UNIVERSITY

OF

W O LV E RHAMP T O N

Schoolof Engineering
ondthe
BuiltEnvironment

cM40t9
ComputerAidedMachining
A pplicciions

lvlodule6uide

@Ihe univoEity of wolvhampion

SchoolofEnginnng
andlhe BuiltEnvronment
ModulGuide2006-07

10t s

Module6uide
tlioduleTitle:

ComputerAidedConputerApplications

tlioduleCoda:

ct $t9

Pr"- r"quisit"s :

non?

Co-r"guisil"s:

none

Scmcstcr/Academic
Yeor:

S?m"sier t ?OO7/08

Crcdit Value:

t5

Lcvclof study:
tliodule Leadcr;

noma
Phone:
Fox:
E-moil:

Intcrnal lAodcrotor:

TBA

Dr ,{ork Stanford
+44 L9O?323904
+441902323843
m' stonfordgs['qsgk

Rotiohalc

Theprincipol
oinsof this module
is to;
.
.
.

enoblestudentsto voluolethe significonce

of integrotingCAEsysfenswith
conplexondconpetitivemonufoclurihg
environmentg.
be crificollyoworof the lechhologicol
developmeni
frendsbeingconsidefed
dnd
producidvelopers
odoptedbysuccessful
ondmonufoclurers.
developthe dbility fo criticollyevolloieclrreri reseorchin order lo propose
plousiblescenorios
thot will ollot, ofgonisotiors
to slrotegicollyexploitthese
technologies.
promoteoriginqlityin the opplicotion
of their knourledge
ondexpertisein order
to hypoihesise
hoveltechnologicol
solulions
hohufociuring

Lcornirg oufcom"s

Bysuccessful
completion
of ihe tnodule
studentswill be obleto show:
OThe UniveBityol Wolverhampton
Schoolol Engineringand the Buih Envibnment
ModulGuids 2006-07

2 cl9

(KU)
2.1 Knowledge
ond Understonding
The Stroiegic opproochihot leodingmonufociurers
odopt:Sludentswill
be oble to criticolly onolyseond specify integroted nqnufqcturing
strotegiesin order to formulofestrotegic policyfor the produciionof
complex
monuf
octuredproducts
2.2 SubiecrSpecificSkills (SSS)
Procticol, professionolond reseorch skills: Solve cornplexproblemsi
Studentswill hovethe opportunityto daveloptheir obility to deolwith
complextechnologicolissues by odopiingo systemoticond creotive
originolityin solvingcomplex.openended,
opproochwhilst demonstroling
problems
with monufocturing
sfrqlegi6.
often qssociqted
2.3 IntelleciuolSkills (I5)
EvoluoterThe student will undertokecriiiquesof current reseorchin
order to developond proposenewhypotheses
within the field computer
product
conirolledtechnologies
osoppliedto
development.
2.4 Kayskills (Ks)
Us informotiontcchnologyrSiudentswill be expectedlo odvoncetheir
ond to developnew skills to o high level
knowledge
ond understonding,
oroundihe issueof InformotionTechnology
ond in porticulorIT bosed
communicotions.
3

Wecklytopic auid"

(Ple6e not thot on occosionil mdybe necessoryto omendthe schedule)

W..k
No

W..k
connancrnq

Indicofiv. rrlodul. Proordhhe

introduction
22""sept08 FormolmodulE
- Iniroducfionto shop
floor hordworeondCAMsoftwore.
29'^Sepi08 Leciureonintegroiion
of CAb/CAM
Scopeof CAMsofiworeuse.
Issue individuolreseorchproject implehentotion
ond
oDDlicotion.

3
4
5

of CAMsoftwore.
Demonstrqtion
fssueCAMinformoiionpock
13thoct oB Lectureon MeiolCutt ngTechniques
1
CAMsoftwqrelutorio
2
2o'hocf og Lectureon Metalcutt n9Technigues
CAMsofiwareiutorio
27thoct oB LectureonHighSpeedMqchining
1.
CAMsoftworetutoriql.
6'hoct og

oThe Univercllyol Wolvofiampton

SchoololEngineering
andlhe BuiltEnvironmenl
ModuleGude2006-07

3 ol9

3d Nov08

2.
Leclureon HighSpeedMochining
CAMsoftwore tuioriql.

lorh Nov 08

Useof ProbingonCNCEquipment
CAMsoffworetutoriol
Generation.
LectureonPqrtProgrom
CoseStudywork
cAM soffworetuioriol Cose,
Studywork
cAMsoftworeopplicoiion.4
ond5 oxisMochining
demonstrotion
component
C,4Msoftwqreiutoriol
Cosestudywork.CAMsoftworeopplicotion.
cosesfudyDroiecicotnDonenis.
Mqchininq
CoseStudywork.CAMsoftworeopplicotion.
cqsesiudyproiectcomDonenls.
Mochininq
StudyWeek
Christmas
Vocotion
- 2 week
in
Hqnd reseorch/coscstudy pro.iect.

1/h Nov 08

10

24thNov 08

11

1'rDec08

!2

I'h Dec08

13

15rhDec08

t4

5rhJon 09

You shouldolso refer io the AcodehicCqlendorfor further informdtionon

weeksr
teochingondossessment
httor//www.wlv.oc.uk/Docs/req-oco-col0809.doc
4

(gchoolprovidcd)
spclqllslRcsources

cADcAM loborotoriesond dNC mochinetools of thc InnovotiveProduct

centreot Telfordcompus.
Development
5

(siud?nt provldedwith cosl indicqtrd)

SpcciolistRcsourccs

None

IndicotiveReodingond LeorningSupportList

ComputerAided Design:Productionond Inspeclion,K.R.Nombior, Noroso

Publishing
House- Morch1999.
AidedondIntegrqtedMonufocturing
systemsr
Cornelius
T. Leondes,
Computer
Aided Monufocturing,World Scientific
cohputer Aided Design/Computer
Publishing,
dueOciober2003
T. Leondes,
Computer
AidedandIntegrotedMonufocluring
Sysfemsr
Cornelius
computerTechniques,
October2003
WorldScientificPublishing,
Kunwoo
Lee,Principlesof cAD/cAM/CAeSystems,AddisonWesley,19 April,
@TheUnivelsllv
ot WolvehamDton
Schoool Enginee.ing
andiheBuiltEnvircnmenl
[,lodu]
Guide2006-07

4 ot I

1999
SienersonJ., Curren K., 1997 ComputerNumericolControl:Operotionond
Progromming.
Prentice-Holl
control.Mc6row-Hill
KeifH.,WotersF..1991Computer
Numericql
Voriousengineering
Journqlsto include
E-journolsI Sciencadirect,Athens,Etnerold
FullText,
Production
Journolof Metolworking
Journolof Weor
Journolof ropidprototyping
StudySkillsTipsovdiloble
to downlood
fron:
hftp://osp.wlv.oc.uk/Level3.dsp2UserTvoe:6&Level3=542
Sqbjectspecificresourceinformotion
conolsob fosndot the SubjectStortingPointr
hlipr//osp,wlv,oc.uk/Level4,osp2UserTvoe:4&Level4=683

Tcochingond L"ornlng lActhods

The Schoolol Engineering

ond the Builf Environhenf's
leochingond leorning
philosophy
is to developthe wholestudenti.e.to provideyou with chollenging
octivitiesqndossignments
thoi reguireyouto developondimproveskillsos well
os increoseknowledge
ondunderstonding
of yoursubjectspeciolisn.
qpproochmeonsfhof you need lo be providedwith the
This volue-odded
opportunityto developskillsihroughthe notureonddesignof the cosestudy.
The lectve progrotnneis designedto bridgethe gop betweenyour current
knowledge,
underslonding
ondlevelof skillsondthoserequiredby o monoger
in
yourchosenprofession.
Tutoriols,procticolsond sehinor octivify will involveyou in investigotions,
presentaiions,
discussions
ond/or exerciseson set iopicsond moyinvolveself
ondpeerossessnent.
This opprooch
seesthe leorningneedsosihe focusof the leqrningqctivitywith
fhe understonding
thot youwill needio tokeonsolrlEresponsibility
for yourown
leqrninq.
I

Assessmenl

8.1 l{cthods ond Weightings:

qndthis musibe possedwith o minimum
Thismodulehosl cotnponent
of o D grode
@ThUnive6ityof Wolvehampton
SchoololEngineenng
andthe BuillEnvronment
Modure
Guide2006-07

8 .2

Assessment
ro

z
DE#RIPTION

KU

KS

t
!D

SUBA{ISSION

tr

WEEK

too%

TBA

Inpul infornation on
nunber of elenentt within
conDonent etc. e-a.

Component
1 Reseorch
Proieci

grodeof D for ggh component

To possthe moduleyoumustochieveo minimum
of cssessnent.
Ouicomes:
Keyto Leorning
KU =
Knowledge
ondUnderstonding
5SS =
SublecfSpecific
Skills
=
Is
Intellectuol
Skills
=
Ks
Keyskills
E.3 ,rlarklngcrii?rlo
Full deioils of the mqrkingcriterio rvill be issuedto you qs port of fhe
assignment
brief ot the siort of the hodule.
of Courscwor.k
8.4 Submission
The ossignments
shouldbe hondedin ot Telford StudEntRegistry(SBOO2)
ond
a receiptobtoined.
8.5 Extshsions
will onlybe ollowedin exceptionol
Extensions
circumstonces
ondyournusihqveq
volid couse (normollycovered, for exomple.by o rnedicolcertificote).
Applicotions
needto be modeusingthe siondordform obtoinoble
for extensions
the
Cify
Compus/Telford
StudenfRegisfry,(MI024 / 58002).
from
Assignments
submitt"d lotc withorf o sonctioncd
will be mqrked
"xtcnsion
F0.
If youore unobleto subnit your work by the deodlineor wiihin onyextension
grqnted;or if you consideryour perfornoncehos been offected by some
excepiionol circutnstonces you should consider opplying for
Circumsionces.
fn such cosesyou shouldconsultthe
Extenuoiing/Mitigoting
SEBEStudenisuDDortOfficz.

@TheUnivsrsilyoi Wolvorhampton
SchoolofEngineeing
andtt'e BuiltEnvimnmenl
ModuleGuide2006-07

6 ol 9

8-6 Returnof Coursework

one copyof ihe StudentAssessmenl
form will normollybe returnedlo you
withinthree workingweeks.Studenfwork is not normollyreturnedondyoucre
odvisedto keepyourownhqrdqndsoft copyof onyworksubmitied.
8.7 Retrievolof Foilure
The retrievolopporiunityfor exorninolions
will be duringweekcommencing
6'h
2009.
July
Reirievolwork relotingfo ossignments
must be token ot the next ovoiloble
resit coursework
shouldbe hondedin by
opportuniiy.For senesteronemodules
Thursdoy9th April 20Q9. For semestertwo modulesresit coursework
should
be hondedin by Fridoy10'"July 2009.
will be postedin WOLF,underthe topic
Retrievolwork relotingto ossignhenls
If youchoosenot to toke ihis opportunityyouwill
SEBEStudentNoticeboord.
be requiredto refokeihe wholemodule
ot ihe nexfopportunity.
You ore qdvisedlo discussyour retrievol optionswith the SEBEStudenl
SuDDort
Office.
governingretrievol of fqilure vory dependingon your oword,in
REgulotions
pqrticuloruponwhetheryou ore siudyingfor o degrezor o higher notionol
guolificotion.
Plenserefer to your Course6uideon the Undergroduote
Student
Hondbook
2008/09.
9

Stud?niConductqnd Bchoviour

Sludentsqre expectedlo cotnplywith the SEBEStudentCodefor Behoviour

Thisis published
ondAttendonce.
on WOLF(5EBEStudentNoticeboord)
ondon
in
ihe schoolnoticeboords.
Siudentswhodo not conducfthehselves occordonce
ond
who
ore
disrupfivEin clossmoybe excludedfrom the module
with lhis code
disciplinory
procedures.
ondmqybe subjectlo the Universityof Wolverhotnpton
9.1 Atlendonceih Closs
fn the interestof courtetyto fellowsiudentsondsioff, studentsore reninded
thot it is expeciedthey will be punctuolon orrivolot clossondin goodtime for
the beginning
of the lecture.
9-2 fi{obilePhones
In the interest of courtesyto fellow studentsond stoff pleoseensurethof
mobilephonesore switchedoff during leciures ond tutoriql closses. In
phonesto be
excepiionolcircumstsnces
the moduleleoderngy qllowindividuol
kept on if o volidreosonis given.Anystudentwhoconsidersthey hoveo volid
reosonmust discussihis wiih the lecturer prior io lhe lecturestorting.ff
permission
is grontedthe phone
should
be put in q'silenthode'.
oThe Univeityol Wolvehamplon
schoolofEngineenng
adthe BuillEnvircnment
ModulGuide2006-07

70i9

9.3 Plogiorism
ond Collusion
Plogiorism
ond collusionore very seriousolfencesthol cqnresuli in expulsion
Thisis becouse
fron the University.
ihosefoundguiltyof plogiorism
or collusion
will not onlyhoveotfemptedto represenfsoineonE
else'sworkos fheir ownbul
hoveolsosoughtto goinonunfqirodvqntqge
overfheir fellowstudents.
9.3.1 AvoidingPlogiorism
ond Collusion
1. In the coseof groupwork you ore octivelyencouroged
to work in o teom.
you
However+hesectionsof the ossignment
thot
onswermustbe your own
individuol
work.
2. you shouldmokeil very cleorwhoi sourcesof informoiionhovebeenused;
wherehoteriol/informotion
from thesesourcesis quotedit mustbe cleqrly
referencedusinglhe HorvordReferencing
System.(Detoilscqnbe obtoined
from LeorningCenlrzs ar on-linevio the LeorningCenlre Hone Poge',
httpr//osp.rrlv.oc.uk,/Level5.osp?UserTvpe:4&Level5:3
165).
3. NevErottemptto copyor porophrose
onolhersiudenf'swork.
9.4 ThGStudcni Voice
The involvemeniof students in the ossessmentof course quolity is on
port of the University'sprocedures.
estoblished
The Students'Unionondyour
Pothwoyleoderswill be obleto tell youoboutthe representqfive
rolesovoilqble
processes
to sfudentsondthE com|nunicoiion
in the School.Theseore inportcnt
rolesfhot benefii you ondofher sfudents,Further informotionoboutstudent
representotion
ondthe StudentVoiceis ovoiloble
ot the Students'Union
websiterhftpi//www.wolvesunion.orgldisplov/wolverhomplonVoice/Voicel
10 Registrotion
You ore remindedthot only students who hove fornolly registered os
porticipontson q modulewill be obleto goincredits.Studentsore responsible
lheir noduleregistrotion
for checkingond omending
stotuseifher through?vision,or the StudentRegistry.
11 CourseHondbook
ond AcodemicRequlolions
for Stud"nts
This moduleguideshouldbe reod in conjunction
wifh the tsrms ondconditions
'Course
in
your
conioined
Guide'ondthe Universify's'Undergroduote
Student
Hondbook
2008/09.
Policiesond regulotions
thot qre in force ot lhe Universityof Wolverhomplon
con
be
on
ihe
found
http://www.wlv.oc.uklDef
oulf.ospx?poqe:6932

@TheUniveFilyol wo vehamplon
sch@lof Engineongandlh BuillEnvironment
ModLleGuide2006-07

following

website:

I ol9

12 lloduls porticiponis
ttlodulcLcqdcr:

Nqnc
Dr r{ork Slonford
Universityof Wolverhqmpton
+441902323904
Phonc:
+441902 323843
Fqx:
E-moilt
m.stanford@wlv.oc.uk

@ThsUnlvrsltyol Wolvrhampion
Schoolol Englndngand lh auln Envircnmrt
ModulsGuldo2006'07

s ol9

UNIVERSITY
OF

W O LV E RHA MP T O N
Sch@lof Engineering
andlhe SuiltEnvionment

ASSESSMENTBRIEF
ModuleTitle:

CAM Applications

Modulecode:

CM4019

Component
Number:
Weighting:

f ofl

Element
Numbr:

lof1

100%

LearningOutcomes
to beassessed:
Ai, Bii, Ciii, andDiv
LearningOutcomes:
Ai

Bii

Clii

nl!
-'

Knowledgeand Understandlng:The Strateglcapproach that loading manufactur0r5adopti

Sludenlswill be ableto criticallyanalysand speclfyintegrated
mnufacturing
strategiesin orderto
formulatestfatogicpolicyfor the production
of complexmanlfacturedproducts.
Solv complex problems: Studentswill haveihe oppoftunityto doveloptheir abitityto dealwith
complextechnologlcal
issuesby adoplinga sysiematicand creativeapproachwhitstdmonstrating
originality
in solvingcomplex,openend6d,problemsoftenassociated
withmanufacturlng
strategies.
Intellectualabllltios: Evaluate:The studentwill undrtakecritiqusof currentresearchin orderto
devel0pand proposenw hypotheses
withinthe fieldcomputercontrolled
technologies
as apptied10
productdevelopment.
use information technologyi Studentswil be expected to advance thjr knowledgeand
underslandlng,
and to developnew skillsto a highlevelaroundthe issueof Information
Technology
and in pa{icularlT basdcommunications.
Us of CAD CAM Softwareto cratesafe optimattool
pathsfor machlning
comploxgeometric
shapes

Mrrking Criteri.l

ln accordance
with thPostGradurtemarklnescheme

ThcElnlmump s mrrkfor thls .l.ment/cohpon.nt* k D5,

If this h nn element'you {lll plst the modul.lfyou r.hl.v. t ntnlnun grdc ofE for lhk.l.mcnt and .tr.v.!.ge grndcotD for the

.A,ssigoment
handdout:

6/10/2008

Latestdatfor submissionr

5/l/2009

Asignmerts rubmlttcd!fter th. drdltn. lnd wlthout.n .utllorh.d crtenslonottimcwltl bd nlrkod F0.

Please rllark your assignment for the attention oi

Dr M Stanford

Youshouldmakelt verycLearwhal
sourcesof inlomalionhavebeenussdiWrcrernaterial/nformalion
fromthesesourcesis quotedii
mustbecbanyrererenced
usingiho HawardRerornclng
Systsm.(Delailscanbe obtainsd
lromLeaminsCenires).

Youare advisedto keepyourownelectronic

& 'hard'copyof anyworksubmitled.

FJ

r/IZ

uNrvERsrrY
oF

WOLVERHAMPTON

School
of Engineering
andtheBuiltEnvironment

Declarationof Originality
Thefollowingstdternenishouldbe included
with ql!ossignnenis
submittedl
"This work or onypqrt thereof hosnot previously
beenpresenledin
onyforrnto the University,or to dnyother insliiutionolbodywhather
for ossessrnentor o+her purposes.Save for ony express
ocknowledganents,
retercn es ond / or bibliogrqphis
cifed in lhe
work,I confirh ihat the infellectuol
conteniof the workis q resullof
ownefforts ondnoolhsr bersoh".

Studeninonel
Studenlsignoturel
Dole:

University of Wolverhampton
Schoolof Engineering
andTheBuilt Environment
CM4O19CAM APPLICATIONS

RI,SEARCH PROJECT/ ASSIGNMENT

Module Aims
Knowledgeand Understanding:Th Strategicapproachthat leadingmanufacturer6adopti
jn ofder
Studentswill be ableto critically
anlyseandspecifyintegrated
manufactung strategies
to formulateshatgicpolicyfor the produciion
of complexmanufacturd
pfoducts
Solvecomplexprobl6ms:Studentswillhavetheopportunlty
to developtheirabilityto dealwith
complextechnological
issuesby adoptinga systematic
andcrativeapproach
whjlst
demonstrating
orlglnallty
In solvingcomplex,openended,problmsoftenssociated
wjth
manufacturing
strategies.
IntollgctualabilitiosiEvaluate:Thestudentwillundodakcritiquesof currenlresearchIn order
to devlopandproposenewhypotheses
withinthfieldcomputercontrolled
technologies
as
appliedto producldevelopment.
Ua6Informatlontochnology:Studenlswillbe expectedio advancethelrknowledge
and
understanding,
6ndto developnewskillsto a highlevelroundthe issueof Information
Technology
and in particularlT basedcommunications.
use of CADCAI\,,I
Softwarto createsafe
optimaltoolpalhsfor machining
complexgeometric
shapes.

AssignmentIntroduction
Despitetheinhoductionofnew prctot,?ingtechnologies
thatclaimto produce
ovemighttoolingthough theuseofpowdertechnologies
therearestill limrtatrons
with regardto thematerialsanddurabilityoftoolingmadeon theseprocesses.
Traditionalmetalcutting techniqueshavethereforehadto evolvein orderto
competewith thetime compression
characteristics
thatthenewtechnologies
have
to offer.Theresponse
ofthe metalcuttingsectorhasbeenthereforeto develophigh
speedmetalcuttingtechlologies,
Havingtheabilityto applythistecbaology
to a rangeofpart volumes,high speed
cutting doeshavean importantrole in currentard fuhle manufacturingactivities.
However,theredoestendto be conflictingviewsasto whatexactlyconstitutes
a
high speedmetalcuttingactivity.
t

Hr1\ sg<..\
\J
rf

Cvttr na
,I

i.

nlJn

ijf(!a(

loo(,.y

c (,(Glt,,t5 i-r'cj

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iv
I oa \alv

+-

.J

l'YaLet>

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I",Vn^,
t

fe( h,,.\ojrzS

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LdPrtal

)t , '^ ,

ynchc{ cuthy

h"J.(
C^at rv\tl ?,

GiP ^" .j

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fa rcri a c e' i1 4&*t

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Ho-

9,f^tcqtall4

"J

ProiectAssignment L\^
-/

ct AoPt

Jcu

1"'trO

ma-k<

+h"

v ( 11./#

lA,, ba0

A,L cdt-- &k-1-|vc,

7..

o*

etiS.^r*ri*.

^^,tL-

stv^t.ric eti-3- i^ ujr5

Conductan investigationinto the field of metalcutting andhigh speedmetal

removaltechniques.
Consider,
toolingcharacteristics,
techdquas,capital
equipment
neededandprocesssupportactivitieswithinthis discipline.Generate
a
reportthat hasa high level of discussionthat oonsideres
the strategicbenefitsof
adoptingthe abovetechnologicaltechniqueover a conventionalmetal cutting
approach
. A casestudyapproach
is advisedasthismaybe beneficialin addressing
someofthe detailofthe technology
andwill allowdiscussion
on thehighspeed
machiningtechnological
aspects.
Your report shouldstressthe strategicbenefitsof adoptingthe technologies,
and discusshow CNC and CADCAM are integratedinto strateglcpolicies.

s"-.tl,g

J"'..*l

oten

ProiectImplementation
Theassignment
will be supported
by lectures,andin classdiscussions.
Metal
cuttingdemonstrations
will be givenwithintheIPDC,whereissuessuchas:
materials,
underlyingtechologicalpdnciples,cooling,operational
difficulties,and
qualityaspects,
will be outlinedanddiscussed.
ProiectSubmlssionand Assessment
Thefinal projectrepodshouldbe a conciseandfactualdocument,
dividedinto
relevantsections.
It shouldmakeextensive
useof diagrams
in orderto explainthe
pieceofwork.
technological
aspects
andbe a fully referenced
Pleaseconsiderthe QAA LevelDescriptors
for MastersLevelattached
to this
assignment.
Thiswill givean indicationofthe tlpe ofmaterialandlevelof
competence
thatis requiredto be demonshated
throughthework submittedin this
assisnment.
Referencesshouldbe in the Harvardformat. (Detailscanbe obtainedftom
LeamingCentresor on-linevia theLeamingCentreHomePage:
it contributes
Theassignment
mustbe passed,
100%ofthe work for themodule,
andis expected
to be approximately
6000wordsin length.
Issue dqte
Hand fu dqte

6/10/2008
5/1/2009

QAA LevelDescriptorFor MastersLevel

Dscriptorfor a qualificationat Masters(M) l6vel:
Masiersdagreo
Maaiersdegreesare awardedto stud.nts who havedemonsthtd:
i) a systemat'c
understanding
of knowledge,
anda criticalawareness
ofcurrentproblemsand/or
nowinsights,muchofwhichis at,.orinformedby,theforefrontof theiracademjcdiscipline,
fieldof
practice;
study,or areaof professional
ii) a comprehensive
understanding
oftechniques
applicable
to theirownresearchor advanced
scholarshio:
iii)originalily
In the application
of knowledge,
togetherwltha practicalundersianding
of how
stablishod
techniq!esof rsearchandenquiryareusedto crateand interpretknowledgo
in the
disciplin6i
iv) conceptual
und6rstanding
thatenablesthestudent:
to evalualocrilicallycurrntresearchandadvancedscholarship
in the discipline;
and
lo eval!atemethodologies
anddevlopcfitiquesof themand,whereappropriale,
to proposenew
hypotheses.
Typlcally,holdersof th6 quallficationlvill bo ableto:
a) dealwithcomplexissuesbolhsyslematicalLy
andcreatively,
makesoundjudgemnts
in the
bsenceof completedata,andcommunicale
thoirconclusion6
clearlyto specialisl
andnonspecialist
audiences;
b) dmon6tral6
slf-direction
andoriginality
in tacklingEndsolvingproblems,
andact
in planningandimplomenting
autonomously
tasksat a professlonal
or equivalent
lveli
c) continueto dvancetheirknowledge
andunderstand
ng,andto dvelopnewsklllsto a high
levet;
6ndwlll havei
for employmoni
d) thequalitiesandtransferable
skillsnecessary
requiringl
.

tho oxefciseof initiative

andpersonalresponsibility;

in complexand unpredictable
situationsi
decision-making
and

pfofessional
th independenl
learningabilityrequiredfor continuing
developmenl.

4$

CAM Applications
Module CM40l9
ESTIA Cohort

CAM ADplicrtlotrs
MODULE AIMS
'kr dcvclopthcabilityrocriticallycvaluatc
cuncntrcscafch
in orderto proposc
plausiblc
sccnafios
thatwill!llow orgarisarions
to
stmtegically
exploitthcsctcchnologi$.
(sn t Et bd.fitx 4.dofunt H!,r4)
of
' promoleoriginalhyin rhcapplic0tion
thcirknowldgc
andcxpctiscin ofderto
hlpolhcsisc
novcltcchnological
mlnufacfuring
(,a,pttturknod.ncc
solutions
a dhqtn|' n.rr.t tolotnut t r\otutior)

CAM Appllcatlons

MODULE AIMS
. to evaluutc
thesgniflcanceof intcganng
CAE systemswith cornplcxdd competltive
muufacrurinS
dvironmctus.Considdthe
rolc of CNCin autonratcd
factories.
(Amp.ritiw ftqtirenenxJorci"r th. uv tf
' tobecriticallylwde ofthe technologicll
develophent
trcndsbeinSconsldercd
md
adopted
by succcsfulproductdevclopcN
and
manuiacturers.fl.rrrloatt lNqsiwdt^lo|

CAM Appllcrtion!

LEARNINC OUTCOMES
. Knolldge rnd und.Blrndhg: Strotceic
applorchth lc ingmanufacrurcts
adort:10
oilicdlly{n!Lrscard spccilyinLcgrrLel
mmuraoturing
strtcsic! in orderro iomulalc
srabgicplicy for thc producllon
ofcomplex
mrnufacNrcdproducNr&Br.s,b r.nrlln a/
ddopnn| hz HSM tehnolog!)

CAM Appllcrtlons

LEARNING OUTCOMES
. Prrdlcrl, prof6slonaland.cNqKh
skllh: solveconrdexprublems:
ro develop
abihy io dcalwirhconplexlehnologlcal
nsucsbyadoplingasystematjc
and
$Mriveappoachwhihtdenonstmthg
onginalilyin solving.ofrplex,
ops ended,
pnblcru oliena$ocialedwith
fr muractunrs slratesis fcc,.ra,.
disms . rryuneits lor a l qan'st
tdoptint thz t .htolosr Jor a sp.ciftc

LEARNING OUTCOMES
cntiques
' Inlclletual Skllls:Evdurt.r undcftake
ol curmt esarch in oder ro dcvclopmd
pbpdsenewhypothdcs
w1$inlhefield$mputer
c.nhllledrshnoloSrcs
* applied
ro produd
dda],opnent. (Dcwlop warch skitk d'd t ,tr
$.h b ordoto sotr.dn op.t.htt d problm)

CAM Appllcrfloot
LEARNING OI,ITCOMES
. Porqrdu.r.
to.rlc akllt. Ur.
l!fo.m.do! lahnobgy' dme tno*l.dgc
.nd e&6lhdin8, ..d ro dcElop n.w lkilb
to . hign bvcl mund ihc io!. of hfom*ior
T*hnolo$/ ed in p.nicuh! n b.!.d
cnffi
ic'ri@t.(nt tt.olswlr.
.tr
htd tof$a .rd h.dwd to @Ln 4 h.
tr.t ,tt nltt ql tr. tt. ol C"tD 4rl ClM)

CAM Applcrtlor!
IDdlcdlv. Modulrr Cort.rt!
S.. rmdtr|. Gdd. lor d.trllrl
. tstuE onih. 1*hnologiqlspccr! ofMctslCutiing
. Appliqli@sd u. ofCAD CAM.otwe
. Unddtindirg, w ot od tmlfr of wd .dtr6! CNC
. Conporlntruuf..ruE ed int gntionofBot
l6hrclo8is .nd t d'niqu.!
. S}!i6 EquiEmnt r.btitrg !oI compui.ri!si!t.d

CAM Appllcrtlons

ASSESSMf,NT DETAILS
'Compon.nt I I

R.s.:rcucasc StudyF,rojcct(100%)

CAM Applicetlons

CAM Applications
computerAidedEnglneering
CAT

ConteDts

. StructureofCAE
. CAE Integration
r Th Nedfor CAE
. ComputerAlddD.slgtrFertures
. ComputrAiddMrchlnltrgfeltur3s
. ComputerAldedPart Programhlng
I ComputerAldd Proc$ Plrnning

CAMApplicrllon3

StructureofCAE
CAE h$ bn cvolvlng ovr th! prst 25
ycrn, lnd lt encomprsset:
. CAD,
. CNC programmlng,
. Tool rnd tuiurc derlgn,

. Almslo glvcI syitemrllcllow of htorn0tlon

tron preumlnlrydal$ lhroughto
' St.p! lyplcdly lnvolv.trlry ot compon.nl
dttr, rh. uslngdril lo cortrolproducllon
mlchlnery(ltrchdlngnrt.rhl hlndurg rnd

' Quallty pllnnlng, rnd

CAM ADDltcrtloN

StruclurofCAE
CAM ADptlcrtloN
. cAE t*.r !nlrt.grrrd rpProrch,
.nphNbhg bott d.llgn .rd m.nufrcturln8

CAE rntegr.don

.ryto"cnE

. It prol'ld.sthe mornsto copcwlth th! det$nd

for grontrproducalvityand vrrtety ofproduct
designs,
' lt lllow3 tte, dedgnof 3 productby teaBsof
ryecidistsin deslgnrld mrnufrcturlng' slls
rnd mrrktirg to ersurl
.Th. dcslgrfulltkltt spclll.atlon,

CAD

CAM

t Sltl{16 nlrkdlng.nd

f*

'.,."g.1"

@-9:rcllq-l

$les,.rd

'll cln bc nrd. efllclcntly.

' This lelm approrchls crlled cotcurrnt (or

pNrallel)enginntr9.

CAM Applicdlons

KeY Featlres

. An .lt!b:rl0 ldand. . . ( r . l. nuns . lc . lm . ly r ls ot

. D r hfldllng : rtorlgq nrn4encnr N(r.pl'l
rcc$ ollrrge.mourk olengln.erlngdrt,
. E.rorh.ndllrg I loglc.lrnd ryslenrllc .ppro$h to
.r.or Drd..tlon rnd d.t4rlon
. Connlnlcrtlor " r.pld .rd rc.urete reproducdon
rd l.rrlmllrlonof dr t r ln m . nr c dr bl. r nd

rbw h CAE

CAM Appllcrtlont

KeY Ferturet

CADFrturcr

CAD.llows:

Cenralview I

. Thdtuplay
rnd edltlngofd.slgn
drrwings
drawlngs
for
' Thestorlgof complted

@+@:I

CAM Appllcrtlons

CAM Appllcrtlon3

' Drtrbrseofdrawhgs
' Productspecncrtlons
. Auo*sre-ureofproductrpeclllcrtlorg
rnd dcslgns

CADFitures

CAD allowsl

tAM Applcrtlons

redures

ScopeofCAM

' Blrtc d6lgn lun.llons2d drrllnS

. 3d nodellig Gurf...rnd olld), r.!d.rhg

. Nlrrow dclltrltlor:tucorflnedtop! pfog.rnne

!nerrtlor lor CNC mlcn|netooh,

. CFD

. B.o.d.r d.flllllorr.xleldrlnt to hclud. all

n.nufacturtngtdhrlques. e,g.robotl.!,a$ombly
rtlons,coordlnadormelsurltrgmrchln.s(1...lh.
bnlldlngblocksof FlrS)

t On-linc.clcrcnccto.trgln..r!.gdrtr.rd erp.rt rysIen|.

! Prraheft ic progranning

. Brordesldflnltlotr:ftrhotnclnd6 rll mnuf..llrlig

fun.tiont rehtedto plrnnlnqrndcodtrot.

CAM Featurs

CAM Applicttions

CAM Appllcrtions

CAPProgramming

Scopeof CAMI
. Plmnlnsr.ost 6dn lrg, pro.$s plrnlng, CNc
p.rt progmmhlng,conputerlrcdltAndards,
MRP,.rprclty phnning,JIT, Kanbrn. erc
. Conirol:pro..3r control'proc.$ nonltdr,n8,
rhopnoor control,compulerllded ln4.cllon cic

. S'6remisation
oi$e llow ofinfomationlromlhe
prelininarydesignphas.of 1 product$roushlo
the
of itsproductron.
codplerion
.Bcsinni.gwith : rh. enlryofcomponent
datr
. Endi.8 wnh conven.d datafor conftol inlom4ion
fo! produclion
mtchin.ry,maleri!lhandlins
equipncnt and.ulomatic lesling .qui pdenl

CAPP

CAM ADDticrtiom

CAPProgrrmmlng

ComDut.rAld.d Prri Progrndnh!:

c.n.rulo" of CNc pcn ptustaht!tuh.

CAMApplicrtlons

, CApprogrrmmlng

dqtcb$.

. MatcrialProperties
. ShndardRports
Someconslderthh to be CAM

CAM ADDItc.tloN

CAPProgrrnrnDg

Prrt Progrrmhe Comn nicttion

. Dlr.ctNumricrlControl
to ore machinetool
. DhtributedNumrlcalCortrol
to a rumbr of machinetools

CAM Appllcrlion3

CAPPhnnlng

Conput.rAid.dProc.$!la!!hg
. A forn ofcompulerrtded desigtr
' Syslmd.dl.!t.d to dAignlng lh. proc.s fo.
productnga nlnufactur.d ilen
.deslgtrofro tlng, planthyoui toollng!lc.
.topic of nunrousr.se[ch projcb
Two brsic ipprolchs

PLC

@!!-

CAM ApplicatioN

CAPP for lndlYldud conponont3

t Ilklng . r.* lroduct rDd dslgrldg A rotllly
nw Daducilon llne, or m.chlr. .ell, ror
!rodoclnglr.
I Support.d by r lt.ttbNc of erletlngmffhtne
!p.cl[crtlon. Md rooltngrpdfl crtlonr

CAM ADDtlcrtlons

CAPPhnnlng

Group Technology
. Usesr productnumbrlng
3yst.m
'Trk, rn rpprorchto dcal$ flc blllty
'Product!rnd
'Procerlcr
' Erploltsrlmlhrltlc! of siap!, felturet,

cAPPlrtrDing

CAPP blsed on GroupTechnology (GT)

. A sel of 3t.ndfid prc..s pl.n3 for prodftt
hhlll.s t nod.lled rnd troredln th. ry en
. By belng rbl. to fetr|*. rclthgs for rlmll.r
It.m!, th. dslgner r.n e.llly g.n.nte . n.tr
r Proc.$ r.rl.ty ctn b.conlroll.d
. Th! op.rdoni nachlnB rnd toollng tr..d.d
aor rn lt m ..n b.
sked .g.ln
th.
r.lourcs dnd conplfd *hn .$thg proce$

AAZAK -"-- vekte

?Lc'. fuzSro*-tl.

L2Jtcc.l G.t,,i

Bs 13L
CAM Appllcrtlonj
r ComputerNuncrlcrl control(CNC)
. AppllcltioDs of CNC
. ComputerNunerlcilly Controlled
M&hining
. MachiDlngCntrj

CAM Applications
ComputerNumericalControl

. Vertlcd Or HorlzontrtMrchtntng
Cntr!
I Drir Preprrrtlon for Numerlcrl Control

CAM Appllc.tlons

CAM Appllcrtloni

ComputerNumerlcalControl (CNC)

Appllc{lonrofCNC
Grlndhgrnd mtrlcutting
Sh.!rntrl opentlon3
Weldhgrnd profllecuttlngopentlon!
TubGbrdlng
Punchlng
rnd rlbbllng
Flrne .nd lffer cuttlngtc.

Terrnu$d to detcrlbcthecontrolof mrchln

r.novements
rnd rDclllrrytuncllonr lnltl.ted
by tb! u3eofr computer

CNCb noti mrchlnlngmetbod

lt k r concept
of
mrchlD.control.

CAMAppllcrtlons

CNC

CAM ApDltfltlons

*e.t- \ir:ce--3

rq$e.Y

$"*J.e.^J.\ocKs
Ac,qtey,
9 c-.1{-

l-t\
lo t

rE

L9J

CNC

6{ + --5 c''xis
CAM Applicitiors
ComputerNumericrllyControUedMrchinirg
Aslhemoslpopular
appliqionofCNChasbccnin
CNC MachlnTool dcslgnated
by:

CNC

.CNC machinetools are feiible, progEmblc,

aulomatrcmanufacluringdcvicessunedto
ploduclionol snrll to mediun lot sizes.

1) Spindleor Tnrr.I .onliguratiot

. ReccntdcveloplMtl of combiningr.tulr
nd.hrn'ng technqucsqrLh rheflexibilityot CNC
has rllowed lhe manufacturcol conp.neitson a

(Horlzontdor verttcrt)
2) Nunbei of

es

iUFro 5 rr.s of noveDnr)

CAM Appllcrtlons

CAM Appllcatloni

CNC

Mrchlning Centr6s

WhyUscCNCMrchlnlngCntres
?
l)ACNC. onlr ol ly lt om
2) A rumb.rol dld. ncch.nkn!
3) A runbcfoliplndlc / rplndl. drlvc
meh.nkni
4) An auton.llc iool .hrngcr
5 )A$r r { r nd. oolani t . lllt !

CNCconlroLwilh
fccdUackscnw tcchnoloSyallows
repcatablhy
or'O0Lnm (nlNchjning).

'lhc abiliryro {uronMtio!Lly

chaDge
andshrc rooh lcdto
thedcvclopmcnl
of Mlllhrg.id TurnlngCcntres.

CAMApplicatioos

CNC

. Nesrtestuneedfor muliplc@chiniig scl-uDs

. VcNrlileduclo larCe
l@l ch.n8enbcingcmployed

CAM Appllcrllons
Machtnlng Cntr Cotrstructlon
B$o : Casliron or gmnltan

. Canbc uscdwithpalletchargerandindcxu.itsro
r Thre,lourand frveaxcscapabillncs
*rth
synctrronous
ax's oovenent.
. Washstationsmry beemDlo)d
. Gaugingslalionsniy b. uscd*nh aurohlric
updat'neoflool offsetsrelaliveto probefedback

Direcrcur.nt(DC) notors
. nnect drivc ro the sphdle or via behsa.d/or gers.
. M nnyofCNC mchincsn.wuseDCnotors
. Ay varyingthcirinpuLvdltaeeinffnitelyvariablecuLrins
+edcanbeohievedThctorquelvrilablehoDaDc_
nrolorN con(anlthtuughoul
mostofrhcspccdrlnge.

CAM Applications

CNC

Alierradngcu.rcnt (AC) moiors

' l)necldiyclothcspindleorviabeltsand/orEcaN.
. AC noto6 arefrd\lly usedon modcmmachrnes
dueto lhet minimal3*ice requirements.

. Have miniDun ofrricfonalresistancclo nofon

' Wcd mu$ be accoDn$datedor kept to a mininum
. Sonreconlblled nachlnes havc ir( beanngsurfaccs
ha dcne! dhd srcund and cDiLed wnh
poltlctElluonDthylenc (PM l.w iiicrion porousand sc|'

. LiLesldevebflnent-Conbinc vcryhrshspeed
wnbrisidnyoflinerr|ces upro L2ontminmpid

.MoscNcnachincsusc

recitoulathsbatlstidcs.

. Ceihal aulomaliclubncatiohsslcmued

CAM ADDlicrtioN
.
.
.
.

CNC

CAM Appllcrtlons

cN(i

(:NC machiiEsare
frncd{ilh rcclrularingbrllssrcws
lhcscrcplaccslldingnanionsjth blling ftollon
Civcrcducedliic(ionalr$hl!ncc
Adv!trtrgcrov.r Acnc scfcw$ruldload\cr.wsgi!.nr
.l$s rMr-- longcrllf.
. low frl.(lon.l rc$trnrc
.lc$d rlv 0por er r . qulr . dduc lor c duc odf r l c r , o n
. hlgh.r orvcr3lig rnccd!cin benr.d

BaU Screh)Mechaiitn

r morcDreclr.porlllonlng

Aer o

cAMAppllcallons

cNc

Closcdloopp.silniing systenr
usedi.c
lnriructlotr-movcneDCinformnilon-connrnrrtlon

|eedbackinbrmation provded br o tansducer

i.e inlbrmlrn'nis rseivedin oneiorn, con!$tcd,and
rhcnrransmincd
h anolhsrlb.n acceplable
tolhe

P,.,o{ \ca\r

CAM Appllcatlons

CNC

l) Rolrry-Typ. sy.chro (Sh.ft Ercoder)

. han$nirsrneulardisplacemert
!s a !oltaAc
.
nnor.rt,rates
wirhrhclcldsd.s.
. Aroundthcp.ripheryoflheleadscrcw
ana sc.es
ofintersonnect
! whdhg! shichdonotrot.icand
*hi6 arereierd lo asthc srttr win{lings
. A volagcis induced
in lherotorwhichwill vdry
dccordrnglo
theangularpos,rbn
of thele&lsreB
in rclalonrorheslarorwindin8s
thc rndu.ed
vdlrage
G fedbacklo rhc.onht unit

CAM Applicatiotrs

CNC

.The tdnsmissionsian canics rhe rn1ftrse lis with opaqtrc

as well as lranspaEnlkctlons ofequal width.
.Thr R scdh.e{l
thoto*lkically
.Rehlhd disc is a pholo clcmcnrwhich picks up thc individual
s8m! rd transnns tncm ro a logi. {ievrce whichdcrivcs
the mcasurlmcnlimrulse sigral

CAM Appllcrtlons

CNC

3)O lcrl Crrllng! (Conttd)

. 'lwo sdlinssuscdon. is fixedon nrchihcb,rdThcorlu
inclincdandis movcdon slide

. An oplicalsrarins
tEnsducer
ransniB lincafmovchentas
a volliacsignalinthetbn ol a senc$ofpuhcs

CAM Appllcrllom

VcrticrlOr Horlzontrl MrchinlngC.ntrcs

Slectlondependson I

' Whcnon. is nDvcdacro$lhc orhq 3 liirgc puucmmovcs

lcrossthc fi xcdSraling.

Componcntslz

. fiisplucrn isRliftd toasa moirafringc

S hrpe

' Fring.nov.mcnlh ncasurcdurinsa phoLGtronsisky

. -l hcnuhbcrol pulscrarecounted
andtht inlbinr(ionir
lcdb ackro lhc c onr r oluniLas c of , lanat ioDtl l a r r h c c o r l c l
narvemmlhls bccnmadc.

Appllcrllon. !o4

CAM ApDllcrtlonr

CNC

Verticd Mrchitrlng C.rtre.\ttrlbutcs

. Suitedlo fouror ffveixesmchining
. lhru stisrbs or bc ddiiec r ly int or hem ac hiNt a b l e d u i n s
deq' k{n thruslopcralions
suchasdillinS orpocloling
. Dillcult to lookdorn inlolhecut rer
. Chip bu ildu pobs t r uc ls v ic * or t hec ul, andr e, c u l s c h i p s
. Spindleheadwei8hlsanddistahcc
lromthecolumncan
cruschmd drdp, kJ$ ofaccuracy.andchater.
. Idealfor largeplatecomponehs
for llrge
- Notsuilable

CNC

A((

rcttr
^,?ir\

CAM Applicrtiotrs

thr.
tt,

.
"...L..

CNC

Horlzontrl Mrchinirg C.trtre Attributes

. suncdlo llrse boxyor prismtic p!n! !n.l lo useof pattet
transftrandindermechlrhms
. Tlble iralexjng
cdpability
cmblcsnuhinlesidesof a
workpiccc
ro bc n!.hined in onescnin8andclamping.
. Chlpsdropoutolthewry shenoachnring,
providinsa.
unclullerd
viewofthecured prcvcmi.gre{u0ingof
. Operdlrsstalion
istooncsjdcoflhecolumn,prcvidlng
goodlrc ofsighrc.nlrol

CAM Applic:tlons
. Pallctshultle/eichange
m*hanismsareopcnaccesible
Drt. Preprrition for Nrmericrl Control
. ldedlysuitdto largeboxyheavyconponenrs.
CNCmachines
utilisedatl storcdin nefrorylo perform
. Dimcuhlo loadlarscnatplalcworkpieceq.
. Hish {irust mustb .bsrbed by bhbsloncs, fixruB, or

Writins thcs Iob elatcd prosnns is lmed tdtr

PROCRAMMI]\IC.

. llervy tooh c.n dcfecl

CAM ADDllcrllonr
Prrr Prolr.mmlugCanbccanicdour:

CNC

wriringby handandkclinginioconftllf ic, M,D,l.

2) Conver$llonrl Progrrmnlng
U* ol inlcractjv.gEphica.nd $rccn prumptsonth.
machinc
loolconlroll.r.Srrrcnsicndlo h. mlnullcturer
3) OflLhc Progr.mmltrg
SimilarloM.D,I but plo8nn gcncmrcd
ona PCanddown
loadcdwing RS212int.rfic.

CAM Appllcrtlons

DataF slred in tic tbrn ofPART PROCRAMS.

CNC

Mrchlne lool Opentlon

I) Moual Runnins:
hfom.tionRclutodal mrchin

CAM Aoollcrtlon!

CNC

4) Conplt0r Ald.d t.rt Progrrnmhg (CAPP)

(]APPnc(hodrsllowth. conponcnlLobcdrawnusine
L^,{Dncil$dologics,lhcnd{r{ ir.rraclcd tbrmdBwing
lxlhcrcddrtr isconlcncdintom{chincroolconrrot
rp.cillccodcby POSTPROCESSINC.
Posip(Dcsed inforE.tionh downbrd.d dir.ctlyinlo
niachinc
kd controll.r,
s ncmofy,
NOTE:A nuhbcrofCNCmachinc
toohcanbcsrviccd
usinSthisfacilityknownasDISTRUUTED
NUMERICALCONTROL,

CAM Appllc&tloN
Mrchlne tool Opcntlon (Con't)
2) Aulomalic Running
rrforn.tlon Rcqulrcd.t nlchtnc:
ToolihSoftcband AutoProbing
RourinelndD6tum

Toolhg Lhl ' Typeoftoolandlloldcr,PotNufrber

M erlrl - Siz. Shap.conposition,

Inlornrtlor R.qulrcd ltr Toolroom:

Dtrum Podrbn

ToollDgLls( - l}!c ofroolandHolder,

PotNunbcf

ror Sening,DatumNunb.(G??)

wo.klloldlna - Clanpinslnslructions

Mrtcrl.l - SjzeShaF Composilioh.

Drtum Posltlon, for approximtcSeuingof,fixture/conponcnl

Metsl Removal
Therearelhreemelhodsol changino
the geonetryo,
bull mla to prodlca mchanicalpad
1. By pult.g m6ratogther(+)

CAM Applications

2. Bymovin!maledallomoneregionloanolher(o)
3. ay rcm@ingunnocossary
moloral(-)

Metal RemovalTechniques

Podomedal lh lo lowinglevels:

Importance of MeaalRemoval
Tolac@raseciatd
wthrhEacrlvlty:
ExampleB
' CapiraiinvEhntc6ts H'Jhr,1 GlsI
t op.c ai on cs|3

(+)Atomrc
1.Ercrllpraring
2. Fabdcailon
by Mldl.g (+)M6crc
3. FoEing(o)Maco
4. Buhishlng(.) Mlco

r IV6ntg.E.ce cosls

5. Tonlng t) Macio

6ic

Nam6a componont
/ pan n ind!8lialordom$ c
!se, lhal dosnol h6vEnach nedlalureslll!

TheCuttingProcess

How to Msk Mtll Removd More Efricienl

'

mprcvocutinSco.dilions

,ducin!
cyclt m66 fir.,--

1i-.-,f-\itX

incros n9 curli.gspegdsendl6.ds
roducinqnonpbdlclivo lim6
.

nc.easins
lo 6Ence6/ @ducns p@clson*C.31
mak6patu mo@6asirlo manulacluro
ess sc6p 7wes
us 6lhs dm el@r ng
slandadis6dtoollng/ finu .9

se*. - t,".31,- .f';,1 *

:".i..-*"r'\i-l
ls

lt ? ' A ^ " 1 "

I
.: h

\.-+rnd J;

aLcc.,,";*., 1l,q
,-y7trg,l,

.2

--)

-t

xibl,o.

el-g;

I !r-'r:

r7'tt (pee,
\\'

+o.'1

cLt Lr-,k"' +.,"1,bL'-,'KtL. cli\'

TheCuningPrccess

B^ . =Lo'
lt

l+ t r

Thechipis lhckerlhanth6 deprhol cul/ unculch p

Tfrochipis shonnd

Thereisno llowol m6lalat rightanglsto th d recron

or chlprrow {Pla.eslrainappies)

.
.

Flow inesareevidenlonthundoredeollh6chp ie.

cuningnvolvesa sheafingmechanism
Hoal s gdnetsd apprcr75%olheal s inthe chip

.
.

Ch ps can be conlnuousor drsconlnuous

Fowzonsaregeneraled
arou.dlhe cull.g edo

17z .11
o[

Cut

llow-zonegnolod s uslally. chactorisicol lhe

mal al(i.s 12lo 1001m . )
wo|k doneon l h
Tr6n l(1 9e 4) qlolos lhat 2O ' / . ollh6
sh6afplan6s onih rak6lac6andmuchhigher
lemperal!rsareseenn lhisi ow-2o.6compaGdwith

l-leats geneEld. a ve.ylh n layof,wh ch hasa large

ar6aol m6lalicconlaclwithlhe ch p andlhe too

Ths chipc6ls by condlcion,l@laclsas a heals nk

gr adenlis bult upwilhint h l o o
an da temp er at ue
Falcausssoltonng ol thBddlom nq malenal,and
'hotspols'on lhe loolsudace

t \ L .1 = t)

( ]oc -, D('P t\

Characteristics of lhe Culling Proccss

The PrincipalAreasol Inlcrcstin lhc

Cutring Zonc

f$

Knowledgs of lhefollowing is rqu rd in orderto

invesllgale lhe lool work interlace:
(i) Prin.ry:

Associalodwlhnal6dal
propnies
ol rcrkpiece (ls
wilingnessto plasticaly

. Enq.eei.q mchanics
. Malefalsbehavour
. EnQineng plaslicily
. Fundamenta
s ot lubrcalon lrclionandwear

{ii) Seondrry: Assm abd wlh rriclionand

war60ndlion6lora
parliculartoo woft
(irl)T.rii5ry:

. conc6ptsol chomistryand
physcs
. Themodynamlcs
a.d heartEnslof

Slnace linishandsudaco
nteqrryot rhemachined
cohponeir

andconirol
' lnsttumeniaton

Analylical
slLrdy
--- complex
--- many
relationshlps
ussdareempirical

HeatDk.lpltlon Drrlng Mctrl Crtthg

He DisslprtlondudngMci3l Cullirg

Vsrisbles in Metal Cutting

Variables in Maal Culting

Indopondrnt Varlrbl3 (e. ca. be chafqeddirocrly)

Ospndnt Variabl$ (ie.aE inrl!6ncodbychanoins

ind6p6ndenlvaab 6s)
. Typ. ol Chlp Prodlc.d: Con[ nlous a.d disco.linuous

.
'
.
.
.

cutllng Tool: G60m6lryand ltlalenal

Th. Wo.kpl.c.: Comp6lio. andTmpEluG
CuningCo.dilioB: Sped,Fd.D6plhor Cut
Us ol r Cool.nl: T6mplurdudion aid
Lub caton
M.chin ToolChrr.cl.rislic!: Sr'hss, qigidily.Pose
andSpeedol Axs Movemnl

Fo@. G.n.r.r.d, En.rsy ob.lp.t d inrh.cuting

Pro6!a: Forcesd clatepowerrequnemenls,6n6y
d ssipared(H6ar)mayl6adro wo'kpecd sbnon Epd
r@l wearandwo*pieceaccucy.

wsrr .nd Failurol th6 cuning Tool: cosl, addilional

l@lchanles ncreased
scEp or rework
"z

Sun c. Finish:Su aclinishvs cosi

'!:tr!

7
uwl . Ct\rJn .J6tr.vK

3r't\J

wo*.r

Mechanismof Cutting

ShearPlaneModels

otrhctuu!!

'
.

Un{d nal6 al l. .h6!ld along.h6arp 6.. ACand

mw6! uplh r.k hce oi lh6 bol
lolull oclul3al movlngpolnlA. Th
Conlnuo()8
f6.tursd .udr.6 nd6. und6rth6lml.
A knovddgo
ot $6 3h6afangll! lmpo&ntdulo lt
Chlp$lckno$
cl)ltng Fol.s
Pos.t Rsqulreftnl.
H.ar g.n..atd

'!dr

| _ls.!_

l'

I c

Eflotuhlvr b..n nudr b llld. !ho$ tngls lo:

Malgdalprcpodi6.
Proc..vaablo

o.

I I t,

whor' r-q

k,dFd pdncb'ndo

L r.d n FJ

A!!umPfonll
1, T0oll. rhrD -- b nollent lorca! .nd
2. D.h|r|llon l! lwDdlmondond- le m .ldo.p.d
3. 8l'!..a. o. ah.lplln. lt! unforfilydldnbt]|.d
4, Pnnclp.lol 1...1worki. .ppllcEDl.

{i{.tion

l4

f|"*l

(a..u y\etstto

&,^r'..,.".{

A ,r

6o,,i"tnt

> ....c

alfri:r'e^r{-*

F l,*{

lu\icva- cr'--or,4y
Tool Wear and Tool Failure

CAM Applications
Tool WearMechanisms

Anyl@lmay rachlha ndol ls ll e therby:

r gEdual andpogrdssivw6ar
. or bysldden cataslophiclaiureol the cutt.g

! M6l wearmechanismd
pEpagale
a.d prcgrss
. A nufiberotwearm6chanl3ft
occu.
s muh6neolsly,
lnlhos.mco.laclar6a.
usually
. Wearcan
physcal,chomlca,
bd!6lo complcal6d
andfr6cha.ic6phenom.a
. Taoldamagandwafcanball6dto tuo main
d.ivlnglactoE,lhosot
mctunical
abEslon

Tool WearMechanisms
.The cy!16or adhe.onco
ol mareialtothel@rlorow6dby
lh raiuF ol thi@l
6s ol ioormol6dar(chr& 6tal.
2000).
. Lowlo m d 6nge lemperaluro
d.pnd6nlphonomena
. Hoaipomol66adhesionol thelwo bodes
. Toomuchhoalwi I solten$6 @rk of chipredlc ng the
tendoncy
ot lh6 roollo la I
. Malerlals
lhal p@mote
lhis mod6oll@lwarare
Stainlossslees, NickebasdsLperaloyE,Titanum

ria"* wea,( r r. , ..\ )

. e 'r a a e a s o l r o r l h o o . e r 8o r o l B - i t U p F d g e ( B J E'.

(BUE) Built UDEdrc Formalion

l-oo < 'r r{< L

{i-i.h

Built Up EdgeFormation(BUE)
. Abova mn mumrsmp.aru
(oltlng3ped)-.-.
Eullicr6.13ls3
ductI ly ard,niacrb'rrly----- sLllic'rl
---. wo ol.c6mal. alwlllb6bond.dlolh.l@1,
! 8UEb typ$lly 3 th6e hard6,
$an pacntn6lo al ---cuning
wll trkapl6c6onthdho6
. BUEl! cycllcaln nalulo--.-llagmnleol BlE ar
6 l.d awryonlho chlparldrc*d.co
,8UE l6ad3lopoorsudac.tlnbhandl$r ol dlmrclonal
. Stable
BUEcanpbr.crr@l--- lefierlv.Ek.6n9l.
incras$---- lowrlorc3lor po.illvlakeangl. lools

Abrslw / Afrlllon Weaf

. Low Epe6dw6ar fichanldm
' Causdby hgd penblB tok.n lrcm thl@lof lhe hed
padicl63lromlh wodrpi6ce,
(childselar.,
inlr-ph6g6
2000r&anl,1000).
. wear pai6m on lho l0ol |l3ualy on llank lec
. Piich dblanc. ot ihE slrlallons on rcm sudac.s indic6le
lh6 8izollhe padicros
thtc6u6dlh6 lsar. (Pourachon
6 ra|.,2 00 2)
.Wom sldac$ ouSh compabdwllhd llwlon poished

Built Up EdgeFomation(BUE)
. ElElEEpE6dd6p6nd6.rI

I L@s!.dtl\
-"-i
V\
I

/--]
A
| nb4ldbbt/\
y\
s
'*d
/

/--t
A
Hbh l/\
|
8
F
d
[
/
\
,

\X\
>'\X
UtJU

srrqhr
h.@. rr
Gk.!i01.

F.k rill.d

F.*.sor.rhrol

. H9h lgr/rpratuphonom6na
. whon r@l mEldald|nu!o3Inlolh wo fatriartholgh
rhpbc.33 ot 3.i:ul andlElhonc9 i.d aw6yw h lh6
g,t4Yl5
chp. troaeY
l^roY
. Ca6 ol olal

war on lho lEk6 lac and llank woar on

'wer |.rgs d.pend on th6 chEfiica propeni$ ol

md.dals lhanlh6 31ndhor hadn$3 ol lhe lool
.Hlgh6f lh6 hadn6ss ol WC and ih. liner lhs g6n
sifucruspclent --- lhis do$ nol Ell6c1 n mpEvd
res slanco lo diflus 0n w6a. Crnt and Wnghl, 2000).
.C6l6rdoplh ncbasesappbxln6ary wllhllm.

/ OxldatonWear
Chemical
.Chemica compounds
arelomed whichlhenreaclwlh
lhe rclk ofl@lmar al.T6lwaroccu6 wh6nthese
compound
are rhensweprawayby rheculrng prccss
andin sodon! roo matedalisalsoremoved.
ch lds er a
(2000)
. ox dationwara.d notchwearareh !h lemperallE
phnomana
---. MostpEmnentonlhe Ekelaceollhe lools,andevn
ho@sointh6 nbmite cuttngopr5lonsotmiln!
wheB lh lool haslimlo oxidisin th oul ol cd ponoi

Tool Danage MechanismsRlatedto Curting

. Nolchn9 i5 mo6 pomlnAnlwhe. nachiningheaviywofl(

hadeningmale als N Crslos

""ef

d
Progrcssion
of Tool\Vcor

Progrcssion
of Toolwcar

Progrcssion
of FlankWcar

TypicalWutr Formof
nank wear i (rl,?/

VB
F om a p@cl cal slandpo nt -- llank wear is mosl imporlanl

HSS

Vsrq = 1.5mm

Cadideloolng -- Vs = 0 4mm, Ve^ = 0.8mm,VN=0.8mm

Tool Failurc

Tool Failure

Th6r.a 2 mod$ol lailu:

Hghlompelllu lnd 3l!ro. rolull in ho 3oli6nlng
andbulkdolomaiionol ih cuttingdg6

BritlloFallurc
.

M.chanlcll
and/or $omd.hock!
.

Dev.lopm.nl ol mlc|!cl.ck!

'

P|lpaoallonothlcEcracks
.

cncklnoandctumbllno0l
lh. cullingdgo

t!*i

rL D/,,
( u1\ rh"l
-+i.ecl.
\J

C3rrc,o9

\ ooc>

= /v

f p ya

--Dr-<-

What is High Speed Machining?

. we canexperencean increasoin melal

CAM Applications

' toolwaris rducedlo a nininum

. lhEE s a.educlon incycelim6s
. loolcut ng lorcesa@duced
i machlnew6aris reducd
. mp@emenl n sudacelnsh s erpdo.cod
. ovedl cosGare @ducd

HighSpeedMachining

\ w.rn= '[i'ii,.*- I C1cla

a().,c, -- \Lo/h

) J

ThcoryofHSM
. Wh.n lslng. ballno6scun6flherc ln!dl6mel6r(D)
glssmalora3lhodplhol ou (a)glssmalr.

-fr''

'

Thcoryof HSM
r Whenlhewo ngolem.lof
(D')srmal3olh
cllll.g spod(S')b smalllofa iv.n.p ndl63ped

G^iy.i-^"
fieory of HSM
. As rh6wo n9 diamorr
decEa863so th4v669 chip
lhlcknoss(c) docrsaseg

clr p rhrdkn6!E= i..d psr r@rh

.To maintainth6coroct chiplhicknds lh l6d Et musl

-*tr'+
v,I'zi."

).

vy"*
rheoryorHSf

r"AI
\k,co'
TheoryofHsM

n'i^

SellCooiig Cf,6cle slics(wilh

Smallrarc
otconlact
---- l$ timeloach0v
Laruefarc
ol nonconlacl---...- mor mlorhat
B63ult
spi.dl66p6d
and
--.-.. abl6lo inc6a36

Nol: Hatr'on PolMlinq is disslp8red

6lon9th rngth

Principleof HighSpccdMrchining
b io lnipl6m6d
lholollowlng
:
. incrca8ospirdl. sp& -.- roglv6cor.crcd{ng
3pd3
lor .ll6cllvcuttinodian6r6r
tsduce
wldth
ol cut (gtp{vr)
'
. Sm! l$ licllvercting dian.rr m.lrr b thchrp
thickn$3.- lmrc$.i3d r.l3! lo't.coinpndr
. avoldlho u36of cul nglluid
b ind@ Ehloh
' Fedralonu.l bo hlgh.6ouSh
1mp6Erucl o rh6chlp.( l..to 3oi6nchipatxi lo
rducecutlnctorc$)
r nsuE@Bt nrd.prhol cut---. toollngu..d arngh
tr01lnovd ls do6. norr6acr{ell to shek l@di.g

LJwc.:.dslqo\',*.. ca,/rJe o g L.:.9-.

MdchiningStalegi$ (SpiralRoughing)

,lu*

ft
@,ve"t,a.^1

to""vA

o)

MaohinineSnltcgics (T.o.hoidal&oughing)

MachininsSnarcsies (Finishing)

MJrhininsshrrEic\

Machinine
Srmrcsics (5axisusinsHSM

tfra.hoidilRoughin!)

O(herconsiderrrions
fbr succcssful
HSM

The Spindle Conld

.Tho sp ndlois lh6 mosllmponEdcompon.dol

' Abov 25-30000vlmln celamlc b.a ngE
'Mlslnol nducvrblioruor hamonicnio
.M! Eellcoola.d ba rhemallysrabl.
--.
mlnlmse lhomal goslh

aa'Ji@" I

cuttingtoolslor HsM

\ Prcdlamninolor HSM
tt Exponb6n6ddlo 6ftur. p6vlourcul6allowcon.lanl
lorllnlhl.g
dplMod
condlUon!
oulg
! Th. w. ol lh. cor.d cunhgl@b andEpndl. n6.

' Mal6 ab---calbid3,

CBN,PCD,C6m6t

rEchnhg out'n$ andsldl.gl..ll'ar

f .3.lgcrappoodale
I avoid3harcax3 movmEnl3
(Erhmr
NatHs232)
) . oaterlafltor latmuli beadoqLrai
I --. machln6w$laEommory
Elorag
capaclll8
. CNCr6oull63look
ah6adlacilltv
. Ll3olol |oundtaclllv

t Cun.E a.. Eobmfitd to hllh cdnlulal

iorcoE,Thd60Lgn
haElo lakoin coBltlEllon
rhg tuk oi p.tu llYng oii sr hlgh 3p6d
. Highrplndlpd3lncra!
vlbtlonat lhE
lool I p hnco makhg dgid look moE sult bl.,
. u3o lh6 shorlostlool po3iblE

otcor

Toolholdols
lor HSM
t A loolholdgris a dvicthat
acl! ft an InLrch.ng..bl.
Ini.rLc. btw..n a m.chl..
loolspindl6
anda cultn9too .
. lnlh sylmol splndlo+
hordEr
+ cuning
toor,lho
l@lholdr
k th6ll.k th.t h..
rh. mo.r 3thcr on ov.rdl
clnc.nlrbhy, rllldlty, lt
cdhg

aEccr,l

E \:-] tl

br

6oridcd.6 w th

B.eo:

. SMAllj rh! m@$5 i br&t.:,

&cdritlga,or$ baorr,aan

: . rhe sma s thebps re bers

';:'t..
-:

ir6r'l

aEco I

'ie

bpsi!,.L irh6

9ECc| I

Chuckslor HSM

fl

',t
. Crahonolrchour0'dolonside
hbmh ;! rd
. r,ra*ie i ,oraronroo aroa
. S o i d o w q , o dhr h ' q hDm
-

. Esldd.romar0n0rlapal
o 3@kei-. h tho' iq'd rr
. Nsh6"pnposb6 '.
b GG.b p ' 1 3 g | p p d

. bmrh md RAMirnrbd
"r";"-"""r
.;;;:
z ; " " i h ""i' ,"b "

. E4a.ir Gpaarabry6nd
' t,h a "a ' h ' d

i' sr o 'b"

EECC|:T

chane'nsErco:

Soluuon
torChucksusedin HSM

Chuckstor HSI',1

lo gon6.armachinins
' Sld.lock8ofLyEuilod
. End.nillholde6endcol0l chucksack dgidily&
. Notsuiledior HSMM ling
.Chlcksare suilablelordgd precse machining,
howdvrth6yar
bulkyandco.bn frovingpans
lharare subjocrro waf.
.Hyd@{hlcksare dea lor precse machining
afd linishingwolk,bul lackigidily

EECD I

Solution lorChucks used in HSM

Shrink Fil Toolholding
! ThEshdnKirholde/sinside
diamifis dosiqnodIo b srghrly
snalldlhan lho shankdianelofol
. Whnplacdintoth i.duclion
hearingsyslem,lho ircide
dlamerr
otihEcrampng ndls
. Thet@l shankcanthensl p 6aBly
intoth6 holdorAs th6 hodrc6ls
down,rhereulng hmal
conlBclDnexelGa !n[om
prgsslE arclnd lhe nllE slfl6c

ShrinkFil Toolholding
-

Shrink Fil Toolholding--- Mthodology

&
&

mxnr+Ps

<-

Il
,ia,rr8tf?ir.Eo
TIE SOCr(Er

+--

x*qmf[ED

aEco,!

Mthodology

6Ec:t':

Shrlnk Fll Toolholdlng--

M.lhodology

txrynjcJtld l

-Effi-]

gEco.t

EEC]O:

h17olt"t,"*l as" 3+u

E"rr-fi" Pr"J""r (st;neb OY
toJ , ^,Ln
S/'ec,/"c
UA
An"11""1obto
/a,(^"rgyr,,"*L

y-- J. I
gr,-7t;".$r"L)

l'-&v'uc.

\Yasn"c
CAM Applicstions
. Mecnin tool Opention lnd Mmhinc^B
r P.pdratory Functiom ('G' CodK)

CAM Applications

r Mlscelltneu

runctions ('M' Cod6)

. DinNionql Deliniaion Ol Slidc Moecn.nt

ComputerNumericsl Control
Machining

. Curtr Conp$s1ion
r Clmldr I erlolotlon
. St.ndodl6ed rhed Cycls (cdnnld cycl6)
r Mmurl P.rr PeSr.m G.ncrstlon

v< O

PL^oKc QVC

l^!ffi*:n, r{.^n
CAM Applic6tioni

CNC

(Con't)
MachintoolOprution
MlchiDetool Opratiod

2) Automat'c
Running
:

l) Manual
Runnins
I

Infomalon

lotbnnatioo
ReguiEddt nEchioer

T@ling Olftcts lnd Alio Piobin! Routi.e dd Ddtunr

RoqulRd .l nEchln.:

T@llng Lbl . Type of iool dd Holdcr, Pot Nun$o

Inronrllo.

Mrlerbl - Si4 ShapcCompositioi,

Drtun P6ttion - lq Sedrc. DqrunNumb.(O?l)
S, /
.('vr/
-,
--ik>I
work Holding- clmpin! ln:hcr'ons

G5tr, - . ', Gsn !,'

Requlred In T@lrconr

Tooling Lill - TyF of tool ed Holde!, Poi Numbct

M.trbl - SiE ShapCodpori$on,
Drlun P6lrlo! - lb. approximlreSetdnSol , ni[dcnrponeil
Work lloldln* . Clmping Itutructions

o"*p".

CAM ADDlicatlou
PART PR(X;nAMS @ gnmrcd usingcodsin the
rom of bl@b (oneline) of infomation.

f
+7

BS 36i5:1972 SIANDARDISED ON A SDf OF

CONIRO LLE R CODES,I.E.r

N, G, M,4S, T, X, Y, Z, f,, t, J,I(

x R.
'
rl
Z

1(

9l

*od.l..

t i ,gl. t."rn4

CAM Applic{uons

CNc

cNc

CAM Applications

Prcparrtory Functions ('G' Cods)

MisoellBneous
Functions('MJ codes)

Conlrol frciliti6 rquiEd for nacninins to be

Usedto inform the cootrol uoit of actiom

rbat support the met{l cutting ope.ation. Le.

D4:

cootanron/off l,\og

Glo=nct'ic

. sllde noYemenls npid / reld nle, elc.

roor chanse Ao( 7?

rroeramstop l,lCt

Mtuy piepdretory ftinctloft dr MODAL l.c,

Endot progmm

' (locl{sirc/ !nlicloct{iE dide inte.Dololion,

Acq
1'.; N!.&!{

Flt .

Sbt lo optuilon ontll.h.nged or uncelled.

ry

CAMApplicllioG

Positioning Control

CN(l

2)l,ine Motion Cont(t (Liftlr

lnterpohtlon)

Dscrlbed ln lhre $ays :

l) Polnrto PolntPosltlonlng:

. Destinrtion and fedrate requked

. Programinstrudionsonl! identifynext

. The dostinationposition canhc spe.ilicd

rn xy, yz, of ,(yz planer

. Ifmultiplc llxis movcmcrlsinlolvcd NC)

controloverdhecdontaken10next

. Rcsulibcing! strl1ight
line movement
to
lrca
' Threaxessinulsneousco-ordinntcd
possible
movcmcnts

us.d for raDld moveg

CAMADDllcatlons

CNc

CAMAppllcatlonr

CNC

3) contourirs (Circurar Interpobtion)

DimdsionalDcfiDitiodOf SlidcMovement

. Arc radius .nd centrecoupledwilh co

ordinatcs
lbr thc arccndpointdc rcquircd.

Two ncihods nsci to achiele this :

. Movescanbe idenrifiedin xy, y2.andzx

. Threeaxessimultanenus
co-ordinated
axes
movemenlsposible
. ResultbeinCa curvcd move

A1l slidc novcmcrb oadc Fralile lo a lle eslablished

2) In.tuncnl.l

P6ilionitrg

Slide nolenEdh ae n[de with espect |o the position

CNC

cAM A.Dlicatiods

ggsli:rliElJ
D.rm src 6*d o. speifid poinre 6ed N
refc.ence for subsequentopentiotrs
M&hine D !n (Z*m Datufr)

Absolute P6itionins
( ,",,".,

Ma84R
^d'

+,|w
- rw t*-*^"^*^, " ,
_E:

Setpositio for rhenehine slidesi.e.@ datumfor

machi.e lml -- Corlrolltr relat$ all nordrenh lo

.A$rpc

on vhlch connotbe Eheftd

.Il@dDg zc.o ktht $er

CAM Applications

CAM Appllcations
P.osnm Dllum (G54.G59)/ D{lum Shlft (C92)

BarDatum / Tool ChansePosttlon

Thebasedatum,
alsorfenedto asa homcor
Sale position for the mrchine slid$ for :

. Esrablhhedby Lhcpan progrDner wirh Efeere lo machinc

dqLun(uringmehinc sel-up
! Enlbles! nahine zrrc darun |o be cadily epsitioed
tcn{ordy b&snby the pln pmetun.

on n

. Pan proSrmncd rlidc movcmcn$to h nad ir elation to

prcstm d{tun -- will allowr

. tool chsnSlnS

. Componcnt dnwlng inaorullor lo be u*d dlFctly fot

fffthin p.rl p.ogEm speci6c.llon.

. m$lurement of the workplc.

. Allo*s nuliplc codponcntu1obc m.rhinedll onc

B as edlt u mi s u s e rd e fi o d

CAM ApDlicstions

CAM ApDli$tions

cNc

Culler CompeNatlon

G55

Compensation
in slidemovemenl
is necesary
to accommodatethe dimensionallariations of
1) Tool lengthorsct
2) lbol .ldius orsct
3) Tool nosrldius orsl (Tu.Ding)

UseOfDatm

Shift For M tiple Pon ldilitrs

CAM Applicatiom
r) Tool lengih tneasnredagainstZ0 prcC@ d.tum md
enabledwilh |l' codcf|om witnin prosran :

f"-l2rIA

U0 - conceltool lms$ ofrset

El - cnlbl tool I leDdh ofl*1
C,I| - ctuble tool lcneth &mpcnsotion
C49 - dieblc tool lcngth conpcnstion
Ore thc olfsct h6 ben cstablisbcddd rccorddlbe
slidc movcmcnlG autonadcaUyadjustd :
T@l lcnglhs ignored lry preSrammcr thc 'H' codc ie
$cd on or prior to rc Z movc to lnc clcqmncepllne

CAM ADplicstion3

6DrAi f-

,,

CNC

IilNL
'i11,ru;

flli

lil',

{ irll
Jf.a.l

Stda9 alck
Tool Lens$

Ofisets ttr

Milling ud

Drilling

CAM ApDlicetions

. Cltcr sirc to bc ignoEd andiho work ponh

. Acconmodurr
toolinSwhichvd$ dimenlionllly
. Mrke vdnarids to the contmnt sia
.lnitiatca soicsoicuts,sayroughin8nndfintuhin8,
usiogthcsme dimeNio.d dat

CAM Appllcatlont
Tool radlus ofisetF (con't)

Cuae,Ro.ntt qft.t lor MAIns Optutt 6

CAM Appllcs ons

cNc

Circular Interpolation
Th.s mcthods of spsilyibg clftuler nov6 :

' Achicrci by applyi.s cunErr.dius oompens*ionto

the ishl or lft of a profi le.
. Cuttr.adiusconrpensarion
enatlerlusing(;4l0eit) tr
G42(righ, aid cancelled
usingG40.
. A li6er tr cir.uld mole is r.ad diEcdy bcforc tud
and thc abolc cod$ m usedro aIoB lhe
conpensaton |o activatedd ddctivde .

Connon to sll nethods:

(CW C02)or counteHloctwisc
Specilyclockwise
(CCWC03)dneodonby
. For ntling opfut@s look al!ry the nuhine
spindteloMr.Is th. su4@e beirg
^@hiaed,
. l or tumins opuotioa look on to th. t'p lace ol
be.uttinEtaoL (Ju t^vened bonry this it ob*
lookiu rt the t@l fun below).

i2t4.q

Merhod2
Morhod1

r, Fiabh ofdft b.kt e.lia elation to thc ttarr poiat in t, t

and z, ttoted in absotut. o. increnental tmx,
2.,{rc.c r. dcfin d in r.l,.tiot Xs th. stun Nint 6in9 i, j and
kt ltn coft.spddhl| to r, J tnd z 6.N

t. rh.!11\, olt'ra'. Ltdldr^\@tduj dejnd tn tetatttnto

t esturt poi in t, r and 1stat.d h absofut. or lnc,.n nt4l
2, Th. dft ..4n defnal la tutation ns hc pm| an dzt!'n
poia! using l,l eA k tdht.t Mespddina to t, ! on l . u.s

CAM Applicailons
Strndardlsed Flxd Cycles (Canned Cycl$)

Method 3

B.sic mmhlnins lequen(s drkn.d

4&

Mor. to llBtpdildon

rt/

C{lldrlll cycle

C==

Movelo ncxtpNilion

r"y

ulns C codA.

Morc (o ncxl Pdlilion x,y

1. Thclinhh ol th. dtc {' dhn.nxto"alt d.leut ii r.tatio" to
th. 1t4trpohn li ! t .n.l L ttdt d ln dhtoluk or ln.r6.nnl
2. fh. clrcL/atc tualiut nult b. ttttfi.d

1., t wlue,

CAM Appllcailons

CNC

7\--W---:::;xm

(Itachtlnc aplndlch pGitiond. holcb drillcd)

(;ll0
crnc.l drlll cycl.
Only nccdloenterdrill depth,aed nt., splndl.sp..d,

CAM Applicriions
Manurl Pari ProSram GeDeration

Theblc*s (lines)oldlla enrered

iequenrilllyusudly
in lhc tbmr, N01,N02,N(|Jed soo..
% SiBnis tl]c nr$ cnrry i. a w.rd addressprogrmr
Z0 Fmn drc pruslm datunrshift is asuncd ro b. lhc
lop t e of theuonponent
A lewind or 'retumto lrdf coidand includedal
lhe e.d or ihe l'rogd'. (MJo)
Sct-upcrrd* requiredlatingto rheLlloving:

Ovill Cnle:
*

R3

CNC

CAM ADplications

. Slide noverent, increnenralor absolut 1G90C91)

. Unns.in melri.tri..hes (C20G2l)
. Fisure cored cyclcsN cdcelled (GE0)
. Ensur!cuns ndius codtensartunncancelled(C40)
. tinsuE cuns le6e1hconDdsaLionis canelkn (C49)
. prognn daun shifi (G92)
' enabletool chmgc md sclc.l tool (M06 T?l)
' Fcdunit sclc.tior, nnve! dnir/nin. (C95 G94)

CAM Applicstioos
Prosmn noYs csn now bc trlde i

. RapidLinear Molen'enl iG00 x Y )

. Spindleon cl@*whedireclion
andnonrinale
s/.dl
sted.(MoJs???!?)
. Dnablcl@l lcnslh conpensarionind noni.{tc t@l lngth
compcnsalionnumbd (C43 E??)
. Rapidlinedrmovement
Loz .lean cetloe. (GOo z?)

cAM ArDlicrtion$

CAM Applicslions
. t@d lineu molement ro Z depth.
. RupidlineurflDvnenl
to Z cl@an.c tlarc,
. Rlpid linearhoveDc toncxtpsnion
r F*d linarDolcmcntto Z dop(h.
. Rapidlincs nDvument
ro z clceanceploe
. ,...ANDSOON.
Z Clqrene pl.nc *t abovtop Lc ol compo.enl

tuor

( noq
) ,n u "

epi"Jte o'{[
Coolo^t v{N
BeJ wakour

CNC

Nlo (;90 (;80 G40(i49

N20 C9r C2rl
N l l t C TX Y Z
Nr() G90 E0 M06Tl
Nstl Mo.ts2500M08
Nflr G0 xuj2 Yro.
N70(X3 Hl2 Zl.
ETC

CNc