9-27
OP AU QUY LAT ......................................9-6
9-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AU QUY LAT/ XUPAP
V TR CAC BO PHAN

9-2
AU QUY LAT/ XUPAP
THONG TIN DCH VU

CHUNG
Muc nay bao gom bao dng au quy lat, xupap, co mo va truc cam.
au quy lat va xupap co the c bao dng vi ong c treo tren khung.
Khi thao ra, anh dau cac phan c thao va e theo th t e khi lap ung theo v tr ban au cua no.
Lau sach cac phan c thao bang dung moi sach va bang kh nen trc khi kiem tra.
Dau boi trn cho truc cam va co mo c dan qua cac ng dau trong au quy lat. Lau sach cac ng dau trc khi
rap au quy lat.
Tra dau boi trn co mo va truc cam qua lo dau cua au quy lat. Lau sach ng dau trc khi rap au quy lat.
Can than khong c lam hong khi thao op au quy lat va au quy lat. Khong c va ap op au quy lat va au quy
lat vao vat qua cng trong khi thao.
THONG SO KY THUAT
n v: mm (in)
MUC
Ap suat xy lanh
TIEU CHUAN
GII HAN SA CHA
941 kPa (9,6 kgf/cm , 137 psi)

tai 550 vong/phut (rpm)
0,05 (0,002)
Venh au quy lat

Co mo
Truc cam
Xupap, dan
hng xupap
ng knh lo co mo
HUT/XA
10,000 10,015 (0,3937 0,3943)
10,04 (0,395)
ng knh truc co mo
HUT/XA
9,972 9,987 (0,3926 0,3932)
9,91 (0,390)
Khe h gia truc cam va co mo
HUT/XA
0,013 0,043 (0,0005 0,0017)
0,08 (0,003)
HUT
32,542 32,782 (1,2812 1,2906)
32,52 (1,280)
XA
32,263 32,503 (1,2702 1,2796)
32,24 (1,269)
Khe h xupap
HUT
0,16 0,02 (0,006 0,001)
XA
0,25 0.02 (0,010 0,001)
ng knh ngoai than

xupap
HUT
4,975 4,990 (0,1959 0,1965)
4,90 (0,193)
XA
4,955 4,970 (0,1951 0,1957)
4,90 (0,193)
HUT/XA
5,000 5,012 (0,1969 0,1973)
5,03 (0,198)
HUT
0,010 0,037 (0,0004 0,0015)
0,08 (0,003)
XA
0,030 0,057 (0,0012 0,0022)
0,10 (0,004)
Phan nho ra dan hng

xupap tren quy lat
HUT/XA
9,1 9,3 (0,36 0,37)
Chieu rong e xupap
HUT/XA
0,7 0.9 (0,03 0,04)
1,5 (0,06)
TRONG
31,53 (1,241)
30,66 (1,207)
NGOAI
38,33 (1,509)
37,04 (1,458)
Chieu cao goi cam
ng knh trong dan hng

xupap
Khe h gia dan hng
xupap - than xupap
Chieu dai t do
lo xo xupap
HUT/XA
MOMEN LC XIET
ai oc gi truc cam
Bulong nhong cam
Vt nang xch cam
Bulong op au quy lat

Boi dau ong c vao ren va be mat e

Boi dau ong c vao ren va be mat e
9-3
AU QUY LAT/ XUPAP
DUNG CU
Dung cu thao lo xo xupap
07757-0010000
Dan hng thao lo xo xupap

07959-KM30101
Dao cat dan hng xupap

07984-MA60001
ong dan hng xupap 5,0 mm

07942-MA60000
Dung cu ieu chnh dan hng xupap

07743-0020000
Dung cu nang xch cam

070MG-0010100
Dao cat be 27,5 mm (HUT 45O)

07780-0010200
Dao cat be 24 mm (XA 45O)

07780-0010600
Dao cat phang 22 mm (HUT 32O)

07780-0013300
Dao cat phang 22 mm (XA 32O)

07780-0012601
Dao cat trong 26 mm (TRONG 60O)

07780-0014500
Dao cat trong 22 mm (XA 60O)

07780-0014202
Can cat 5,0 mm

07781-0010400
9-4
AU QUY LAT/ XUPAP
TM KIEM H HONG
Cac van e h hong tren au quy lat thng anh hng en tnh nang hoat ong cua ong c. No co the c chan
oan bang kiem tra ap suat nen hoac kiem tra o on ong c v tr iem chet tren.
Neu tnh nang cua ong c qua thap toc o thap, kiem tra khoi trang trong ong thong hi may. Neu trong ong co khoi
th kiem tra xem co b ket xec mang khong (trang 10-7).
Ap suat nen qua thap, kho khi ong hoac tnh nang ong c thap toc o thap
Xupap:
ieu chnh xupap khong ung.
Chay hoac cong xupap.
Thi iem xupap ong m khong ung.
Gay lo xo xupap.
Be xupap khong phang.
Ket xupap.
Lo xo xupap b yeu.
au quy lat:
Ron au quy lat b hong hoac h.
Mon hoac v au quy lat.
Bugi b long.
Mon au quy lat (trang 10-4).
Mon piston hoac xec mang (trang 10-7).
Ap suat nen qua cao, qua nhiet hoac co tieng go ong c
Muoi cac bon bam qua nhieu tren nh piston va trong buong ot.
Nhieu khoi
Mon than va dan hng xupap.
Hong pht xupap.
Mon xy lanh (trang 10-4).
Mon piston va xec mang (trang10-7).
Qua on
ieu chnh xupap khong ung.
Xupap cham nh piston va lo xo b gay.
Be xupap mon nhieu.
Mon hoac hong truc cam.
Mon hoac hong xch cam.
Rang nhong cam b mon.
Mon co mo va/ hoac truc co mo.
Mon hoac hong tang xch cam.
Mon xy lanh (trang 10-4).
Mon piston hoac xec mang (trang 107).
Toc o cam chng khong eu
Ap suat nen xy lanh thap.
9-5
AU QUY LAT/ XUPAP
KIEM TRA AP SUAT NEN XY LANH
ONG HO O AP SUAT
Lam nong ong c en nhiet o hoat ong

bnh thng.
Tat may va thao chup va bugi ra (trang 4-8).
Lap ong ho o vao lo bugi.
e tranh sac lai
bnh ien, khong
c van hanh
mo t e trong 6
giay.
M het tay ga, cho may quay bang mo t e

ti ap suat khong tang na, ap suat ln nhat
thng at c sau 4-7 giay.
AP SUAT NEN:
941 kPa (9,6 kgf/cm2, 137 psi)
tai 550 vong/ phut (rpm)
Neu ap suat nen qua cao th co the do muoi
cac bon bam trong buong ot hoac tren nh
piston.
Neu ap suat nen thap, o 3 5 cc (0,1 0,2
oz) dau ong c vao xy lanh qua lo bugi va
kiem tra lai ap suat nen.
Neu ap suat nen tang len so vi ban au th
kiem tra xy lanh, piston va xec mang.
H ron au quy lat.
Mon xec mang.
Mon xy lanh va piston.
Neu ap suat nen van khong tang so vi trc
th kiem tra ro r xupap.
OP AU QUY LAT
ONG THONG HI
PHT CAO SU
THAO
Thao op gia pha trc ra (trang 3-8).
Thao ong thong hi may.
Khong c e
dau t au quy
lat chay vao
khung xe.
Thao bulong ac biet, cao su va op au quy

lat.
Thao pht cao su ra khoi op au quy lat.
OP AU QUY LAT
RAP
OP AU QUY LAT
Chac chan rang pht cao su con tot va thay

no neu can thiet.
Rap pht cao su vao ranh tren au quy lat.
PHT CAO SU
9-6
BULONG AC
BIET/ BAT CAO SU
AU QUY LAT/ XUPAP

Rap chup cao su vi dau UP hng len
tren.
DAU UP
CAO SU
a op au quy lat vao au quy lat.

Rap bulong ac biet va xiet vi momen quy
nh.
ONG THONG HI
MOMEN LC XIET:
Noi ong thong hi nap may.
Rap op than gia trc (trang 3-8).
OP AU QUY LAT
TRUC CAM/ AU QUY LAT
BULONG
AC BIET
TAM CAO SU CHAN BUI
THAO GI TRUC CAM/ AU

QUY LAT
Co the bao dng au quy lat vi ong c
tren khung.
Xa dau ong c (trang 4-11).
KEP GI

Op ben phai op san xe (trang 3-6).
Ong xa (trang 3-14).
Ong kh phu PAIR (trang 6-28).
Che hoa kh (trang 6-7).
Ong hut (trang 6-24).
Op au quy lat (trang 9-6).
Tach day ga ra khoi kep.
BULONG
AU NOI 2P CAM BIEN ECT
ONG DUNG
DCH LAM
MAT
Thao hai bulong va tam/ cao su chan bui.

Ong dung dch lam mat.
Chup bugi.
CHUP BUGI
9-7
AU QUY LAT/ XUPAP

Quay truc c theo chieu ngc kim ong ho
bang cach ap can khi ong sao cho dau
T tren vo lang ien trung vi dau INDEX
tren nap may phai.
am bao piston tai iem chet tren (TDC)
cuoi ky nen.
V tr nay co the c biet bang cach kiem tra
co mo co long khong.
Neu co mo khong b long th do piston a
dch chuyen qua iem chet tren (TDC) ky
xa.
Tiep tuc quay truc c mot vong bang can
khi ong sao cho dau T trung vi dau
INDEX.
CAN KHI ONG
DAU T
DAU INDEX
Thao vt va pht O ra khoi tang xch cam.

Rap dung cu chuyen dung vao than tang
xch cam va xoay theo chieu kim ong ho
cho en khi dng lai.
IEU CHNH
TANG XCH CAM
VT
Gi tang xch cam bang cach ay dung cu

ong thi cac vau cua dung cu ngam vao
cac ranh tren tang xch cam.
DUNG CU:
Dung cu ieu chnh tang xch cam
070MG-0010100
PHT O
Can than khong

e cac bulong ri
vao trong khi m
au quy lat.
Thao bulong nhong cam ra khoi oi trong

giam ap.
Thao ra oi trong.
OI TRONG GIAM AP
9-8
BULONG
AU QUY LAT/ XUPAP

Buoc mau day vao xch cam e tranh no ri
xuong loc may.
NHONG CAM
Thao nhong cam ra khoi truc cam va thao

xch cam ra khoi nhong cam.
XCH CAM
Thao cac bulong au quy lat.
GIA TRUC CAM
Thao oc va em gi truc cam theo ng

cheo qua hai en ba bc.
Thao gia truc cam.
OC/ EM
Thao chot go ra khoi au quy lat.
BULONG
CHOT GO
Thao au quy lat.
AU QUY LAT
9-9
AU QUY LAT/ XUPAP

Thao ron va cac chot go ra.
RON AU QUY LAT
CHOT GO
RAP GIA TRUC CAM/ AU QUY

LAT
RON AU
QUY LAT
Rap cac chot go va ron mi vao au quy

lat.
CHOT GO
Luon xch cam vao au quy lat va rap au

quy lat vao xy lanh.
AU QUY LAT
Rap cac chot go vao au quy lat.
9-10
CHOT GO
AU QUY LAT/ XUPAP

Lap can than gia
truc cam ong
thi gi co mo
e tranh cac vt
cham vao than
xupap.
Rap gia truc cam sao cho vau cam hng ve

buong ot.
GIA TRUC CAM
Boi dau ong c vao be mat e va ren cua

oc gia truc cam.
GIA TRUC CAM
Rap cac em va van oc gia truc cam theo

ng cheo theo ung gia tr momen lc
xiet.
MOMEN LC XIET:
Rap va van chat bulong bat au quy lat.
OC/ EM
BULONG
Xoay truc c theo chieu ngc kim ong ho

sao cho dau T tren vo lang trung vi dau
INDEX tren nap may phai.
DAU T
DAU INDEX
Boi dau ong c vao xch cam va rang nhong

cam.
NHONG CAM
a xch cam len nhong cam.

Rap nhong cam vao truc cam sao cho cac
chot truc cam ngam vao cac lo nhong cam.
am bao ng INDEX tren nhong cam
song song so vi canh au quy lat va kiem
tra lai co mo xupap hut va xa xem co long
khong (iem chet tren ky nen).
AU QUY LAT
XCH CAM
NG INDEX
9-11
AU QUY LAT/ XUPAP

Tra dau molybdenum vao toan bo mat truc
cua oi trong giam ap
Rap oi trong giam ap vao truc cam
Can than khong
e bulong ri vao
trong phan au
quy lat thao ra.
Tra dau may vao mat ta va ren cua bu long

bat nhong cam.
Rap va xiet chat nhng bu long theo lc xiet
quy nh.
MOMEN LC XIET:
BULONG
OI TRONG GIAM AP
Thao ham can tang xch cam va rap pht O

mi vao can tang xch cam.
Rap va xiet bulong theo lc xiet quy nh.
HAM IEU CHNH

TANG XCH CAM
VT
MOMEN LC XIET:
PHT O
Kiem tra chac

chan ong dung
dch lam mat va
kep ong dung
dch lam mat a
c rap theo
ung chieu (trang
1-17).
Noi vao theo th t sau:

- Ong dung dch lam mat.
- Chup bugi.
- au noi 2P cam bien ECT.
ONG DUNG
DCH LAM
MAT
CHUP BUGI
Rap tam cao su chan bui vao xy lanh va xiet

chat cac bu long.
a day ga vao kep.
Rap theo th t sau:
- Op au quy lat (trang 9-6).
- Ong hut (trang 6- 25).
- Che hoa kh (trang 6-8).
- Ong cap kh phu PAIR (trang 6-28).
- Ong xa (trang 3-14).
- Op ben san ben phai (trang 3-6).
Cham them dung dch lam mat (trang 7-9).
o dau may (trang 4-11).
Rap op than vao (trang 3-9).
9-12
TAM CAO SU CHAN BUI
KEP GI
BULONG
AU QUY LAT/ XUPAP
THAO RA GIA TRUC CAM
CO MO
TRUC CO MO
Vt bulong 5 mm vao trong lo ren trong truc

co mo va keo no ra ngoai gia truc cam.
Thao cac co mo ra.
BULONG 5mm
Thao tam ham cam giam ap va truc cam.
TAM HAM CAM GIAM AP
TRUC CAM
RAP GIA TRUC CAM
TAM HAM CAM GIAM AP
CO MO XUPAP XA
GIA TRUC CAM
TRUC CO MO XUPAP XA
CO MO
XUPAP HUT
VONG BI
TRUC CAM
VAU CAM
TRUC CO MO XUPAP HUT
9-13
AU QUY LAT/ XUPAP

Boi dau ong c vao vong bi truc cam.
Boi m molypden vao cac vau cam.
GOI CAM
VONG BI
Rap truc cam vao gia truc cam.
TAM HAM CAM GIAM AP
at tam ham cam giam ap vao gia truc

cam.
TRUC CAM
Boi dau ong c vao be mat trt va be mat
lan co mo.
Boi dau ong c vao be mat trt truc co
mo.
CO MO
TRUC CO MO
Rap cac co mo vao gia truc cam.

Rap truc co mo xupap xa vao co mo xupap
xa cho en khi vao han.
e ranh tren truc
co mo xupap
hut trung vi
lo bulong bang
cach xoay truc
co mo bang tua
vt.
CAC CO MO
TUA VT
Chen truc co mo xupap hut vao gia truc cam

bang tua vt ong thi cac lo tren tam ham
cam giam ap thang hang vi cac lo tren gia
truc cam.
CAC TRUC CO MO
9-14
TRUC CO MO
XUPAP HUT
Khp nhau
AU QUY LAT/ XUPAP
THAO RA OI TRONG GIAM AP
TAM HAM CAM GIAM AP
Thao ra oi trong giam ap (trang 9-8).

Thao phe cai E ra khoi oi trong giam ap.
Thao lo xo ra khoi oi trong giam ap bang
cach xoay tam ham cam giam ap theo chieu
ngc kim ong ho sau o thao em nha,
lo xo va tam ham cam giam ap.
OI TRONG GIAM AP
LO XO
EM NHA
E-CLIP
RAP OI TRONG GIAM AP

1. Moc au lo xo vao lo tren oi trong giam
ap trong khi au con lai xoay theo chieu
ngc kim ong ho sau o at cuon lo xo
len vau cua oi trong giam ap.
2. a em nha len vau oi trong giam ap.
Moc phan con lai vao lo tren tam ham cam
giam ap sau o at tam ham cam giam ap
len vau cua no.
3. a phe cai E vao ranh oi trong giam
ap.
PHE CAI E
OI TRONG GIAM AP
LO XO
EM NHA
TAM HAM CAM GIAM AP
9-15
AU QUY LAT/ XUPAP
THAO RA AU QUY LAT
e tranh lam mat

tnh an hoi lo xo
khong nen nen
lo xo qua mc
can thiet khi thao
mong chan.
anh dau tat ca

cac phan trong
khi thao ra e khi
rap chung c
ung v tr ban
au cua no.

au quy lat (trang 9-7).
Bugi (trang 4-8).
Cam bien ECT (trang 21-11).
Thao mong chan bang cach s dung dung
cu.
DUNG CU:
Dung cu thao lo xo
Dan hng thao lo xo
DUNG CU
THAO LO XO
07757-0010000
07959-KM30101
Thao dung cu ra va thao theo trnh t sau:
DAN HNG THAO LO XO
Mong chan.
Lo xo trong va lo xo ngoai.
e lo xo.
Xupap.
Cac pht xupap.
XUPAP
E LO XO
LO XO NGOAI
MONG CHAN
PHT XUPAP
LO XO TRONG
Tranh lam hong

be mat xy lanh
va be mat be
xupap.
MONG CHAN
Cao muoi cac bon trong buong ot va lau

sach be mat ron au quy lat.
BUONG OT
9-16
AU QUY LAT/ XUPAP
RAP AU QUY LAT

MONG CHAN
E HAM LO XO
LO XO NGOAI
LO XO TRONG
E LO XO
XUPAP
PHT XUPAP
DAN HNG
XUPAP
XUPAP HUT
Thong cac ng dau trong au quy lat bang

kh nen.
XUPAP XA
XUPAP
E LO XO
Boi dau ong c vao be mat pht xupap

mi.
LO XO NGOAI
Rap cac e xupap va pht xupap mi vao.

Tham be mat trt xupap bang dau ong
c.
a cac xupap vao cac dan hng ong thi
xoay chung nhe nhang e tranh lam hong
pht xupap.
MONG CHAN
PHT
XUPAP
LO XO TRONG
Rap cac lo xo xupap vao sao cho au co

bc xoan ngan quay ve pha buong ot.
MONG CHAN
LO XO
(Lap lo xo vi bc xoan ngan quay
ve pha buong ot)
9-17
AU QUY LAT/ XUPAP

Rap e chan lo xo xupap.
e tranh lam mat
tnh an hoi lo xo
khong nen nen lo
xo en mc qua
can thiet khi rap
mong chan.
Rap mong chan bang dung cu nen lo xo.

DUNG CU:
Dung cu nen lo xo
Dan hng
07757-0010000
07959-KM30101
au quy lat e cho au xupap khong

c cham vao bat c vat g tranh lam hong
xupap. ong than xupap bang hai bua nha
e ong mong chan vao chac chan.
DAN HNG
DUNG CU
NEN LO XO
AU QUY LAT

Bugi (trang 4-9)
KIEM TRA
AU QUY LAT
Thao ra gia truc cam/ au quy lat (trang 916).
Kiem tra lo bugi va khu vc xung quanh
xupap xem co b xc khong.
Kiem tra au quy lat xem co b venh khong
theo cac canh thang va thc phang.
GII HAN SA CHA: 0,05 mm (0,002 in)
HE THONG GIAM AP
Thao ra gia truc cam (trang 9-13).
Kiem tra truc oi trong xem co cong hay b
hong khong.
CAM GIAM AP
Kiem tra khu vc cam giam ap xem co b

mon hay h hong khong.
Kiem tra lo xo giam ap xem co b hong hay
yeu khong.
TRUC OI TRONG
9-18
LO XO
AU QUY LAT/ XUPAP

Rap nhong cam vao truc cam sao cho chot
truc cam ngam vao lo nhong cam.
NHONG CAM
Rap oi trong vao bang cach chen truc cua

no vao lo tren nhong cam/truc cam.
Rap tam thi hai bulong vao.
Khp nhau
TRUC OI TRONG
BULONG
Kiem tra he thong xem no hoat ong co em

khong va lo xo hoi v co nam ung v tr trong
oi trong khong.
OI TRONG
Thay neu can thiet.
TRUC CAM
Thao ra gia truc cam (trang 9-13).
VONG BI
Xoay mat ngoai vong bi truc cam bang ngon

tay. Vong bi phai quay trn va em.
Ngoai ra kiem tra xem mat trong vong bi co
kht chat vi truc cam khong.
Thay vong bi mi neu no khong quay trn,
em hay chung b long tren vi truc cam.
Kiem tra vau truc cam xem co b mon hay h

hong khong.
VAU CAM
o chieu cao vau cam.

GII HAN SA CHA:
HUT: 32,52 mm (1,280 in)
XA:
32,24 mm (1,269 in)
9-19
AU QUY LAT/ XUPAP

CO MO/ TRUC CO MO
Thao ra gia truc cam (trang 9-13). Kiem tra
truc co mo va co mo xem co b mon hay h
hong khong. Xoay con lan co mo bang ngon
tay. Con lan se quay trn va em.
o ng knh trong cua moi co mo.
GII HAN SA CHA:
HUT/XA:
10,04 mm (0,395 in)
CON LAN
o ng knh ngoai cua truc co mo

GII HAN SA CHA:
HUT/XA:
9,91 mm (0,390 in)
o khe h gia truc co mo va co mo
GII HAN SA CHA:
HUT/XA:
0,08 mm (0,003 in)
LO XO XUPAP
Thao ra au quy lat (trang 9-16).
o chieu dai t do cua lo xo trong va lo xo
ngoai cua xupap.
GII HAN SA CHA:
Trong (HUT/XA):
Ngoai (HUT/XA):
30,66 (1,207)
37,04 (1,458)
Thay lo xo neu chung ngan hn so vi gii

han sa cha.
XUPAP/ DAN HNG XUPAP

Kiem tra xupap xem co trn trong dan hng
xupap khong.
Kiem tra xupap xem co b cong, chay, xc
hay mon khong bnh thng.
o ng knh ngoai than xupap va ghi ket
qua lai.
GII HAN SA CHA:
HUT/XA:
4,90 mm (0,193 in)
Luon luon xoay

dao theo chieu
kim ong ho
khong c xoay
theo chieu ngc
kim ong ho khi
a dao cat vao,
thao va doa.
9-20
Dung dao cat dan hng xupap e cao het

muoi cac bon trc khi o dan hng.
a dao cat vao t pha buong ot va luon
xoay theo chieu ong ho.
DUNG CU:
Dao cat dan hng xupap 5,0 mm
07984-MA60001
DAO CAT ONG DAN HNG
AU QUY LAT/ XUPAP
Kiem tra va ra
be xupap bat c
khi nao thay dan
hng
xupap
(trang 9-22).
o ng knh trong dan hng xupap va ghi lai.

GII HAN SA CHA:
HUT/XA:
5,03 mm (0,198 in)
o ng knh ngoai than xupap tng t
nh o ng knh trong dan hng e biet
khoang cach gia than va dan hng xupap.
GII HAN SA CHA:
TRONG:
0,08 mm (0,003 in)
XA:
0,10 mm (0,004 in)
Neu khe h gia xupap va ong dan hng
nam ngoai gii han sa cha th nen can
nhac xem viec thay mot dan hng mi vi
kch thc tieu chuan lam cho khe h nam
trong gii han tieu chuan th nen thay ong
dan hng, neu khong th thay the ca dan
hng va xupap mi.
THAY DAN HNG XUPAP
eo gang tay e
tranh b bong khi
em nung au
quy lat. S dung
uoc e nung co
the la nguyen
nhan gay cong
dau quy lat.
ong dan hng

vao t mat truc
cam ong thi
au quy lat van
con nong.

e dan hng xupap trong tu a khoang 1 gi.
Nung nong xy lanh len ti nhiet o 130
140OC (275 290OF) bang lo nung hay tam
kim loai nung nong. Khong c nung nong
tren 150OC (300OF).
S dung ch th nhiet o e am bao au quy
lat c nung en nhiet o chnh xac. xy
lanh va ong dan hng xupap vao t pha
buong ot.
DUNG CU:
ong dan hng xupap 5,0 mm
07942-MA60000
Lay dan hng mi t tu a ra. ong dan
hng mi vao au quy lat ti chieu cao tieu
chuan t au quy lat.
DAN HNG XUPAP
ONG DAN HNG
DAN HNG XUPAP
DUNG CU IEU CHNH DAN HNG XUPAP
DUNG CU:
Dung cu ieu chnh dan hng xupap
07743-0020000
PHAN NHO RA DAN HNG XUPAP:
HUT/XA: 9,1 9,3 mm (0,36 0,37 in)
e au quy lat nguoi en nhiet o phong.
DAN HNG XUPAP

Khong
c
nghieng
hoac
xoay dao cat
trong dan hng
khi doa. Boi dau
vao dao khi thc
hien doa.
Doa dan hng mi sau khi rap. a dung

cu vao t buong ot cua au quy lat va luon
xoay theo chieu kim ong ho.
DOA DAN HNG XUPAP
DUNG CU:
Doa dan hng xupap 5,0 mm
07984-MA60001
Lau that sach au quy lat va lau sach manh
vun sau khi doa va op be xupap (trang 922).
9-21
AU QUY LAT/ XUPAP
RA/ KIEM TRA BE XUPAP
DUNG CU CAT BE XUPAP

Lau sach muoi cac bon xupap hut va xupap
xa.
Boi mot lp bot mau vao be xupap.
Ra xupap vao be xupap vai lan bang dung
cu, khong c xoay xupap.
Khong c e
xupap tiep xuc
vao at. Neu
be mat xupap
b chay, mon
hoac tiep xuc
be khong kht th
thay xupap mi.
Thao xupap va kiem tra be mat e xupap.

Tiep xuc e xupap nam trong gii han tieu
chuan va tham ch nam trong ng tron.
TIEU CHUAN:
0,7 0,9 mm (0,03 0,04 in)
GII HAN SA CHA:
1,5 mm (0,06 in)
Neu be rong be mat xupap khong nam trong
gii han cho phep th ra be mat xupap (trang
9-23).
CHIEU RONG E
Kiem tra be mat xupap

Hong be mat
Thay xupap va ra be mat xupap.
Be rong e khong eu:
Cong hoac gay than xupap, thay xupap
va ra lai be xupap.
BE MAT HONG
O RONG E
KHONG NHAN
Vung tiep xuc (vung qua thap hoac qua

cao):
Ra be mat xupap.
QUA THAP
9-22
QUA CAO
AU QUY LAT/ XUPAP

Tuan theo hng dan s dung cua nha
san xuat dao mai.
Can than khong xoay qua mc can thiet.
45
60
32
Neu vet tiep xuc qua cao tren xupap, th be

xupap phai cat cho thap xuong s dung dao
cat 32O.
Neu vet tiep xuc qua thap th phai cat lai be
xupap bang dao cat trong 60O.
S dung dao cat 45O e cat hoan thien be
xupap.
TIEP XUC QUA CAO
O RONG CU
32
TIEP XUC QUA THAP
O RONG CU
60
Ra be mat xupap
vi dao cat 45O
bat c khi nao
thay dan hng
xupap.
S dung dao cat 45O e cat cac phan go ghe

va khong eu tren be mat xupap.
GO GHE
DUNG CU:
Dao cat be 27,5 mm (45O HUT)
07780-0010200
Dao cat be 24 mm (45O XA)
07780-0010600
Gi dao cat 5,0 mm
07781-0010400
S dung dao 32O e cat 1/4 pha tren cua

be xupap.
O RONG CU
DUNG CU:
Dao cat phang 27 mm (32O HUT)
07780-0013300
Dao cat phang 22 mm (32O XA)
07780-0012601
Gi dao 5,0 mm
07781-0010400
32
9-23
AU QUY LAT/ XUPAP

S dung dao cat trong 60O e cat ben
trong be xupap cu.
O RONG CU
DUNG CU:
Dao cat trong 26 mm (60O HUT)
07780-0014500
Dao cat trong 22 mm (60O XA)
07780-0014202
Gia gi 5,0 mm
07781-0010400
60
S dung dao cat 45O e cat hoan thien be

xupap.
0,7 0,9 mm
(0,03 0,04 in)
O RONG BE XUPAP:
0,7 0,9 mm (0,03 0,04 in)
am bao cac phan loi lom phai c cat
het.
45
Xoay manh co
the lam bien
dang hoac hong
be xupap. Thay
oi hng dung
cu lien tuc e
tranh mon be
qua nhieu. ng
e bot xoay ri
vao ong dan
hng.
Sau khi cat xong boi mot lp mong chat xoay

xupap len be mat e xupap va xoay vi ap
lc nho.
Sau khi vo nhe, ra cac phan nay ra khoi
au quy lat va xupap va kiem tra lai tiep xuc.
Rap au quy lat vao (trang 9-17).
DAN HNG XCH CAM

THAO
Dan hng xch cam co the c bao
dng vi ong c lap tren khung.
Thao au quy lat (trang 9-7).
Thao dan hng xch cam.
9-24
DUNG CU
DAN HNG XCH CAM
AU QUY LAT/ XUPAP
RAP
DAN HNG XCH CAM
Rap dan hng xch cam sao cho cac vau

cua dan hng xch cam ngam vao ranh cua
xy lanh.
Khp nhau
KIEM TRA
DAN HNG XCH CAM
Kiem tra vung trt cua dan hng xch

cam xem co b mon hay h hong qua mc
khong.
LO TRT TANG XCH CAM
GI CHOT
THAO
Thao bulong va gi chot.
BULONG
Thao chot, pht O va lo trt tang xch cam.
LO TRT TANG XCH CAM

PHT O
CHOT
9-25
AU QUY LAT/ XUPAP
RAP
LO TRT TANG XCH CAM
Rap tang xch cam vao nap may trai.

Tham dau vao pht O va rap no vao ranh
chot.
Rap chot vao trong lo tang xch cam.
PHT O
CHOT
Rap gia chot va van bulong vao.

GIA GI
BULONG
KIEM TRA
Kiem tra vung trt cua tang xch cam xem
co b mon hay h hong qua mc khong.
TANG XCH CAM
9-26
AU QUY LAT/ XUPAP
TANG XCH CAM
CHNH TANG XCH CAM
VT
THAO
RON
Tang xch cam co the c bao dng vi

ong c treo tren khung.
Thao hop ng o (trang 3-8). Thao vt nang
xch cam va pht O. Rap dung cu ac biet
vao pha trong than va xoay theo chieu kim
ong cho en khi dng han.
Gi tang xch cam bang cach ay dung cu
ong thi cac vau cua dung cu phai ngam
vao cac ranh cua tang xch cam.
DUNG CU:
Dung cu
PHT O
TANG
XCH CAM
BULONG
070MG-0010100
DUNG CU
Thao bulong va tang xch cam ra.

Thao rong ra khoi tang xch cam.
RAP
Rap tang xch cam va xoay truc tang xch
cam theo chieu kim ong ho.
Rap rong mi, tang xch cam roi xiet bulong
vao.
Thao chnh tang xch cam ra.
RON
Rap pht O mi vao tang xch cam.
Rap va van vt vao theo momen lc xiet quy
nh.
BULONG
VT
MOMEN LC XIET:
Rap hop ng o vao (trang 3-8).
PHT O
KIEM TRA
TRUC TANG XCH CAM
Kiem tra hoat ong cua tang xch cam.

Truc tang xch cam khong nen cham vao
than khi keo no.
Xoay truc tang xch cam bang dung cu,
no xe c keo ve pha than. Khong nen
keo truc tang xch cam kht vao than ma
e nho ra mot chut e khi thao dung cu ra,
truc t ong nha ra.
TANG XCH CAM
DUNG CU
9-27
GHI CHU
10. XY LANH/ PISTON
V TR CAC BO PHAN ..............................10-2
XY LANH ...................................................10-4
THONG TIN DCH VU ...............................10-3
PISTON .....................................................10-7
TM KIEM H HONG.................................10-3
10-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
XY LANH/ PISTON
V TR CAC BO PHAN
10-2
XY LANH/ PISTON
THONG TIN DCH VU

CHUNG
Phan nay mo ta ve cong viec bao dng xy lanh va piston.
Co the thc hien bao dng xy lanh va piston ma khong can thao may ra khoi khung.
Khi thao xy lanh, can chu y khong lam hong be mat tiep xuc cua xy lanh. Trong qua trnh thao, ac biet chu y khong go
manh vao xy lanh.
Can can than khong lam hong thanh xy lanh va piston.
Trc khi kiem tra, can ra sach cac chi tiet bang dung dch sach va lau kho nhng chi tiet o bang kh nen.
Khi thao piston, can lau sach muoi than va phan bui ban mac ket, bam tren nh xy lanh.
THONG SO KY THUAT
n v: mm (in)
MUC
Xy lanh
Piston, xecmang, chot

piston
TIEU CHUAN
GII HAN SA CHA
50,000 50,010 (1,9685 1,9689)
50,10 (1,972)
o oval
0,05 (0,002)
o con
0,05 (0,002)
o venh
0,05 (0,002)
49,975 49,995 (1,9675 1,9683)
49,95 (1,967)
ng knh trong
ng knh ngoai piston

iem o ng knh ngoai piston
Cach mep vay 10 (0,39)
ng knh trong lo chot piston
13,002 13,008 (0,5119 0,5121)
13,04 (0,513)
ng knh ngoai chot piston
12,994 13,000 (0,5116 0,5118)
12,96 (0,510)
Khe h gia piston va chot piston
0,002 0,014 (0,0001 0,0006)
0,02 (0,001)
Khe h gia xec-mang va Vong nh

ranh xec-mang
Vong th 2
0,015 0,045 (0,0006 0,0018)
0,08 (0,003)
0,015 0,045 (0,0006 0,0018)
0,08 (0,003)
Vong nh
0,10 0,25 (0,004 0,010)
0,45 (0,018)
Vong th 2
0,10 0,25 (0,004 0,010)
0,45 (0,018)
Khe h mieng xec-mang
Vong dau
Khe h gia xy lanh va piston
ng knh trong lo au nho thanh truyen
Khe h gia chot piston va thanh truyen
0,20 0,70 (0,008 0,028)
0,005 0,035 (0,0002 0,0014)
0,09 (0,004)
13,010 13,028 (0,5122 0,5129)
13,05 (0,514)
0,010 0,034 (0,0004 0,0013)
0,05 (0,002)
TM KIEM H HONG
Ap suat nen qua thap, kho khi ong hoac hoat ong
khong tot khi chay xe toc o thap
Do xec-mang b mon, hoac b ket hoac b gay.

Do xy lanh hoac piston b mon hoac b hong.
Do thanh truyen b cong.
Do xupap/ au quy lat co van e (tham khao them
phan trang 9-18).
Ap suat nen qua cao, co hien tng qua nhiet hoac co

tieng go
Do co muoi than ong tren au piston hoac buong
ot.
Khoi qua nhieu
Do xy lanh/ piston / xec-mang b mon.

Do rap xec-mang cha ung.
Do thanh xy lanh hoac piston b xc.
Do xupap hoac au quy lat co van e (tham khao them
phan trang 9-18).
Tieng on bat thng

Do lo piston hoac chot piston b mon.
Do au nho cua thanh truyen b mon.
Do piston hoac xy lanh hoac xec-mang b mon.
Xec-mang b ket hoac b mon, vong bi b hong
Do co can ong man loc dau.
Do ro dau ben trong.
Do khong s dung loai dau c khuyen cao.
10-3
XY LANH/ PISTON
XY LANH
PHT O
THAO
Co the thc hien bao dng xy lanh vi
Khong e dung
dch lam mat ri
xuong khung xe.
Thao au quy lat (trang 9-7).

M phe cai va trt ong dung dch lam mat
doc vao khung stato.
Thao pht O.
PHE CAI
Noi mot si day

vao xch cam e
tranh no ri vao
trong vach may.
ONG DUNG DCH

LAM MAT
Thao xy lanh.
Can than khong

lam hong be mat
tiep xuc cua xy
lanh bang cach
dung tua vt khi
thao ra xy lanh.
XY LANH
Thao gioang va cac chot go.

Lau sach phan gioang bam vao mat tiep xuc
vi xy lanh cua loc may.
GIOANG
CHOT GO
RAP
Khi lam sach be
mat tiep xuc cua
xy lanh, dung
mot chiec khan
e phu len phan
xy lanh m e
tranh bam bui do
thao ong c.
GIOANG
Rap chot go va gioang mi vao.
CHOT GO
10-4
XY LANH/ PISTON
Khong tra dau
vao pht O.
Tham pht O vao dung dch lam mat.

ONG
Rap pht O mi vao ng ong.
PHT O
Tra dau ong c vao be mat trong cua xy

lanh, piston/ xec-mang.
Mac mot au day
qua xch cam e
tranh tnh trang
ri vao loc may.
XY LANH
Rap xy lanh vao piston ong thi dung ngon

tay e ep xec-mang vao.
PISTON/
XEC MANG
Trt ong qua xy lanh.

Gan phe cai vao ng ong nh hnh ve.
ONG
PHE CAI
10-5
XY LANH/ PISTON
KIEM TRA
Thao xy lanh (trang 10-4). Kiem tra ng
knh xy lanh xem xy lanh co b mon hoac b
hong khong. o ng knh trong cua xy lanh
theo truc X, Y ca 3 mc. oc lay gia tr ln
nhat e xem xet o mon cua xy lanh.
GII HAN SA CHA:
50,10 mm (1,972 in)
Tnh toan o oval, o con ca 3 mc theo 2
chieu cua truc X va truc Y. oc lay gia tr ln
nhat e biet c cac ch so o cua ca 2 chieu.
GII HAN SA CHA:
o con:
0,05 mm (0,002 in)
o oval:
0,05 mm (0,002 in)
Phai doa lai xy lanh va thay cac xec-mang/
piston co kch thc ln hn neu nh vt
qua gii han sa cha. Nhng piston/ xec
mang kch thc ln hn san co nh sau:
0,25 mm (0,0098 in)
0,50 mm (0,0197 in)
0,75 mm (0,0295 in)
1,00 mm (0,0394 in)
Khe h gia xy lanh va piston oi vi cac
piston qua c nen khoang:
0,005 0,035 mm (0,0002 0,0014 in)
Kiem tra o venh mat au cua xy lanh bang
thc la theo hng nh mo ta.
GII HAN SA CHA:
0,05 mm (0,002 in)
THAY THE GU DONG

Thao xy lanh (trang 10-4).
Tra 2 ai oc vao gu dong va xiet chat cac ai
oc. Dung c le e m cac gu dong.
Rap gu dong A, B mi vao loc may va xiet
chat chung.
Sau khi a rap gu dong cua loc may vao th
can kiem tra chac chan chieu dai cua gudong tnh t au ai oc en mat loc may nam
trong khoang cho phep xac nh.
Y
Topn
Tre
Gi
a
Middle
Bottom
D
i
GU DONG A
178,5 179,5 mm (7,03 7,07 in)
CHIEU DAI XAC NH:

178,5 179,5 mm (7,03 7,07 in)
Rap xy lanh vao (trang 10-4).
GU DONG B
178,5 179,5 mm (7,03 7,07 in)
10-6
XY LANH/ PISTON
PISTON
CHOT PISTON
THAO
Thao xy lanh (trang 10-4).
Can than khong
e phe cai chot
piston ri vao
phan loc may
m.
Dung km e thao phe cai chot piston.

ay chot piston ra khoi piston va thanh
truyen, roi thao piston.
PHE CAI
Khong lam hong

xec-mang bang
cach keo 2 khe
h cua xec-mang
qua xa.
Keo xec-mang ra va thao bang cach nang

len v tr oi dien khe h.
XEC MANG
Khong
c
dung choi thep
nho e lau muoi
than v no co the
lam xc ranh
xec-mang.
Thao xec-mang ra, cao sach muoi than tren

ranh xec-mang.
XEC MANG
10-7
XY LANH/ PISTON
RAP
Can than khong

lam hong piston
va xec mang.
Dung dau ong c tra vao cac xec-mang va

ranh xec-mang.
Can than rap xec mang vao cac ranh xecmang vi dau hng len tren.
Khong lap lan gia xec-mang au va xecmang th 2.
e rap xec-mang dau vao th rap vong
ngan cach vao trc, tiep o rap cac ranh
ben vao.
Xep cac xec-mang cheo nhau 120O.
Xep cac khe h cuoi cua ranh ben nh sau.
DAU
VONG TREN
VONG TH 2
120
120
VONG TREN
120
DAU
VONG TH 2
VONG DAU
RANH BEN
20 mm
hoac hn
20 mm
hoac hn
Dung dau ong c tra vao lo au nho thanh

truyen.
THANH TRUYEN
10-8
XY LANH/ PISTON
Rap piston vao vi dau IN hng vao pha
xupap hut.
DAU IN
Tra dau vao chot piston va rap chot piston

vao.
CHOT PISTON
Can than khong

e phe cai chot
piston ri vao
phan loc may
ang m.
Rap cac phe cai vao.

Chac chan la chot piston, phe cai eu a
ung v tr va chac chan.
Khong e khe h cua phe cai chot piston
trung vi phan khuyet cua piston.
Rap xy lanh vao (trang 10-4).
PHE CAI
KIEM TRA
Thao piston (trang 10-7).
Kiem tra chuyen ong cua cac xec-mang
bang cach quay cac xec-mang. Yeu cau xec
mang phai chuyen ong khong cham ranh.
ay xec-mang en khi mat ngoai cua xecmang gan bang vi piston va o khe h gia
xec-mang va ranh xec-mang.
GII HAN SA CHA:
Vong au/ vong th 2: 0,08 mm (0,003 in)
THC LA
Dung piston e chen xec-mang vao pha

di theo hng vuong goc vi xy lanh.
THC LA
o khe h mieng cua xec-mang.

GII HAN SA CHA:
Vong au/ vong th 2: 0,45 mm (0,018 in)
XEC MANG
10-9
XY LANH/ PISTON
Kiem tra be mat ngoai cua piston xem co b
xc hay b hong khong.
o lo chot piston. oc gia tr ln nhat e xac
nh ng knh trong.
GII HAN SA CHA:
13,04 mm (0,513 in)
o ng knh ngoai chot piston tai khu vc
piston va ng trt cua thanh truyen.
GII HAN SA CHA:
12,96 mm (0,510 in)
Tnh khe h gia chot piston va piston.
GII HAN SA CHA:
0,02 mm (0,001 in)
o ng knh ngoai cua piston tai iem
cach mep vay 10 mm (0,39 in) va vuong goc
vi lo chot piston.
GII HAN SA CHA:
49,95 mm (1,967 in)
Tnh khe h gia piston va xy lanh (ng
knh trong cua xy lanh: Xem phan trang 106).
GII HAN SA CHA :
0,09 mm (0,004 in)
o ng knh au nho cua thanh truyen.

GII HAN SA CHA:
13,05 mm (0,514 in)
Tnh khe h gia chot piston va thanh
truyen.
GII HAN SA CHA :
0,05 mm (0,002 in)
10-10
10 mm (0,39 in)
11.CAN KHI ONG/PULY CHU ONG/PULY B ONG/LY HP
V TR CAC BO PHAN ..............................11-2
DAY AI TRUYEN ONG ......................11-12
THONG TIN DCH VU ...............................11-3
BANH RANG KHI ONG .....................11-13
TM KIEM H HONG.................................11-4
PULY CHU ONG ...................................11-14
NAP VACH MAY BEN TRAI .....................11-5
LY HP/ PULY B ONG ........................11-17
11-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
V TR CAC BO PHAN
108 Nm (11,0 kgfm, 80 lbfft)
11-2
THONG TIN DCH VU

CHUNG
Phan nay bao gom phan bao dng can khi ong, puly chu ong, puly b ong va ly hp.
Co the thc hien bao dng ma khong phai thao ong c khoi khung.
Tranh e m, dau dnh vao ai truyen ong va mat puly chu ong/ puly b ong e tranh tnh trang trt day ai.
Khong tra m vao bi vang.
THONG SO KY THUAT
n v: mm (in)
MUC
TIEU CHUAN
GII HAN SA CHA
19,0 (0,75)
18,0 (0,71)
22,035 22,085 (0,8675 0,8695)
22,11 (0,871)
22,010 22,025 (0,8665 0,8671)
21,98 (0,865)
17,92 18,08 (0,706 0,712)
17,5 (0,69)
2,0 (0,08)
125,0 125,2 (4,92 4,93)
125,5 (4,94)
Chieu rong ai truyen ong

Mat puly chu ng knh trong lo a nang s cap
ong
ng knh ngoai loi trt
ng knh ngoai bi vang
Ly hp
o day cua lp bo guoc vang

ng knh trong vo ly hp
Puly b ong
Chieu dai t do lo xo
111,4 (4,39)
108,0 (4,25)
ng knh ngoai mat puly b ong
33,965 33,985 (1,3372 1,3380)
33,94 (1,336)
ng knh trong mat ong puly b ong
34,000 34,025 (1,3386 1,3396)
34,06 (1,341)
MOMEN LC XIET
Vt bat nap loc may trai
ai oc bat mat puly chu ong
ai oc bat ly hp/ puly b ong
ai oc ly hp ngoai

108 Nm (11,0 kgfm, 80 lbfft) Tra dau ong c vao ren va mat ta cua ai oc
54 Nm (5,5 kgfm, 40 lbtft)
49 Nm (5,0 kgfm, 36 lbtft)
DUNG CU
Dung cu gi a nang
07724-0050002
Dung cu m ai oc 39 x 41 mm
07GMA-KS40100
Dung cu nen lo xo ly hp
07LME-GZ40200
au ong
07749-0010000
nh v 28 mm
07746-0041100
nh v 20 mm
07746-0040500
11-3

Vam gi
07725-0040001
au thao vong bi 20 mm
07931-MA70000
Dan hng 28 x 30 mm
07946-1870100
TM KIEM H HONG
ong c khi ong nhng khong the chuyen ong c
Do day ai truyen ong b mon.
Do tam nghieng b hong.
Do guoc ly hp b mon hoac b hong.
Do lo xo mat puly b ong b v.
ong c b chet may hoac xe chay rat cham
Do lo xo guoc ly hp b hong.
Tnh nang xau toc o cao hoac may yeu
Do ai truyen ong b mon.
Do lo xo mat puly b ong b yeu.
Do bi vang b mon.
Do mat puly b hong.
11-4
Dan hng ong pht 35,2mm

07947-KA20200
NAP VACH MAY BEN TRAI
ONG HUT GIO
VT
THAO
Thao vt kep day va ong hut gio khoi vach
may ben trai.
Thao ong xa thong hi may khoi kep ong xa
can.
KEP ONG HUT GIO
Thao theo th t sau:

- Thao bulong.
- Thao kep ong xa che hoa kh.
- Thao kep ong xa thong hi.
- Kep day phanh sau
- Thao nap lo thong gio.
Thao nap vach may trai cung nap ng
gio.
KEP ONG XA
CHE HOA KH
ONG XA THONG HI
BULONG
NAP VACH MAY TRAI
KEP ONG XA
THONG HI
KEP DAY
PHANH
Thao 2 chot go, gioang cua vach may ben

trai.
Lau sach mat tiep xuc cua gioang.
NAP LO
THONG GIO
CHOT GO
GIOANG
11-5
RAP
CHOT GO
Rap 2 chot go vao.

Rap gioang mi vao.
GIOANG LOC MAY
Rap nap vach may trai tren loc may ben trai
bang cach rap chot go vao.
Rap kep ong xa che hoa kh, kep ong xa
thong hi may, nap lo thong gio va xiet
chat cac bulong bat nap vach may trai theo
nguyen tac xiet cheo 2, 3 bc.
KEP ONG XA
CHE HOA KH
BULONG
NAP VACH MAY TRAI
KEP ONG XA
THONG HI
KEP DAY
PHANH
Kep ong xa thong hi vach may.

Noi ong hut gio vao nap vach may trai bang
cach rap phan khuyet cua ong hut gio vao
vau nap vach may trai.
Xiet chat vt sao cho khe h gia cac au
cua kep la :
12,0 1,0 mm (0,47 0,04 in).
VT
ONG HUT GIO
12,0 1,0 mm
(0,47 0,04 in)
KEP ONG XA
THONG HI MAY
11-6
NAP LO
THONG GIO
ONG XA THONG HI
THAO RA
TAM CHAN
Thao op ieu khien gio (trang 3-13).

Nang cac vau cai cua tam chan len va thao
cac vt.
CAC VT/ KHOA
Thao banh rang dan ong can khi ong

ong thi quay truc can khi ong.
Thao vong em.
BANH RANG DAN ONG/

CAN KHI ONG
TRUC CAN KHI ONG
VONG EM
Trc khi thao can khi ong, anh dau v

tr gia can khi ong va truc e rap lai cho
ung.
BULONG
CAN KHI ONG
Thao bulong va can khi ong.
DAU
Thao pht chan bui khoi nap vach may trai.
PHT CHAN BUI
11-7

Thao phe cai va vong em khoi truc can khi
ong
VONG EM
Thao lo xo hoi v khoi chot cua nap vach

may.
TRUC
PHE CAI
LO XO HOI V
Thao truc can khi ong va lo xo hoi v
CHOT
Thao bac cach va vong em truc can khi
ong.
VONG EM
BAC CACH
11-8
RAP
TRUC CAN KHI ONG
VONG EM
BAC CACH
LO XO HOI V
BANH RANG
DAN ONG
TAM CHAN
LO XO MA SAT
VONG EM
PHE CAI
VONG EM
PHT
CHAN BUI
CAN KHI ONG

BULONG
Rap vong em, bac cach vao nap vach may

trai.
BAC CACH
VONG EM
Tra khoang 0,1 - 0,3 g m Molybdenum

disulfide vao truc can khi ong.
11-9

Cai moc ngan cua lo xo hoi v vao ranh cua
truc.
LO XO HOI V
Rap truc va lo xo hoi v vao nap vach may

ong thi a lo xo hoi v vao dan hng
nap may.
Gi truc khi ong nguyen v tr.
DAN HNG VAU

Tiep tuc gi truc
can khi ong
cho en khi phe
cai a c rap
vao e tranh
tnh trang lo xo
chay ra khoi dan
hng.
Rap vong em vao truc can khi ong va

a phe cai ranh cua truc can khi ong.
Keo phan moc dai cua lo xo hoi v vao chot

nap vach may.
TRUC
VONG EM
PHE CAI
LO XO HOI V
VAU
Tra dau vao mieng pht chan bui mi.

Rap chan bui mi vao en khi no khp vi
nap vach may ben trai.
PHT CHAN BUI
11-10

Rap can khi ong vao v tr ban au a
c anh dau trc khi thao va xiet chat
cac bulong.
BULONG
CAN KHI ONG
DAU
Rap vong em vao nap vach may.

VONG EM
Tra khoang 0,2 0,3g m Molybdenum

disulfide vao truc banh rang dan ong.
Tra m vao vung trt cua lo xo ma sat.
Ep va gi can khi ong.
LO XO MA SAT
MOI HAN
Rap banh rang dan ong ong thi xep vau

cua lo xo ma sat vao ranh cua nap vach
may.
Xoay truc can khi ong e an khp vao
banh rang dan ong va banh rang cua truc
khi ong trc iem moi han.
Khp nhau
LO XO MA SAT
Rap tam chan vao va xiet chat cac vt theo

lc xiet quy nh:
TAM CHAN
LC XIET:
Be cong cac lay tren tam chan vao pha au
cac vt.
Rap op ieu khien gio vao (trang 3-13).
CAC VT/ VAU CAI
11-11
KIEM TRA
Kiem tra theo tuan t sau:
Kiem tra xem truc co b mon/ hong
khong.
Kiem tra banh rang xem co mon hay b
hong khong.
Kiem tra lo xo hoi v xem hoat ong co b
yeu hoac b hong khong.
Kiem tra bac cach xem co b mon hoac b
hong khong.
LO XO HOI V
VONG EM
TRUC KHI
ONG
BAC CACH
Kiem tra xem banh rang dan ong co b
mon/ hong khong.
Kiem tra xem lo xo ma sat co b yeu hoac
b hong khong.
Kiem ta xem banh rang coc khi ong co
b hong hoac b mon khong.
LO XO MA SAT
BANH RANG
DAN ONG
BANH COC KHI ONG
Kiem tra xem cac co truc cua nap vach

may co b mon/ hong khong.
CO TRUC
DAY AI TRUYEN ONG

THAY THE
Tranh e m t
ben trong mat
puly b ong day
vao au truc dan
ong.
11-12
Co the bao dng ai truyen ong ma

khong phai thao ong c khoi khung.
Thao mat puly chu ong (trang 11-14).
Puly b ong/ ly hp (trang 11-17).
Thao ai truyen ong va thay mi. Khong tra m
vao ai truyen ong. Rap vao theo trnh t sau:
Rap ly hp/ puly b ong (trang 11-18).
Rap mat puly chu ong (trang 11-15).
Rap nap vach may ben trai vao (trang 11-6).
DAY AI TRUYEN ONG
BANH RANG KHI ONG

THAO
NAP GI BANH RANG KHI ONG
Thao nap vach may ben trai (trang 11-5).

Thao nap gi banh rang khi ong.
Thao banh rang khi ong.

BANH RANG KHI ONG
RAP
Tra khoang 0,1 0,3g dau (loai Shell
ALVANIA R3 hoac loai IDEMITSU AUTOREX
B hoac loai tng ng) vao cac au cuoi
cua banh rang khi ong.
Rap banh rang khi ong vao vach may
trai.
BANH RANG KHI ONG
Rap nap gi banh rang khi ong vao vach

may trai.
Rap nap vach may trai (trang 11-6).
NAP GI BANH RANG KHI ONG
11-13
KIEM TRA
BANH RANG DAN ONG
Kiem tra xem banh rang khi ong hoat ong

co em khong.
Kiem tra xem banh rang khi ong va truc
khi ong co b mon hoac hong khong.
Kiem tra rang cua banh rang dan ong cua
mat puly chu ong co b mon/ hong khong.
BANH RANG KHI ONG
PULY CHU ONG
DUNG CU GI TAM LY HP
THAO
VONG EM/
AI OC
Co the thc hien bao dng vi puly chu ong

ma khong can thao ong c ra khoi xe.
Gi ma co nh puly chu ong bang dung
cu ac biet va thao ai oc ma co nh puly
chu ong.
DUNG CU:
Dung cu gi tam ly hp: 07724-0050002
Thao ai oc, vong em va ma co nh puly
chu ong.
MA CO NH
PULY CHU ONG
Keo trt ai truyen ong khoi puly chu ong

bang cach ep ai truyen dong vao.
AI TRUYEN ONG
Thao ma ong ong thi gi ang sau cua

ma ong (tam nghieng) va bo bi vang.
MA ONG PULY CHU ONG
TAM NGHIENG
11-14
RAP
BO MA ONG PULY CHU ONG
Lau sach dau, m bam tren ma ong puly

chu ong va ai truyen ong.
Can than khong
e bo ma ong
puly chu ong
tach ra trong khi
rap. Kiem tra
chac chan bo
puly a an khp
hoan toan khi
rap.
Rap bo ma ong puly chu ong vao truc

khuyu ong thi gi tam nghieng.
TAM NGHIENG
Ep lo xo puly b ong bang cach bop ai

truyen ong en khi co u o chung e rap
ai truyen ong vao puly chu ong.
Can than khong

lam hong cac
ranh.
at ai truyen ong tren puly chu ong bang

cach bop ai truyen ong vao e tao c
khoang cach ga ai va truc.
AI TRUYEN ONG
MA CO NH PULY CHU ONG
Rap ma co nh pu ly chu ong vao sao cho

cac ranh tren ma ong an khp vi ranh tren
truc c.
CAC RANH
Chac chan rang ma co nh pu ly chu ong

kht chat vi ong lot.
Khp hoan toan

(Ma co nh va ong lot)
11-15

Tra dau ong c vao ren cua ai oc ma co
nh puly chu ong va mat goi roi rap vong
em vao.
VONG EM
Gi ma co nh puly chu ong bang dung

cu ac biet va xiet chat ai oc theo lc xiet
quy nh.
DUNG CU:
Dung cu gi tam ly hp: 07724-0050002
LC XIET:
108 Nm (11,0 kgfm, 80 lbfft)
Rap nap vach may ben trai vao (trang 116).
AI OC
DUNG CU GI TAM LY HP
KIEM TRA

Kiem tra ma co nh puly chu ong xem co b
xc hoac hong khong.
THAO RA/ RAP

Lau sach dau m

bam tren bi vang
va ma ong puly
chu ong.
Thao a venh.
Thao cac tam trt.
Thao bi vang.
Qua trnh rap vao ngc vi trnh t luc thao
ra.
MA ONG PULY CHU ONG
ONG LOT
PHA NAP VACH MAY BEN TRAI
A VENH
TAM TRT
11-16
BI VANG
KIEM TRA
BI VANG
Kiem tra tng bi vang xem co b mon bat
thng khong.
o ng knh ngoai cua bi vang.
GII HAN SA CHA:
17,5 mm (0,69 in)
ONG LOT
Kiem tra ong lot xem co b mon hoac b hong
khong.
o ng knh ngoai cua mat ong lot.
GII HAN SA CHA:
21,98 mm (0,865 in)
MA ONG PULY CHU ONG

Kiem tra mat puly chu ong xem co b xc,
hong khong.
MA ONG PULY CHU ONG
o ng knh trong cua bac cach ma ong

puly chu ong.
GII HAN SA CHA:
22,11 mm (0,871 in)
LY HP/ PULY B ONG
DUNG CU GI
VO LANG
THAO
Dung dung cu ac
biet khi thao ai
oc khoa. Neu gi
banh sau hoac ra
phanh sau se co
the gay hong he
thong giam toc
cuoi cung.
AI OC/ VONG EM
Co the bao dng ly hp/ puly b ong ma

khong can thao ong c khoi khung.
Gi mat ngoai ly hp bang dung cu ac biet
va thao ai oc.
DUNG CU:
Dung cu gi vo lang:
07725-0040001
Thao vong em va vo ly hp.
VO LY HP
11-17

Khong e dau
m dnh vao co
truc trong ma
co nh puly b
ong.
Gi ly hp/ puly b ong va ep lo xo ly hp

bang cach xoay ma ong puly b ong theo
chieu kim ong ho cho en khi no nam v
tr khoa.
MA ONG PULY B ONG
LY HP/ PULY B ONG
e tranh au tay,
khong nen xoay
puly b ong
theo chieu ngc
chieu kim ong
ho trong khi thao
ai truyen ong.
Neu puly quay th
no se c tach
ra khoi v tr khoa
va lo xo ly hp
se bat ra.
Thao ly hp/ puly b ong khoi ai truyen

ong bang cach gi ma ong puly b ong.
Thao ai truyen ong khoi ly hp/ puly b
ong khoi truc dan ong khi thao bo ly hp/
puly b ong khoi truc truyen.
AI TRUYEN ONG
LY HP/ PULY B ONG
RAP
Gi ly hp/ puly b ong va ep lo xo ly hp
bang cach xoay ma ong puly b ong theo
chieu ngc chieu kim ong ho cho en khi
puly nam v tr khoa.
MA ONG PULY B ONG
e tranh au tay,
khong nen xoay
puly b ong
theo chieu ngc
chieu kim ong
ho trong khi thao
ai truyen ong.
Neu puly quay th
no se c tach
ra khoi v tr khoa
va lo xo ly hp
se bat ra.
11-18
at ai truyen ong vao ranh puly ong thi

gi ma ong puly b ong.
AI TRUYEN ONG
RANH PULY

Khong e m day
vao cac ranh truc
t pha trong mat
puly b ong.
Rap ly hp/ puly b ong vao truc dan ong.
BO LY HP/ PULY B ONG
Lau sach dau, m dnh vao pha ngoai ly

hp.
CAC RANH
Rap vo ly hp vao ong thi rap co truc vao

khp vi ranh truc.
VO LY HP
Rap vong em va ai oc vo ly hp.
DUNG CU GI VO LANG
Gi vo ly hp bang dung cu ac biet va xiet

ai oc theo lc xiet quy nh.
DUNG CU:
Dung cu gi vo lang
07725-0040001
LC XIET:
VONG EM
Rap nap may ben trai vao (trang 11-6).

AI OC
THAO RA
LY HP/ PULY B ONG
at dung cu nen lo xo ly hp vao ly hp/
puly b ong bang cach rap cac vau cua
dung cu vao cac lo cua ly hp.
DUNG CU NEN LO XO LY HP
LY HP/ PULY
B ONG
DUNG CU :
Dung cu nen lo xo ly hp
07LME-GZ40200
11-19

e tranh tnh
trang mat sc
cang th khong
ep lo xo ly hp
qua mc can
thiet e thao ai
oc ly hp/ puly b
ong.
Nen ly hp/ puly b ong bang cach xoay

dung cu nen lo xo ly hp theo chieu kim
ong ho.
Gi bo nen lo xo ly hp trong eto.

Thao ai oc ly hp/ puly b ong bang dung
cu chuyen dung.
DUNG CU:
au thao, 39 x 41 mm
AU THAO
AI OC BAT LY HP/
PULY B ONG
07GMA-KS40100
Ni long dung cu nen lo xo ly hp va thao

theo trnh t sau:
Thao bo ly hp.
Goi lo xo.
Lo xo ma ong.
Bo puly b ong.
LY HP
GOI LO XO
PULY B ONG
LO XO MA
ONG
LY HP
Thao 3 phe cai E va tam bat.
TAM BAT
PHE CAI E
11-20

Thao guoc ly hp khoi tam dan ong.
Thao lo xo guoc ly hp.
Thao cao su giam chan khoi tam dan ong.
GUOC LY HP
TAM DAN ONG
PULY B ONG
Thao vong bt kn.
LO XO
CAO SU GIAM CHAN
VONG BT KN
Thao chot dan hng va con lan dan hng

khoi puly b ong.
Thao ma ong puly b ong khoi mat puly.
CHOT/ CON LAN
MA ONG PULY B ONG
Thao pht o va cac pht dau khoi ma ong

puly b ong.
PHT DAU
PHT O
11-21
RAP
CHOT DAN HNG
CON LAN DAN HNG
PHT DAU
PHT O
EM KN
LO XO MA ONG
MA CO NH PULY B ONG
MA ONG PULY B ONG
GOI LO XO
TAM BAT
GUOC LY HP
AI OC BAT PULY B ONG/ LY HP
TAM DAN ONG
PHE CAI E
LO XO
CAO SU GIAM CHAN
PULY B ONG
Tra dau vao 2 ben pht dau va rap vao ma
ong puly b ong.
Tra dau vao cac pht O va rap chung vao
ranh cua ma ong puly b ong.
PHT DAU
Lau sach dau, m dnh mat puly.
CHOT/ CON LAN
Rap ma ong puly b ong vao mat puly b

ong.
Rap con lan dan ong va chot dan ong.
Tra 2,0 2,5 g dau (loai Shell ALVANIA
R3 hoac IDEMITSU AUTOREX B hoac loai
tng ng) vao cac ranh dan hng.
MA ONG PULY B ONG
11-22
PHT O

Rap vong bt kn vao puly b ong.
VONG BT KN
LY HP
Rap cac cao su giam chan tren tam dan
ong.
TAM DAN ONG
CAO SU GIAM CHAN
Rap cac lo xo ly hp vao guoc ly hp nh

hnh ve.
Rap guoc ly hp vao tam dan ong sao cho
ranh guoc ly hp ngam vao cao su giam
chan.
GUOC LY HP
LO XO
TAM DAN ONG
Rap tam bat va cac phe cai E.

TAM BAT
PHE CAI E
11-23

LY HP/ PULY B ONG
Rap vao theo trnh t sau:
Rap bo puly b ong.
Rap lo xo puly b ong.
Rap goi lo xo.
Rap bo ly hp.
LY HP
GOI LO XO
PULY B ONG
LO XO PULY
B ONG
at dung cu nen lo xo ly hp vao ly hp/ bo

puly b ong cho khp chot cua dung cu vi
cac lo cua ly hp.
Khp (LO/
CHOT)
DUNG CU:
Dung cu nen lo xo ly hp:
07LME-GZ40200
e tranh tnh
trang mat co
gian, khong ep
lo xo ly hp vi
lc ln hn lc
xiet can thiet e
rap ai oc puly b
ong.
Khong lam hong
ren cua ai oc.
Nen lo xo puly b ong, ong thi khp phan

khuyet cua cac ren cua ai oc puly vi cac lo
tren tam dan ong va rap ai oc ly hp/ puly
b ong vao.
Gi dung cu nen lo xo bang eto

Dung khoa m e xiet ai oc cua puly b
ong theo lc xiet quy nh.
DUNG CU:
Khoa m, 39 x 41 mm
DUNG CU NEN
LO XO LY HP
Khp (PHAN
KHUYET/ LO
TREN TAM BAT)
DUNG CU NEN
LO XO LY HP
07GMA-KS40100
LC XIET:
Thao dung cu nen lo xo ra khoi bo ly hp/
puly b ong.
KHOA M
KIEM TRA
VO LY HP
Kiem tra vo ly hp xem co b mon, hoac hong
khong.
o ng knh trong cua vo ly hp.
GII HAN SA CHA:
125,5 mm (4,94 in)
11-24

LO XO PULY B ONG
o chieu dai t do cua lo xo puly b ong.
GII HAN SA CHA:
108,0 mm (4,25 in)
MA CO NH PULY B ONG
Kiem tra mat puly b ong xem co vet xc
hoac b hong khong.
o ng knh ngoai ong trt ma co nh
puly b ong.
GII HAN SA CHA:
33,94 mm (1,336 in)
MA ONG PULY B ONG

Kiem tra xem ma ong puly b ong co b
xc, hong khong.
Kiem tra cac ranh dan hng xem co b mon
hoac b hong khong.
o ng knh trong cua lo ong trt ma
ong puly b ong.
GII HAN SA CHA:
34,06 mm (1,341 in)
KIEM TRA VONG BI CUA MA CO NH

PULY B ONG
Kiem tra xem mat ngoai cua vong bi co kht
vi ma co nh puly b ong khong.
Rap ma co nh puly b ong vao truc dan
ong.
Xoay ma co nh puly b ong bang tay. Vong
bi phai xoay nhe nhang, em.
Thay the cac vong bi neu chung khong hoat
ong em, nhe nhang, hoac neu chung b long
khoi ma co nh puly b ong (trang 11-26).
MA CO NH PULY B ONG
11-25
THAY MI VONG BI MA CO
NH PULY B ONG
Thao vong bi kim cua ma co nh puly b
ong bang dung cu ac biet.
AU THAO VONG BI
DAN HNG
DUNG CU:
au thao vong bi 20 mm 07931-MA70000
Dan hng 35,2mm
07947-KA20200
VONG BI KIM
Thao phanh cai va vong bi ra khoi ma co

nh puly b ong.
PHANH CAI
VONG BI
Pha bt kn cua
vong b phai
rap ve pha ma
co nh puly b
ong.
Tra m vao cac khe cua vong bi.

Rap vong bi vao ma co nh puly b ong en
khi va kht. S dung dung cu chuyen dung.
DUNG CU:
Dan hng
nh v 28 mm
DAN HNG
07749-0010000
07746-0041100
VONG BI
Rap kht phanh cai vao ranh tren ma co nh

puly b ong.
Tra 7,0 8,0 g m (Loai Shell ALVANIA R3
hoac IDEMITSU AUTOREX B hoac loai tng
ng) vao mat trong cua puly b ong.
11-26
PHANH CAI
NH V

Pha bt kn cua
vong bi kim phai
quay ve pha
dung cu chuyen
dung.
Tra m vao vong bi mi.

Nhan vong bi kim vao ma co nh puly b
ong cho en khi vong bi va bang vi ma
co nh puly b ong, s dung cu chuyen
dung.
DAN HNG AU ONG
DUNG CU:
au ong
07749-0010000
Dan hng 28 x 30 mm 07946-1870100
nh v, 20 mm
07746-0040500
NH V
VONG BI
11-27
GHI CHU
12.GIAM TOC CUOI
V TR CAC BO PHAN ..............................12-2
RAP HOP GIAM TOC CUOI......................12-7
THONG TIN DCH VU ...............................12-3
KIEM TRA HOP GIAM TOC CUOI ............12-8
TM KIEM H HONG.................................12-5
THAY VONG BI HOP GIAM TOC CUOI .12-10
THAO HOP GIAM TOC CUOI ...................12-6
12-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
GIAM TOC CUOI
V TR CAC BO PHAN
12-2
GIAM TOC CUOI
THONG TIN DCH VU

CHUNG
Co the thc hien bao dng giam toc cuoi cung vi ong c treo tren khung.
Rap dung cu vao ma trong cua vong bi, keo truc dan ong vao en khi vong bi hoan toan nam kht vi truc.
THONG SO KY THUAT
MUC
Dung tch dau may
THONG SO KY THUAT
Khi xa
0,1 lt (0,11 US qt, 0,09 lmp qt)
Khi thao ra
0,12 lt (0,13 US qt, 0,11 lmp qt)
Dau giam toc cuoi khuyen dung
Dau Honda 4 th hoac loai tng ng co ch so API: SG

hoac cao hn (tr dau c dan nhan bao toan nang lng
tren nhan API khoanh tron)
Tieu chuan JASO T 903: MB
o nht: SAE 10W-30
MOMEN LC XIET
Bu long kiem tra dau giam toc cuoi 13 Nm (1,3 kgfm, 10 lbfft)
Bu long xa dau giam toc cuoi
DUNG CU
Vam thao truc puly
07SMC-0010001
Qua ta thao bi
07741-0010201
Truc thao vong bi 10mm

07936-GE00100
au thao bi 10mm
07936-GE00200
Truc thao bi 12mm

07936-1660120
au thao bi 12mm
07936-1660110
12-3
GIAM TOC CUOI

Truc thao bi 15mm
07936-KC10100
au thao bi 15 mm
07936-KC10200
Dung cu thao
07749-0010000
Dan hng 32 x 35 mm
07746-0010100
Dan hng 37 x 40 mm
07746-0010200
Dan hng 40 x 42 mm
07746-0010900
Dan hng 42 x 47 mm
07746-0010300
nh v 10 mm
07746-0040100
nh v 12 mm
07746-0040200
nh v 15 mm
07746-0040300
nh v 20 mm
07746-0040500
nh v 22 mm
07746-0041000
Ong rut
07965-GM00100
Truc rut
07965-1660200
Dan hng ong rut

07965-GM00200
12-4
GIAM TOC CUOI
TM KIEM H HONG
ong c khi ong nhng xe khong chay
Hong truyen ong cuoi cung.
Ket truyen ong cuoi cung.
Hong puly chu ong va b ong/ ly hp.
Tieng on khac thng
Cac banh rang mon, ket hoac r.
Hong hoac mon vong bi truyen ong cuoi cung.
Ro r dau
Mc dau qua cao.
Mon hoac h hong pht dau.
Ran nt nap may va/ hoac hop truyen ong cuoi.
12-5
GIAM TOC CUOI
THAO HOP GIAM TOC CUOI
ONG THONG HI
Bao dng hop giam toc cuoi cung vi

Xa dau hop giam toc cuoi cung (trang 416).
Thao theo trnh t nh sau:
- Ly hp/ puly b ong (trang 11-17).
- Banh sau (trang 16-5).
- Guoc phanh sau (trang 17-10).
Thao ong thong hi hop giam toc cuoi cung
ra khoi au noi ong hop giam toc cuoi cung.
Thao bulong va hop giam toc cuoi cung.
BULONG
HOP GIAM TOC

CUOI CUNG
Thao chot go va ron ra.
RON
12-6
CHOT GO
GIAM TOC CUOI

- Banh rang s cap.
- Truc banh rang cuoi cung.
- Truc s cap.
BANH RANG
S CAP
TRUC S CAP
TRUC BANH RANG
CUOI CUNG
RAP HOP GIAM TOC CUOI
TRUC S CAP
Boi dau vao banh rang va be mat trt vi

truc moi vong bi.
Lap truc banh rang cuoi cung vao.
Lap truc s cap vao banh rang th cap sao
cho cac ranh tren truc s cap ngam vao cac
ranh banh rang s cap roi lap chung vao hop
giam toc cuoi cung.
RANH
TRUC
BANH RANG
CUOI CUNG
BANH
RANG
S CAP
12-7
GIAM TOC CUOI

Lap chot go va ron vao.
RON
CHOT GO
Lap hop giam toc va van cac bulong vao.
BULONG
HOP GIAM TOC

CUOI CUNG
Noi ong thong hi hop giam toc cuoi cung

vao.
Lap theo trnh t sau:
ONG THONG HI
- Guoc phanh sau (trang 17-11).

- Banh sau (trang 16-5).
o dau ch nh vao hop giam toc cuoi cung
(trang 4-16).
KIEM TRA HOP GIAM TOC CUOI

VONG BI
VACH MAY BEN TRAI
Kiem tra moi vong bi xem co b mon hay h
hong khong.
Quay mat trong truc s cap va vong bi truc banh
rang bang ngon tay. Vong bi quay phai quay
trn va em. Ngoai ra kiem tra mat ngoai cua
vong bi co va van trong vach may khong.
Thay vong bi neu chung chay khong em, nhe
hoac neu chung khong va vi vach may.
Quay truc truyen ong bang ban tay.Vong b
phai quay trn va em. Ngoai ra kiem tra mat
ngoai cua vong bi xem co va van trong nap
may va mat trong vong bi xem co va vi truc
truyen khong. Thay vong bi mi neu vong bi
khong quay trn va em hoac neu chung long
hoc tren loc may hay truc truyen.
12-8
VONG BI TRUC
BANH RANG
VONG BI TRUC
TRUYEN
VONG BI TRUC S CAP
GIAM TOC CUOI

HOP TRUYEN ONG CUOI CUNG
Kiem tra cac vong bi hop truyen ong cuoi
cung va pht dau truc banh rang cuoi cung
xem co b mon hay h hong khong.
VONG BI TRUC S CAP
PHT DAU TRUC

BANH RANG
Dung ngon tay quay mat trong vong bi.

Vong bi phai quay trn khong co ma sat.
Kiem tra rang se khong co khe h gia
mat ngoai vong bi va hop truyen ong cuoi
cung.
VONG BI TRUC
BANH RANG
VACH MAY BEN TRAI

Thao hop vach may ben trai (trang 11-5).
Quay vong trong o bi truc truyen bang ngon
tay. Vong bi phai c quay trn va em.
Ngoai ra kiem tra xem mat ngoai vong bi co
va kht trong hoc tren vach may khong.
Thay vong bi mi neu vong bi hoat ong
khong em, khong nhe nhang hoac b long
nap may.
VONG BI TRUC TRUYEN
TRUC/ BANH RANG

TRUC TRUYEN
TRUC TRUYEN
Kiem tra truc truyen xem co b cong, mon
hay h hong khong.
BANH RANG S CAP/ TRUC S CAP/

TRUC BANH RANG
Kiem tra truc banh rang, banh rang s cap
va truc s cap xem co b mon hay h hong
khong.
BANH RANG
S CAP
TRUC BANH RANG
TRUC S CAP
12-9
GIAM TOC CUOI
THAY VONG BI GIAM TOC CUOI

VONG BI TRUC TRUC TRUYEN
TRUYEN 10x32
VONG BI TRUC
TRUYEN (6204)
VACH MAY
BEN TRAI
VONG BI TRUC
S CAP (6201)
VONG BI TRUC
BANH RANG
(60/22 UU)
NAP VACH
MAY BEN TRAI
PHT DAU
20X32X6
VONG BI TRUC
S CAP (6302)
VONG BI TRUC BANH RANG
(6302)
PHT DAU
29X44X7
HOP GIAM TOC

CUOI CUNG
NAP VACH MAY BEN TRAI

Thao phanh cai khoi ranh nap vach may ben
trai.
PHANH CAI
Thao vong bi truc truyen bang dung cu

chuyen dung.
VONG BI TRUC
TRUYEN
DUNG CU:
au thao vong bi, 10mm 07936-GE00200
Truc thao vong bi, 10mm 07936-GE00100
Qua ta
07741-0010201
AU THAO
VONG BI
QUA TA THAO
TRUC THAO
12-10
GIAM TOC CUOI

Trong trng hp ch ong lot c thao con
vong bi nam trong nap may ben trai, thao no
bang dung cu chuyen dung sau:
VONG BI
TRUC TRUYEN
DUNG CU:
au thao vong bi, 15mm 07936-KC10200
Truc thao vong bi, 15mm 07936-KC10100
Qua ta
07741-0010201
AU THAO
TRUC THAO
QUA TA THAO
Boi dau vao o bi.
DUNG CU THAO
ong vong bi mi cua truc truyen vao theo

hng vuong goc vi vach may ben trai, s
dung dung cu chuyen dung sau.
DUNG CU:
Dung cu thao
au noi, 32 x 35mm
nh v, 10mm
DAN HNG
07749-0010000
07746-0010100
07746-0040100
VONG BI
TRUC TRUYEN
Lap phanh cai
vi mat canh vat
vao vong bi.
NH V
Lap phanh cai vao ranh trong vach may ben

trai.
PHANH CAI
12-11
GIAM TOC CUOI
VACH MAY BEN TRAI
Khong c lam
hong be mat hop
giam toc cuoi
cung.
Be mat anh dau

cua moi vong bi
hng ve pha
dung cu.
Thao ri hop truyen ong cuoi cung (trang

12-6).
Thao tam e vong bi (trang 12-13).
Thao truc s cap va cac vong bi truc banh
rang cuoi cung bang dung cu chuyen dung.
DUNG CU:
Vong bi truc s cap:
au thao vong bi 12 mm 07936-1660110
Truc thao vong bi 12 mm 07936-1660120
Qua ta
07741-0010201
Vong bi truc banh rang cuoi cung:
au thao vong bi 15 mm 07936-KC10200
Truc thao vong bi 15 mm 07936-KC10100
Qua ta
07741-0010201
Tra dau vao moi o bi.
ong vong bi mi thang goc vao vach may
cho en khi vao han, s dung dung cu
chuyen dung.
VONG BI TRUC
S CAP
VONG BI
BANH RANG
AU THAO
QUA TA THAO
VONG BI
BANH RANG
DUNG CU:
Vong bi truc s cap:
Dung cu ong
07749-0010000
Dan hng, 37 x 40 mm 07746-0010200
nh v, 12 mm
07746-0040200
Vong bi truc banh rang cuoi cung:
Dung cu ong
07749-0010000
Dan hng, 42 x 47 mm 07746-0010300
nh v, 15 mm
07746-0040300
TRUC THAO
VONG BI TRUC
S CAP
DUNG CU
ONG
Lap tam at vong bi (trang 12-16).

DAN HNG
VONG BI
12-12
NH V
GIAM TOC CUOI
TRUC TRUYEN
Thao hai bulong va tam gi.
TAM GI
BULONG
Thao truc truyen bang dung cu chuyen

dung.
DUNG CU:
Dung cu thao truc
TRUC TRUYEN
07SMC-0010001
DUNG CU THAO TRUC
DUNG CU
THAO TRUC
TRUC TRUYEN
Thao phanh cai ra khoi ranh truc truyen.
PHANH CAI
12-13
GIAM TOC CUOI

Thao truc truyen bang dung cu ep thuy lc.
VONG BI
TRUC TRUYEN
Thao pht dau truc truyen.

PHT DAU
Boi dau vao o bi.

Mat anh dau
cua moi vong bi
hng ve pha
dung cu.
ong vong bi mi thang goc vao vach may

ben trai cho en khi vao han bang dung cu
chuyen dung.
DUNG CU:
Dung cu ong
Dan hng, 42 x 47 mm
nh v, 20 mm
07749-0010000
07746-0010300
07746-0040500
VONG BI TRUC TRUYEN
DUNG CU
ONG
DAN HNG
VONG BI
12-14
NH V
GIAM TOC CUOI

Lap truc truyen vao vong bi.
a ong cach vao vong trong o bi truc truyen
va ay truc vao vong bi cho en khi vao
han.
DUNG CU:
Truc keo
Ong cach
Dan hng ong cach
VONG BI
TRUC TRUYEN
ONG CACH
07965-1660200
07965-GM00100
07965-GM00200
TRUC KEO
DAN HNG
ONG CACH
VONG BI
DAN HNG
TRUC
TRUYEN ONG CACH
ONG CACH
Lap phanh cai

sao cho canh vat
vao vong bi.
TRUC KEO
Lap phanh cai vao ranh truc.

PHANH CAI
12-15
GIAM TOC CUOI

Tra dau ong c vao mieng pht dau cua
truc truyen.
Khong lap pht
dau cach qua xa.
PHT DAU TRUC TRUYEN

ONG CACH
Lap pht dau truc truyen cho en khi no vao

thang vach may trai.
DUNG CU:
Truc keo
Ong cach
Dan hng ong cach
07965-1660200
07965-GM00100
07965-GM00200
DAN HNG
ONG CACH
TRUC KEO
DAN HNG
ONG CACH
ONG CACH
PHT DAU
TRUC TRUYEN
Lau sach va boi keo khoa vao ren bulong

tam gi t au xuong khoang 6,5 1,0 mm
(0,26 0,04 in).
TAM GI
TRUC KEO
DAU OUT
Lap tam gi vi mat co dau OUT quay ra

ngoai.
Lap va van bulong tam gi vao.
6,5 1,0 mm
(0,26 0,04 in)
BULONG
HOP GIAM TOC CUOI

Tach ri hop giam toc cuoi (trang 12-6).
Thao vong pht chan dau cua truc banh
rang cuoi.
12-16
PHT DAU TRUC

BANH RANG
GIAM TOC CUOI

Khong c lam
hong be mat hop
giam toc cuoi
cung.
Thao vong bi truc banh rang.

Thao vong bi truc s cap, s dung dung cu.
VONG BI TRUC
S CAP
VONG BI TRUC
BANH RANG
DUNG CU:
au thao vong bi, 12 mm 07936-1660110
Truc thao vong bi, 12 mm 07936-1660120
Qua ta thao
07741-0010201
QUA TA THAO
AU THAO
TRUC THAO
Tra dau ong c vao o vong bi truc s cap.

Mat anh dau
cua moi vong bi
hng ve pha
dung cu.
DUNG
CU
ONG
ong vong bi mi thang goc vao hop giam

toc cho en khi vao han, s dung dung cu.
DUNG CU:
Dung cu ong
Dan hng, 32 x 35 mm
nh v, 12mm
07749-0010000
07746-0010100
07746-0040200
DAN HNG
VONG BI TRUC S CAP
Boi dau ong c vao vong bi truc banh rang

cuoi cung.
Mat anh dau
cua moi vong bi
hng ve pha
dung cu.
DUNG
CU
ONG
ong vong bi truc cuoi cung thang goc vao

hop giam toc cuoi cho en khi vao han, s
dung dung cu chuyen dung.
DUNG CU:
Dung cu ong
Dan hng, 40 x 42 mm
Chot nh v, 22 mm
NH V
DAN HNG
07749-0010000
07746-0010900
07746-0041000
VONG BI TRUC
BANH RANG
NH V
12-17
GIAM TOC CUOI

Boi dau ong c vao pht dau cua truc banh
rang cuoi cung.
Lap pht dau vao sao cho mat phang hng
ve pha canh banh sau va ong sau khoang
1,0 0,4 mm (0,04 0,02 in).
DUNG CU
ONG
DAN HNG
S dung dung cu chuyen dung.

DUNG CU:
Dung cu ong
Dan dng, 42 x 47 mm
7749-0010000
7746-0010300
1,0 0,4 mm
(0,04 0,02 in)
PHT DAU TRUC BANH RANG
12-18
13. MAY PHAT IEN
V TR CAC BO PHAN ..............................13-2
VO LANG IEN/ STATOR ........................13-4
THONG TIN DCH VU ...............................13-3
13-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
MAY PHAT IEN
V TR CAC BO PHAN
13-2
MAY PHAT IEN
THONG TIN DCH VU

CHUNG
Muc nay bao gom thao, lap vo lang ien, may phat ien va cuon phat xung.
Co the thc hien bao dng vi ong c treo tren khung.
Tham khao trang 18-9 e kiem tra may phat.
Tham khao trang 19-7 e kiem tra cuon phat xung.
MOMEN LC XIET
Oc vo lang ien
Bulong bat stator

DUNG CU
Dung cu gi a nang
07725-0030000
Vam thao vo lang ien

07733-0010000
13-3
MAY PHAT IEN
VO LANG IEN/ STATOR
OP MAT PHAI
BULONG
THAO
- Op than (trang 3-9).
- Tan nhiet (trang 7-10).
- Quat lam mat (trang 7-11).
- Bo on nhiet o (trang 7-12).
Thao cac bulong va op mat phai.
Thao hai chot go ra.
CHOT GO
va ni long ai oc ra.
DUNG CU:
Vam thao vo lang
VAM THAO VO LANG
07725-0030000
Thao oc va em vo lang ra.
Thao vo lang ien bang dung cu chuyen

dung.
DUNG CU:
Vam thao vo lang
VO LANG IEN
07723-0010000
VAM THAO VO LANG
13-4
OC/ EM
MAY PHAT IEN

Thao au noi 2P may phat va au noi day
cuon phat xung.
Thao day may phat/ cuon phat xung ra khoi
dan hng day va ai gi.
AU NOI 2P MAY PHAT
AU NOI CUON
DAY PHAT XUNG
DAN HNG DAY
DAY CUON PHAT

XUNG/ MAY PHAT
DAN HNG
DAY
AI GI
AI GI
Thao bulong, tam gi va tach kep gi day ra

khoi vach may ben phai.
Thao hai bulong va tam gi ra khoi cuon
phat xung.
Thao ba bulong giac chm, cuon day may
phat va cuon phat xung ra.
CUON DAY
MAY PHAT
TAM GI KEP GI DAY
BULONG
GIAC CHM
BULONG
BULONG
TAM GI
Can than khong

lam hong chot
ca-vet va ranh.
Thao chot ca-vet ra.
CUON PHAT XUNG
CHOT CA-VET
13-5
MAY PHAT IEN
LAP
Can than khong
lam hong chot
ca-vet va ranh.
Lap chot ca-vet vao trong ranh cua truc c.
Lap cuon day may phat va cuon phat xung

vao.
Lap va van bulong giac chm ung momen
lc xiet.
MOMEN LC XIET:
10 Nm (1,0 kgfm, 7lbfft)
CUON DAY
MAY PHAT
TAM GI KEP GI DAY
BULONG
GIAC CHM
Lap tam gi cuon phat xung va van bulong

vao.
BULONG
i day chac chan va e vong day vao trong

ranh vach may ben phai.
BULONG
Rap tam gi va van bu long tam gi vao.
i day cuon phat

xung va may
phat chac chan
(trang 1-17).
CHOT CA-VET
Buoc chat day may phat va day cuon phat

xung bang ai gi va dan hng day.
TAM GI
CUON PHAT XUNG
DAY CUON PHAT XUNG/ MAY PHAT
Noi au noi 2P cuon may phat va au noi

cuon phat xung.
DAN HNG
DAY
AI GI
AI GI
AU NOI 2P MAY PHAT
AU NOI CUON
DAY PHAT XUNG
13-6
DAN HNG DAY
MAY PHAT IEN

Lap vo lang ien vao truc c sao cho chot
ca-vet tren truc c thang hang vi ranh tren
vo lang.
Khp (RANH/ CHOT CA-VET)
VO LANG
Lap em va oc vo lang.
OC
EM
Gi vo lang bang dung cu chuyen dung va

van oc theo ung momen lc xiet.
OC
DUNG CU GI A NANG
DUNG CU:
Dung cu gi a nang
07725-0030000
MOMEN LC XIET:
Lap hai chot go vao.
CHOT GO
13-7
MAY PHAT IEN

Rap op mat phai va va van bulong theo
ng cheo trong 2 hoac 3 bc.
-
13-8

Bo tan nhiet (trang 7-10).
OP MAT PHAI
BULONG
14. VACH MAY/ TRUC C
V TR CAC BO PHAN ..............................14-2
THAO VACH MAY ....................................14-5
THONG TIN DCH VU ...............................14-3
RAP VACH MAY .......................................14-8
TM KIEM H HONG.................................14-4
KIEM TRA TRUC C ..............................14-12
14-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
VACH MAY/ TRUC C
V TR CAC BO PHAN
14-2
VACH MAY/ TRUC C
THONG TIN DCH VU

CHUNG
Muc nay bao gom thao vach may e bao dng truc c.
Nhng phan sau ay bat buoc phai thao e thao truc c.
- ong c (trang 8-4).
- au quy lat (trang 9-7).
- Xy lanh (trang 10-4).
- Piston (trang 10-7).
- Banh rang khi ong (trang 11-13).
- Puly chu ong (trang 11-14).
- Mo t khi ong (trang 20-6).
- Vo lang ien/ cuon day may phat (trang 13-4).
- Bm dung dch lam mat/ gia cuon day (trang 7-13).
Ngoai ra, khi thay vach may ben trai, can thao them chi tiet sau:
- Giam toc cuoi cung (trang 12-6).
Can than khong lam hong be mat vach may khi thao va lap cac vach may.
Lau sach cac phan c thao ra bang dung moi sach hoac thoi bang kh nen trc khi kiem tra.
Khi rap truc c, phai s dung dung cu chuyen dung, vam dung cu vao vong trong o bi va keo truc c cho en khi vao
han.
THONG SO KY THUAT
MUC
Truc c
Khe h canh thanh truyen

Khe h hng knh thanh truyen
o ao
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
0,10 0,35 (0,04 0,014)
0,55 (0,022)
0,004 0,016 (0,0002 0,0006)
0,05 (0,002)
0,10 (0,004)
14-3
VACH MAY/ TRUC C
DUNG CU
Vam thao puly
07SMC-0010001
Truc thao
07965-VM00200
Ong cach
07965-VM00100
Vt truc
07WMF-KFF0200
Ong cach
07931-KF00100
Dan hng 72x75 mm

07746-0010600
nh v 35 mm
07746-0040800
Dung cu ong
07749-0010000
Dung cu ong pht dau

07965-KE80200
Dan hng ong pht 41,2 mm

07947-KF00100
Vam thao vong bi

07631-0010000
TM KIEM H HONG
Tieng on khac thng
Mon vong bi truc c.
Mon vong bi au ln thanh truyen.
Mon au nho thanh truyen (trang 10-10).
14-4
VACH MAY/ TRUC C
THAO VACH MAY

Xem thong tin dch vu (trang 14-3) e biet
phan nao c thao trc khi thao vach
may.
Thao lo xo hoi v chan chong ng.
LO XO HOI V
Thao chot che, em, truc xoay va chan

chong ng.
CHAN CHONG NG
CHOT CHE
TRUC
Thao bulong, tam gi, lo xo va chot ay ra

khoi vach may phai.
EM
TAM GI
CHOT AY
BULONG
LO XO
Thao cac bulong ra khoi vach may phai.
BULONG
14-5
VACH MAY/ TRUC C

Can than khong
lam hong be mat
vach may.
at loc may vi vach may ben trai up xuong

va thao vach may ben trai va ben phai ra.
VACH MAY PHAI
Thao chot go ra khoi vach trai.
CHOT GO
Nang xch cam ra khoi nhong thi iem cua

truc c (nh hnh ve).
XCH CAM
NHONG THI IEM
14-6
VACH MAY/ TRUC C

Khi thao truc c
khong c lam
ket xch cam gia
nhong cam va
vach may trai.
Gi xch cam ra khoi nhong thi iem va

thao truc c ra khoi vach may ben trai bang
dung cu ac biet.
VACH MAY TRAI
TRUC C
Thao xch cam ra.

DUNG CU:
Vam thao
07SMC-0010001
XCH CAM
(Khong c lam
van xch cam)
VAM THAO TRUC C
VAM THAO
TRUC C
TRUC C
Thao vong bi vach may trai ra khoi truc c

bang dung cu chuyen dung.
DUNG CU:
Vam thao vong bi
VONG BI
TRUC C
07631-0010000
VAM THAO VONG BI
Thao phanh cai va pht dau ra.

PHANH CAI
PHT DAU
14-7
VACH MAY/ TRUC C

Neu vong bi ben trai truc c van vach may
th thao no ra t mat ben phai.
VONG BI VACH MAY TRAI
RAP VACH MAY
BE MAT VACH MAY
Can than khong lam hong be mat vach

may.
Lau sach be mat tiep xuc va ben trong vach
may.
Kiem tra xem co b nt hay h hong khong.
Lam phang cac cho loi, lom, xu x... bang a
mai vi dau.
Tra toi thieu 2cc dau ong c vao vong bi

vach may trai.
ong vong bi thang goc vao vach may ben
trai cho en khi vao han, s dung dung cu
chuyen dung.
DUNG CU:
Dung cu ong
Dan hng 72x75 mm
Chot nh v 35 mm
DUNG
CU
ONG
DAN HNG
07749-0010000
07746-0010600
07746-0040800
NH V
VONG BI VACH MAY TRAI
14-8
VACH MAY/ TRUC C

Lap truc c vao trong vong bi vach may trai.
Lap ong noi vao truc c ben trai.
ONG NOI TRUC
ONG CACH B
Lap ong cach A vao vong bi ben vach may

trai va long ong cach B vao ong cach A.
Lap truc keo vao ong cach B va vt truc vao
sao cho gi thang c tam cua truc keo va
ong cach B.
Khi ay truc c
vao o bi, can than
khong lam hong
thanh truyen.
Keo truc c vao vong bi cho en khi vao

han.
DUNG CU:
Ong noi truc
Truc keo
Ong cach A
Ong cach B
ONG CACH A
07WMF-KFF0200
07965-VM00200
07965-VM00100
07931-KF00100
TRUC KEO
ONG CACH A
TRUC KEO
TRUC C
ONG NOI TRUC
ONG CACH B
Tra dau vao nhong thi iem va xch cam.

Lap xch cam vao nhong thi iem.
XCH CAM
NHONG THI IEM
Boi dau vao pht dau mi.

Lap pht dau thang goc vao vach may
trai cho en khi vao han, s dung dung cu
chuyen dung.
DUNG CU:
ong pht dau
07965-KE80200
07947-KF00100
ONG PHT DAU
DAN HNG
ONG PHT
PHT
DAU
14-9
VACH MAY/ TRUC C

Lap phanh cai vao trong ranh truc c.
PHANH CAI
Boi keo vao be mat vach may.
Boi toi thieu 2cc dau ong c vao vong bi

ben phai truc c.
Lap chot go vao vach may ben trai.
CHOT GO
Rap vach may ben trai va ben phai vao.
14-10
VACH MAY PHAI
VACH MAY/ TRUC C

Lap bulong vach may va van chat theo
ng cheo vi 2- 3 bc.
BULONG
Lap chot ay va lo xo vao vach may ben

phai.
TAM GI
Lap tam gi vi mat co ch OUT ra ngoai.
DAU OUT
Lap va van bulong tam gi.
CHOT AY
BULONG
LO XO
Boi mot lp m mong vao be mat xoay truc
chan chong ng.
Rap chan chong ng va chen truc vao t
ben vach may trai.
CHAN CHONG NG
CHOT CHE
Lap em va chot che mi.
TRUC
EM
Moc lo xo hoi v chan chong ng vao.

Xem thong tin dch vu (trang 14-3) e rap
cac phan a thao e thc hien qua trnh bao
dng.
LO XO HOI V
14-11
VACH MAY/ TRUC C
KIEM TRA TRUC C

Thao truc c (trang 14-5).
Xoay vong ngoai vong bi ben phai truc c
bang ngon tay. Vong bi quay trn va em.
Ngoai ra kiem tra mat trong co tiep xuc va
van vi truc c ben phai khong.
Thay vong bi mi neu no quay khong trn va
em, hoac neu no b long tren truc c phai.
VONG BI VACH MAY PHAI
Neu rang nhong

thi iem b mon
hay h hong,
kiem tra xch
cam, tang xch
cam va nhong
thi iem.
Kiem tra banh rang dan ong bm dau va

banh rang nhong thi iem xem co b mon
hay h hong khong.
NHONG THI IEM
BANH RANG DAN ONG BM DAU
o khe h mat au ln thanh truyen bang

thc la.
GII HAN SA CHA:
0,55 mm (0,022 in)
at truc c tren khoi V va o khe h hng

knh au ln thanh truyen.
GII HAN SA CHA:
0,55 mm (0,022 in)
14-12
THC LA
VACH MAY/ TRUC C

at truc c len khoi V va o o ao cua truc
c bang cach s dung ong ho xo.
Gia tr o ao thc te bang gia tr oc
c.
GII HAN SA CHA:
0,10 mm (0,004 In)
65 mm
(2,6 in)
35 mm
(1,4 in)
14-13
GHI NH
15. BANH TRC/ GIAM XOC/ CO LAI
V TR CAC BO PHAN ..............................15-2
GIAM XOC ..............................................15-17
THONG TIN DCH VU ...............................15-4
TAY LAI ...................................................15-25
TM KIEM H HONG.................................15-7
CO LAI.....................................................15-30
BANH TRC ...........................................15-8
15-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
BANH TRC/ GIAM XOC/ CO LAI
V TR CAC BO PHAN
PHANH UM
4,5 Nm (0,5 kgfm, 3,3 lbfft)
4,5 Nm (0,5 kgfm, 3,3 lbfft)
15-2
PHANH A
LOAI PHANH KET HP
LOAI TIEU
CHUAN

4,5 Nm (0,5 kgfm,
3,3 lbfft)
15-3
THONG TIN DCH VU

CHUNG
Khong xet en thanh phan vat lieu, bui cua guoc phanh va bo phanh co the anh hng en sc khoe.
Tranh ht bui phanh.
Khong c dung ong kh hay choi e lam sach bo phanh va guoc phanh. S dung may hut chan khong tieu chuan
OSHA.
Phan nay bao gom banh trc, phanh trc, giam xoc va co lai.
Khi thc hien bao dng banh trc, phanh trc, giam xoc va co lai, xe bang gia go hay kch thuy lc.
a phanh hoac bo phanh b ban lam giam hieu qua phanh. Vt bo cac bo phanh b ban va lam sach a phanh bang
chat tay dau m chat lng cao (kieu phanh a).
Sau khi thao banh trc, kiem tra hoat ong tay phanh bang cach bop can phanh.
Xem trang 17-1 e thc hien bao dng he thong phanh.
THONG SO KY THUAT
MUC
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
en dau ch th
Chieu sau toi thieu cua gai lop

Ap suat lop nguoi Ch ngi ieu khien
Ngi ieu khien va ngi ngoi sau
175 kPa (1,75 kgf/cm , 25 psi)
175 kPa (1,75 kgf/cm , 25 psi)
2
2
o ao truc
o ao vanh
0,2 (0,01)
Hng knh
2,0 (0,08)
Doc truc
2,0 (0,08)
7,0 1,0 (0,28 0,04)
Khoang cach t Phanh um

vanh ti moay Phanh a
Giam xoc trc
4,0 1,0 (0,16 0,04)
311,3 (12,26)
305,1 (12,01)
o ao ong giam xoc
0,2 (0,01)
Dau giam xoc ch nh
Dau giam xoc
50 (2,0)
75 1 cm3 (2,5 0,03US oz,

2,6 0,04 lmp oz)
Chieu dai t do cua lo xo
Mc dau giam xoc

Dung tch dau giam xoc
MO MEN LC XIET
Oc truc trc
Bulong giac chm a phanh
42 Nm (4, 3 kgfm, 31 lbfft)
(oi vi loai phanh a)
Nan hoa trc
3,7 Nm (0,4 kgfm, 2,7 lbfft)
(oi vi loai phanh um/ phanh a tieu chuan)
Oc co lai
Bulong can phanh trc (Ch phanh um) 1 Nm (0,1 kgfm, 0,7 lbfft)
Oc can phanh trc (Ch phanh um)
4,5 Nm (0,5 kgfm, 3,3 lbfft)
(Phanh um/ phanh a tieu chuan)
Oc can phanh sau
4,5 Nm (0,5 kgfm, 3,3 lbfft)
Bulong bat phanh dau
(Phanh a)
Bulong
Bulong au di giam xoc
Ren tren co lai
Xem trang 15-34
Oc khoa co lai
Xem trang 15-34
15-4
Oc U
Bulong ALOC; thay mi

Boi keo khoa vao ren
DUNG CU
Truc thao vong bi
07746-0050100
au thao vong bi 12 mm
07746-0050300
Dung cu thao
07749-0010000
Xiet nan hoa 5,8x6,1 mm

07701-0020300
Dan hng 32x35 mm

07746-0010100
nh v 12mm
07746-0040200
Ong ong pht

07747-0010100

07747-0010300
Dung cu kep chot

07702-0020001
Dung cu thao bulong giac chm

07916-KM10000
ong con phuoc

07916-3710101
Truc thao mat bi

07GMD-KS40100
15-5

Thao mat bi 34,5 mm
07948-4630100
Dan hng thao vong bi

07946-3710701
Dan hng thao pht 35,2 mm

07947-KA20200
Dung cu thao pht dau

07748-0010001
15-6
Dan hng 52x55 mm

07746-0010400
TM KIEM H HONG
Co lai cng
Ap suat lop thap.
Hong lop.
Oc khoa co xiet qua chat.
Hong vong bi au co lai.
Hong be mat vong bi co lai.
Co lai b cong.
Co lai lech sang mot ben va khong thang vet banh xe
Cong truc trc.
Lap banh trc khong ung.
Mon hoac h hong vong bi banh trc.
Cong giam xoc.
Hong hoac mon bac lot gia bat ong c.
Cong khung.
Hong vong bi au co lai.
Banh trc rung lac
Long oc truc trc.
Hong/ mon vong bi banh trc.
Cong vanh.
Nan hoa long hoac b cong (oi vi loai phanh a/phanh um).
Kho quay banh trc
Ket phanh.
Cong truc trc.
Hong vong bi banh trc.
Giam xoc trc yeu
Ap suat lop thap.
H hong dau giam xoc.
Trong lng dau giam xoc khong ung.
Thieu dau giam xoc.
Lo xo yeu.
Giam xoc cng
Ap suat lop cao.
Dau giam xoc qua nhieu.
Trong lng dau giam xoc khong ung.
Ong giam xoc b cong.
Tac dau giam xoc.
Giam xoc trc co tieng on
Cong ty giam xoc.
Thieu dau giam xoc.
Long cac oc giam xoc.
15-7
BANH TRC
THAO
OC IEU
CHNH
OC TRUC
DAY ONG
HO TOC O
Dng va chong xe an toan tren chong ng.

PHANH UM
Thao oc ieu chnh, day phanh va chot can
phanh.
An vau gi xuong va keo day ong ho toc o
ra. Thao oc truc.
Thao truc va banh trc ra.
CHOT CAN PHANH DAY PHANH
Thao bat phanh ra khoi moay ben trai.
BAT PHANH
Thao bac canh ben phai moay .
PHANH A
An vau gi xuong va keo day ong ho toc o
ra.
LAY
BAC CANH
DAY ONG HO TOC O
LAY
15-8

Thao oc truc ra.
Thao truc va banh trc ra.
OC TRUC
Thao hop banh rang cong t met.
HOP BANH RANG CONG T MET
Thao bac cach.
LAP
BAC CACH
BAC CACH
PHANH UM
Lap bac cach vao moay ben phai.
15-9

Khong c boi
m len trong va
guoc phanh.
Lap bat phanh vao moay ben trai, lap cac

vau banh rang cong t met khp vi cac
ranh tren moay .
Khp nhau
Rap banh trc vao gia hai chan phuoc sao

cho ranh tren bat phanh ngam vao vau tren
chan phuoc.
Khp nhau
Boi mot lp m mong vao vao be mat truc

trc.
Lap truc trc vao t ben phai.
Lap va van oc truc vao theo ung momen
lc xiet.
MOMEN LC XIET:
TRUC TRC
OC TRUC
Boi mot lp m len pht O va lap no vao

ranh day ong ho toc o.
DAY ONG
HO TOC O
Noi day vao hop banh rang cong t met cho

en khi vau gi vao han.
PHT O
Lap chot can phanh, day phanh va oc ieu

chnh.
ieu chnh hanh trnh t do tay phanh va
kiem tra hoat ong cua phanh (trang 4-19).
OC IEU
CHNH
DAY PHANH
CHOT CAN PHANH
15-10
LAY

PHANH A
Lap bac cach vao moay ben trai.
BAC CACH
Boi m (M HD o bi cua Shell hoac loai

tng ng) vao trong hop banh rang cong
t met.
Lap hop banh rang cong t met vao moay
ben phai sao cho cac vau vao cac ranh cua
hop banh rang.
Khp nhau
HOP BANH RANG CONG T MET
Can than khong

lam hong bo
phanh.
Rap banh trc vao gia hai chan phuoc sao

cho ranh hop banh rang cong t met ngam
vao vau tren chan phuoc e cho a phanh
vao gia hai bo phanh.
TRUC TRC
Boi mot lp mong dau vao mat truc ben

phai.
Rap truc trc vao t ben phai.
Khp nhau
Lap va van oc truc vao theo ung momen

lc xiet.
MOMEN LC XIET:
OC TRUC
15-11

Boi m vao pht O mi va lap no vao ranh
day cong t met.
Noi day vao hop banh rang cong t met cho
en khi vau gi vao han.
DAY ONG HO TOC O
LAY
PHT O
THAO RA
Phanh um
Thao pht chan bui ben phai banh trc.
PHT CHAN BUI
Phanh a
Thao pht chan bui/ vong ham ra khoi ben

phai moay banh xe trc.
LOAI PHANH UM
PHT CHAN BUI/

VONG HAM
Phanh a
Thao pht chan bui ben trai moay banh

trc.
Thao bulong giac chm a phanh va a
phanh ra.
LOAI PHANH A
A PHANH
BULONG GIAC CHM PHT CHAN BUI
15-12

Lap au thao vong bi vao vong bi.
T canh oi dien lap truc thao vong bi va
thao vong bi ra khoi moay .
Thao ong cach va thao vong bi ra.
AU THAO
TRUC THAO
DUNG CU:
au thao vong bi 12 mm 07746-0050300
Truc thao vong bi
07746-0050100
AU THAO
VONG BI
VONG BI
TRUC THAO
AU THAO
RAP
LOAI PHANH UM
PHT CHAN BUI
VONG BI BEN PHAI

BANH XE (6201U)
BAC CACH
VONG BI BEN TRAI

BANH XE (6201U)
15-13

LOAI PHANH A
VONG BI BEN PHAI (6201U)
PHT CHAN BUI/

VONG CHAN
PHT CHAN BUI
BAC CACH
VONG BI BEN TRAI (6201U)

BULONG GIAC CHM
A PHANH
Boi m vao o bi.

Khong c lap
vong bi cu vao.
Luon thay vong
bi mi khi a
thao vong bi cu
ra.
ong vong bi mi ben trai vao vi mat co

nap chan hng len tren cho en khi vao het
trong hoc.
DUNG CU:
Dung cu ong
Dan hng 32x35 mm
Chot nh v 12 mm
42 Nm (4,3 kgfm,
31 lbfft)
DAN HNG
07749-0010000
07746-0010100
07746-0040200
VONG BI
15-14
DUNG CU
ONG
NH V

Boi mot lp m mong vao bac cach va lap
no vao.
LOAI PHANH A CBS
ong vong bi ben phai mi vao, vi pha bt

kn hng len tren.
DUNG CU:
Dung cu ong
Dan hng 32x35 mm
Chot nh v 12 mm
Phanh a:
Khong c boi
m vao a phanh
v hieu qua phanh
se b giam.
BAC CACH
VONG BI
07749-0010000
07746-0010100
07746-0040200
Lap a phanh vao ben trai moay banh xe

mat anh dau nga ra.
LOAI PHANH A
A PHANH
Lap bulong giac chm mi vao a phanh va

van theo quy tac ng cheo trong 2 hoac
3 bc.
MOMEN LC XIET:
BULONG GIAC CHM

Phanh a:
DAU
Rap pht chan bui mi cua pha ben trai vao

moay pha ben trai.
Boi m vao pht chan bui ben phai.
PHT CHAN BUI
Phanh a:
Lap pht chan bui mi / vong ham banh rang

cong t met vao ben phai banh xe.
Boi m vao mieng pht chan bui ben phai.
PHT CHAN BUI/

VONG HAM
15-15

Phanh um
Lap pht chan bui mi vao ben phai moay .

Boi m vao mieng cua pht chan bui.
LOAI PHANH UM
PHT CHAN BUI
KIEM TRA
TRUC
at truc len khoi V va o o ao truc bang
ong ho so.
GII HAN SA CHA:
0,2 mm (0,01 in)
o ao thc te bang gia tr oc c.
VONG BI BANH SAU

Quay mat trong vong bi bang ngon tay, vong
bi phai quay trn va em.
Ngoai ra kiem tra vong ngoai xem co chat
kht trong moay khong.
Thay ca
vong bi.
cap
Thao va bo nhng vong bi neu cac be mat

khong quay trn, em hoac neu chung long
trong moay .
VANH XE
Kiem tra o ao vanh xe bang cach at banh
xe vao mot gia quay.
Quay banh xe bang tay va oc gia tr o ao
tren ong ho so.
o ao thc te bang 1/2 gia tr o c.
GII HAN SA CHA:
Hng knh:
2,0 mm (0,08 in)
Hng truc:
2,0 mm (0,08 in)
15-16
LOAI PHANH UM
IEU CHNH TAM BANH TRC
LOAI PHANH UM
PHANH UM
Thao banh trc (trang 15-8).
at vanh xe len ban th.
ieu chnh v tr cua moay sao cho khoang
cach t mat trai cua moay ti mat ben cua
vanh la 7,0 1,0 mm (0,28 0,04 in) nh trong
hnh. Xiet nan hoa trong 2 hoac 3 bc tien.
DUNG CU:
Xiet nan hoa 5,8 x 6,1 mm 07701-0020300
MOMEN LC XIET:
3,7 Nm (0,4 kgfm, 2,7 lbfft)
7,0 1,0 mm
(0,28 0,04 in)
NG C BAN
Kiem tra o ao vanh (trang 15-16).

PHANH A LOAI TIEU CHUAN
Thao banh trc (trang 15-8).
at vanh xe len ban th.
ieu chnh v tr cua moay sao cho khoang
cach t mat trai cua moay ti mat ben cua
vanh la 4,0 1,0 mm (0,16 0,04 in) nh trong
hnh. Xiet nan hoa trong 2 hoac 3 bc tien.
DUNG CU:
Xiet nan hoa 5,8 x 6,1 mm 07701-0020300
MOMEN LC XIET:
3,7 Nm (0,4 kgfm, 2,7 lbfft)
LOAI PHANH A
4,0 1,0 mm
(0,16 0,04 in)
NG C BAN
GIAM XOC TRC
BULONG
AU TREN
GIAM XOC
THAO
oi
vi
loai
phanh a: dung
mau day thep
e nang ngam
phanh
trc,
tranh e ngam
phanh treo tren
ong day phanh.
Khong lam xoan
day phanh.

- Op trc (trang 3-4).
- Banh trc (trang 15-8).
Thao bo ngam phanh ra (trang 17-27).
Thao bulong bat giam xoc pha tren.
Ni long bulong bat giam xoc pha di va
thao chan phuoc ra.
LAP
Lap ong giam xoc vao co lai.
Lo bulong phai thang hang vi ranh cua ong
giam xoc nh trnh bay.
Lap bulong au tren giam xoc, van bulong au
tren giam xoc theo ung momen lc xiet.
BULONG
AU DI
GIAM XOC
BULONG AU TREN GIAM XOC
RANH
MOMEN LC XIET:
64 Nm 6,5 kgfm, 47 lbf/ft)
Phanh a
Lap theo trnh t sau.

- Op trc (3-4).
Lap ngam phanh vao (trang 17-27).
LO BULONG
BULONG AU
DI GIAM XOC
15-17
THAO RA
Lot ong trt bang vai mem va kep bang e to.
Ni long oc au di giam xoc nhng cha
thao ra.
e tranh mat tnh

an hoi cua lo xo,
khong c ep lo
xo qua mc can
thiet. e lo xo
di ep lo xo.
Can than khi ep
dau giam xoc ra.
ONG TRT
a dung cu vao e lo xo.

An e lo xo vao trong ong trt bang dung
cu chuyen dung va ep thuy lc, tiep o thao
vong ham bang tua vt.
BULONG GIAC CHM
DUNG CU
Thao e lo xo khoi ong phuoc.

Thao pht O ra khoi e lo xo.
VONG HAM
E LO XO
Thao lo xo giam xoc ra khoi ong phuoc.

o dau giam xoc ra bang cach bm ong
phuoc vai lan.
Thao pht chan bui ra.
15-18
PHT O
LO XO GIAM XOC
PHT CHAN BUI

Thao vong ham pht dau.
VONG HAM
Thao bulong giac chm va em kn au di

giam xoc ra.
EM KN
BULONG GIAC CHM
Thao piston giam xoc va lo xo tra ve ra.
PISTON GIAM XOC
LO XO TRA VE
Keo ong giam xoc ra khoi ong trt.

ONG TRT
ONG GIAM XOC
15-19

Thao pht dau bang dung cu chuyen dung.
DUNG CU:
Thao pht dau
THAO PHT DAU

07748-0010001
hoac tng ng
PHT DAU
LAP RAP
PHT CHAN BUI
PISTON GIAM XOC
XEC MANG
VONG HAM
VONG HAM
E LO XO
PHT DAU
PHT O
ONG TRT
EM KN
LO XO GIAM XOC
BULONG GIAC CHM
ONG GIAM XOC
LO XO TRA VE
Trc khi rap, ra sach cac chi tiet bang

dung moi kho chay hay co iem chay cao
va lau kho.
Lap ong giam xoc vao ong trt.
ONG TRT
ONG GIAM XOC
15-20

Chac
chan
xec mang phai
nam trong ranh
piston.
Lap lo xo tra ve va piston giam xoc vao ong

giam xoc.
PISTON GIAM XOC
LO XO TRA VE
Lau sach ren bulong giac chm va boi keo

khoa vao ren.
Van bulong vao
han hoac en khi
dau r ra.
Rap va xiet chat bu long co em bt kn vao

piston giam xoc
EM KN
BULONG GIAC CHM
Boi dau giam xoc vao mieng pht dau.

Khi lap pht dau.
Mat anh dau
hng len tren
ong pht dau vao ong trt cho en khi vao

han bang dung chuyen dung.
AU ONG
PHT GIAM XOC
DUNG CU:
au ong pht giam xoc 07747-0010100
Dan hng
07747-0010300
DAN HNG
Lap vong ham pht dau vao ranh vong ham

tren ong trt.
PHT DAU
VONG HAM
15-21

Khong
c
ong pht chan
bui qua manh.
Boi dau vao mieng pht pht chan bui mi.

Lap pht chan bui cho en khi vao han.
PHT
CHAN BUI
o dau giam xoc vao ong giam xoc vi lng

nhat nh.
DUNG TCH DAU:
75 1 cm3 (2,5 0,03 US oz, 2,6 0,04 lmp oz)
Bm ong giam xoc vai lan e rut het khong
kh ra khoi phan di cua ong giam xoc.
Chac chan mc
dau ca hai giam
xoc giong nhau.
Ep chan ong giam xoc xuong het va o mc

dau tnh t nh cua ong giam xoc.
MC DAU GIAM XOC:
50 mm (2,0 in)
Keo ong giam xoc len va rap lo xo giam xoc

vi au bc lo xo ngan hn hng xuong
di.
50 mm (2,0 in)
LO XO GIAM XOC
ONG GIAM XOC
au bc lo xo
ngan hn
15-22

Boi dau giam xoc vao pht O mi va lap no
vao ranh cua e lo xo.
e tranh mat kha

nang an hoi lo
xo, khong c
nen lo xo qua
mc can thiet.
E LO XO
PHT O
e bo giam xoc, e lo xo va vong ham vao

dung cu ep thuy lc.
DUNG CU
a dung cu len e lo xo.

Ep e lo xo vao ong giam xoc cho en khi
ranh vong ham c nhn thay.
E LO XO
Lap vong ham vao trong ranh tren ong giam

xoc.
VONG HAM
Boc ong trt bang vai mem va kep vao e

to.
Van bulong giac chm vao theo ung momen
lc xiet.
ONG TRT
MOMEN LC XIET:
20 Nm (2,0 kgfm,15 lbfft)
BULONG GIAC CHM
15-23
KIEM TRA
LO XO GIAM XOC
o chieu dai t do lo xo.
GII HAN SA CHA:
305,1 mm (12,01 in).
ONG GIAM XOC/ ONG TRT/ PISTON

Kiem tra ong giam xoc, ong trt va piston
xem co dau cao xc hay mon qua mc hay
khong bnh thng khong.
ONG TRT
Kiem tra xem xec mang co b mon hay h

hong khong.
Kiem tra lo xo tra ve xem co b mon hay h
hong khong.
Thay mi cac chi tiet neu can.
ONG GIAM XOC

LO XO TRA VE
XEC MANG
PISTON GIAM XOC
at ong giam xoc len khoi V va o o ao

truc.
GII HAN SA CHA:
0,2 mm (0,01 in)
15-24
TAY LAI
OC IEU CHNH
THAO
- Op tren pha trc (trang 3-4).
- Op trc tay lai (trang 3-5).
- Op sau tay lai (trang 3-4).
- Op trong trc (trang 3-11).
CAN PHANH TRC (PHANH UM)
Van oc ieu chnh e ni long day phanh trc.
Thao bulong va oc can phanh trc ra.
Thao day phanh trc ra khoi gia can phanh
trc va thao no ra khoi can phanh.
BULONG
TAY PHANH
XY LANH PHANH CHNH (PHANH A)
OC
DAY PHANH
XY LANH
PHANH CHNH
Thao bulong, op tay ga va xy lanh phanh

chnh.
OP BAT HOP
DAU PHANH
BULONG
ONG TAY GA
Thao vt va op tren tay ga.
VT
OP TREN
15-25

Thao day ga ra khoi ong tay ga va thao op
di tay ga.
DAY GA
Thao ong tay ga ra khoi tay lai.
ONG GA
OP DI
CAN PHANH SAU (PHANH A/ PHANH

UM)
Ni long day phanh sau bang cach van oc
ieu chnh.
OC IEU CHNH
Thao bulong va oc can phanh sau ra khoi gia

can phanh sau.
Tach day phanh ra khoi gia can phanh sau
va thao no ra khoi can phanh.
Thao tay ga ra.
TAY GA
OC
BULONG
DAY PHANH
CAN CAN BANG PHANH KET HP ( OI

VI LOAI PHANH A KET HP)
Gi gia can phanh sau va thao bulong tam
gi gia ra.
Thao tam gi gia tay phanh va gia can
phanh.
TAY PHANH
TAM GI GIA
BULONG
Thao tay ga ra.
TAY GA
GIA CAN PHANH
15-26

CO PHOT
Thao cac day ra khoi kep day co phot.
KEP DAY CO PHOT
Thao oc, bulong, bac va co phot ra khoi co

lai.
CO PHOT
BULONG
LAP
OC
BAC
CO PHOT
OC
CO PHOT
Lap co phot vao co lai sao cho lo co phot va
co lai thang hang.
Bac sau cao hn
bac trc.
Lap bulong, bac va oc.

Van oc theo mo men lc xiet.
MOMEN LC XIET:
BULONG
i cac day ung

v tr (trang 1-17).
BAC
Cac day phai c kep chat vao co phot.
KEP DAY CO PHOT
15-27

ONG CAO SU TAY LAI
Neu ong cao su tay lai c thao ra, th
boi keo Honda Bond A hoac loai keo tng
ng vao ben trong cua no va lau sach be
mat ong tay lai ben trai.
e keo dnh kho
khoang 1h trc
khi s dung.
ONG CAO SU TAY LAI TRAI
i 3 - 5 phut sau o lap ong cao su vao.

Xoay ong cao su cho bam dnh keo vao.
TAY LAI TRAI
CAN PHANH SAU (PHANH UM/ PHANH

A)
Noi day phanh vao can phanh sau.
e can phanh sau ung v tr.
OC
Boi m vao be mat trt cua bulong can

phanh.
BULONG
Lap va van bulong va oc can phanh theo

momen lc xiet.
MOMEN LC XIET:
Bulong can phanh:
Oc can phanh:
4,5 Nm (0,5 kgfm, 3,3 lbfft)
CAN CAN BANG PHANH KET HP (CH
OI VI LOAI PHANH A KET HP)
Rap gia can phanh sau vao sao cho vau cua
gia can phanh sau ngam vao lo tren tay lai.
Lap tam gi gia vao tay lai sao cho vau gia
can phanh ngam vao ranh tam gi gia can
phanh.
Rap va xiet chat bu long gi tay phanh.
DAY PHANH
TAY PHANH
TAM GI GIA
BULONG
GIA CAN PHANH
OP TAY GA
Lap ong tay ga.
DAY GA
Boi 0,1 0,2 g m khu vc trt day ga va

noi vao ong ga.
Lap op di tay ga sao cho chot nh v op
di tay ga vao lo tay lai.
ONG GA
Khp nhau
15-28
OP DI
TAY GA

Lap op tren tay ga sao cho vau cua op di
tay ga ngam vao ranh op tren tay ga.
VT
OP TREN TAY GA
Lap vt va van no vao.
OP DI TAY GA
CAN PHANH TRC (OI VI LOAI

PHANH UM)
Noi day phanh trc vao can phanh trc.
at can phanh trc ung v tr.
BULONG
OC
Boi m vao be mat trt cua bulong can

phanh.
Lap bulong va oc can phanh vao theo ung
momen lc xiet.
MOMEN LC XIET:
Bulong can phanh:
Oc can phanh:
4,5 Nm (0,5 kgfm, 3,3 lbfft)
TAY PHANH
DAY PHANH

-
Op trong ben trc (trang 3-11).

Op trc (trang 3-4).
Op sau tay lai (trang 3-5).
Op trc tay lai (trang 3-5).
Op tren pha trc (trang 3-4).
ieu chnh nh sau:

- Hanh trnh t do tay phanh trc (trang 419).
- Hanh trnh t do tay phanh sau (trang 419).
Phanh a tieu
chuan.
XY LANH PHANH CHNH (PHANH A)

at gia gi va xy lanh phanh chnh sao cho
dau UP hng len tren. iem cuoi cua xy
lanh phanh chnh phai trung vi dau ot tren
tay lai va van bulong tren trc sau o van
bulong di sau.
- Op trong pha trc (trang 3-11).
- Op sau tay lai (trang 3-5).
- Op trc tay lai (trang 3-5).
- Op tren pha trc (trang 3-4).
Kiem tra he thong thuy lc (trang 4-18).
ieu chnh hanh trnh t do can phanh sau
(trang 4-19).
DAU OT
XY LANH
PHANH CHNH
DAU UP
GIA GI XY LANH
BULONG
15-29
CO LAI
LOAI PHANH UM
LOAI PHANH A
DAY
THAO
- Giam xoc trc (trang 15-17).
- Tay lai (trang 15-25).
Phanh um
Tach day ong ho toc o va day phanh trc

ra khoi kep day.
Phanh a
Thao bulong va kep ong phanh.

KEP DAY
BULONG
Dung kep gi au ren va ni long oc khoa co

ra bang khoa m oc.
DUNG CU:
Khoa m oc
Kep gi
07916-KM10000
07702-0020001
OC KHOA CO
KEP GI
Thao oc khoa co lai ra.
Khong c lam
ri co lai.
KHOA M OC
Gi co lai va ni long au ren bang khoa

m:
DUNG CU:
Khoa m
KHOA M
07916-3710101
AU REN
Khong c lam
ri co lai va vong
bi tren.
Gi co lai va thao mat trong vong bi tren va

o bi tren ra (23 bi).
MAT TRONG VONG BI TREN

VONG BI (23 BI)
CO LAI
15-30

Can than khong
lam ri co lai va
vong bi di.
Thao co lai va vong bi di ra (29 bi).

CO PHOT
VONG BI (29 BI)
Luon luon thay mot bo cac vong bi va cac

mat.
Thao mat ngoai vong bi tren bang dung cu.
MAT NGOAI VONG BI TREN
DUNG CU:
Truc thao mat vong bi
07GMD-KS40100
TRUC THAO MAT BI
Thao mat ngoai vong bi di bang dung cu

sau:
DUNG CU:
au thao mat vong bi 34,5 mm
07948-4630100
Truc thao mat vong bi
07GMD-KS40100
TRUC THAO MAT BI
AU THAO MAT BI
MAT NGOAI VONG BI DI
Thao pht chan bui ra khoi mat trong vong

bi di co lai.
Thao mat trong vong bi di bang con phuoc
hoac dung cu tng ng, can than khong
lam hong co lai.
Thao em ra khoi co lai.
MAT TRONG DI
EM
PHT CHAN BUI
15-31
LAP
MAT NGOAI DI
OC KHOA
VONG BI DI (29)
AU REN
MAT TRONG DI
PHT CHAN BUI
MAT TRONG TREN
EM
VONG BI TREN (23)
MAT NGOAI TREN
CO LAI
Boi m di ap lc manh
(ch nh: M EXCELIGHT
EP2 c san xuat bi
KYODOYUSHI, nhat ban
hoac ALVANIA EP2 hoac
loai tng ng)
Lap em vao co lai.

Lap mat trong vong bi di mi bang dung
cu chuyen dung va ong bang ap lc thuy
lc.
EM
MAT TRONG DI
DUNG CU:
Dan hng au ong pht 35,2mm
07947 KA20200
DAN HNG
ONG PHT
Boi 3 g m (M ch nh: M EXCELIGHT

EP2 c san xuat bi KYODOYUSHI, nhat
ban hoac ALVANIA EP2 hoac loai tng
ng) vao mieng em mi sau o lap mat
trong vong bi di vao.
PHT CHAN BUI
15-32

ong mat ngoai vong bi tren mi vao au
ong bang dung cu sau.
DUNG CU:
Dung cu ong
Dan hng au ong
DAN HNG/ ONG
07749-0010000
07946-3710701
MAT NGOAI TREN
ong mat ngoai vong bi di mi vao au

ong bang dung cu sau.
DUNG CU:
Dung cu ong
Dan hng 52x55 mm
MAT NGOAI DI
07749-0010000
07746-0010400
DAN HNG/ ONG

EP2 c san xuat bi KYODOYUSHI, Nhat
Ban hoac ALVANIA EP2 hoac loai tng
ng) vao mat vong bi di.
Khong c lam
ri co lai va vong
bi di.
VONG BI (29)
Gan vong bi (29 bi) vao mat ngoai vong bi

di.
uc co lai vao au ong co lai va can than
khong lam ri vong bi.
CO LAI

EP2 c san xuat bi KYODOYUSHI, Nhat
Ban hoac ALVANIA EP2 hoac loai tng
ng) vao mat vong bi di.
Khong c lam
ri co lai va vong
bi tren.
MAT TRONG TREN
Lap vong bi (23 bi) len mat ngoai vong bi

tren.
Lap mat trong vong bi tren mi vao co
phuoc.
VONG BI (23)
15-33

Lap au ren vao. Gi co lai va van au ren
vao theo ung momen lc xiet bang dung
cu sau.
DUNG CU:
07916-3710101
MOMEN LC XIET:
KHOA M CO LAI
AU REN
Van khoa co lai vai lan e at vong bi vao.

Chac chan rang co lai phai quay em khong
c bo st va khong rung sau o ni long
au ren ra.
Van au ren vao theo ung momen lc xiet

bang dung cu sau.
DUNG CU:
07916-3710101
MOMEN LC XIET:
2,5 Nm (0,3 kgfm, 18 lbfft)
CO LAI
KHOA M CO LAI
AU REN
Van au ren ngc chieu kim ong 15O.

Kiem tra lai xem co lai co quay em va khong
bo st khong.

- Giam xoc trc (trang 15-17).
OC KHOA CO
Gi au ren bang kep gi va van oc khoa co

lai vao theo ung momen lc xiet.
DUNG CU:
Khoa m oc
07916-KM10000
Kep gi
07702-0020001
MOMEN LC XIET:
Chac chan rang co lai quay trn ma khong
b st hoac rung.
15-34
KHOA M OC
KEP GI

Phanh um
Kep day phanh trc va day ong ho toc o

chac chan.
Phanh a
Lap kep ong phanh va van bulong vao.
LOAI PHANH UM
LOAI PHANH A
DAY
Lap tay lai vao (trang 15-27).
KEP DAY
BULONG
15-35
GHI NH
16. BANH SAU/ GIAM XOC SAU
V TR CAC BO PHAN ..............................16-2
BANH SAU ................................................16-5
THONG TIN DCH VU ...............................16-3
GIAM XOC SAU ........................................16-6
TM KIEM H HONG.................................16-4
GIA TREO ONG C ...............................16-7
16-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
V TR CAC BO PHAN
118 Nm (12,0 kgfm, 87 lbfft)
16-2
THONG TIN DCH VU

CHUNG
Bui ban guoc phanh va bo phanh thng xuyen, khong chu y en thanh phan vat lieu co the anh hng en sc
khoe.
Tranh bui ban vao vong bi.
Khong c dung ong kh hay choi e lau phanh. S dung may hut chan khong tieu chuan OSHA.
S dung bulong va oc chnh hieu Honda cho cac v tr bat bulong giam xoc.
Xem trang 17-1 e thc hien bao dng phanh.
THONG SO KY THUAT
n v: mm (in)
MUC
TIEU CHUAN
GII HAN SA CHA
en dau ch th
Chieu sau toi thieu cua gai lop

Ap suat lop nguoi Ch ngi ieu khien
200 kPa (2,00 kgf/cm , 29 psi)
250 kPa (2,50 kgf/cm , 36 psi)
Hng knh
2,0 (0,08)
Doc truc
2,0 (0,08)
1,5 1,0 (0,06 0,04)
Ngi ieu khien va ngi ngoi sau

o ao vanh
Khoang cach t vanh ti may (phanh um/phanh a)
MO MEN LC XIET
Oc truc sau
Nan hoa sau
Bulong treo may
118 Nm (12,0 kgfm, 87 lbfft)

3,7 Nm (0,4 kgfm, 2,7 lbfft)
Oc U, tra dau vao cac ren
DUNG CU
Dung cu xiet nan hoa 5,8 x 6,1 mm
07701-0020300
16-3
TM KIEM H HONG
Banh sau lac
Cong vanh.
Hong lop.
Hong hay veo nan hoa (phanh um/ phanh a tieu chuan).
Oc truc va/ hoac bulong/ oc bat ong c van khong chat.
Mon hoac long vong bi banh rang cuoi cung.
Ap suat lop thap.
Giam xoc yeu
Lo xo giam xoc yeu.
Chay dau bo giam xoc.
Ap suat thap.
Giam xoc cng
Cong ty giam xoc.
Ap suat cao.
Banh sau on
Long oc, bulong.
Hong giam xoc.
Ong giam xoc yeu.
16-4
BANH SAU
THAO
Dng xe tren chong ng.
Thao ong xa ra (trang 3-14).
Thao oc truc sau, em va banh sau.
EM/ OC TRUC
LAP
Khong c lam
hong cac chot.
CAC RANH
Boi dau ong c vao ren oc truc sau va be

mat e.
Lap banh sau vao truc banh rang sau cung
sao cho cac ranh tren truc banh rang ngam
vao ranh lo truc banh xe.
Lap em vao truc banh rang sau cung.
Lap oc truc.
Van oc truc sau theo ung momen lc xiet.
MOMEN LC XIET:
118 Nm (12 kgfm, 87 lbfft)
Rap ong xa vao (trang 3-14).
BANH SAU
EM
OC TRUC
KIEM TRA
Kiem tra o ao vanh sau bang ong ho so.
GII HAN SA CHA:
Hng knh:
2,0 mm (0,08 in)
Doc truc:
2,0 mm (0,08 in)
16-5
IEU CHNH TAM BANH SAU
(PHANH UM/ PHANH A TIEU CHUAN)

Thao banh sau (trang 16-5). at vanh len
ban th. ieu chnh v tr cua moay sao cho
khoang cach t mat ben trai cua moay en
mat ben cua vanh la 1,5 1,0 mm (0,06
0,04 in) nh trong hnh.
DUNG CU:
Xiet nan hoa 5,8 x 6,1 mm 07701-0020300
MOMEN LC XIET:
3,7 Nm (0,4 kgfm, 2,7 lbfft)
Lap banh sau (trang 16-5).
1,5 1,0 mm
(0,06 0,04 in)
GIAM XOC SAU
NG C BAN
GIAM XOC SAU
THAO
Tranh lam hong
ren bulong giam
xoc sau, hay
nang banh sau
len.

Thao bulong va giam xoc sau.
BULONG
LAP
e de lap bulong
giam xoc sau
nang banh sau
len mot chut e
thang lo bulong.
GIAM XOC SAU
Lap giam xoc sau va van cac bulong.

Lap op than (trang 3-9).
BULONG
KIEM TRA
Kiem tra giam xoc xem co r dau hay h hong
khong.
Kiem tra em lot xem co mon hay h hong
khong.
Thay bo giam xoc mi neu can thiet.
16-6
EM LOT
GIAM XOC SAU
GIA TREO ONG C
OC/ BULONG
THAO
Thao oc va bulong gia treo ong c.
Thao gia treo ra khoi ong c.
GIA TREO ONG C
LAP
Lap gia treo len ong c.
OC/ BULONG
Lap bulong gia treo t ben trai ong c.

Lap va van oc vao theo momen lc xiet.
MOMEN LC XIET:
49 Nm (5,0 kgfm,36 lbfft).
GIA TREO ONG C
KIEM TRA
Kiem tra em lot treo may va cao su xem co
b mon hay h hong khong.
EM LOT GIA TREO ONG C
CAO SU
Kiem tra em lot bat ong c xem co b mon

hay h hong khong.
EM LOT
16-7
GHI NH
17. HE THONG PHANH
V TR CAC BO PHAN ..............................17-2
BO PHANH/ A PHANH ........................17-14
THONG TIN DCH VU ...............................17-4
XY LANH PHANH CHNH .......................17-17
TM KIEM H HONG.................................17-6
BO CAN BANG PHANH
PHANH UM TRC ...............................17-7
(LOAI PHANH A - CBS).......................17-23
PHANH UM SAU ..................................17-10
NGAM PHANH ........................................17-27
THAY DAU PHANH/ XA KH ...................17-12
17-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HE THONG PHANH
V TR CAC BO PHAN
PHANH UM
PHANH A LOAI TIEU CHUAN

17-2
HE THONG PHANH
LOAI HE THONG PHANH KET HP (CBS)
17-3
HE THONG PHANH
THONG TIN DCH VU

CHUNG
Tiep xuc vi bui ban guoc phanh va bo phanh thng xuyen, khong xet en thanh phan vat lieu co the anh hng en
sc khoe.
Tranh ht bui guoc phanh/ bo phanh.
Khong c dung ong kh hay choi e lau phanh. S dung may hut chan khong tieu chuan OSHA.
CHU Y
o dau phanh se lam hong nhanh chong cac be mat sn, knh cua cac bo phan. No cung nguy hiem cho cac phan cao
su. Hay can than bat c khi nao thao nap hop dau phanh, e chac chan ta phai e hop dau phanh nam ngang trc.
a phanh hoac bo phanh b bui ban se lam giam hieu qua phanh. Vt bo cac bo phanh b ban va lau sach a phanh
bang chat tay dau m chat lng cao.
Kiem tra he thong phanh bang cach bop can phanh sau khi xa kh.
Khong c e bui ban (bui, nc...) ri vao hop dau phanh.
Sau khi m he thong phanh thuy lc, hoac khi bop tay phanh thay mem th phai xa kh ra.
Luon luon s dung dau phanh DOT 3 hoac DOT 4 t hop kn mi khi bao dng. Khong c tron lan cac loai dau phanh
v chung khong tng thch.
Luon luon kiem tra hoat ong tay phanh trc khi lai xe.
THONG SO KY THUAT
MUC
Hanh trnh t do Trc (Ch phanh um)
tay phanh
Sau
ng knh trong Trc (Ch phanh um)
trong phanh
Sau
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
10 20 (0,4 0,8)
10 20 (0,4 0,8)
110,0 (4,33)
111,0 (4,37)
130,0 (5,12)
131,0 (5,16)
DOT 3 hoac 4
3,3 3,7 (0,13 0,15)
3,0 (0,12)
0,10 (0,004)
Xy lanh phanh chnh ng knh trong xy lanh

(Loai phanh a)
ng knh ngoai piston
12,700 12,743 (0,5000 0,5017)
12,755 (0,5022)
12,657 12,684 (0,4983 0,4994)
12,645 (0,4978)
Ngam phanh
(Loai phanh a)
ng knh trong xy lanh
25,400 25,450 (1,0000 1,0020)
25,460 (1,0024)
ng knh ngoai piston
25,318 25,368 (0,9968 0,9987)
25,31 (0,996)
Dau phanh (Phanh a)

a phanh
(Loai phanh a)
17-4
o day
o ao a phanh
HE THONG PHANH
MOMEN LC XIET
Oc can phanh trc
(Ch loai phanh um)
Van xa kh ngam phanh
(Loai phanh a)
Vt nap hop dau phanh
(Loai phanh a)
Chot bo phanh (Loai phanh a)
Bulong can phanh trc
(Loai phanh a)
Oc can phanh trc
(Loai phanh a)
Vt cong tac en phanh trc
(Loai phanh a)
Bulong dau ong phanh
(Loai phanh a)
Bulong bat ngam phanh
(Loai phanh a)
Vt bat can phanh sau
(Ch phanh a CBS)
ai oc bat can phanh sau
(Ch phanh a CBS)
Vt bat can can bang
(Ch phanh a CBS)
Oc bat can can bang
(Ch phanh a CBS)
Vt op gia can phanh sau
(Ch phanh a CBS)
Vt ac biet op gia can phanh sau
(Ch phanh a CBS)
Oc khoa day noi can bang
(Ch phanh a CBS)


4,2 Nm (0,4 kgfm, 3,1 lbfft)

5,2 Nm (0,5 kgfm, 3,8 lbfft)
Oc U
4,2 Nm (0,4 kgfm, 3,1 lbfft)

5,2 Nm (0,5 kgfm, 3,8 lbfft)
Oc U
4,2 Nm (0,4 kgfm, 3,1 lbfft)

4,2 Nm (0,4 kgfm, 3,1 lbfft)
6,4 Nm (0,7 kgfm, 4,7 lbfft)
DUNG CU
Km kep phanh cai
07914-SA50001
17-5
HE THONG PHANH
TM KIEM H HONG
Hieu qua phanh trc kem (oi vi loai phanh um)
ieu chnh can phanh trc khong ung
Guoc phanh b ban.
Mon guoc phanh.
Mon cam phanh.
Mon trong phanh.
Can phanh lap khong ung.
ng rang ca can phanh khp khong ung.
Hieu qua phanh sau kem
ieu chnh can phanh khong ung.
Guoc phanh b ban.
Mon guoc phanh.
Mon cam phanh.
Mon trong phanh.
Can phanh lap khong ung.
ng rang ca can phanh khp khong ung.
Tay phanh mem (Loai phanh a)
Lot kh vao he thong thuy lc.
R dau phanh.
a/ bo phanh b ban.
Mon pht piston ngam phanh.
Mon cup ben piston xy lanh chnh.
Mon bo/ a phanh.
Ngam phanh b ban.
Xy lanh phanh chnh b ban.
Ngam phanh khong trt tot.
Mc dau phanh thap
Tac ng dau phanh.
a phanh b cong/ venh.
Piston ngam phanh b mon/ ket.
Piston xy lanh chong mon/ ket.
Can phanh b cong.
Tay phanh cng (phanh a)
He thong phanh b tac/ han che.
Piston ngam phanh b mon/ ket.
Ngam phanh khong trt tot.
Pht piston ngam phanh b mon.
Tac/han che ng dau phanh.
Can phanh b cong.
Phanh giat (phanh a)
a/ bo phanh b ban.
Banh xe khong thang hang.
Mon bo/ a phanh.
a phanh b cong/ venh.
Ngam phanh trt khong em
Tac/ han che ng dau phanh.
Piston ngam phanh b ket.
Day noi ieu chnh khong ung (Ch loai CBS).
17-6
HE THONG PHANH
PHANH UM TRC
THAO RA
Luon thay ca cap guoc phanh.
Khi cac guoc phanh c dung lai, anh
dau tat ca cac bo phan e khi lap cho
ung nguyen trang cua no.
Thao bat phanh trc ra (trang 15-8).
M cac guoc phanh va thao no ra.
Thao lo xo guoc phanh ra khoi guoc phanh.
- Bulong va oc.
- Can phanh.
- Vong ch th o mon.
- Lo xo hoi v (t can phanh).
- Lo xo hoi v.
- Cam phanh.
- Pht.
- Pht chan bui.
- Banh rang cong t met.
- em.
PHT CHAN BUI

BANH RANG
CONG T MET
EM
PHT
VONG CH TH MON
GUOC PHANH
GUOC PHANH
OC
LO XO
CAM PHANH
LO XO HOI V
BAT PHANH
BULONG
CAN PHANH
17-7
HE THONG PHANH
RAP
BANH RANG
Boi 1,5 g m (M vong bi HD cua Shell hoac

loai tng ng) vao banh rang cong t
met.
Boi 0,5 -1,0 g m (M vong bi HD cua Shell
hoac loai tng ng) vao vung noi banh
rang cong t met.
Boi 0,5 -1,0 g m (M vong bi HD cua Shell
hoac loai tng ng) vao mieng cua pht
chan bui mi.
Lap em, banh rang cong t met va pht
chan bui vao bat phanh.
PHT
CHAN BUI
EM
Boi 0,5 -1,0 g m vao be mat trt cam

phanh.
CAM PHANH
Lap cam phanh vao bat phanh.
Boi dau truyen ong vao pht va lap vao bat

phanh sau.
Lap lo xo hoi v sao cho au lo xo cam vao lo
tren bat phanh.
PHT
LO/ AU LO XO
Lap tam ch th mon guoc phanh vao cam

phanh sao cho rang to nhat an vao ranh rong
nhat tren cam phanh.
LO XO
TAM CH TH MON GUOC PHANH
Khp vao nhau
17-8
HE THONG PHANH
Lap can phanh sao cho dau tren can phanh
trung vi dau tren cam phanh.
BULONG
Khp nhau
Lap bulong can phanh va van vao theo ung

momen lc xiet.
MOMEN LC XIET:
OC
Boi 0,5 -1 g m vao chot va be mat trt cam

phanh.
Neu guoc phanh
c s dung lai,
th guoc phanh
va lo xo phai
c at ung v
tr ban au cua
no.
GUOC PHANH
Rap guoc phanh va lo xo nh hnh ve.
CAM PHANH
Lap guoc phanh vao bat phanh.

Lau sach m tha tren cam phanh va chot.
Lap bo bat phanh trc vao (trang 15-9).
LO XO
KIEM TRA
o ng knh trong trong phanh.
GII HAN SA CHA:
111,0 mm (4,37 in)
17-9
HE THONG PHANH
PHANH UM SAU
THAO
CHU Y
Luon thay ca bo guoc phanh.
anh dau tat ca cac phan e co the lap
chung lai ung v tr ban au.
Thao banh sau (trang 16-5).
Thao oc ieu chnh va day phanh ra khoi
chot can phanh.
Thao chot can phanh va lo xo hoi v.
M guoc phanh va thao guoc phanh/ lo xo
ra.
Thao bulong can phanh.
Thao can phanh ong thi keo cam phanh
ra.
Thao cam phanh va pht chan bui ra khoi
bat phanh.
PHT CHAN BUI
LO XO HOI V
GUOC PHANH
CAN PHANH
PHT
DAY
CHAN BUI
PHANH
CAM PHANH
BULONG CAN PHANH
CHOT CAN PHANH
OC IEU CHNH
17-10
LO XO GUOC PHANH
HE THONG PHANH
RAP
Boi m vao pht chan bui mi.
Lap pht chan bui vao bat phanh.
Boi m vao be mat trt cam phanh.
Lap cam phanh vao trong bat phanh.
CAM PHANH
PHT CHAN BUI
Lap can phanh sao cho dau tren cam phanh

trung vi dau tren can phanh.
Lap bulong can phanh mi vao va van chat
theo ung momen lc xiet.
BULONG
MOMEN LC XIET:
Trung nhau
(DAU OT)
CAN PHANH
Boi m vao chot va be mat trt cam

phanh.
Neu guoc phanh

va lo xo c s
dung lai, th guoc
phanh va lo xo
phai c at
ung v tr ban
au cua no.
Lap guoc phanh va lo xo vao bat phanh nh

trnh bay.
GUOC PHANH
LO XO
17-11
HE THONG PHANH
a au lo xo vao lo tren vach may trai va
au con lai vao can phanh.
Lap chot can phanh vao can phanh.
Noi day phanh vao chot can phanh va lap oc
ieu chnh.
LO XO HOI V
OC IEU
CHNH
Lap banh sau (trang 16-5).

(trang 4-19).
DAY PHANH
CHOT CAN PHANH
KIEM TRA
o ng knh trong trong phanh sau.
GI HAN SA CHA:
131,0 mm (5,16 in)
THAY DAU PHANH/ XA KH

XA DAU PHANH
Khong c tron cac loai dau phanh vi
nhau, v chung khong tng thch vi
nhau.
Khong c phep e lot bui ban vao
trong hop dau phanh khi o dau.
CHU Y
Dau tran co the lam hong cac be mat sn,
nha hay cao su. at tam vai sach len
cac phan o bat c khi nao thc hien bao
dng.
Khong
c
phep e lot bui
ban vao trong
hop dau phanh
khi o dau.
17-12
Quay tay lai cho en khi hop dau phanh song

song vi mat at trc khi thao nap hop dau
phanh.
Thao vt, nap hop dau phanh, nap nh v va
mang cao su.
NAP AY
VT
TAM NH V
MANG CAO SU
HE THONG PHANH
Noi ong xa kh vao van xa kh.
Ni long van xa kh va bop tay phanh cho
en khi khong con dau chay ra van xa kh.
VAN XA KH
ONG XA KH
O DAU PHANH/ XA KH
Khong c tron
lan cac loai dau
phanh khac nhau.
Chung
khong
tng thch.
o dau phanh DOT 3 hoac 4 t hop mi bt

kn cho en mat thuy tinh.
Neu lot kh vao

ong xa kh qua
ren van xa kh,
em ren bang
cao su.
Kiem tra mc dau
trong khi xa kh
e tranh lot kh
vao he thong khi
bop tay phanh.
Noi ong xa vao van xa.
MC TREN
Kiem tra mc dau phanh trong khi xa kh

e tranh kh lot vao he thong phanh.
VAN XA KH
M ong xa kh va ni long van xa kh.

Thc hien xa kh cho en kh het kh trong
he thong.
ong van kh lai va bop tay phanh. Neu cam
thay nhe th xa tiep.
Sau khi xa xong van van xa kh vao theo
ung momen lc xiet.
MOMEN LC XIET:
Neu khong co cac dung cu xa kh th dung

cach sau.
Bm ap suat cua he thong len bang cach
bop tay phanh cho en khi co tr lc nhe tay
phanh.
17-13
HE THONG PHANH
Kiem tra mc dau
trong khi xa kh
e tranh lot kh
vao he thong khi
bop tay phanh.
Khong c tha
tay phanh ra trc
khi van xa kh
c ong lai.
Noi ong xa kh vao van xa kh va xa kh he

thong nh sau:
1. Bop tay phanh va ni long van xa kh 1/2
vong. i vai giay sau o ong van xa kh
vao.
2. Tha tay phanh t t va ch vai giay sau
khi tay phanh dng dch chuyen.
3. Lap lai bc 1 va 2 cho en khi bot kh
khong con trong ong xa kh na.
VAN XA KH
ONG XA KH
Sau khi hoan thanh xa kh, van van xa kh

vao theo momen lc xiet.
MOMEN LC XIET:
Khong c tron
lan cac loai dau
phanh khac nhau
v chung khong
tng thch.
o dau vao hop dau d tr cho en mc tren

vi loai dau DOT 3 hoac DOT 4 cha trong
bnh kn.
Lap mang cao su, tam nh v va nap ay

sau o van vt vao theo momen lc xiet quy
nh:
MOMEN LC XIET:
MC TREN
NAP AY
VT
TAM NH V
MANG CAO SU
BO PHANH/ A PHANH
THAY BO PHANH
Kiem tra mc
dau phanh
bnh cha v hoat
ong nay co the
lam mc dau
tang len.
Ep toan bo cac piston ngam phanh vao bang

cach nhan than ngam phanh vao e rap bo
phanh mi vao.
NGAM PHANH
17-14
HE THONG PHANH
Thao chot bo phanh ra khoi ngam phanh.
CHOT BO PHANH
Thao hai bo phanh ra khoi ngam phanh
BO PHANH
Luon thay cap
bo phanh mi
e am bao lc
ep ong eu len
a.
Lap cap bo phanh mi e chung kht vao gia

ngam phanh va chot gia bo phanh.
CHOT GIA BO PHANH
BO PHANH
Can than khong

c lam hong
cac bo phanh.
AT CAC BO PHANH
Rap chot bo phanh bang cach ay cac bo

phanh vao lo xo bo phanh sao cho cac lo tren
bo phanh va ngam phanh trung vi nhau.
CHOT BO PHANH
17-15
HE THONG PHANH
Sau khi thay bo
phanh hay kiem
tra hoat ong
bang cach bop
tay phanh.
Van chot bo phanh theo ung momen lc

xiet.
MOMEN LC XIET:
CHOT BO PHANH
KIEM TRA A PHANH

Kiem tra be ngoai a phanh xem co b h
hong hay nt khong.
o o day cua phanh mot vai iem.
GII HAN SA CHA:
3 mm (0,12 in)
Kiem tra a phanh xem co b venh khong.

GII HAN SA CHA:
0,10 mm (0,004 in)
Neu gia tr o c vt qua gii han sa
cha, kiem tra o r cua cac vong bi banh
xe.
Thay a phanh neu cac vong bi bnh thng
(trang 15-12).
17-16
HE THONG PHANH
XY LANH PHANH CHNH
EM KN
THAO
BULONG DAU
PHANH A TIEU CHUAN

Xa dau phanh (trang 17-12).
Thao cac au noi cong tac en phanh.
Tranh o dau len
cac phan cao su,
nha hay be mat
sn. Lot mieng
vai sach len
nhng phan nay
bat c khi nao
thc hien bao
dng.
Thao bulong dau, ong phanh va em.
AU NOI
ONG PHANH
Thao cac bulong op bat xy lanh chnh, op bat

xy lanh va xy lanh chnh ra.
XY LANH CHNH
BULONG
GIA GI XY LANH
LOAI PHANH KET HP CBS

Xa dau phanh (trang 17-12). Thao op sau tay
lai (trang 3-5).
Ni long oc ieu chnh phanh sau cho en
khi s hoat ong cua day phanh tr len ln
nhat.
OC IEU CHNH
Ni long oc khoa va van oc ieu chnh cho

en khi s hoat ong cua day noi tr len ln
nhat.
CAN NOI
IEU CHNH
An lo xo hoi v va thao au day noi ra khoi

can noi.
DAY NOI
Thao lo xo hoi v.
Thao day noi.
Thao xy lanh chnh (Xem phan tren )
LO XO HOI V
OC KHOA
17-17
HE THONG PHANH
LAP
XY LANH CHNH
DAU OT
LOAI TIEU CHUAN

at xy lanh chnh vao tay lai. Rap xy lanh
chnh va op bat xy lanh chnh vi dau UP
hng len.
Rap sao cho iem au cua mat tiep xuc vi
ong bat tren xy lanh chnh trung vi dau ot
tren tay lai.
BULONG
Rap cac bulong xy lanh chnh va xiet chat

bulong pha tren trc va bulong pha di
sau.
DAU UP
Noi au ong phanh vi bulong dau va cac
vong em kn.
Van bulong
trong khi o
au ong
phanh t vao
gi.
dau
ay
day
tam
EM KN
Van bulong dau vi momen lc xiet quy nh.
BULONG DAU
MOMEN LC XIET:
Noi cac au noi cong tac en phanh vao.
Lap op sau tay lai (trang 3-5).
o dau va xa kh he thong (trang 17-13).
AU NOI
ONG PHANH
LOAI CBS
Lap xy lanh chnh vao (xem phan tren).
Noi day noi vao xy lanh chnh.
CAN NOI
Van oc ieu chnh vao.
IEU CHNH
DAY NOI
a lo xo hoi v len day noi.

An lo xo hoi v xuong va noi au day noi vao
can noi.
o dau va xa kh he thong (trang 17-13).
LO XO HOI V
Van oc ieu chnh en khi mat vat cua

can bang kht vao mat vat cua hop xy lanh
chnh.
IEM KIEM TRA

IEU CHNH
CAN BANG
17-18
HE THONG PHANH
Kiem tra xem khong co khe h gia chot can
bang va cuoi ranh cua noi can bang.
Neu co bat c khe h nao th hay van oc
ieu chnh cho en kh khong con khe h o
na.
IEU
CHNH
CHOT CAN BANG
Sau khi ieu chnh xong, gi oc ieu chnh va

van oc khoa vao theo momen lc xiet.
MOMEN LC XIET:
6,4 Nm (0,7 kgfm, 4,7 lbfft)
OC KHOA
Sau khi van oc khoa. Kiem tra chac chan

khong co khe h gia chot can bang va cuoi
ranh cua noi can bang.
NOI CAN BANG
Bop tay phanh sau vai lan va kiem tra rang

khoang cach gia cac canh khong c thay
oi sau khi bop phanh.
IEM KIEM TRA
Kiem tra lai xem mat vat cua can bang co kht
vao mat vat cua hop xy lanh chnh khong.
(trang 4-19).
Lap op sau tay lai (trang 3-5).
CAN BANG
OC KHOA
THAO RA
LOAI TIEU CHUAN
- Bulong, oc can phanh va can phanh.
- Vt va cong tac en phanh.
- Chup cao su.
- Phanh cai.
- Lo xo va piston chnh.
BULONG
THAN XY LANH CHNH
TAY PHANH
LO XO
PISTON PHANH CHNH
PHANH CAI
CONG TAC EN PHANH
VT
CHUP CAO SU
OC
17-19
HE THONG PHANH
LOAI CBS
Thao ai oc chot can phanh, vt, lo xo hoi v,
va can bang.
Thao trnh t sau:
-
Vt va cong tac en phanh.

Chup cao su.
Phanh cai.
Lo xo va piston chnh.
CHUP CAO SU
PHANH CAI
PISTON PHANH CHNH
LO XO
VT
THAN XY LANH
CHNH
LO XO HOI V
TAY PHANH
OC
CONG TAC EN PHANH
CAN BANG
VT
RAP
Gi ca bo gom
cup ben piston,
lo xo, phanh cai
va chup cao su,
khong c thay
rieng le tng bo
phan mot.
Khi lap cup ben,
khong c e
mieng quay ra
ngoai.
17-20
XY LANH CHNH
LOAI TIEU CHUAN

Boi dau phanh vao piston chnh, lo xo va cup
ben piston.
Lap lo xo vao au piston chnh.
CUP BEN
Lap piston/ lo xo vao xy lanh chnh.

LO XO
PISTON
HE THONG PHANH
Chac chan phanh
cai nam trong
ranh.
Lap phanh cai vao ranh cua xy lanh chnh.

DUNG CU:
Km m phe
PHANH CAI
07914-SA50001
KM KEP
PHANH CAI
Boi m silicon vao mat trong chup cao su.

Lap chup cao su vao xy lanh chnh sao cho
mat sau cua no vao han phanh cai va mat
trc cua no vao ranh cua piston.
Boi 0,1 g m silicon vao be mat tiep xuc tay
phanh cua xy lanh va piston.
PHANH CAI
CHUP CAO SU
CHUP CAO SU
RANH
Lap cong tac en phanh vao xy lanh chnh

sao cho vau cong tac en phanh trung vi lo
xy lanh chnh.
Trung nhau
VT
Van vt vao theo momen lc xiet quy nh.

MOMEN LC XIET:
1 Nm (0,1kgfm, 0,7 lbfft)
CONG TAC
Boi m silicon vao bulong tay phanh.

Rap tay phanh vao xy lanh chnh.
TAY PHANH
BULONG
Rap va van bulong tay phanh vao theo ung

momen lc xiet.
MOMEN LC XIET:
Lap va van oc can phanh ong thi gi
bulong theo ung momen lc xiet.
MOMEN LC XIET:
OC
17-21
HE THONG PHANH
LOAI CBS
Bo tay phanh ra va lap xy lanh chnh vao
(trang 17-20).
Rap tay phanh theo trnh t sau:
Boi m vao xung quanh vt bat tay phanh.
Rap tay phanh va can bang vao xy lanh chnh.
Lap xo xo hoi v vao sao cho cac au lo xo tren
xy lanh chnh ngam vao lo tren tay phanh.
Rap va xiet chat vt chot can phanh theo lc
xiet quy nh
MOMEN LC XIET:
Rap va van oc tay phanh vao theo ung
momen lc xiet ong thi gi vt.
LO XO
VT
TAY PHANH
CAN BANG
OC
MOMEN LC XIET:
KIEM TRA
CUP BEN
Kiem tra cup ben piston xem co b mon hay

h hong khong.
Kiem tra mat trong xy lanh va mat ngoai
piston xem co b xc hay h hong khong.
PISTON
o ng knh trong xy lanh chnh.

GII HAN SA CHA:
12,755 mm (0,5022 in)
o ng knh ngoai piston.

GII HAN SA CHA:
12,645 mm (0,4978 in)
17-22
XY LANH CHNH
HE THONG PHANH
BO CAN BANG PHANH

(LOAI PHANH A - CBS)
EM CAO SU
OP GIA
VT AC BIET
THAO
Thao day noi (trang 17-17).
Thao vt ac biet op gia va cao su.
Thao cac vt op gia.
Thao op gia ong thi gi khoa can phanh.
VT
Can than khi thao

can khoa. Lo xo
hoi v co the ban
ra ngoai.
Thao can khoa phanh sau va lo xo hoi v.
CAN KHOA
LO XO HOI V
CAN KHOA
Gi gia can phanh sau va thao bulong gi

gia va gia can phanh.
GIA CAN PHANH

BULONG
GI GIA PHANH
Thao oc va vt can can bang.

Thao oc, vt tay phanh, vt noi can can bang
va tay phanh ra.
VT NOI CAN CAN BANG
VT TAY PHANH
TAY PHANH
OC
17-23
HE THONG PHANH
Thao vong chup cao su ra khoi gia can phanh
sau va bo can bang.
Thao day noi va day phanh sau khoi bo can
bang.
Thao cong tac en phanh sau.
DAY PHANH
CONG TAC EN PHANH
DAY NOI
VONG CHUP CAO SU
LAP
BULONG
GI GIA
VT BAT TAY PHANH
4,2 Nm (0,4 kgfm, 3,1 lbfft)
GIA TAY PHANH
CONG TAC EN PHANH
DAY PHANH
CAN BANG
DAY NOI
VT BAT CAN CAN BANG

4,2 Nm (0,4 kgfm, 3,1 lbfft)
OC CAN CAN BANG

5,2 Nm (0,5 kgfm, 3,8 lbfft)
VONG CHUP CAO SU
OC CAN PHANH
5,2 Nm (0,5 kgfm, 3,8 lbfft)
LO XO HOI V
EM CAO SU
CAN KHOA
VT AC BIET
4,2 Nm (0,4 kgfm, 3,1 lbfft)
OP GIA
VT
4,2 Nm (0,4 kgfm, 3,1 lbfft)
17-24
TAY PHANH
HE THONG PHANH
Lap cong tac en phanh sau.
Boi m vao be mat trt bo can bang.
CONG TAC EN PHANH

DAY PHANH
Lap vong chup cao su tren bo can bang.
CAN BANG
Noi day phanh sau vao bo can bang vi dau

F cua bo can bang hng len va noi day
phanh sau vao gia can phanh sau.
Noi day noi vao bo can bang va noi day noi
vao gia can phanh sau.
Lap vong chup cao su bo can bang vao gia
can phanh sau.
at can phanh sau vao gia can phanh sau va

bo can bang.
Boi m vao be mat trt vt tay phanh sau.
Rap va van vt theo momen lc xiet quy
nh.
VONG CHUP
CAO SU
DAY NOI
DAU F
VT BAT CAN
CAN BANG
VT TAY PHANH
MOMEN LC XIET:
4,2 Nm (0,4 kgfm, 3,1 lbfft)
Boi m vao be mat trt cua vt bat can can
bang.
Rap va van vt theo momen lc xiet quy
nh.
MOMEN LC XIET:
4,2 Nm (0,4 kgfm, 3,1 lbfft)
Rap va van oc can phanh vao theo ung
momen lc xiet ong thi gi vt.
TAY PHANH
OC
Khp (Vau va lo)
MOMEN LC XIET:
5,2 Nm (0,5 kgfm, 3,8 lbfft)
Rap va van oc can bo can bang vao theo
ung momen lc xiet ong thi gi vt.
MOMEN LC XIET:
5,2 Nm (0,5 kgfm, 3,8 lbfft)
Lap gia tay phanh sau sao cho vau gia tay
phanh sau trung vi lo tren tay lai va gia tay
phanh sau.
Khp (Lay va lo)
GIA TAY PHANH
Lap gi gia len tay lai sao cho vau tren gia
tay phanh ngam vao ranh tren tam gi.
17-25
HE THONG PHANH
Lap vao bulong gi gia.
a lo xo hoi v vao can khoa phanh sau.

Lap can khoa phanh sau vao gia can phanh
sau va chac chan rang lo xo hoi v nam ung
v tr nh trnh bay.
a op gia vao gia can phanh sau ong thi

gi can khoa phanh sau.
BULONG GI GIA
CAN KHOA
LO XO HOI V
OP GIA
CAN KHOA
Van vt op gia vao theo ung momen lc

xiet.
MOMEN LC XIET:
4,2 Nm (0,4 kgfm, 3,1 lbfft)
VT
Lap cao su vao khoa can phanh sau va van

vt ac biet op gia theo ung momen lc
xiet.
MOMEN LC XIET:
4,2 Nm (0,4 kgfm, 3,1 lbfft)
Kiem tra hoat ong can khoa phanh (trang
4-22).
Noi day noi vao (trang 17-18).
17-26
EM CAO SU
VT AC BIET
HE THONG PHANH
NGAM PHANH
THAO
BULONG
NGAM PHANH
Xa dau phanh (trang 17-12).

Tranh o dau len
cac phan cao su,
nha hay be mat
sn. Lot mieng
vai sach len
nhng phan nay
bat c khi nao
thc hien bao
dng.
Thao ong phanh ra khoi ngam phanh bang

cach thao bulong dau va em kn.
Thao bo phanh (trang 17-14).
Thao cac bulong va ngam phanh.
EM KN BULONG DAU
LAP
Lap ngam phanh vao giam xoc trc ben trai.
Lap bulong mi va van chung vao theo ung
momen lc xiet.
BULONG
NGAM PHANH
MOMEN LC XIET:
Van bulong
vao ong
ay au
phanh vao
ong.
dau
thi
ong
au
Noi ong phanh vao ngam phanh vi bulong

dau va em kn mi.
Van bulong dau theo ung momen lc xiet.
MOMEN LC XIET:
34Nm (3,5kgfm, 25lbfft)
Lap bo phanh (trang 17-15)
o dau phanh va xa kh he thong (trang 17-13).
THAO RA
EM KN BULONG DAU
CHUP CAO SU
LO XO BO PHANH

- Gia ngam phanh.
- Chup cao su.
- Lo xo bo phanh.
NGAM PHANH
GIA NGAM PHANH
at tam vai sach tren piston.

ng dung hi
ap suat cao hoac
e voi hi qua
gan lo dau.
at v tr than ngam phanh sao cho chieu cua

cac piston hng xuong pha di va phun
kh nen vao lo dau de thao piston ra.
17-27
HE THONG PHANH
Can than khong
c lam hong be
mat trt piston.
ay pht chan bui va pht piston ra va nang

no len.
PHT PISTON
Lau sach ranh pht, xy lanh ngam phanh va

piston bang dau phanh.
PHT CHAN BUI
RAP
LO XO BO PHANH
CHUP CAO SU
PISTON NGAM PHANH
VAN XA KH
BO PHANH
THAN NGAM
PHT
CHAN BUI
CHOT BO PHANH
PHT PISTON
GIA GI NGAM
CHOT CAO SU
Boi dau phanh DOT 3 hoac 4 vao pht piston
mi. Boi m silicon vao pht chan bui mi.
PISTON NGAM PHANH
Lap pht chan bui va pht piston mi vao

trong ranh pht trong xy lanh ngam phanh.
Boi dau phanh DOT 3 hoac 4 vao piston
ngam phanh.
Lap piston vao xy lanh ngam phanh sao cho
canh m hng ve bo phanh.
PHT CHAN BUI PHT PISTON
17-28
HE THONG PHANH
Lap lo xo bo phanh vao than ngam phanh.
Kiem tra cao su chot gia phanh va thay chung
neu b h hong.
CHUP
CAO SU
LO XO BO PHANH
Boi toi thieu 0,4g m silicon vao ben trong

chup cao su va lap chung vao than ngam
phanh.
Lap gia ngam phanh vao than ngam phanh.
THAN NGAM PHANH
GIA NGAM PHANH
KIEM TRA
Kiem tra xem xy lanh ngam phanh co b cao,
xc hay h hong khong.
o ng knh trong xy lanh ngam phanh.
GII HAN SA CHA:
25,460 mm (1,0024 in)
Kiem tra xem piston co b cao, xc hay h
hong khong.
o ng knh ngoai piston ngam phanh
GII HAN SA CHA:
25,31 mm (0,996 in)
17-29
GHI NH
18. BNH IEN/ HE THONG SAC
V TR CAC BO PHAN ..............................18-2
KIEM TRA HE THONG SAC .....................18-7
S O HE THONG ...................................18-2
KIEM TRA HE THONG EN.....................18-8
THONG TIN DCH VU ...............................18-3
KIEM TRA MAY PHAT ..............................18-9
TM KIEM H HONG.................................18-4
TIET CHE/ CHNH LU.............................18-9
BNH IEN ................................................18-6
18-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
V TR CAC BO PHAN
CONG TAC PHA/ COT
BNH IEN
TIET CHE CHNH LU
MAY PHAT
S O HE THONG
15A
CAU CH
CHNH 15A
CONG TAC BAO RE
BNH IEN
MAY PHAT
TIET CHE
CHNH LU
Bu
Hi
EN PHA
18-2
Lo
R: o
G: Xanh luc
Y: Vang
W: Trang
Bu: Xanh
THONG TIN DCH VU

CHUNG
Bnh ien rat de chay no; tranh xa tia la, ngon la va thuoc la. Thong kh ay u khi sac bnh ien.
Bnh ien cha dung dch a xt sunfuric (nc bnh). Nc bnh tiep xuc vi da va mat co the gay bong. Mac quan ao
va eo knh bao ho.
Neu nc bnh vao da hay ra sach bang nc.
Neu nc vao mat, ra nc 15 phut va a en benh vien ni gan nhat.
Nc bnh ien rat oc hai.
Neu uong phai nc bnh th hay uong that nhieu nc hoac sa, sau o i cap cu ngay.
CHU Y
Luon tat cong tac may trc khi thao cac chi tiet ien.
Mot so cac chi tiet ien co the b hong neu cac au day hoac moi noi c thao hoac noi trong khi cong tac may
van bat v tr ON va co hien dien cua dong ien.
Khi bao quan bnh ien trong thi gian dai, thao bnh ien, sac ay, at ni thoang mat va kho rao. e tuoi tho cua
bnh dai nhat nen sac bnh ien theo nh ky 2 tuan 1 lan.
oi vi bnh ien bao quan tren xe, thao cc am bnh ien.
Bnh ien khong can bao dng phai c thay khi het tuoi tho.
Bnh ien co the b hong neu qua sac hoac sac khong u hoac bnh ien phong ien trong thi gian dai. Nhng ieu
kien tng t eu co the lam giam tuoi tho cua bnh, ngay ca s dung bnh thng sau 2-3 nam.
ien ap cua bnh ien co the phuc hoi sau khi sac, nhng khi tai nang ien ap bnh ien co the giam nhanh chong tham
ch co the phong het ien hoan toan. Trong trng hp nay ngi ta nghi ng he thong sac co van e. Bnh ien qua
sac co the c xem la nguyen nhan gay hong bnh ien. Neu mot ngan cua bnh ien b ngan mach, ien ap bnh ien
khong tang, th tiet che chnh lu cung cap ien ap qua mc quy nh ti bnh ien. Di ieu kien nh vay, nc bnh
ien nhanh chong can.
Trc khi tm kiem h hong cua he thong sac, kiem tra xem cach s dung va bao quan bnh ien cho ung khong. Kiem
tra neu bnh ien thng xuyen lam viec vi tai nang, v du m en trc va en sau trong thi gian dai khong chay.
Bnh ien co the t phong ien khi xe khong s dung. V vay nen sac bnh ien 2 tuan 1 lan e tranh s sun phat hoa.
Khi kiem tra h hong cua he thong sac, luon thc hien theo cac bc trong bang qua trnh tm kiem h hong (trang 18-4).
Khi sac bnh ien, khong c vt qua dong sac va thi gian sac quy nh. Dong sac va thi gian sac qua mc la
nguyen nhan gay hong bnh ien.
Xem trang 13-4 e thao may phat.
KIEM TRA BNH IEN
e kiem tra bnh ien tham khao cac hng dan trong sach hng dan van hanh cua may kiem tra bnh ien. May kiem
tra bnh ien c khuyen dung co the cung cap mot phu tai khi kiem tra tng t phu tai trong ieu kien thc te.
May kiem tra bnh ien: BM - 210 hoac loai tng ng.
THONG SO KY THUAT
MUC
Bnh ien
THONG SO KY THUAT
Dung lng
12V 3,5 Ah
Dong ien ro
ien ap
Dong ien sac
Ln nhat 0,5 mA
Sac ay
Tren 12,8V
Can sac
Di 12,3 V
Bnh thng
Nhanh
May phat
Dung lng
0,4/ 5 A -10 h
0,3 A/ 0,5 h
0,140 kW/5000 vong/ phut (rpm)
ien tr cuon sac
0,2 1,0 (20OC/68OF)
ien tr cuon en
0,1 0,8 (20OC/68OF)
ien ap tiet che/ chnh lu (au ra en)
12,6 13,6 V/ 5000 vong/ phut (rpm)
18-3
TM KIEM H HONG
BNH IEN B HONG HOAC YEU IEN
1. Kiem tra bnh ien
Thao bnh ien (trang 18-6).
Dung may khuyen dung e kiem tra bnh ien.
MAY KIEM TRA BNH IEN: BM - 210 hoac loai tng ng.
Bnh ien co tot khong?
KHONG - Hong bnh ien
CO
- TI BC 2
2. Kiem tra dong ien ro
Lap bnh ien (trang 18-6).
Kiem tra dong ien ro (trang 18-7).
Dong ien ro di 0,5 mA khong?
CO
- TI BC 4
KHONG - TI BC 3
3. Kiem tra ro dong ien khong tiet che/ chnh lu
Thao au noi tiet che/ chnh lu va kiem tra lai ro dong ien bnh ien.
Dong ien ro di 0,5 mA khong?
CO
- Hong tiet che/ chnh lu.
KHONG - * Bo day b dt
* Hong cong tac may.
4. Kiem tra cuon sac may phat
Kiem tra cuon sac may phat (trang 18-9).
ien tr cuon sac co nam trong khoang 0,2 1,0 (20OC/68OF)?
KHONG - Hong cuon sac.
CO
- TI BC 5
5. Kiem tra ien ap cuon sac
o ien ap va ghi lai bang ong ho a nang (trang 18- 6).
Khi ong c.
o ien ap sac (trang 18 -7).
So sanh phep o e ket qua nh sau.
TIEU CHUAN: ien ap bnh ien o c < ien ap sac bnh ien < 15,5V.
ien ap sac bnh ien co nam trong khoang tieu chuan khong?
CO
- Hong bnh ien
KHONG - TI BC 6
6. Kiem tra he thong tiet che/ chnh lu
Kiem tra ien ap va ien tr au noi tiet che/ chnh lu (trang 18-10).
Ket qua kiem tra ien ap va ien tr co ung khong?
CO
KHONG - t day
Long moi noi cac cc/ tiep xuc kem.
Ngan mach cac day.
18-4
EN PHA KHONG SANG HOAC SANG YEU

1. Kiem tra tieu chuan
Kiem tra theo trnh t sau:
- Kiem tra tnh trang bnh ien.
- Chay bong hoac ien ap khong ung.
- t cau ch.
- Long au noi.
- Cong tac pha cot.
Cac muc tren hoat ong co tot khong?
KHONG - Thay hoac sa phan nao hong.
CO
- TI BC 2
2. Kiem tra 1 ien ap au ra en
o ien ap en vi au noi en pha (trang 18-8).
IEN AP CHNH LU: 12,6 13,6 v/ 5000 vong/phut (rpm).
ien ap co nam trong khoang 12,6 13,6V/5000 vong/phut (rpm)?
CO
- Long au noi en pha hoac tiep xuc kem.
KHONG - TI BC 3.
3. Kiem tra 2 ien ap au ra en
o ien ap en vi au noi 4P c noi (trang 18-8).
IEN AP CHNH LU: 12,6 13,6 v/ 5000 vong/phut (rpm).
ien ap co nam trong khoang 12,6 13,6V/5000 vong/phut (rpm)?
CO
- t hoac ngan mach day noi en pha vi tiet che/chnh lu.
KHONG - TI BC 4.
4. Kiem tra cuon en
o ien tr cuon en tai au noi canh may phat va day mat (trang 18-9).
TIEU CHUAN: 0,1 0,8 (20OC/68OF)
ien tr cuon en co nam trong khoang 0,1 0,8 (20OC/68OF).
KHONG - Hong cuon en
CO
- TI BC 5.
5. Kiem tra tiet che/chnh lu
Kiem tra ien ap va ien tr au noi tiet che/ chnh lu (trang 18-10).
Ket qua o co ung khong?
CO
KHONG - t day
Long moi noi cac cc/ tiep xuc kem.
t bo day.
18-5
BNH IEN
BNH IEN
BULONG/ CC DNG
THAO/LAP
Luon van cong
tac may en v
tr OFF trc khi
thao bnh ien.
Noi cc dng
trc va cc am
sau.
Thao op tren trc (trang 3-4).

Thao hai bu long va gia gi.
Thao bu long va cc am (-) bnh ien.
Thao bu long va cc dng (+) bnh ien.
Thao bnh ien.
Lap bnh ien theo th t ngc vi luc thao.
Sau khi lap bnh ien boi m vao cac cc
bnh ien.
Lap cac phan a c thao ra.
KIEM TRA IEN AP

o ien ap bnh ien bang ong ho a nang.
IEN AP (20OC/68OF)
Sac ay
: Tren 12, 8V
Can sac
: Di 12,3 V
SAC BNH IEN

Tat m nguon
may sac, khong
phai coc bnh
ien.
Thao bnh ien (xem phan tren).

Noi day dng (+) vao cc dng bnh ien.
Noi day am (-) vao cc am (-) bnh ien.
Sac nhanh ch thc hien trong trng hp
khan cap, sac cham tot hn.
ng dung dong sac va thi gian sac qua
quy nh tren bnh ien. Dung dong sac
vt qua quy nh hoac keo dai thi gian
sac co the lam hong bnh ien.
DONG/ THI GIAN SAC
Bnh thng
: 0,4 A/ 5 - 10h
Nhanh
: 3,0 A/ 0,5h
18-6
BULONG
BULONG/ CC AM
GIA GI
KIEM TRA HE THONG SAC
AU AM (-)
AU DNG (+)
KIEM TRA RO DONG IEN

Van cong tac may ti v tr OFF va thao day
am ra khoi bnh ien.
Noi cc dng ong ho vao day am bnh
ien va noi cc am ong ho vao cc am bnh
ien. Vi cong tac may v tri OFF, kiem tra
dong ien ro.
DAY AM (-)
CHU Y
Khi o dong ien s dung ong ho o
ien, chnh ong ho o thang o cao
nhat sau o giam dan thang o xuong e
at c mc thch hp. Dong ien chay
qua ln hn thang o c chon co the
lam t cau ch trong ong ho.
Khi o dong ien ng m cong tac may.
Dong ien tang len ot ngot co the lam
t cau ch trong ong ho.
DONG IEN RO NH MC: ln nhat 0,5mA
Neu dong ien ro vt qua gia tr nh mc,
th co kha nang b ngan mach.
Tm cho ngan mach bang cach thao tng
au noi va o dong ien.
KIEM TRA IEN AP SAC
Khong c thao
day bnh ien
hay bat ky mot
day nao trong
he thong sac ma
Khong tat cong
tac may trc.
khong tuon theo
khuyen cao nay
co the lam hong
dung cu o va
cac bo phan
ien
am bao bnh ien tnh trang tot trc

khi kiem tra.
No may cho ong c nong len en nhiet o
bnh thng.
Tat may.
Thao op tren trc (trang 3-4) va noi ong
ho o vao.
e tranh ngan mach th phai kiem tra
chac chan cac cc dng/ day dng (+)
va cc am/ day am (-) phai c noi chac
chan.
Noi ong ho toc o vao.
Khi ong lai ong c, bat cong tac en ti
v tr en chieu xa.
o ien ap vi ong c chay toc o 5000
vong/ phut.
TIEU CHUAN
ien ap bnh ien o c (trang 18-6) <
ien ap sac (xem phan tren) < 15,5 V tai
toc o 5000 vong/ phut.
18-7
KIEM TRA HE THONG EN

o ien ap vi
au noi en pha
c noi.
Lam nong ong c en nhiet o hoat ong

bnh thng.
Tat may.
Noi cc dng ong ho vi day mau xanh va
cc am vi day xanh luc canh bo day.
Khi ong ong c sau o bat cong tac en
v tr pha.
o ien ap khi toc o ong c chay 5000
vong/ phut (rpm).
IEN AP SAC:
12,6 13,6 V tai toc o 5000 vong/phut.
AU NOI 3P EN PHA
AU NOI 3P EN PHA TIET CHE/ CHNH LU
CONG TAC PHA/COT
Neu ien ap khong bnh thng, kiem tra

nh sau:
Thao op trc (trang 3-4).
o ien ap vi
au noi tiet che/
chnh lu c
noi.
Noi cc dng ong ho vi day mau vang

cc am vi day xanh luc cua au noi 4P tiet
che/ chnh lu.
Khi ong c sau o bat cong tac en v
tr pha.
o ien ap khi toc o ong c chay 5000
vong/ phut (rpm).
IEN AP SAC:
12,6 13,6 V tai toc o 5000 vong/phut.
Neu ien ap khong bnh thng hay kiem tra
tiet che/ chnh lu (trang 18-10).
AU NOI 4P
AU NOI 4P TIET CHE/ CHNH LU
CONG TAC PHA/COT
18-8
KIEM TRA MAY PHAT

Thao op than gia trc (trang 3-8).
Thao au noi 2P may phat.
Kiem tra ien tr gia cac cc nh sau:
AU NOI 2P
MAY PHAT
TIEU CHUAN:
Cuon sac (trang - mat) 0,2 1,0 (20OC/68OF)
Cuon en (vang - mat) 0,1 0,8 (20OC/68OF)
Thay cuon day may phat neu ga tr o c
khong nam trong gii han tieu chuan.
Xem trang 13-4 e thao cuon day may phat.
CUON SAC
TIET CHE/CHNH LU
TIET CHE/ CHNH LU
CUON EN
BULONG
THAO/LAP
Van cong tac may en v tr OFF.
Thao au noi 4P tiet che/ chnh lu.
Lap theo th t ngc vi luc thao.
AU NOI 4P
18-9
KIEM TRA HE THONG

Thao au noi 4P tiet che/ chnh lu, kiem
tra no xem no co b long hay mon cac cc
khong.
Neu oc ien ap sac bnh ien (trang 18-7)
ngoai gia tr tieu chuan, hay kiem tra cac cc
au noi (canh bo day) nh sau:
Muc
Cc
Thong so
ky thuat
Day sac Day o (+) va ien ap bnh

bnh ien day mat (-)
ien nen ghi vao
Day cuon Trang va mat
sac
Day mat
Xanh luc va
mat
0,2 1,0
(20OC/ 68OF)
Thong
Neu tat ca cac phan ien he thong sac bnh

thng va khong long au noi, thay tiet che/
chnh lu.
Neu oc ien ap en (trang 18-8) ngoai gia
tr tieu chuan, thao au noi 6P bo en sau
(trang 3-9), kiem tra cc au noi nh sau:
Muc
Cc
Day cuon Vang va mat

en
Day mat
Xanh luc va
mat
Thong so
ky thuat
0,1 0,8
(20OC/ 68OF)
Thong
Neu tat ca cac phan ien he thong sac bnh

thng va khong long au noi, thay tiet che/
chnh lu.
18-10
AU NOI 4P TIET CHE/ CHNH LU
19. HE THONG ANH LA
V TR CAC BO PHAN ..............................19-2
KIEM TRA HE THONG ANH LA...........19-5
S O HE THONG ...................................19-2
CUON ANH LA .....................................19-8
THONG TIN DCH VU ...............................19-3
BO IEU KHIEN ANH LA (ICM) ..........19-8
TM KIEM H HONG.................................19-4
THI IEM ANH LA ............................19-9
19-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HE THONG ANH LA
V TR CAC BO PHAN
CONG TAC MAY
CUON ANH LA
BO IEU KHIEN
ANH LA (ICM)
CAU CH CHNH 15A
BUGI
CONG TAC CHAN CHONG CANH
CUON PHAT XUNG
S O HE THONG
CAU CH CHNH 15A CONG TAC MAY

15A
Bl / Y
G/W
Bu / Y
R / Bl
G
GND
BNH IEN
DOWN
UP
BO IEU KHIEN
ANH LA (ICM)
R: o
G: Xanh luc
Y: Vang
W: Trang
Bu: Xanh
Bl: en
BUGI
CUON PHAT XUNG CUON ANH LA
19-2
HE THONG ANH LA
THONG TIN DCH VU

CHUNG
Mot so cac chi tiet ien co the b hong neu cac cc cua au noi c noi hoac thao trong khi cong tac may v tr ON
va co s hien dien cua dong ien.
Khi bao dng he thong anh la, luon theo tng bc trong tm kiem h hong trang 19-4.
Thi iem anh la khong the c ieu chnh t bo ieu khien anh la ICM a lap t nha may.
Bo ieu khien anh la co the b hong neu anh ri. Ngoai ra, neu cac au noi c thao ra khi co dong ien, ien ap
qua mc co the lam hong mo un. Luon luon van cong tac may en v tr OFF trc khi bao dng.
He thong anh la b hong thng la do long moi noi hoac mon cac cc. Hay kiem tra cac moi noi trc khi x ly. Chac
chan sac ay bnh ien. S dung bnh ien yeu th ong c quay vi toc o thap lam cho bugi khong co tia la ien.
S dung bugi ung day tr so nhiet. S dung bugi vi tr so nhiet khong ung co the lam hong ong c.
Kiem tra cong tac may, xem trang 21-15.
Thao/ lap day cuon phat xung, xem trang 13-4.
Kiem tra cong tac chong nghieng, xem trang 21-14.
THONG SO KY THUAT
MUC
Bugi
THONG SO KY THUAT
Tieu chuan
CR7EH-9 (NGK), U22FER9 (DENSO)
Khe h ien cc
0,80 0,90 mm (0,031 0,035)
ien the nh cuon kch phat ien
Thap nhat 100 V
ien the nh cuon phat xung

Thi iem anh la
Thap nhat 0,7 V

14 trc iem chet tren toc o cam chng
O
DUNG CU
Thiet b kiem tra ky thuat so (loai 625)
hoac o ien ap nh
07HGJ-0020100
Co ong ho ky thuat so van nang (tr

khang nho nhat 10M /DCV
19-3
HE THONG ANH LA
TM KIEM H HONG
Kiem tra nh sau trc khi chan oan he thong
Hong bugi.
Long chup bugi hoac day bugi.
Nc vao trong chup bugi (Ro ien ap cuon th cap cuon anh la).
Bugi khong anh la
Tnh trang khong bnh thng
ien ap s cap cuon anh ien ap thap
la
Khong co ien ap nh
Nguyen nhan co the (kiem tra theo so th t)

1. Tr khang cua ien ke qua thap di 10M/DCV.
2. Truc c quay toc o qua thap. (Bnh ien qua yeu hoac
ap can khi dong yeu.)
3. Thi gian th cua ien ke va xung o khong ong bo.
(He thong bnh thng neu ien ap o c t nhat mot
lan tren ien ap tieu chuan)
4. au noi tiep xuc khong tot hoac h mach trong he thong
anh la.
5. Hong cuon anh la.
6. Bo ieu khien anh la (ICM) b hong (trong trng hp
cac bc t 1-5 la bnh thng).
1. Noi dung cu ien ap nh khong ung.
2. Hong cong tac may.
3. au noi ICM b long hoac tiep xuc khong tot.
4. H mach hoac tiep xuc khong tot day o/ en ICM.
5. H mach hoac tiep xuc khong tot day mat Xanh luc
ICM.
6. H mach day Xanh luc/ trang hoac day Xanh luc cua
cong tac chan chong canh.
7. Hong cong tac chan chong canh.
8. Hong dung cu o ien ap nh (trang 19-5).
9. Hong cuon phat xung (o ien ap nh).
10.Hong ICM (Trong trng hp cac bc 1 9 bnh
thng).
ien ap nh bnh thng 1. Hong bugi hoac ro dong ien cuon th cap.
nhng khong co tia la ien 2. Hong cuon anh la.
bugi.
Cuon phat xung
19-4
ien ap nh thap
1. Tr khang ien ke qua thap.

2. Toc o truc c qua thap. (ap can khi ong yeu)
3. Thi gian th ien ke hoac xung o khong ong bo (He
thong bnh thng neu o ien ap t nhat mot lan tren
ien ap tieu chuan).
4. Hong cuon phat xung (trong trng hp cac bc 1-3
bnh thng).
Khong co ien ap nh
1. Hong o ien ap nh (trang 19-5).

2. Hong cuon phat xung.
HE THONG ANH LA
KIEM TRA HE THONG ANH LA

Neu bugi khong anh la th kiem tra toan
bo cac moi noi xem co b long hoac tiep
xuc tot khong trc khi o ien ap nh.
Dung ien ke hien so (vi tr khang nho
nhat 10 M/DCV).
Gia tr hien th khac nhau phu thuoc vao
tr khang cua ien ke.
Neu dung ien ke mo phong ket qua (loai
625) th phai tuan theo hng dan cua
nha san xuat.
Noi dung cu o ien ap nh vao ien ke

hien th so a nang, hoac dung ien ke mo
phong ket qua o.
IEN KE A NANG HIEN SO
DUNG CU:
ien ke mo phong chan oan (loai 625)
hoac dung cu o ien ap nh
07HGJ-0020100
Vi ien ke a nang hien so (tr khang toi
thieu 10 M/DCV)
NAN IEN AP NH
KIEM TRA NAN IEN AP NH
Neu cham vao

giac ngay lap tc
sau khi thao dung
cu ra ban co the
b giat. e chac
chan nen thao
dung cu sau khi
ien ap a giam
han.
Khi kiem tra ien ap cao day th cap cuon

anh la s dung nan ien ap nh th co the
b hong diot ben trong no. Khi b hong nan
ien ap nh dan en oc sai ket qua o v
vay luon luon kiem tra nan ien ap nh xem
co khuyet iem g khong neu ien ap oc
c khong bnh thng.
Nan ien ap nh co the c kiem tra theo
qua trnh nh sau. V the kiem tra chac chan
nan ien ap nh trc khi thay the cac phan
hien th gia tr khong bnh thng.
Noi ien ke vi thang ien ap AC va o ien
ap cua day. Sau o noi nan ien ap nh vao
ien ke, o thang ien ap mot chieu DC cung
giong nh thang xoay chieu AC roi so sanh
no vi ket qua o ien ap AC trc.
Nan ien ap nh bnh thng neu ket qua
o ien ap mot chieu DC qua dung cu
bang 1,4 lan ien ap AC (khoang 300 V).
Nan ien ap nh b hong neu ket qua o
ien ap mot chieu DC qua dung cu la 0V.
NAN IEN AP NH
19-5
HE THONG ANH LA
IEN AP NH CUON S CAP

ANH LA
Kiem tra toan bo cac moi noi cua he thong
trc khi kiem tra. Neu he thong co moi
noi khong tiep xuc, co the ien ap nh o
c se khong ung
Kiem tra ap suat nen xi lanh va kiem tra
bugi co lap ung khong.
Dng xe tren chong ng ni bang phang.
Thao chup bugi ra khoi bugi.
Noi mot bugi mi tot vao chup bugi roi cham
bugi vao mat e kiem tra.
Vi day s cap cuon anh la c noi, noi

dung cu o ien ap nh gia cc day s cap
cuon anh la va mat.
BUGI TH
CC DAY CUON S CAP

ANH LA (BI/Y)
DUNG CU:
ien ke mo phong (loai 625) hoac dung cu
o ien ap nh
07HGJ-0020100
thieu 10 M/DCV)
NOI: en/ vang(-) mat khung (+)
Thu chan chong canh.
Van cong tac may en v tr ON sau o bop
tay phanh that sau.
Khong c cham
vao dung cu kiem
tra e tranh ien
giat.
Khi ong c bang mo t khi ong sau o

o ien ap nh s cap cuon anh la.
CC RO (-)
CUON ANH LA
IEN AP NH: toi thieu 100 V

Neu ien ap nh khong bnh thng kiem
tra muc trong bang tm kiem h hong (trang
19-4).
Lap chup bugi vao bugi.
Lap op than vao (trang 3-9).
BI/Y
ICM
BUGI TH
CC RO (+)
19-6
HE THONG ANH LA
IEN AP NH CUON PHAT

XUNG
AU NOI 18P ICM
Kiem tra ap suat nen xy lanh va chac chan

bugi lap ung.
Kiem tra tat ca cac moi noi trc khi kiem
tra. Cac moi noi b long th kiem tra ien
ap nh co the b sai.
Van cong tac en v tr OFF.
Thao au noi 18P ICM. Noi dung cu o ien
ap nh vao au noi 18P ICM.
DUNG CU:
ien ke mo phong (loai 625) hoac dung cu
o ien ap nh
07HGJ-0020100
thieu 10 M/DCV )
NOI: Xanh/ vang (+) Mat khung (-)
Khong c cham
vao dung cu kiem
tra e tranh ien
giat.
Van cong tac may en v tr ON va bop tay

phanh that sau.
Khi ong c bang can khi ong va o ien
ap nh cuon phat xung.
AU NOI 18P ICM
Bu/ Y
Bu/ Y
IEN AP NH: toi thieu 0.7 V

Neu ien ap nh tai au noi ICM khong bnh
thng th o ien ap nh cuon phat xung.
Noi dung cu o ien ap nh vi cc au noi

day cua cuon phat xung.
Thc hien giong nh au noi ICM, o ien
ap nh va so sanh no vi ien ap nh o
c au noi ICM.
Neu ien ap nh o c au noi ICM
khong bnh thng va o au noi phat
xung anh la bnh thng th day b h
mach hoac ngan mach hoac long moi
noi.
Neu ca hai ien ap nh o c eu
khong bnh thng th kiem tra theo bang
Tm kiem h hong (trang 19-4).
Neu tat ca cac muc bnh thng, cuon
phat xung b hong, xem cac bc sau e
thay cuon phat xung (trang 13-4).
Lap cac phan a thao theo th t ngc vi
luc thao.
CUON PHAT XUNG
AU NOI DAY
CUON PHAT XUNG
AU NOI DAY
CUON PHAT XUNG
19-7
HE THONG ANH LA
CUON ANH LA
AU NOI
CUON ANH LA
THAO/ LAP
Thao au noi day s cap cuon anh la.
Thao chup bugi va tach kep day bugi ra khoi
khung va op tan nhiet. Thao hai bu long va
cuon anh la ra.
i day chac chan
(trang 1-17).
BULONG

DAY BUGI/ KEP GI
BO IEU KHIEN ANH LA (ICM)
ONG TRAN
THAO/ LAP
i day chac chan

(trang 1-17).

Thao au noi 18P ICM, au noi 3P cam bien
bao xang va au noi day s cap cuon anh la.
Keo day anh la, day cam bien bao xang
va ong xang tha ra khoi gia cao su.
Thao hai bulong va thao bnh dung dch lam
mat. Thao ICM va gia cao su.
KIEM TRA DAY NGUON/MAT
DAY CAM BIEN

BAO MC XANG
AU NOI
18P ICM
BULONG BNH D TR
DUNG DCH LAM MAT
DAY S CAP
CUON ANH LA
AU NOI 18P ICM
Thao op than gia trc ra (trang 3-8).

DAY NGUON
Thao au noi 18P ICM.
Van cong tac may en v tr ON.
o ien ap bnh ien au noi 18P ICM va mat.
NOI: o/en (+) mat khung ()
Co ien ap bnh ien vi cong tac may v
tr ON.
Neu khong co ien ap bnh ien vi cong tac
v tr ON, th kiem tra nh sau:
Bo day gia bnh ien va ICM.
Cong tac may.
Cau ch.
DAY NGUON
DAY MAT
AU NOI
18P ICM
DAY MAT
Van cong tac en v tr OFF.
AU NOI
18P ICM

R/Bl
Kiem tra thong mach gia dau noi 18P ICM

va mat.
NOI: Xanh luc mat khung
Luon thong mach.
Neu khong thong mach, hay kiem tra h
mach day xanh luc.
19-8
CAU CH
15A
CONG
TAC
MAY
HE THONG ANH LA
THI IEM ANH LA

Thi iem anh la a c ieu chnh
tai nha may roi, ch can kiem tra khi thanh
phan he thong ien c thay the.
oc hng dan
ve s dung en
thi iem
DAU F
Noi en thi iem vao day bugi.

Van cong tac may en v tr ON va e no
toc o cam chng.
Thi iem anh la ung neu iem F tren
vo lang trung vi dau INDEX tren loc may
phai.
Neu thi iem anh la khong ung, kiem
tra cuon phat xung (trang 19-7).
DAU INDEX
19-9
GHI NH
20.KHI ONG IEN
V TR CAC BO PHAN ..............................20-2
TM KIEM H HONG.................................20-4
S O HE THONG ...................................20-2
MOT KHI ONG ..................................20-6
THONG TIN DCH VU ...............................20-3
R LE KHI ONG ................................20-10
20-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
KHI ONG IEN
V TR CAC BO PHAN
CONG TAC EN
PHANH SAU
BO IEU KHIEN
ANH LA (ICM)
CONG TAC EN
PHANH TRC
R LE KHI ONG
CONG TAC E
KHOA IEN
BNH IEN
CAU CH PHU 10A
CAU CH CHNH 15A

MOT KHI ONG
S O HE THONG
CAU CH CHNH 15A
CONG TAC MAY
CAU CH PHU 10A

10A
15A
R
Bl
R / Bl
R / Bl
CONG TAC EN
PHANH TRC
CONG TAC E
G/Y
R LE
KHI
ONG
BNH IEN
Bl
G/Y
CONG TAC EN
PHANH SAU
Bl
Y/R
R
R / W R / Bl
R / Bl
G
R/W
R / BI
Y/R
Y/G
G/W
R: o
G: Xanh luc
Y: Vang
W: Trang
Bl: en
BO IEU KHIEN
ANH LA (ICM)
GND
DOWN
MOT KHI ONG
20-2
UP
KHI ONG IEN
THONG TIN DCH VU

CHUNG
Luon tat khoa ien ve v tr OFF trc khi bao dng mot khi ong. Mot co the chay bat ng gay nguy hiem.
Bnh ien khong u ien ap co the lam mot quay vi toc o thap hoac khong cap u dong ien anh la.
Mot e co the bao dng vi ong c gan tren xe.
Khi kiem tra he thong khi ong ien luon tien hanh theo cac bc Tm kiem h hong (trang 20-4).
Neu cung cap mot dong ien trc tiep ti mot ma ong c khong no co the mot a b hong.
Tham khao cac thong tin sau.
Banh rang truyen khi ong (trang 11-13).
Cong tac may(trang 21-15).
Cong tac khi ong (trang 21-16).
Cong tac en phanh(trang 21-17).
Cong tac chong canh (trang 21-13).
THONG SO KY THUAT
MUC
Chieu dai choi than
n v: mm (in)
TIEU CHUAN
GII HAN SA CHA
7,0 (0,28)
3,5 (0,14)
MOMEN LC XIET
Vt mot e
20-3
KHI ONG IEN
TM KIEM H HONG
Mot khi ong khong chay
1. Kiem tra tieu chuan
Kiem tra nh sau:
Kiem tra tnh trang bnh ien.
t cau ch.
Neu cac muc kiem tra tren:
Khong tot
Thay the hoac sa cha cac chi tiet hong.
Tot
TIEP BC 2.
2. Hoat ong cua r le khi ong
Bat khoa ien ve v tr ON.
Gat chan chong canh len (khong chong).
ong thi bop het tay phanh va bam cong tac e.
Phai nghe c tieng : CLCH tc la r le hut.
Neu kiem tra tren:
Nghe tieng Clich
TIEP BC 3.
Khong nghe tieng Clch TIEP BC 5.
3. Kiem tra mot khi ong
Tat khoa ien ve v tr OFF.
au trc tiep mot vi nguon ien cua bnh va kiem tra hoat ong.
Neu khi tien hanh au nh tren:
Mot chay
TIEP BC 4.
Mot khong chay
Kiem tra mot (trang 20-8).
4. Kiem tra s lien tuc cua r le khi ong
Kiem tra s lien tuc cua r le khi ong (trang 20-11).
Neu khi kiem tra:
Lien tuc
Long hay tiep xuc kem cua day mot khi ong.
H mach day noi mat cua mot (xanh luc) hoac day am bnh ien.
H mach cua day gia bnh ien va r le khi ong (day o).
H hoac ngan mach cua day gia r le va mot khi ong (day o / trang).
Khong lien tuc
Hong r le.
5. Kiem tra mach cuon day r le khi ong.
Thao au noi 18 P cua ICM.
Bat cong tac may ve v tr ON.
o ien ap bnh ien gia au noi cua ICM tai bo day va mat sn.
NOI DAY O : Vang / o (+) Mat sn ()
Vi kiem tra nh tren:
Khong co ien ap cua bnh xuat hien
Long hay tiep xuc kem au noi.
H hay ngan mach gia bnh ien va cong tac may.
H hay ngan mach day o/ en cua cong tac may vi r le khi ong.
H hay ngan mach day Vang / o gia ICM va r le khi ong.
Hong khoa ien (trang 21-15).
Co ien ap bnh xuat hien
I TIEP BC 6.
20-4
KHI ONG IEN
6. Kiem tra mach cong tac en phanh/ cong tac e

Bat khoa ien sang v tr ON.
Bop tay phanh va bam cong tac e.
o ien ap gia au noi day vao ICM va day mat.
AU NOI DAY O : Vang / Xanh luc (+) Mat sn ()
Khi kiem tra nh tren:
Khong co ien ap
Long day hay tiep xuc kem.
Hong cong tac en phanh.
H hay ngan mach day en cua cau ch phu va cong tac en phanh.
H hay ngan mach day Xanh luc /vang gia cong tac en phanh va cong tac e.
Hong cong tac e.
H hay ngan mach day Vang / Xanh luc gia ICM va cong tac e.
Co ien ap
TIEP BC 7.
7. Kiem tra cong tac chan chong canh
Kiem tra cong tac chan chong canh(trang 21-14).
Neu tnh trang ket noi cua day cong tac chan chong:
Khong tot
H mach day chan chong canh.
Hong cong tac chan chong.
Tot
H hay ngan mach day o / en ICM.
H mach day xanh luc ICM.
Hong ICM.
Mot khi ong ong c quay cham.
Bnh ien yeu.
Tiep xuc cc bnh ien kem.
Day mot khi ong tiep xuc kem.
Hong mot khi ong.
Day am bnh ien tiep xuc kem.
Mot khi ong chay nhng ong c khong chay.
Neu mot quay ngc.
Vo cua mot lap khong ung.
Day vao mot au khong ung.
Hong nhong khi ong.
Nghe tieng CLICK, nhng ong c khong chay
Truc c khong quay v ong c co van e.
Hong nhong khi ong.
20-5
KHI ONG IEN
MOT KHI ONG
VT/ DAY CAP MOT BULONG/ DAY MAT
THAO
Thao hop bau loc gio (trang 6-5).
Thao vo chan bui ben ngoai.
Thao vt va day cap cua mot khi ong.
Thao bulong, day noi mat va mot khi
ong.
Thao vt vo mot va day mat.
Thao vong pht O ra khoi mot khi ong.
VT VO MOT/ DAY NOI MAT
PHT O
MOT KHI ONG
RAP
PHT O
Phu mot lp dau may mong len vong pht O

va rap vao ranh tren mot khi ong.
MOT KHI ONG
Rap day noi mat va vt vo cua mot roi xiet

theo ung lc xiet quy nh.
VT/ DAY CAP MOT BULONG/ DAY MAT
MOMEN LC XIET
2 Nm (0.2 kgfm, 1.5 lbfft)
Rap mot khi ong vao ong c.
Rap day mat va xiet chat bulong theo ung
lc xiet.
i day mo t khi
ong va day mat
ung v tr (trang
1-17).
20-6
Rap day cap mot va xiet chat vt.

Rap vo chan bui vao.
Rap hop bau loc gio vao (trang 6-6).
VT VO MOT/ DAY NOI MAT
KHI ONG IEN
THAO RA
Thao vt va vo mot khi ong.
Thao nh sau:
Loi.
Gia choi than.
Lo xo.
Ron.
VO MOT
LOI
LO XO
VT
RON
GIA CHOI THAN
LAP RAP
Rap lo xo vao hoc gi choi than.
HOC CHOI THAN
LO XO
20-7
KHI ONG IEN

Rap loi mot vao gia choi than ong thi nen
choi than lai.
LOI MOT
Cuon day co
the b hong neu
nam cham hut loi
mot vao vo.
Rap mot ron mi vao gia choi than.

Rap gia va loi vao vo mo t ong thi gi
au ben kia cua loi.
GIA CHOI THAN
RON
Rap cac vt cua vo mot va xiet chat theo

ung lc xiet.
MOMEN LC XIET
KIEM TRA
CHOI THAN
Kiem tra choi than xem co b h hong g
khong.
o chieu dai choi than.
GII HAN SA CHA:
3,5 mm (0,14 in)
20-8
VT
VO MOT
LOI MOT
KHI ONG IEN
Khong dung giay

nham e anh
len co gop.
LOI MOT
Kiem tra s chuyen mau cua thanh co gop.
Thanh co gop chuyen mau co the do ngan
mach.
THANH CO GOP
CO GOP
Kiem tra s lien tuc cua cac thanh co gop.

Chung phai lien tuc.
Kiem tra s lien tuc cua thanh co gop va truc

loi mot.
Chung khong c lien tuc.
20-9
KHI ONG IEN
R LE KHI ONG
R LE KHI ONG
THAO / RAP
Thao op trc tren (trang 3-4).
Thao r le e ra t gia gi bnh ien
Thao au noi 5P cua r le khi ong.
AU NOI 5P
KIEM TRA HOAT ONG
R LE KHI ONG
Thao op trc tren (trang 3-4).

Bat khoa ien sang v tr ON. Gat chong
canh len (khong chong) ong thi bop chat
tay phanh va bam cong tac khi ong.
He thong bnh thng neu r le e clicks.
Neu khong nghe tieng CLICK, kiem tra nh sau:
Mach day r le e (xem ben di).
Mach cong tac en phanh, cong tac e
(trang 20-11).
Cong tac chong canh (trang 21-14).
Mach nguon va noi at ICM (trang 19-8).
Neu nghe tieng r le CLICK, nhng mo t e khong
chay, kiem tra s lien tuc cua r le (trang 20-11).
MACH CUON R LE KHI ONG
AU NOI 18P ICM
KIEM TRA
Thao op than chnh pha trc (trang 3-8).
Thao au noi 18 P cua ICM.
Bat cong tac may sang v tr ON.
o ien ap gia au day noi ben bo day cua
ICM va mat sn.
NOI DAY O : Vang / o (+) mat sn ()
Neu ien ap bnh ien ch xuat hien khi khoa
ien ON, mach bnh thng.
AU NOI 18P ICM
R/Bl
Y/R
R LE
KHI ONG
20-10
KHOA IEN
TI
BNH
IEN
KHI ONG IEN
KIEM TRA MACH CONG TAC

KHI ONG/ EN PHANH
AU NOI 18P ICM

Thao au noi 18P cua ICM.
Bat khoa ien sang v tr ON. ong thi bop
tay phanh va bam cong tac e.
o ien ap gia au noi day ICM ben bo day
va mat sn.
NOI DAY O: Vang/xanh luc(+) mat ()
Neu co ien ap trong khi o khi khoa ien
v tr ON, vi phanh c bop het va cong
tac e bam, mach bnh thng.
AU NOI 18P ICM
TI
BNH IEN
CONG TAC EN
PHANH TRC
Y/G
G/Y
CONG TAC
E
Bl
G/Y
CONG TAC EN
PHANH SAU
Bl
KIEM TRA S LIEN TUC CUA

R LE KHI ONG
Thao r le khi ong (trang 20-10).
Noi day dng cua bnh ien 12V vi coc A
va day am vi coc B.
Kiem tra s lien tuc cua coc C va D
No phai lien tuc khi c noi vi bnh va
khong lien tuc khi ngat nguon cua bnh
ien.
A
R LE
KHI ONG
D
A
20-11
GHI NH
21. EN/ ONG HO/ CONG TAC
V TR CAC BO PHAN ..............................21-2
CAM BIEN ECT.......................................21-11
THONG TIN DCH VU ...............................21-3
CAM BIEN MC XANG ..........................21-11
EN PHA ..................................................21-4
CONG TAC CHAN CHONG CANH ........21-13
EN TN HIEU RE PHA TRC .............21-6
CONG TAC MAY ....................................21-15
BO EN SAU ............................................21-6
CONG TAC TAY LAI ...............................21-16
ONG HO TOC O...................................21-7
CONG TAC EN PHANH .......................21-17
EN BAO NHIET O
R LE EN BAO RE ..............................21-17
DUNG DCH LAM MAT ..............................21-9
COI ..........................................................21-17
ONG HO BAO XANG ...........................21-10
21-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
V TR CAC BO PHAN
CONG TAC EN PHANH SAU

CONG TAC COT PHA
R LE EN BAO RE
CONG TAC EN
PHANH TRC
CONG TAC BAO RE

CAM BIEN MC XANG
CONG TAC COI
COI
CONG TAC
KHI ONG
CONG TAC MAY
BO IEU KHIEN
ANH LA (ICM)
CONG TAC CHAN

CAM BIEN NHIET O (ECT)
CHONG CANH
DUNG DCH LAM MAT ONG C
21-2
THONG TIN DCH VU

CHUNG
Kiem tra tnh trang bnh ien trc khi thc hien bat ky kiem tra nao ma yeu cau ung ien ap bnh ien.
i day ien va cap ung sau khi thc hien bao dng (trang 1-17).
Nhng ky hieu mau c s dung trong muc nay.
Bu: Xanh
G: Xanh luc
Lg: Luc nhat
W: Trang
Bl: en
Gr: Xam
O: Cam
Y: Vang
Br: Nau
Lb: Xanh nhat R: o
THONG SO KY THUAT
MUC
Bong en
THONG SO KY THUAT
en pha
12 V 35/35 W
en sau
12 V 5 W
en phanh
12 V 10 W x 2
en bao re pha trc
12 V 10 W x 2
en bao re pha sau
12 V 10 W x 2
en ong ho
12 V 1,7 W x 2
en bao pha
12 V 1,7 W
en tn hieu bao re
en bao nhiet o dung dch lam mat
Cau ch
Cau ch chnh
LED
15 A x 1
Cau ch phu
10 A x 1
ien tr cam bien Tai 40 C (104 F)

ECT
Tai 100OC (212OF)
O
12 V 3,4 W x 2
1,0 1,3 k
0,1 0,2 k
MOMEN LC XIET
Cam bien ECT
21-3
EN PHA
THAY BONG EN
Thao giac cam ra khoi bong en.
Thao chup cao su che bui.
CHUP CAO
SU CHE BUI
Thao bong en pha bang cach nhan nhe lay

cai ra khoi vau gi va lay bong en ra.
Rap bong en mi vao sao cho cac vau tren
bong en ngam vao cac ranh tren tren bo
en pha.
Rap lay cai, chup cao su che bui va giac cam
vao.
GIAC CAM
Rap op trc (trang 3-4).
BONG EN PHA
THAO/ RAP
Thao giac cam en pha (Xem phan tren).
Thao day en bao re pha trc ra khoi gi
day bo en pha.
Thao 6 vt, lay cai va bo en pha ra.
i cac bo day
chac chan (trang
1-17).
Sau khi lap op
trc, ieu chnh
o roi en pha
(trang 4-22).
GI DAY
VT
BULONG IEU CHNH GIAC CAM

O ROI EN PHA
EN PHA
21-4
EN TN HIEU RE PHA TRC

THAY BONG EN
Xoay ui bong en theo chieu ngc kim
ong ho roi thao no ra khoi bo bong en.
Thao bong ra khoi ui va thay bong mi.
Rap ui bong en theo th t ngc vi luc
thao.
BONG EN TN HIEU
RE PHA TRC
UI BONG EN
THAO/ LAP
Thao ui bong en (Xem phan tren )
i day chac chan
(trang 1-17).
Thao ba vt va thao bo en tn hieu re pha

trc ra.
CAC VT
BO EN TN HIEU RE
PHA TRC
21-5
BO EN SAU
OP THAN DI
PHA SAU
THAY BONG EN PHANH

Thao 4 vt.
VAU
Trt op than di pha sau lui ve pha sau

roi tach vau ra khoi ranh bo en sau.
CAC VT
Xoay ui bong en theo chieu ngc kim

ong ho roi thao no ra khoi bo en.
UI EN

BONG EN PHANH
THAY BONG EN SAU

Thao op than di pha sau (Xem phan
tren).
Xoay ui bong theo chieu ngc chieu kim
BONG EN SAU
UI BONG EN
THAY BONG EN BAO RE

PHA SAU
Thao op than di pha sau (Xem phan
tren).
Xoay ui bong theo chieu ngc chieu kim
UI BONG EN
BONG EN BAO RE PHA SAU
21-6
ONG HO TOC O
THAY BONG EN
BONG EN
UI BONG EN

Keo ui bong en ra khoi bo ong ho cong
t met.
Thao bong en ra khoi ui va thay bong
mi.
THAO/ LAP
Thao cong tac ben trai va ben phai tay lai.
Thao cac vt va bo ong ho toc o ra.
CONG TAC TAY
LAI PHAI
CONG TAC TAY

LAI TRAI
BO ONG HO
CONG T MET
CAC VT
21-7
THAO RA/ LAP RAP

R le bao re.
Nap tren.
Nam ui bong en.
Nam vt va cc day.
Hai vt va ong ho bao xang/toc o.
Bo en bao nhiet o dung dch lam mat.
Khung ong ho cong t met.
R LE EN BAO RE
UI EN
KHUNG ONG HO CONG T MET
BO BAO NHIET O
DUNG DCH LAM MAT
VT BAT AI
BO DAY
CAC VT
BO DAY CONG TAC TAY LAI/

ONG HO O TOC O
BO ONG HO BAO XANG/

ONG HO O TOC O
NG I DAY ONG HO
21-8
NAP TREN
EN BAO NHIET O DUNG DCH LAM MAT

KIEM TRA HE THONG
en nhiet o dung dch lam mat se sang
khi nhiet o dung dch lam mat tr len cao
hn bnh thng.
Trc khi thc hien kiem tra he thong, phai
chac chan cac muc sau bnh thng:
ng tuan hoan he thong lam mat.
Tnh trang bnh ien.
Cau ch.
en ong ho.
Neu ong ang

hoat ong, th
phai tat may va
e nguoi di
35OC trong thi
gian 30 phut
hoac hn.
Van cong tac may en v tr ON va kiem tra

en bao nhiet o dung dch lam mat.
Khi ong c nguoi th en se khong bao.
Thao op ben phai op san xe (trang 3-6).
Thao au noi 2P cam bien nhiet o dung
dch lam mat ong c (ECT).
Noi cac cc au noi cam bien ECT bang mot
si day.
EN BAO
NOI: Hong/trang Xanh/ xanh luc

Van cong tac en v tr ON va kiem tra en
bao. en bao se sang.
Neu en bao sang khi ong c nguoi, th
kiem tra nh sau:
Ngan mach day Luc nhat/ o noi gia
ong ho vi ICM.
Ngan mach day Hong/ trang noi gia cam
bien ECT vi ICM.
Ngan mach bo en bao.
Neu tat ca cac kiem tra tren la bnh thng
th thay ICM mi roi kiem tra lai.
Neu xuat phat t au noi cam bien ECT
th kiem tra nh sau:
H mach day Luc nhat/o noi gia ong
ho vi ICM.
H mach day cam bien ECT.
H mach day bo en bao.
CONG TAC MAY

TI CAU
CH
CHNH
P/W
AU NOI 2P
CAM BIEN ECT
EN BAO
NHIET O
DUNG DCH
LAM MAT
Lg / R
Bu / G
ICM
DAY
Neu tat ca cac kiem tra tren la bnh thng

th thay ICM mi roi kiem tra lai.
21-9
ONG HO BAO XANG

KIEM TRA MACH ONG HO
BAO XANG
AU NOI 3P CAM
BIEN MC XANG
Trc khi kiem tra he thong th phai chac

chan cac muc di ay la bnh thng:
Tnh trang bnh ien
Cau ch
en bao ong ho
ONG HO BAO XANG KHONG HOAT ONG
Khong c noi
day noi trong thi
gian dai v co the
lam hong ong
ho bao xang.
Noi cac cc cua au noi cam bien mc xang

bang mot si day.
NOI: Vang/ trang Xanh luc
ONG HO BAO XANG

AU NOI 3P
CAM BIEN
MC XANG
Van cong tac may en v tr ON va kiem tra

ong ho bao xang.
Neu kim xang dch chuyen en F th no van
bnh thng.
Neu kiem tra tren bnh thng th kiem
tra cam bien mc xang (trang 21-13).
Neu kim xang dch chuyen ti E vi noi
au noi th kiem tra nh sau:
H mach day cam bien mc xang
H mach day en ong ho bao xang
Neu bo day bnh thng th thay ong ho cong
t met/ong ho bao xang va kiem tra lai.
GIA GI ONG HO BAO XANG TAI F
Op than gia trc (trang 3-8)
Op trc tay lai (trang 3-5)
CONG TAC MAY

TI CAU
CH
CHNH
BI
Bu/ W
Y/ W
G
DAY NOI
CC ONG HO BAO
XANG (Bu/W)
Thao au noi 3P cam bien mc xang (Xem

phan tren).
Kiem tra thong mach gia cac au noi cam
bien mc xang vi ong ho bao xang.
NOI: Xanh/ trang- Xanh/ trang
Neu khong thong th do t day Xanh/
trang.
Neu thong th kiem tra cam bien mc xang
(trang 21-13).
Neu cam bien bao xang bnh thng th thay
ong ho cong t met/ong ho bao xang(trang
21-7) va kiem tra lai.
ONG HO BAO XANG
TI CAU CONG TAC MAY

CH
CHNH
Bu/ W
Y/W
G
AU NOI 3P CAM
BIEN MC XANG
21-10
CAM BIEN ECT
AU NOI 2P
THAO/LAP
Khong c boi
dau ong c vao
pht O
Xa dung dch lam mat (trang 7-8). Thao op sn

ben phai op san xe (trang 3-6). Thao au noi
2P cam bien ECT roi thao cam bien ECT/ pht
O ra. Tham dung dch lam mat vao pht O.
Rap cam bien va pht O vao, xiet chat vi
momen lc xiet quy nh.
MOMEN LC XIET:
25 Nm (2.5 kgfm, 18 lbfft)
Noi au noi 2P cam bien ECT. Rap op sn
ben phai op san xe (trang 3-6). o dung dch
lam mat vao (trang 7-9).
CAM BIEN ECT
PHT O
KIEM TRA
e xa cac vat
lieu de chay ra
khoi bep ien.
Mac trang phuc,
eo gang tay va
knh bao ve mat.
Cho cam bien ECT vao mot coc ng dung

dch lam mat, coc nay c at tren bep
ien roi o ien tr cam bien khi nhiet o
dung dch lam mat tang dan.
Nhung cam bien ECT vao coc dung dch
lam mat sao cho khoang cach toi thieu t
iem di cua cam bien en iem ay
cua coc la 40 mm (1,57 in).
Gi nhiet o dung dch lam mat trong 3
phut trc khi kiem tra. Khi nhiet o thay
oi ot ngot se cho ket qua sai. Khong
c e nhiet ke hoac cam bien ECT
cham vao coc.
Noi ong ho o vao cac cc cam bien nh
trnh bay hnh anh minh hoa.
Nhiet o
ien tr
CAM BIEN ECT
40OC (104OF) 100OC(212OF)

1,0 1,3
0,1 0,2
Neu ien tr ngoai khoang cho phep khoang

10% tai bat ky trang thai nao th thay cam
bien ECT.
CAM BIEN MC XANG
KEP DAY
THAO
DAN HNG DAY

Ni long bulong bnh dung dch d tr va keo
bnh ve pha trc e lay khoang trong thao
au noi.
Tach kep day cam bien mc xang ra khoi
bnh xang va day cam bien ra khoi dan
hng tren gia d ICM.
BULONG BNH
D TR
AU NOI 3P CAM
BIEN MC XANG
21-11

Xoay tam gi cam bien mc xang theo chieu
ngc kim ong ho vi km gi kim va thao
tam gi cam bien ra.
Can than khong
c lam hong
can phao xang.
CAM BIEN MC XANG
Thao cam bien va e ra.
TAM GI
RAP
CAM BIEN MC XANG
Rap e mi vao.
Can than khong
lam hong can
phao xang.
Rap cam bien mc xang sao cho vau tren

bnh xang ngam vao ranh tren cam bien bao
mc xang.
Khp nhau
at tam gi vao sao cho phan cat cua tam

gi ngam vao cac vau tren bnh xang.
MUI TEN
Van tam gi theo chieu kim ong ho cho en

khi thang mui ten.
TAM GI
Rap kep day vao bnh xang.

i day cam bien qua dan hng day tren gia
gi ICM.
KEP DAY
DAN HNG DAY
Noi au noi 3P cam bien mc xang vao.

Lap bnh d tr dung dch va van bu long
vao.
Rap op than vao (trang 3-9).
BULONG BNH
D TR
21-12
AU NOI 3P CAM
BIEN MC XANG
KIEM TRA
CAM BIEN MC XANG
o ien tr gia cac cc au noi tng ng

vi phao xang tren (ay xang) va di
(het xang).
(20OC/68OF)
V TR PHAO XANG
AY
HET
Vang/trang Xanh luc 25 - 45 400 - 700
Xanh/trang Xanh luc 400 - 700 25 - 45
Vang/trang Xanh/trang 450 - 750 450 - 750
NOI
Thay cam bien mc xang neu ien tr nam

ngoai gia tr cho phep.
AU NOI 3P
AU NOI 3P
CONG TAC CHAN
CHONG CANH
THAO/RAP
Thao op canh op san xe (trang 3-6).
Thao au noi 3P cong tac chan chong canh
ra khoi dan hng.
Tach kep day va keo day cong tac chan
chong canh ra khoi gia kep ai gi day va
khung.
DAN HNG DAY
Thao bu long va cong tac chan chong canh.

Rap cong tac chan chong canh sao cho chot
cong tac ngam vao lo chan chong canh va
chot gia ngam vao ranh.
KHUNG
Rap va van bu long chan chong canh vao.

Luon day vao gia khung va gia kep ai gi
day.
GIA KEP AI
GI DAY
AI KEP DAY
a day vao ai kep day.

Rap day cong tac chan chong canh vao dan
hng day.
Noi au noi 3P cong tac chan chong canh
vao.
Op canh op san xe (trang 3-6).
DAY CONG TAC

CHAN CHONG CANH
CHOT GIA
RANH
BULONG
CHOT
LO
CONG TAC CHAN
CHONG CANH
21-13
KIEM TRA
AU NOI 18P ICM

Kiem tra thong mach au noi 18P ICM va

mat.
NOI: Xanh luc/ trang mat khung
CHAN CHONG CANH

Se thong mach vi chan chong co lai va
se khong thong khi chan chong canh ang
chong.
Neu khong thong vi chan chong co lai th
bo day b hong hoac cong tac b hong.
Thong (trng hp gat

chan chong len)
AU NOI 18P ICM
DOWN
21-14
G/W
UP
Khong thong (trng hp

gat chan chong xuong)
AU NOI 18P ICM
CONG
TAC
CHAN
CHONG
CANH
DOWN
G/W
UP
CONG
TAC
CHAN
CHONG
CANH
CONG TAC MAY
AU NOI 2P
BULONG
THAO/ RAP
CONG TAC MAY
Thao co lai (trang 15-30).

Thao au noi 2P cong tac may.
Thao cac vt, bu long va cong tac may.
CAC VT
KIEM TRA
Thao op tren pha trc (trang 3-4).
Thao au noi 2P cong tac may.
AU NOI 2P
CONG TAC MAY
Kiem tra thong mach cong tac may gia cac

cc au noi trong moi v tr cong tac.
CONG TAC MAY
BAT1
BAT
R/Bl
M
TAT
KHOA
MAU
CONG TAC MAY
21-15
CONG TAC TAY LAI

KIEM TRA CONG TAC TAY LAI
PHAI
Kiem tra thong mach gia cac cc au noi
trong moi v tr.
CONG TAC
EN
Thc s thong mach gia cac cc day ma

mau nh sau:
CONG TAC KHI ONG

CONG TAC KHI
ONG
ST
CONG TAC EN
ICM
C1
HL
Br
NHA
AU NOI CONG TAC

KHI ONG
NHAN
MAU
G/Y
Y/G
MAU
KIEM TRA CONG TAC TAY LAI

TRAI
CONG TAC
PHA COT

Van cong tac may ve v tr OFF
Kiem tra thong mach gia cac cc au noi
trong moi v tr.
Thc s thong mach gia cac cc day ma
mau nh sau:
CONG TAC BAO RE
R
R
N
L
MAU
CONG TAC PHA COT
Hi
Hi
Lo
MAU Bu
Lb
Gr
Lo HL
CONG TAC
EN BAO RE
CONG TAC COI

AU NOI CONG
TAC PHA COT
Br
CONG TAC COI
NHA
NHAN
MAU
BAT
HO
Bl
Lg
AU NOI CONG
TAC COI
21-16
AU NOI
CONG TAC
EN BAO RE
CONG TAC EN PHANH

KIEM TRA
AU NOI DAY CONG TAC

EN PHANH TRC

Thao au noi day cong tac en phanh (Xanh
luc/ vang va en) va kiem tra thong mach
gia cac cc canh cong tac.
Thong mach tng ng vi bop tay phanh va
khong thong tng ng vi nha tay phanh.
R LE EN BAO RE
R LE EN BAO RE
KIEM TRA
Kiem tra nh sau:
Tnh trang bnh ien.
Chay bong en hoac ien ap en khong ung.
t cau ch.
Chc nang cong tac bao re va cong tac may.
Long au noi.
Neu cac muc tren bnh thng th kiem tra
nh sau:
Thao au noi 2P ra khoi r le bao re.
Noi cac cc au noi r le bao re bang mot
si day.
NOI: en Xam
AU NOI 2P
AU NOI 2P R LE
EN BAO RE
DAY NOI
Van cong tac may en v tr ON e kiem tra

en bao re.
Neu en sang lien luc th r le b hong hoac
moi noi tiep xuc kem.
Neu khong sang th bo day b t.
CONG TAC MAY
O
Bl
Gr
Lb
TI CAU
CH CHNH
CONG TAC BAO RE EN BAO RE
COI
KIEM TRA
Thao op tren pha trc (trang 3-4).
Thao au noi coi ra khoi coi.
Noi cac cc coi vao bnh ien.
Coi bnh thng neu coi keu khi noi bnh
ien.
COI
21-17
GHI NH
22. S O IEN
LOAI PHANH UM....................................22-2
LOAI CBS PHANH A ..........................22-4
LOAI TIEU CHUAN PHANH A ............22-3
22-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
MAU
CI
Br
HL
Bl
O
G
MAU
R
MAU
TAT
KHOA
5P MINI
Lb
G
Bu
W
O
Lb
Gr
CONG TAC BAO RE
R/Bl
G
Bu
W
BAT1 BAT
CONG TAC MAY
Bl
G/Y
3P
MAU
LO
HI
Bu
Hi
Lo
HL
CONG TAC PHA COT
CONG TAC
PHA COT
Bl
Bl
2P
WR
MAU
NHAN
NHA
Bl
BAT
Lg
HO
CONG TAC COI
CONG TAC CONG TAC

COI
BAO RE
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
MAU
NHAN
NHA
G/Y
ST
Y/G
ICM
CONG TAC
KHI ONG
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
3P MINI
R
WPC2P
Gr
CAM BIEN NHIET O

NC LAM MAT
ONG C (ECT)
COI
BAT
R
R
2P
15A
N
5P
NAU
XANH NHAT
Lg
P
TRANG
XAM
HONG
LUC NHAT
Lb
XANH
XANH LUC
O
Gr
2P
MAY PHAT
CAM
4P
TIET CHE/
CHNH LU
Bu
VANG
Br
O
EN
ENG
CUON
PHAT
XUNG
Bl
FRM
2P
N
MAU PHOI HP: MAT LAM DAU
R
R
LO
HL
CONG TAC EN
EN BAO RE TRAI
PHA TRC
(12V 10W)
CONG TAC
EN PHANH SAU
ONG HO CONG T MET
EN TN HIEU
BAO RE TRAI
(12V 3.4W)
EN BAO PHA
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN TN HIEU
BAO RE PHAI
(12V 3.4W)
EN BAO NHIET
O DUNG DCH
LAM MAT
ONG HO
BAO XANG
EN PHA
(12V 35W/35W)
2P MINI
G/Y
Bl
CONG TAC
EN PHANH TRC
2P MINI
BNH IEN
12V3.5AH
R
R
R LE
KHI ONG
CONG
CAM BIEN
MC XANG TAC MAY HOP CAU CH
P/W
EN BAO RE TRC
(12V10W)
G
Lb
LO
G
Lb
10A
R/Bl
Bl
Bu/G
HI
Br
HL
W
Bu
Br
HI
Y/R
R/Bl
R/W
R
G
G/W
ICM
G/Y
Bl
BAT
Bl
3P MINI
MINI
9P
G
Y/W
Bu/W
G
Y/W
Bu/W
Lg
BAT1
R/Bl
R/Bl
3P
GND
DOWN
UP
CONG TAC
CHAN
CHONG CANH
3P MINI
G
G
G
WPC 18P
Lb
O
G/Y
G
Br
EN BAO RE TRAI
PHA SAU
(12V 10W)
BUGI
CUON ANH LA
EN PHANH
(12V 10W)
EN SAU
(12V 5W)
EN PHANH
(12V 10W)
EN BAO RE PHAI
PHA SAU
(12V 10W)
0030Z-KVBG-9500
G/Y
Br
G
Br
G/Y
Lb
Lb
O
G/Y
G
VAN NHIET LAM

GIAU KHI ONG (SE)
CUC IEU KHIEN ANH LA (ICM)
Bl
3P MINI
Bl
G/O
G/O
G
G/O
G/W
G/W
Bl
Bl
Bu/Y
Bu/G
P/W
Y/G
Lg/R
G/W
Y/R
R/Bl
ST
Y/G
Lg
HO
Bl
Gr
W
Lb
O
Gr
WL
G
G
G
R/W
R/W
Bu/Y
Bu/Y
R
W
Y
G
W
Y
W
Y
MINI
6P
N
22-2
Bl/Y
CONG TAC CONG TAC

R LE
EN
KHI ONG EN BAO RE
S O IEN
LOAI PHANH UM
MAU
CI
Br
MAU
R/Bl
R
MAU
R
N
KHOA
5P MINI
Lb
G
Bu
W
O
Lb
Gr
CONG TAC BAO RE
TAT
BAT1 BAT
O
G
CONG TAC MAY
Bl
HL
Bl
G/Y
G
Bu
W
HI
MAU
LO
Bu
Hi
Lo
HL
CONG TAC PHA COT
CONG TAC
PHA COT
Bl
Bl
2P
WR
NHA
MAU
NHAN
Bl
BAT
Lg
HO
CONG TAC COI
CONG TAC CONG TAC

COI
BAO RE
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
NHA
MAU
NHAN
G/Y
ST
Y/G
ICM
CONG TAC
KHI ONG
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
3P MINI
R
WPC2P
Gr
CAM BIEN NHIET O

NC LAM MAT
ONG C (ECT)
COI
BAT
R
R
2P
15A
N
5P
Br
VANG
XANH
P
W
Gr
Lg
XANH LUC
O
TRANG
G
R
Lb
EN
Y
Bu
ENG
CUON
PHAT
XUNG
Bl
FRM
2P
N
R
R
LO
HL
CONG TAC EN
EN BAO RE TRAI
PHA TRC
(12V 10W)
CONG TAC
EN PHANH SAU
ONG HO CONG T MET
EN TN HIEU
BAO RE TRAI
(12V 3.4W)
EN BAO PHA
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN TN HIEU
BAO RE PHAI
(12V 3.4W)
EN BAO NHIET
O DUNG DCH
LAM MAT
ONG HO
BAO XANG
EN PHA
(12V 35W/35W)
2P MINI
3P
CONG TAC
EN PHANH TRC
G/Y
Bl
2P MINI
BNH IEN
12V3.5AH
R
R
R LE
KHI ONG
CONG
CAM BIEN
P/W
G
Lb
10A
R/Bl
Bl
Bu/G
EN BAO RE TRC
(12V10W)
G
Lb
LO
Y/R
R/Bl
R/W
R
G
G/W
HI
Br
HL
W
Bu
Br
HI
Bl
3P MINI
MINI
9P
G
Y/W
Bu/W
G
Y/W
Bu/W
Lg
BAT1
R/Bl
R/Bl
NAU
HONG
LUC NHAT
XAM
2P
MAY PHAT
XANH NHAT
CAM
4P
TIET CHE/
CHNH LU
3P
GND
DOWN
UP
CONG TAC
CHAN
CHONG CANH
3P MINI
G
G
G
WPC 18P
Lb
O
G/Y
G
Br
EN BAO RE TRAI
PHA SAU
(12V 10W)
BUGI
CUON ANH LA
EN PHANH
(12V 10W)
EN SAU
(12V 5W)
EN PHANH
(12V 10W)
EN BAO RE PHAI
PHA SAU
(12V 10W)
0030Z-KVBG-9600
G/Y
Br
G
Br
G/Y
Lb
Lb
O
G/Y
G
VAN NHIET LAM

GIAU KHI ONG (SE)
Bl
3P MINI
Bl
G/O
G/O
G
G/O
G/W
G/W
Bl
Bl
Bu/Y
Bu/G
P/W
Y/G
Lg/R
G/W
Y/R
R/Bl
ICM
G/Y
Bl
BAT
G
G
G
R/W
R/W
Bu/Y
Bu/Y
R
W
Y
G
W
Y
W
Y
MINI
6P
N
ST
Y/G
Lg
HO
Bl
Gr
W
Lb
O
Gr
WL
Bl/Y
CONG TAC CONG TAC

R LE
EN
KHI ONG EN BAO RE
S O IEN
LOAI TIEU CHUAN PHANH A
22-3
MAU
CI
Br
HL
2P MINI
Bl
O
G
3P
MAU
R
MAU
R
N
KHOA
5P MINI
Lb
G
Bu
W
O
Lb
Gr
CONG TAC BAO RE
R/Bl
G
Bu
W
Bl
G/Y
TAT
BAT1 BAT
CONG TAC MAY
Bl
G/Y
G/Y
Bl
LO
HL
HI
MAU
LO
Bu
Hi
Lo
HL
CONG TAC PHA COT
CONG TAC
PHA COT
CONG TAC EN
EN BAO RE TRAI
PHA TRC
(12V 10W)
CONG TAC
EN PHANH SAU
ONG HO CONG T MET
EN TN HIEU
BAO RE TRAI
(12V 3.4W)
EN BAO PHA
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN ONG HO
(12V 1.7W)
EN TN HIEU
BAO RE PHAI
(12V 3.4W)
EN BAO NHIET
O DUNG DCH
LAM MAT
ONG HO
BAO XANG
EN PHA
(12V 35W/35W)
CONG TAC
EN PHANH TRC
N
3P MINI
G
Lb
2P MINI
Bl
Bl
2P
WR
NHA
MAU
NHAN
Bl
BAT
Lg
HO
CONG TAC COI
CONG TAC CONG TAC

COI
BAO RE
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
NHA
MAU
NHAN
G/Y
ST
Y/G
ICM
CONG TAC
KHI ONG
Lb
O
G/Y
G
Y/W
Bu/W
Lg/R
Y/G
Lg
Bl
Br
Y
3P MINI
R
WPC2P
Gr
CAM BIEN NHIET O

NC LAM MAT
ONG C (ECT)
COI
2P
BAT
R
R
5P
R LE
KHI ONG
CONG
CAM BIEN
P/W
15A
2P
N
Lg
P
Gr
XANH
XANH LUC
O
TRANG
G
R
W
Br
VANG
Lb
EN
Y
Bu
ENG
CUON
PHAT
XUNG
Bl
FRM
BNH IEN
12V3.5AH
R
R
G
Lb
LO
R
R
EN BAO RE TRC
(12V10W)
10A
R/Bl
Bl
Bu/G
HI
Br
HL
W
Bu
Br
HI
Y/R
R/Bl
R/W
R
G
G/W
ICM
G/Y
Bl
BAT
Bl
3P MINI
MINI
9P
G
Y/W
Bu/W
G
Y/W
Bu/W
Lg
BAT1
R/Bl
R/Bl
NAU
HONG
LUC NHAT
XAM
2P
MAY PHAT
XANH NHAT
CAM
4P
TIET CHE/
CHNH LU
3P
GND
DOWN
UP
CONG TAC
CHAN
CHONG CANH
3P MINI
G
G
G
WPC 18P
Lb
O
G/Y
G
Br
EN BAO RE TRAI
PHA SAU
(12V 10W)
BUGI
CUON ANH LA
EN PHANH
(12V 10W)
EN SAU
(12V 5W)
EN PHANH
(12V 10W)
EN BAO RE PHAI
PHA SAU
(12V 10W)
0030Z-KVBG-9700
G/Y
Br
G
Br
G/Y
Lb
Lb
O
G/Y
G
VAN NHIET LAM

GIAU KHI ONG (SE)
Bl
3P MINI
Bl
G/O
G/O
G
G/O
G/W
G/W
Bl
Bl
Bu/Y
Bu/G
P/W
Y/G
Lg/R
G/W
Y/R
R/Bl
ST
Y/G
Lg
HO
Bl
Gr
W
Lb
O
Gr
WL
G
G
G
R/W
R/W
Bu/Y
Bu/Y
R
W
Y
G
W
Y
W
Y
MINI
6P
N
22-4
Bl/Y
CONG TAC CONG TAC

R LE
EN
KHI ONG EN BAO RE
S O IEN
LOAI CBS PHANH A
23. TM KIEM H HONG
ONG C KHONG KHI ONG HOAC
TNH NANG THAP TOC O THAP VA
KHO KHI ONG .....................................23-2
CAM CHNG ............................................23-5
ONG C YEU .........................................23-3
TNH NANG THAP TOC O CAO.........23-6

KHO LAI ....................................................23-6
23-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TM KIEM H HONG
ONG C KHONG KHI ONG HOAC KHO KHI ONG

1. Kiem tra ng nhien lieu
Thao ong dan xang ra khoi che hoa kh va kiem tra khoa xang t ong.
Lu lng xang co u khong?
KHONG
Rach ng ong xang.
Rach van t ong.
Tac ong thong hi.
Tac loc xang.

CO
TI BC 2.
2. Kiem tra bugi
Thao va kiem tra bugi.
Bugi co b t khong?
CO
Chan xang che hoa kh.
Hong van nhiet khi ong (SE).
M van ga.
Loc gio b ban.
ieu chnh vt xang khong ung.

KHONG
TI BC 3.
3. Kiem tra bugi
Thc hien kiem tra bugi.
Bugi yeu hoac khong anh la?
CO
Hong bugi.
Bugi ban.
Long hoac b t day he thong anh la.
t hoac ngan mach day bugi.
Hong cuon anh la.
Cuon phat xung b hong.
Cong tac may hong.
Hong bo ieu khien anh la (ICM).
Hong cong tac chan chong canh.
Day cong tac chan chong canh b t.

KHONG
TI BC 4.
4. Kiem tra ap suat nen xy lanh
Kiem tra ap suat nen xy lanh.
Ap suat nen nam trong gia tr tieu chuan?
KHONG
H xupap.
Mon xec mang va xy lanh.
Hong rong au quy lat.
Ket xupap.
e xupap tiep xuc khong tot.
Khong ung thi iem m xupap.

CO
TI BC 5.
5. Trang thai khi ong ong c
Khi ong bnh thng.
ong c khi ong nhng sau o lai chet may?
CO
Hong van nhiet SE.
H co hut.
ieu chnh che hoa kh khong ung.
Tac che hoa kh.

Sai thi iem anh la (hong ICM hoac hong cuon phat xung).
Xang b ban.
23-2
TM KIEM H HONG
ONG C YEU
1. Kiem tra dau ong c
Kiem tra tnh trang va mc dau ong c.
Kiem tra mc dau co ung khong va tnh trang dau co tot khong?
KHONG
Mc dau qua cao hoac qua thap.
Dau b ban.
CO
TI BC 2.
2. Kiem tra bo truyen ong
Nang banh khoi mat at va quay bang tay.
Banh co quay t do khong?
KHONG
Dnh phanh.
Mon hoac hong vong bi puly b ong va truyen ong cuoi cung.
Cong truc cuoi cung.

CO
TI BC 3.
3. Kiem tra ap suat lop
Kiem tra ap suat lop trc va lop sau.
Ap suat lop co thap khong?
CO
Hong van lop xe.
Thung lop xe.

KHONG
TI BC 4.
4. Kiem tra bugi
Thao va kiem tra bugi.
Bugi con tot khong?
KHONG
Khong bao dng bugi thng xuyen.
Tr so nhiet bugi khong ung.
Hong bugi.
CO
TI BC 5.
5. Kiem tra che hoa kh
Kiem tra che hoa kh xem co b tac khong.
Che hoa kh co b tac khong?
CO
Bao dng che hoa kh khong thng xuyen.
KHONG
TI BC 6.
6. Kiem tra thi iem anh la
Kiem tra thi iem anh la.
Thi iem anh la co ung khong?
KHONG
Hong cuon phat xung.

CO
TI BC 7.
7. Kiem tra ap suat nen xy lanh
Kiem tra ap suat nen xy lanh.
Ap suat nen xy lanh co nam trong gia tr tieu chuan khong?
KHONG
H xupap.
Mon xy lanh va xec mang.
Hong rong au quy lat.
Ket xupap.
e xupap tiep xuc khong ung.
Khong ung thi iem ong m xupap.

CO
TI BC 8.
23-3
TM KIEM H HONG
8. Kiem tra qua nhiet
Kiem tra qua nhiet ong c.
ong c co b qua nhiet khong?
CO
Mc dung dch lam mat qua thap.
Van nhiet b ket.
Muoi cac bon tch tu trong buong nen qua nhieu.
S dung xang kem chat lng.
Hon hp ngheo.
KHONG
TI BC 9.
9. Kiem tra go ong c
Tang toc hoac chay toc o cao.
Co tieng go ong c khong?
CO
Mon piston va xy lanh.
Nhien lieu co van e.
Muoi cac bon tch tu trong buong ot qua nhieu.
Thi iem anh la qua cao (hong ICM).
Hon hp ngheo.
KHONG
TI BC 10.
10. Kiem tra thi iem ong m xupap
Kiem tra thi iem xupap.
Thi iem xupap co ung khong?
KHONG
Khong lap ung nhong cam.
CO
TI BC 11.
11. Kiem tra truyen ong
Kiem tra truyen ong.
Truyen ong co bnh thng khong?
KHONG
Day ai b ban hoac hong.
Puly chu ong b ban hoac hong.
Puly b ong b ban hoac hong.
Mon guoc ly hp.
23-4
TM KIEM H HONG
TNH NANG XAU TOC O THAP VA CAM CHNG

1. ieu chnh toc o cam chng
Kiem tra toc o cam chng.
Toc o cam chng co ung khong?
KHONG
ieu chnh toc o cam chng.
CO
TI BC 2.
2. Lot kh co hut
Kiem tra lot kh co hut
Co lot kh khong?
CO
Long co hut.
Hong co hut.
Ron co hut b hong.

KHONG
TI BC 3.
3. Kiem tra van nhiet khi ong (SE)
Kiem tra van nhiet khi ong.
Van nhiet co OK khong?
KHONG
Hong van nhiet SE.
CO
TI BC 4.
4. Kiem tra bugi
Thc hien kiem tra bugi.
Bugi yeu hoac khong lien tuc?
CO
Hong bugi.
Bugi b ban.
Cuon anh la b hong.
Bo ieu khien anh la (ICM) b hong.

KHONG
TI BC 5.
KHONG
- Hong bo ieu khien anh la (ICM).
Sai thi iem ong m xupap.
23-5
TM KIEM H HONG
TNH NANG THAP TOC O CAO

1. Kiem tra ong dan xang
Thao ong xang ra khoi che hoa kh va kiem tra khoa xang t ong.
Lu lng xang co u khong?
KHONG
Tac ong xang.
Tac ong thong hi bnh xang.
Hong van xang t ong.
Tac loc xang.

CO
TI BC 2.
2. Kiem tra che hoa kh
Kiem tra che hoa kh xem co b tac khong.
Che hoa kh co b tac khong?
CO
Che hoa kh khong c bao dng thng xuyen.
KHONG
TI BC 3.
KHONG
CO
TI BC 4.
4. Kiem tra thi iem ong m xupap
Kiem tra thi iem ong m xupap.
KHONG
Lap nhong cam khong ung.
CO
TI BC 5.
5. Kiem tra lo xo xupap
Kiem tra lo xo xupap
Lo xo xupap co b yeu khong?
CO
Hong lo xo xupap.
KHO LAI
Co lai nang
Ren co lai/oc khoa co lai qua chat.
Vong bi co lai b hong.
Ap suat lop thap.
Banh xe bi lac
Vong bi hoat ong qua mc.
Lop hong.
Vanh b cong.
Long hoac cong nan hoa (loai phanh a hoac phanh um).
Ong lot bat ong c b mon qua mc.
Cong khung.
Xe b lech sang mot ben
Banh trc va sau khong thang hang.
Cong giam xoc.
Giam xoc sau b hong.
Cong truc.
Cong khung.
23-6
24. PHU LUC

HOP LOC GIO .............................................6-5
MON GUOC LY HP ................................4-23
LOC GIO ......................................................4-6
LY HP/ PULY B ONG ........................11-17
OP IEU KHIEN GIO ................................3-13
BO CAN BANG PHANH
KIEM TRA MAY PHAT ..............................18-9

KIEM TRA GIAM AP SUAT NEN
T ONG .........................................2-13
(LOAI CBS PHANH A) ................17-23

HE THONG PHANH KET HP .................2-10
V TR CAC BO PHAN
BNH IEN ................................................18-6
MAY PHAT .......................................13-2
OP THAN ....................................................3-9
HE THONG PHANH .........................17-2
V TR THAN VO .........................................3-2
HE THONG LAM MAT .......................7-3
BANG THAO THAN VO ..............................3-2
VACH MAY/ TRUC C ....................14-2
NGAM PHANH ........................................17-27
AU QUY LAT/ XUPAP......................9-2
DAU PHANH .............................................4-17
PISTON/ XY LANH ...........................10-2
THAY DAU PHANH/ XA KH ...................17-12
THAO/ LAP ONG C .......................8-2
CONG TAC EN PHANH
TRUYEN ONG CUOI CUNG ..........12-2
EN/ONG HO/ CONG TAC .........21-17
BANH TRC/ GIAM XOC/
BAO DNG ...................................4-21
CO LAI ..............................................15-2
VAN HANH KHOA PHANH .......................4-22
HE THONG NHIEN LIEU ...................6-2
XY LANH PHANH CHNH .......................17-17
PULY CHU ONG/ CAN KHI
A/ BO PHANH ......................................17-14
ONG/ PULY B ONG/ LY HP ....11-2
MON BO PHANH/ GUOC PHANH ............4-17
BANH SAU/ GIAM XOC ...................16-2
HE THONG PHANH ..................................4-18
THAY DUNG DCH LAM MAT ....................7-8
CAC BO DAY VA CAP .............................1-17
KIEM TRA HE THONG LAM MAT ..............7-7
DAN HNG XCH CAM ..........................9-24
EN BAO NHIET O DUNG DCH
TANG XCH CAM ......................................9-27
LAM MAT..........................................21-9
LO TRT TANG XCH CAM ...................9-25
QUAT LAM MAT .......................................7-11
TRUC CAM/ AU QUY LAT........................9-7
HE THONG LAM MAT ..............................4-13
RAP CHE HOA KH ..................................6-14
RAP VACH MAY .......................................14-8
VE SINH CHE HOA KH ...........................6-19
ONG THONG HI MAY ..............................4-7
THAO RA CHE HOA KH ..........................6-10
THAO VACH MAY ....................................14-5
KIEM TRA CHE HOA KH .........................6-20
KIEM TRA TRUC C ..............................14-12
LAP CHE HOA KH .....................................6-8
XY LANH ...................................................10-4
THAO CHE HOA KH ..................................6-7
KIEM TRA AP SUAT NEN XY LANH..........9-6
KIEM TRA HE THONG SAC .....................18-7
OP AU QUY LAT ......................................9-6
24-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DAY AI
VAN KHOA XANG T ONG ...................6-30
CAM BIEN MC XANG ..........................21-11
PULY B ONG/ LY HP ...............11-12
ONG XANG .................................................4-5
BAO DNG ....................................4-15
ONG HO BAO XANG ...........................21-10
PULY CHU ONG ...................................11-14
BNH XANG...............................................6-29
CAM BIEN ECT.......................................21-11
TAY CAM SAU ............................................3-7
HE THONG KIEM SOAT KH XA ..............1-34
TAY LAI ...................................................15-25
MOMEN LC XIET KHUNG
CONG TAC TAY LAI ...............................21-16
VA ONG C ...................................1-10
GIA TREO .................................................16-7
TOC O CAM CHNG ONG C ...........4-12
IEU CHNH O ROI EN PHA...............4-22
RAP ONG C ...........................................8-7
EN PHA ..................................................21-4
LOC NHT MAY .......................................4-12
COI ........................................................21-17
DAU ONG C .........................................4-10
CUON ANH LA .....................................19-8
THAO ONG C.........................................8-4
BO IEU KHIEN ANH LA (ICM) ..........19-8
ONG XA (PO) ............................................3-14
CONG TAC MAY ....................................21-15
DAU TRUYEN ONG CUOI CUNG ..........4-16
KIEM TRA HE THONG ANH LA ..........19-5
THAY VONG BI GIAM TOC CUOI ..........12-10
THI IEM ANH LA ...........................19-9
RAP HOP GIAM TOC CUOI......................12-7
ONG CO HUT ............................................6-24
THAO HOP GIAM TOC CUOI ...................12-6
OP VACH MAY BEN TRAI .......................11-5
KIEM TRA HOP GIAM TOC CUOI ............12-8
KIEM TRA HE THONG EN.....................18-8
OP BEN OP SAN XE ..................................3-6
IEM BOI TRN VA BT KN....................1-14
OP SAN XE ...............................................3-11
S O HE THONG BOI TRN ...................5-2
VO LANG IEN/ CUON IEN ..................13-4
HOP NG O ...........................................3-8
GIAM XOC ..............................................15-17
LCH BAO DNG......................................4-4
OP THAN GIA TRC .............................3-8
NHAN BIET KIEU XE ..................................1-2
OP TRC ..................................................3-4
CHOT, OC, BULONG ...............................4-24
PHANH UM TRC ...............................17-7
BM DAU ....................................................5-4
CHAN BUN TRC ....................................3-4
IEU CHNH VT CAM CHNG................6-23
OP TRC TAY LAI ...................................3-5
PISTON .....................................................10-7
OP TRONG TRC ..................................3-11
TAN NHIET ...............................................7-10
OP TREN TRC .......................................3-4
DUNG DCH LAM MAT .............................4-13
EN BAO RE PHA TRC .....................21-5
OP KET TAN NHIET .................................3-13
BANH TRC ...........................................15-8
BNH D TR DUNG DCH LAM MAT .....7-11
24-2
BO EN SAU ............................................21-6
BAO DNG ......................................4-2
PHANH UM SAU ..................................17-10
GIAM XOC/ CHAN BUN SAU ..........16-3
CHAN BUN SAU .......................................3-12
QUY TAC BAO DNG ..............................1-2
OP SAU TAY LAI.........................................3-5
CONG TAC CHAN CHONG CANH ........21-13
GIAM XOC SAU ........................................16-6
CHAN CHONG CANH ..............................4-23
GNG CHIEU HAU ..................................3-5
BUGI ............................................................4-8
BANH SAU ................................................16-5
THONG SO KY THUAT
TIET CHE/ CHNH LU.............................18-9
BNH IEN/ HE THONG SAC ............1-9
YEN XE .......................................................3-7
HE THONG PHANH ...........................1-8
HE THONG KH PHU
HE THONG LAM MAT .......................1-5
HE THONG XANG ...........................6-25
VACH MAY/ TRUC C ......................1-7
BAO DNG ....................................4-14
XUPAP/ AU QUY LAT......................1-6
THONG TIN DCH VU
PISTON/ XY LANH .............................1-6
MAY PHAT .......................................13-3
KHI ONG IEN .............................1-9
HE THONG SAC/ BNH IEN ..........18-3
TRUYEN ONG CUOI CUNG ...........1-7
HE THONG PHANH .........................17-4
BANH TRC/ GIAM XOC/
HE THONG LAM MAT .......................7-4
CO LAI ................................................1-8
TRUC C/ VACH MAY ....................14-3
AU QUY LAT/ XUPAP......................9-3
CHUNG ...............................................1-4
PISTON/ XY LANH ...........................10-3
HE THONG ANH LA .....................1-9
KHI ONG IEN ...........................20-3
PULY CHU ONG/ CAN KHI ONG/
THAO/ LAP ONG C .......................8-3
PU LY B ONG/LY HP ...................1-7
GIAM TOC CUOI .............................12-3
EN/ ONG/ CONG TAC ..................1-9
HE THONG KH XA/ OP THAN/
HE THONG BOI TRN ......................1-5
KHUNG XE .........................................3-3
BANH SAU/ GIAM XOC SAU .............1-8
BANH TRC/ GIAM XOC/
ONG HO TOC O...................................21-7
CO LAI ..............................................15-4
GIA TR MOMEN LC XIET .....................1-10
MO T KHI ONG ................................20-6
HE THONG ANH LA ...................19-3
BANH RANG KHI ONG .....................11-13
PULY CHU ONG/ CAN KHI ONG
R LE KHI ONG ................................20-10
PULY B ONG/ LY HP .................11-3
HE THONG VAN NHIET KHI ONG
EN/ ONG/ CONG TAC ................21-3
(SE) ....................................................2-7
HE THONG BOI TRN ......................5-3
VONG BI AU CO LAI ..............................4-26
24-3
CO LAI.....................................................15-30
PULY B ONG/ LY HP .................11-4
GIAM XOC ................................................4-23
HE THONG BOI TRN ......................5-3
S O HE THONG
KHO LAI ...........................................23-6
BNH IEN/ HE THONG SAC ..........18-2
TNH NANG ONG C XAU
KHI ONG IEN ...........................20-2
TOC O CAO ...................................23-6
HE THONG ANH LA ...................19-2
TNH NANG ONG C XAU
S O HE THONG LAM MAT ....................7-2
TOC O THAP VA TOC O
V TR HE THONG
CAM CHNG ...................................23-5
BANH SAU/ GIAM XOC SAU ...........16-4
KHI ONG IEN ...........................20-2
R RE EN BAO RE ..............................21-17
HE THONG ANH LA ...................19-2
OP DI......................................................3-7
EN/ ONG HO/ CONG TAC ..........21-2
KHE H XUPAP .........................................4-9
BO ON NHIET O .....................................7-12
HE THONG AI V .......................................2-2
VAN HANH TAY GA ...................................4-5
BM DUNG DCH LAM MAT ....................7-13
TM KIEM H HONG
BANH/ LOP XE .........................................4-25
S O DAY IEN
HE THONG PHANH .........................17-6
LOAI PHANH CBS- PHANH A ......22-4
HE THONG LAM MAT .......................7-6
LOAI TIEU CHUAN PHANH A ...22-3
VACH MAY/ TRUC C ...................14-4
LOAI PHANH UM ...........................22-2
XUPAP/ AU QUY LAT......................9-5

XY LANH/ PISTON ...........................10-3
KHI ONG IEN ...........................20-4
ONG C KHONG KHI ONG C
HOAC KHO KHI ONG .................23-2
ONG C YEU ................................23-3
GIAM TOC CUOI ..............................12-5
KHUNG/ OP THAN/ HE THONG
KH XA ................................................3-3
BANH TRC/ GIAM XOC/
CO LAI ..............................................15-7
HE THONG ANH LA ...................19-4
24-4

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ANC110 BDV/ BSV/ BCV

V an toan cua khach hang

V an toan cua ban

Neu thc hien cong viec bao dng hoac sa cha

Viec thc hien khong ung theo hng dan va

Mot so chu y quan trong ve an toan

HNG DAN S DUNG TAI LIEU

Neu ban cha quen lam viec vi xe scutt th hay tham

CAN KHI ONG/ PULY CHU ONG/ LY HP/

Neu ban khong the xac nh c nguyen nhan cua

GIAM TOC CUOI CUNG

V an toan cua ban va cua nhng ngi khac la rat

MAY PHAT IEN

Thay phu tung mi trc khi rap vao.

S dung dau la hon hp gia dau ong c va m molyben theo ty le 1:1.

Dung m a dung (M lithi a dung NLGI #2 hoac loai tng ng).

Dung chat bt kn.

Dung dau giam xoc.

1.THONG TIN CHUNG

NGUYEN TAC BAO DNG ......................1-2

BANH SAU/ GIAM XOC SAU ......................1-8

NHAN BIET KIEU XE ..................................1-2

HE THONG PHANH ....................................1-8

THONG SO KY THUAT CHUNG ................1-4

BNH IEN/ HE THONG SAC ....................1-9

HE THONG BOI TRN ...............................1-5

HE THONG ANH LA ..............................1-9

HE THONG NHIEN LIEU ............................1-5

KHI ONG IEN ......................................1-9

HE THONG LAM MAT ................................1-5

EN/ ONG HO/ CONG TAC.....................1-9

AU QUY LAT/ XUPAP ..............................1-6

MOMEN LC XIET ...................................1-10

XY LANH/ PISTON ......................................1-6

MOMEN LC XIET KHUNG

CAN KHI ONG/ PULY CHU ONG

PULY B ONG/ LY HP ............................1-7

CAC IEM BOI TRN VA BT KN ...........1-14

GIAM TOC CUOI CUNG .............................1-7

CAC BO DAY VA CAP .............................1-17

VACH MAY/ TRUC KHUYU ........................1-7

HE THONG KIEM SOAT KH XA ..............1-34

BANH TRC/ GIAM XOC TRC/

THONG TIN CHUNG

NGUYEN TAC BAO DNG

NHAN BIET KIEU XE

THONG TIN CHUNG

So may c ong pha di ben trai vach may.

So nhan biet che hoa kh c ong tren ben trai than bo

THONG TIN CHUNG

THONG SO KY THUAT CHUNG

1.890 mm (74,4 in)

680 mm (26,8 in).

1.080 mm (42,6 in)

Khoang cach hai banh xe

1.270 mm (50 in)

Chieu cao yen xe

751 mm (29,6 in)

Chieu cao gac chan

250 mm (9,8 in)

Khoang sang gam xe

115 mm (4,6 in)

Trong lng ban than