Professional Documents
Culture Documents
Cad Cam Lab Final
Cad Cam Lab Final
EXERCISES IN CAD/CAM_____________________________________________________2
1.
SIMPLE TURNING__________________________________________________11
M30________________________________________________________________11
2.
STEP TURNING____________________________________________________12
3.
TAPER TURNING___________________________________________________13
M06 T0303_________________________________________________________13
X 14
R2_________________________________________________________13
X 11
R3.5__________________________________________________________13
4.
THREAD CUTTING_________________________________________________14
O 3210______________________________________________________________14
5.
CIRCULAR INTERPOLATION_______________________________________15
O 3241______________________________________________________________15
G00
X 22 Z1_______________________________________________________15
M30____________________________________________________________________15
6.
M06
T0303______________________________________________________16
M03
S1200______________________________________________________16
X 11
depth of cut________________________________________________16
X9
Along Z axis____________________________________________16
Mechanical Engineering
CAD/CAM Lab
EXERCISES IN CAD/CAM
1. CONSTRAINING AND DIMENSIONING OF SKETCHES
(a)
(b)
(c)
Capsule
100
R 30
Fig:1
(d)
(e)
(f)
Circle with 50, 50, 0 as its centre and dimensioned with diameter.
(g)
(h)
Mechanical Engineering
CAD/CAM Lab
2. SOLID MODELLING
(a). Aim :-Create the solids shown overleaf using the following commands.
Extrude
Revolve
Sweep
Loft
Fig: 2
Mechanical Engineering
CAD/CAM Lab
Fig: 3
Mechanical Engineering
CAD/CAM Lab
Fig: 4
Mechanical Engineering
CAD/CAM Lab
Fig: 5
Mechanical Engineering
CAD/CAM Lab
Fig: 6
Mechanical Engineering
CAD/CAM Lab
3. CAM EXERCISE
600 mm
Width
425 mm
Height
430 mm
2. CAPACITY:
Distance between centres
250 mm
38 mm
140 mm
Spindle taper
No. 1 MT
Spindle bore
10 mm
8 mm x 2.5 mm pitch
Z axis travel
10 mm x 4 mm pitch
Bed
Ground
Mechanical Engineering
CAD/CAM Lab
4. C N C LATHE
a).BASIC STEPS IN NC PROCEDURE
1.
2.
3.
4.
5.
Process planning
Part programming
Part programming entry
Proving the part program
Production
Specified by manufacturer.
This is zero point for the coordinate
systems and reference points.
Is at the centre of spindle nose face.
When the tool traverses in the
positive direction, it moves away
from the workpiece.
2. Reference point.
-
Mechanical Engineering
CAD/CAM Lab
5. CODING SYSTEM
M Codes:
G Codes:
M00
Program stop
G00
M01
Optional stop
G01
M02
End of program
G02
Circular interpolation CW
M03
Spindle forward
G03
M04
Spindle reverse
G04
Dwell
M05
Spindle stop
G21
M06
G28
M08
Coolant on
G32
thread cutting
M09
Coolant Off
G40
M10
Chuck open
cancel
M11
Chuck Closed
G70
Finishing cycle
M13
G76
M14
G90
M30
G94
M98
G98
M99
G99
G96
control)
G97
Mechanical Engineering
10
CAD/CAM Lab
22
15
G 21 G 98
G 28 U0 W0
M06 T0303
M03
40
100
S1200
G00
X 22 Z1
G01
Z 40 F 45
G00
X 22
G00
Z1
G01
Z 40 F45
G00
X 22
G00
Z1
G01
X 20
G01
Z 40 F 45
G00
G00
X 22
GOO Z1
G00
Z1
G01
X 16
G01
X 19
G01
Z 40 F 45
G01
Z 40 F45
G00
X 22
G00
X 22
G00
Z1
G00
Z1
G01
X 15
G01
X 18
G01
Z 40 F45
GO1
Z 40 F45
G00
X 22
G00
Z1
G00
Z1
G01
X 17
G28
U0 W0
G01
Z 40 F45
M05
X 22
M30
Mechanical Engineering
11
CAD/CAM Lab
2. STEP TURNING
O 1004
[ BILLET X 22 Z 100
G 21 G 98
G 28 U0 W0
M06 T0303
M03
22
X 22 Z1
G90
X 22 Z 50 F 35
12
25
S1200
G00
16
50
100
X 21
X 20
:
X16
G00
X 16 Z1
G90
X15 Z 25 F35
X 14
X 13
X12
G28
U0 W0
M05
M30
Mechanical Engineering
12
CAD/CAM Lab
3. TAPER TURNING
O 1005
[ BILLET X 22 Z100
G 21 G 98
18
22
G 28 U0 W0
M06 T0303
M03
S1200
G00
X 22 Z1
G90
X 22 Z-54 F35
15
12
15
100
X 21
X 20
X 19
X 18.8
G00
X18 Z 48
X 18
G90
X18 Z 54 F30
X 17 Z-6
X17
X 16
X9
X9
G28 U0W0
G00
X 18 Z 6
M05
G90
X18 Z 21 R0 F30
M30
X 18 R- 05
X 18 R 1
:
X 18 R 4.5
G01 X 18 Z- 33
G90 X 18 Z 48 R0 F30
X 17 R0.5
X 16
R1
X 15
R 1.5
X 14
R2
X 13
R2.5
X 12
R3
X 11
R3.5
X 10
R4
X9
R4.5
Mechanical Engineering
Taper Turning G
90R:
D1 = 9
D2 = 18
D1 D 2
2
9 18
2
= - 4.5
R =
D2 = 9
D1 =18
18 9
2
= 4.5
13
CAD/CAM Lab
4. THREAD CUTTING
O 3210
[ BILLET X 22 Z 100
27
G 21 G 98
G 28 U0 W0
22
M06 T0303
M03
S1200
Z00
X 22 Z1
G90
X 22 Z65 F 25
M 12 x 2
16
9
65
30
100
X 21
X 20
:
X16
X 15
Z 30
:
X 12
M 06
T0707
M 03
S 800
G00
X 13 Z 30
G81
X12 Z 30 F25
X 11.8
X 11.6
:
X 9.2
X9
G28
U0 W0
M06
T0101
G00
X14 Z2
G 92
X12 Z 27 F2
X 11.8
X 11.6
X 10
X
G 28
U0 W0
M05
M30
Mechanical Engineering
14
CAD/CAM Lab
5. CIRCULAR INTERPOLATION
O 3241
[ BILLET X 22 Z 100
16
G 21 G 98
G 28
U0 W0
M06
T0303
M03
S1200
G00
X 22 Z1
G90
X 22 Z55 F25
G71
U0.5 R1
G71
N10
G01 X 0 F25
10
22
R3
20
15
20
100
Z0
G03
X 10 Z 5 R5 F25
G01
Z 20 F25
X 16
Z - 35
N 20
G02 X22 Z 55 R3
G70
P10 Q20
G28
U0 W0
M05
M30
Mechanical Engineering
15
CAD/CAM Lab
6.
O 1012
[ BILLET X 22 Z100
12
G 21
G 98
G 28
U0 W0
M06
T0303
M03
S1200
G00
X 23 Z1
G71
U 0.5 RI
G71
N10
G01 X 11
Z0
X 12
22
R25
M12x1.75P
16
17
10
10
10
20
100
G28 U0W0
Z 1
MO6 T0101
Z - 20
GOO X14 Z2
G02 X 16 Z 30 R15
N20 G01 Z 15
X11.8
G28 U0 W0
X11.6
M06 T0303
X11.4
M03 S1450
G00 X23 Z1
X10.2
X10
G28 U0W0
X9.83
M06 T0707
G28 U0W0
M03 S800
M05
GOO X13 Z - 20
M30
G81 X 12 Z 20 F30
X 11.75
X 11.5
X 11.25
relief amount
G71 U0.5 R1
X 11
X 10.75
depth of cut
Finishing allowance along
X axis
:
X9
Mechanical Engineering
16