Workpiece

Angles

Tool

Oxygen-free high
conductivity
copper (OFHC)

Rake angle () 0o,

5o, 10o, 15o and
20o

Diamond

Depth of cut (a) 5

m

Ductile cast iron

FCD500 grade

Rake angle ()
-15o, -10o, -5o, 0o,
5o, 10o, and 15o

DNMA432
series (tungsten,
uncoated
carbide tool)

Cutting speed (v)

100m/min

Nose angle (r) 55o

Mild steel (60

BHN)

Rake angle () 6o,

7o ,8o, 9o, 10o, 11o
,12o,
15o, and
20o

HSS

Cutting set-up

Stress
450 MPa (5o),
385 MPa (10o),
360 MPa (15o),
300 MPa (20o)

774 MPa (-15o)

666 MPa (-10o)
539 MPa (-5o)
Feed rate (f) 0.35
554 MPa (0o)
mm/rev
357 MPa (5o)
304 MPa (10o)
Depth of cut (a) 0.3 266 MPa (15o)
mm
Depth of cut (a)
0.5, 0.8, and 1.0
mm
Spindle speed 187
rpm

Conclusion
Strain
1.92 (5o),
1.62 (10o),
1.05 (15o),
0.98 (20o)
0.00105 mm/mm (-15o)
0.000909 mm/mm (-10o)
0.000735 mm/mm (-5o)
0.000754 mm/mm (0o)
0.000484 mm/mm (5o)
0.00041 mm/mm (10o)
0.000386 mm/mm (15o)

Cutting force
3.8 N/mm (0o),
3.57 N/mm (5o),
3.14 N/mm (10o),
2.49 N/mm (15o),
2.45N/mm (20o)
774 N (-15o)
666 N (-10o)
539 N (-5o)
554 N (0o)
357 N (5o)
451 N (10o)
365 N (15o)
Depth of cut (a):
- 0.5 mm
33.08 N (6o)
33.37 N (7o)
32.82 N (8o)
32.51 N (9o)
31.76 N (10o)
31.20 N (11o)
31.06 N (12o)
29.26 N (15o)
27.50 N (20o)
- 0.8 mm
33.29 N (6o)
33.46 N (7o)
32.62 N (8o)
31.72 N (9o)

31.98 N (10o)
31.82 N (11o)
31.45 N (12o)
29.82 N (15o)
27.33 N (20o)

AISI 1020
Carbon steel

AISI 1045 steel

(BHN 210)

Rake angle ()
HSS
-2o, 0o, 5o, and 15o

Back rake angle

8o
Side rake angle
12o
Side cutting edge
angle 45o

Carbide PCBN

Cutting speed (v)

584.2 mm/s
Depth of cut (a)
101.6 m (0.004
in)
Cutting speed (v)
100, 125, 150, 175,
and 200 m/min

994 Mpa (-2o)

977 Mpa (0o)
960 Mpa (5o)
884 Mpa (15o)

1250 Mpa (100

m/min)
1220 Mpa (125
m/min)
Depth of cut (a) 0.5 1200 Mpa (150
mm
m/min)
1260 Mpa (175
Feed rate (f) 0.05
m/min)
mm/rev
1190 Mpa (200
m/min)

6.19 (-2o)
4.43 (0o)
3.18 (5o)
2.58 (15o)

3.65 (100 m/min)

3.56 (125 m/min)
4.04 (150 m/min)
4.52 (175 m/min)
5.41 (200 m/min)

-1.0 mm
34.42 N (6o)
32.90 N (7o)
32.49 N (8o)
31.95 N (9o)
32.02 N (10o)
31.59 N (11o)
31.33 N (12o)
29.53 N (15o)
27.49 N (20o)
585 N/mm (-2o)
452 N/mm (0o)
445 N/mm (5o)
243 N/mm (15o)

AISI 1045 steel

Rake angle ()
-5o, 0o, 5o
Clearance angle
() 9o, 5o, 7o
Nose radius (Rn)
0.4 mm

Carbide tool

Cutting speed (v)

300, 200, 100
m/min

1740 MPa
( : -5o ; : 9o ;
v : 300 m/min )

Feed rate (f) 0.35

mm/rev

2040 MPa
( : 0o ; : 5o ;
v : 200 m/min )

Depth of cut (a)

0.18 mm

1710 MPa
( : 5o ; : 7o ;
v : 300 m/min )