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DRILLING OPERATIONS MANUAL

DRILLING PRACTICES
GENERAL TOPICS
2.0

GENERAL TOPICS
2.1

Rig Positioning and Offset Monitoring


2.1.1
2.1.2
2.1.3
2.1.4

2.2

Drill Pipe
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7

2.3

Corrosion
Hardbanding
Tool Joints
Make-up Torque - Drill Pipe
Alternating Breaks
Allowable Pull
Simultaneous Tension and Torque on Drill Pipe

Drill Pipe and Bottom Hole Assembly Inspection and Specification


2.3.1
2.3.2
2.3.3
2.3.4

2.4

Slope Indicators
Wear Bushings on Subsea Wellheads
Rig Position Indicating Systems (Floating Rigs)
Rig Trim (Floating Rigs)

Drill String Records


Frequency of Inspections
Inspection Requirements
Used Drill Pipe Marking and Classification

Prevention of Ingress of Hydrocarbons into Rig Systems


2.4.1
2.4.2
2.4.3
2.4.4
2.4.5

Check Valve Manifold Required


Operating Valve Required on Kill Line(s)
Flow From Well Must Go Through a Choke
Dedicated Bleed-Off Line Required
Air and/or Steam Supply During DST to be Independent of Rig
System
2.4.6 Check Mud/Gas Separator Operation
2.5

Wellhead Equipment Handling (Offshore)

2.6

2.5.1 Shipped in Packing Crates


2.5.2 Wellhead and Christmas Tree Tools
2.5.3 Steel Ring Gaskets and Elastomeric Seals
2.5.4 Transporting Wellhead Equipment on the Rig
2.5.5 Vertical Lifts of Wellhead Equipment and Christmas Tree
Washout Detection

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SECTION V, PART 2, PAGE i

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
2.7

Drill Pipe Tally


2.7.1
2.7.2
2.7.3
2.7.4
2.7.5
2.7.6
2.7.7

2.8

Measurement on Deck
Master Talley Book
Daily Check of Pipe Talley
Record Depths - Geolograph
Daily Check Total Drill Pipe on Location
Strap Prior to Fishing
Strapping Frequency

Casing and Tubing Markings


2.8.1
2.8.2
2.8.3
2.8.4
2.8.5

2.9

Surface Pressure Check


Slow Pump Pressure Check
Bottom-Hole Assembly Testing
Washout Locator Sub and Dart
Drill String Test Sub

Groups
Die Stamp Markings
Paint Stencil Markings
Color Code Identification
Thread Marking - All Groups

Handling of Casing and Tubing


2.9.1
2.9.2
2.9.3
2.9.4
2.9.5

Shipping
Field Inspection
Handling Tools
Running Procedure
Welding on Casing or Tubing

2.10

Certifiable Drilling Equipment

2.11

Stock Rotation and Storage


2.11.1
2.11.2
2.11.3
2.11.4

SVP02.DOC

Elastomeric Materials
Casing Hanger Pack-Offs
Drill Bits
Metallic Goods and Materials

SECTION V, PART 2, PAGE ii

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
2.0

GENERAL TOPICS

2.1

Rig Positioning and Offset Monitoring


Mobile offshore drilling units (Jack-ups, Semi-submersibles, and Drillships) will be moved as
specified in the Drilling Program.
Upon arrival at the new location, initial rig positioning will be established. Once the rig
position has been fixed over the intended location (e.g., all anchors run and holding on
moored rigs), the well may be spudded. The final rig position is not to be reported until the
rig position is stable and the final rig and well position is determined by satellite fix.
On moored rigs, to ensure that the rig can be repositioned over the well following any offset
operation, the mooring lines are to be painted white at a reference location close to the winch
head.
2.1.1 Slope Indicators
In subsea operations, slope indicators are to be fitted to the permanent guide base,
blowout preventer stack, and on the last joint of riser above the lower marine riser
package (LMRP) flex joint. The slope indicator fitted to the permanent guide base is
to be positioned on either the port or starboard side of the guide base depending on
the location of the rig's subsea camera winching system. All slope indicators are to be
positioned to permit viewing with the rig's subsea camera.
Inspection of slope indicators is to be performed at least once per tour and reported
on the Occidental and IADC daily drilling reports. The bull's-eye position is to be
reported relative to rig heading; for example, 1/2 degree starboard aft.
2.1.2 Wear Bushings on Subsea Wellheads
A wear bushing is to be installed in the wellhead for all operations except the running
of casing or completion equipment. The wear bushing on subsea wellheads is to be
pulled and inspected approximately once every seven days as allowed by operational
considerations. Results of the inspection are to be reported on the Occidental and
IADC daily drilling reports. The report is to detail the depth of any wear, as well as
wear orientation relative to rig heading. For example: 1.0 inch groove, full length, at
120 degrees from rig heading. In addition, the following practices are to be followed:
A.

SVP02.DOC

Two wear bushings will be maintained on each rig with a subsea wellhead at
all times, sized for the hole section currently being drilled. The wear bushings
are to be alternated following recovery from the wellhead to permit a
thorough dimensional inspection by the subsea engineer, wellhead service
engineer, or drilling supervisor, as appropriate.

SECTION V, PART 2, PAGE 1

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
B.

Adequate records are to be maintained on the service history and field


inspection results of all wear bushings. If a slightly worn wear bushing is to
be re-run, then a means of identifying the location of existing wear must be
ensured. This can easily be accomplished by filing a small groove on the
outside of the wear bushing at the same orientation as the internal wear.
Alternatively, a metal stamp can be used to make an impression on the outside
of the wear bushing to identify wear orientation.

C.

Wear bushings are to be recovered without rotation of the tool string. Once
the wear bushing has cleared the rotary table an orientation mark is to be
scribed on the outside of the wear bushing to act as a reference for subsequent
detailed inspection.

D.

If inspection of the wear bushing indicates an adverse wear pattern, rig


position is to be adjusted to compensate for this condition. The wear bushing
should then be pulled following the next bit trip to verify that the adverse wear
condition has been corrected.

E.

Wear bushings with any appreciable wear are not to be re-installed in a


wellhead. A replacement wear bushing is to be ordered immediately following
any inspection that reveals excessive wear.

2.1.3 Rig Position Indicating Systems (Floating Rigs)


The rig position indicating system is to be functional at all times once the well has
been spudded. One subsea beacon is to be positioned on the seabed and a second unit
is to be fitted to the blowout preventer stack. Once the system is operational, rig
position is to be monitored to ensure that lateral offset remains within 1% of water
depth.
2.1.4 Rig Trim (Floating Rigs)
The rig is to be maintained at a level attitude at all times within the constraints
imposed by weather conditions. The person most keenly aware of rig trim will be the
driller, since incorrect levelling of the rig will adversely effect his ability to engage the
kelly bushing in the rotary drive bushing, set the rotary slips, etc. Once the driller
begins to experience operational difficulties related to rig trim he should endeavor to
determine the cause. The following steps can be used as a guide to problem
identification.

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SECTION V, PART 2, PAGE 2

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
A.

During severe weather conditions it is likely that the rig is being blown off
location. Check the acoustic vessel offset position indicating system to
determine the degree of offset, and inspect the bull's-eye located on the last
joint of riser above the lower marine riser package. If the bull's-eye indicates
a riser angle in excess of 1/2 degree, or if the rig offset is greater than 1% of
water depth, then the rig's position is to be altered to correct the offset
condition.

B.

If vessel offset is within acceptable limits, then it is possible that the rig is not
correctly trimmed for the current loading conditions. This problem can be due
to a number of factors including whole mud transfers between pits, movement
of deck cargo, bulk material transfers, etc. Check with the control room to
determine if the rig is correctly ballasted for the current loading condition. If
not, trim the rig to correct the problem.

It should be noted that indiscriminate use of ballast to solve drill floor problems can
result in inadvertent and excessive wear to drill through equipment, particularly
ball/flex joints.
2.2

Drill Pipe
Drill pipe performance properties cannot be maintained without constant attention to proper
handling procedures, make-up torque, corrosion, and applied loading - to mention a few. This
section outlines operational guidelines and procedures that are to be adhered to in order to
prolong drill pipe life and minimize in-service failures.
2.2.1 Corrosion
Drilling, completion, and workover fluids can present extremely corrosive
environments for drill pipe. In water base drilling fluids, metallic corrosion reactions
typically take place due to the presence of three corrosion agents: gases (hydrogen
sulfide, oxygen and carbon dioxide), dissolved salts (sodium chloride, potassium
chloride, calcium chloride, etc.), and acids (carbonic acid, formic acid and acetic acid).
Wellsite corrosion of drill pipe can be due to any one or a number of these agents.
It is imperative that the Drilling Supervisor understand these corrosion environments
and ensures that appropriate action is being taken to protect the mechanical integrity
of the drill string.
In order to limit the effects of corrosion reactions in water base drilling fluids, the
following guidelines are to be adhered to:

SVP02.DOC

SECTION V, PART 2, PAGE 3

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
A.

If H2S contamination is not anticipated, maintain the pH of the drilling fluid


at 9.5 or higher. This will alleviate the general corrosion and pitting corrosion
that takes place due to the presence of dissolved oxygen.

B.

If H2S contamination is anticipated, maintain the pH of the drilling fluid at


11.0 or greater through additions of caustic and/or lime. Lime is preferred,
since for a particular mud density and pH, lime will yield a higher Pm resulting
in a greater capacity to react with H2S.
If H2S is detected, scavenge with zinc carbonate at a concentration of 3-5 ppb.
or alternate scavengers at recommended dosage. The use of Ironite Sponge
is not recommended for high pH water base mud systems unless pilot testing
of the mud proves this to be a suitable alternative to zinc carbonate. If Ironite
Sponge is determined to be acceptable for the mud system in use, then initial
treatment should be based on the results of pilot testing.
In addition, the mud is to be periodically tested for the presence of H2S using
a Garrett gas train or equivalent sulphide analyzer.

C.

If the drilling fluid system requires that a low pH be maintained, treat the mud
with a suitable oxygen scavenger and/or corrosion inhibitor. The selection of
a suitable corrosion inhibitor and treatment concentration will be dependent
on the mud system in use. Concentrations should be specified only after pilot
testing since over-treatment can actually increase the corrosion rate.

D.

If the drilling fluid becomes aerated, operate the degasser continuously until
the condition dissipates. Avoid jetting mud and additives directly into the
active mud system through mixing hoppers. If possible, pre-mix additives in
a mixing tank prior to addition to the active system. This will lessen the
probability of entrained air entering the mud pump suction manifold and
subsequently the drill string.
See additional information about H2S in Section V, Part 3, Safety.

2.2.2 Hardbanding
Hardbanding (also called hardfacing) of tool joints is routinely performed to limit the
degree of circumferential wear produced on the tool joint during drilling operations.
While hardbanding has been proven to significantly reduce the degree of tool joint
wear, it also can produce considerable casing wear, leading to a reduction in casing
performance properties.

SVP02.DOC

SECTION V, PART 2, PAGE 4

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
Care must be exercised in the selection of hardbanding materials and the process of
application to tool joints. In all cases, a smooth hardbanding weld, flush with the
outside diameter of the tool joint, should be selected. Flush hardbanding will result in
a more uniform load distribution along the length of the tool joint, thereby reducing
the severity of casing wear.
Hardbanding materials are commonly manufactured from three basic types of tungsten
carbide: cast-crushed (with sharp corners), sintered and pelletized (resembling
spheres), and sintered crushed (with sharp corners). The size of the tungsten carbide
particles ranges from fine to coarse. Depending upon material composition and
welding process, varying degrees of surface roughness can be achieved.
The Drilling Supervisor should ensure that hardbanded surfaces are smooth and flush
with the outside diameter of the tool joint. Highly abrasive surface finishes are not to
be used in Occidental operations. If new pipe is being used, or pipe that has been
recently re-hardbanded, every effort should be made to run this pipe in the openhole
section as far as is practicable. This will result in a degree of roughness being taken
off the new surface finish and will minimize any adverse impact on casing wear.
2.2.3 Tool Joints
The proper care and handling of drill pipe tool joints will significantly increase the
service life of this equipment and minimize lost time associated with washouts, twistoffs, and other tool joint related drill string failures. The Drilling Supervisor must
ensure that the drilling contractor is following generally accepted practices for the use
of this equipment. In particular the following guidelines are to be adhered to:
A.

New tool joints are to be broken in according to the manufacturer's


recommended break-in procedure. On offshore rigs and high day rate land
rigs, breaking in of new tool joints should be done in a shop prior to
being sent to the rig. Adherence to this break-in procedure is critical to the
long term serviceability of this equipment. Failure to spend the necessary time
to follow the break-in procedure frequently results in material damage
requiring expensive rework. Key elements of the initial break-in procedure
should include:
1.
2.

SVP02.DOC

Install thread protectors when picking up or laying down drill pipe.


Thoroughly clean both the pin and box end threads prior to initial
make-up. This is critically important since most new threads are
treated with a mill grease that is not an acceptable make-up thread
compound. Residual mill grease will adversely effect initial make-up
and potentially damage the tool joint. In addition, it is also important

SECTION V, PART 2, PAGE 5

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
that mill grease be removed from all thread protectors to prevent
subsequent contamination of thread compound when the pipe is laid
down.
3.

Visually inspect thread form and seal areas for shipping damage,
including: scratches, gouges, flat spots, etc.

4.

Thoroughly coat the threads of BOTH the box and pin with an API
approved TOOL JOINT thread compound.
Warning:

Thread compounds manufactured according to API


Bulletin 5A2, Bulletin on Thread Compounds for
Casing, Tubing, and Line Pipe, are not to be used.
These thread compounds will result in excess make-up
for a given applied torque and are not recommended
for rotary shouldered connections.
Prior to using a particular thread compound, the
manufacturers product specification is to be reviewed
to ensure the material composition meets the
previously mentioned guidelines. In addition, always
start with a NEW dope brush and do not transfer
brushes between dissimilar thread compounds.

B.

SVP02.DOC

5.

Make-up tool joints slowly. During the break-in period the use of high
speed pipe spinners is not recommended. Preferably, the pipe should
be shouldered by hand using a chain tong. Once the tool joint is
shouldered, slowly apply make-up torque to the pin, while holding
back-up torque on the box. Alternative procedures requiring
marginally less time will, in most cases, result in subsequent lost time
dealing with major problems associated with tool joint damage.

6.

Inspect the make-up and break-out tongs prior to use and ensure that
the insert dies are clean and in good condition.

For used drill pipe, the tool joints are to be thoroughly inspected prior to
initial rig acceptance, then periodically, based on service conditions.
Inspection is to be performed by an independent inspection service in
accordance with the inspection procedures outlined in API Recommended
Practice 7G, "Recommended Practice for Drill Stem Design and Operating
Limits" and

SECTION V, PART 2, PAGE 6

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DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
Section V, Part 2.3, "Drill Pipe and Bottomhole Assembly Inspection and
Specification". Alternative inspection procedures may be used conditional
upon prior approval.
C.

Prior to make-up, the tool joint is to be coated with an API approved TOOL
JOINT thread compound. For used tool joints, it is acceptable to apply
thread compound to the tool joint box threads and sealing shoulder only.
Acceptable thread compounds are to be formulated as given in (1d) above.

D.

When stabbing pipe, exercise care to avoid landing the pin end on the sealing
face of the box end. This action can produce a low spot on the sealing face
which could eventually produce a wash-out. On floating rigs, a stabbing guide
should be used to avoid seal area damage.

2.2.4 Make-up Torque - Drill Pipe


For both new and used drill pipe, tool joint make-up torques are specified as a
percentage of the torsional yield strength for a particular tool joint. For new drill pipe,
the API recommended make-up torque is taken as 50% of the torsional yield strength
for a connection, while for used pipe the figure is increased to 60%. In all cases the
torsional yield strength for the weaker of the box or pin is used to determine the
make-up torque for the connection.
On high torque operations, the make-up torque for NC50 (4-1/2" IF) connections is
to be 28-30,000 ft-lbf to prevent downhole make-up while drilling. In general, the
make-up torque for other API tool joints is to be in accordance with the API
recommended make-up torque schedules unless an alternative make-up torque is
specified in the Drilling Program. The API torque schedules are reproduced here in
Table 2.1 (when using these tables special attention should be given to the explanatory
notes at the end of Table 2.1). If required, Figure 2.1 can be used for tool joint
identification.
Certain well applications will require the use of higher make-up torques than those
given in the API tables. Selection of an appropriate torque under these circumstances
should be based on the maximum anticipated torque while drilling and the mechanical
condition and performance properties of the drill string.
TABLE 2.1
RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL
JOINTS BASED ON TORSIONAL STRENGTH OF BOX AND DRILL PIPE
1

DRILL PIPE DATA


Nom.
Size

Nom.
Size

SVP02.DOC

Type
Upset

NEW TOOL JOINT DATA


Conn.

New
OD

New
ID

10

11

PREMIUM CLASS
Make-up
Torque

Min.
OD

Min Box
Shoulder

SECTION V, PART 2, PAGE 7

Make-up
Torque

12

13

CLASS 2
Min.
OD

Min. Box
Shoulder

Make-up
Torque

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
Wt

and
Grade

for Min.
OD Tool
ft-lb

Tool
Joint
in.

with
Eccentric
Wear
in.

for Min.
OD Tool
ft-lb

in.

ft-lb

NC26(IF)
OH
SLH90
WO

3_
3_
3
3_

1
2
2
2

3239
2262
2563
2267

3-5/32b
3-1/32b
2-31/32b
3-5/64b

3/32
3/32
3/32
3/32

1848
1848
1848
1848

3_b
3b
2-15/16b
3-3/64b

3/32
3/32
3/32
3/32

1625
1625
1625
1625

EU-E
EU-E
IU-E
EU-E

NC26(IF)
OH
PAC
SLH90

3_
3
2_
3

1
1
1_
2

3239
3149
2345
2563

3-7/32b
3-3/32b
2-51/64b
3-1/32b

3/32
7/64
5/32
3/32

2431
2431
2431
2431

3-3/16b
3-1/16b
2-3/4b
3b

3/32
3/32
1/8
3/32

2139
2139
2139
2139

6.65

EU-X
EU-X

NC26(IF)
SLH90

3_
3

1
1-13/16

3239
3442

3-19/64b
3-7/64b

9/64
1/8

3080
3080

3-1/4b
3-1/16b

7/64
7/64

2710
2710

6.65

EU-G
EU-G

NC26(IF)
SLH90

3_
3

1
1-13/16

3239
3442

3-21/64b
3-9/64b

5/32
9/64

3404
3404

3-9/32b
3-3/32b

1/8
1/8

2995
2995

6.85

EU-E
EU-E
EU-E
EU-E

NC31(IF)
OH
SLH90
WO

4_
3
3_
4_

2_
2-7/16
2-7/16
2-7/16

5935
279
3815
3756

3-23/32b
3-1/2b
3-1/2b
3-21/32b

3/32
7/64
3/32
3/32

3135
3135
3135
3135

3-11/64b
3-15/32b
3-29/64b
3-5/8b

3/32
3/32
3/32
3/32

2756
2756
2756
2756

10.40

EU-E
EU-E
IU-E
IU-E
EU-E
IU-E

NC31(IF)
OH
PAC
NC26(SH)
SLH90
XH

4_
3_
3_
3_
3_
4

2_
2-5/32
1
1
2-5/32
1_

5935
4409
3441
3239
5647
6798

3-27/32b
3-41/64b
3-1/8P
3-3/8B
3-39/64b
3-49/64b

5/32
11/64
9/32
7/32
9/64
5/32

4495
4495
3441
3887
4495
4495

3-51/64b
3-37/64b
3-1/8P
3-9/16B
3-9/16b
3-23/32b

1/8
9/64
9/32
7/32
1/8
9/64

3956
3956
3441
3887
3956
3956

10.40

EU-X
EU-X

NC31(IF)
SLH90

4_
4

2
2

6597
6613

3-15/16b
3-45/64b

13/64
3/16

5694
5694

3-7/8b
3-41/64b

11/64
5/32

5011
5011

10.40

EU-G
EU-G

NC31(IF)
SLH90

4_
4

2
2

6597
6613

3-63/64b
3-3/4b

7/32
7/32

6294
6294

3-59/64b
3-11/16b

3/16
3/16

5539
5539

10.40

EU-S
EU-S

NC31(IF)
SLH90

4_
4_

1_
1_

8472
8613

4-1/8b
3-7/8b

19/64
9/32

8092
8092

4-3/64b
3-13/16b

1/4
1/4

7122
7122

9.50

EU-E
EU-E
EU-E
EU-E

NC38(IF)
OH
SLH90
WO

4
4
4_
4

2-11/16
3
3
3

9054
5934
6323
6667

4-26/64b
4-19/64b
4-13/64b
4-27/64b

1/8
9/64
1/8
1/8

5486
5486
5486
5486

4-3/8b
4-1/4b
4-5/32b
4-3/8b

7/64
7/64
3/32
7/64

4821
4821
4821
4821

13.30

EU-E
EU-E
EU-E
IU-E
EU-E

H90
NC38(IF)
OH
NC31(SH)
XH

5
4
4
4_
4

2
2-11/16
2-11/16
2_
2-7/16

11924
9054
8652
5935
8746

4-37/64b
4-17/32b
4-13/32b
4-1/8P
4-3/8b

5/32
3/166
3/16
19/64
13/64

7212
7212
7212
7212
7212

4-17/32b
4-31/64b
4-23/64b
3-63/64b
4-5/16b

1/8
5/32
11/64
7/32
11/64

6344
6344
6344
6344
6344

13.30

EU-X
EU-X
EU-X

H90
NC28(IF)
SLH90

5
5
4

2
2-9/16
2-9/16

11924
10163
10439

4-43/64b
4-41/64b
4-13/32b

13/64
15/64
7/32

9135
9135
9135

4-5/8b
4-37/64b
4-11/32b

11/64
13/64
3/16

8036
8036
8036

lb/ft

2_

4.85

EU-E
EU-E
EU-E
EU-E

6.65

with
Eccentric
Wear
in.

in.

in.

2_

Tool
Joint
in.

TABLE 2.1 (continued)


RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL
JOINTS BASED ON TORSIONAL STRENGTH OF BOX AND DRILL PIPE
1

DRILL PIPE DATA


Nom.
Size

Nom.
Size
Wt

SVP02.DOC

Type
Upset
and
Grade

NEW TOOL JOINT DATA


Conn.

New
OD

New
ID

10

11

12

PREMIUM CLASS
Makeup
Torque

Min.
OD
Tool
Joint

Min Box
Shoulder
with
Eccentric

SECTION V, PART 2, PAGE 8

Make-up
Torque
for Min.
OD Tool

13

CLASS 2
Min.
OD
Tool
Joint

Min. Box
Shoulder
with
Eccentric

Make-up
Torque
for Min.
OD Tool

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
in.

Wear
in.

ft-lb

in.

Wear
in.

ft-lb

in.

in.

ft-lb

NC38(IF)
SLH90

5
4

2-7/16
2-9/16

11106
10439

4-45/64b
4-25/64b

17/64
1/4

10096
10096

4-5/8b
4-25/64b

15/64
7/32

8882
8882

EU-S
EU-S
EU-S

NC38(IF)
SLH90
NC40(4FH)

5
5
5_

2-1/8
2-1/8
2-7/16

13011
14039
14965

4-55/64b
4-5/8b
5-1/16b

11/32
21/64
5/16

12981
12981
12981

4-25/32b
4-17/32b
4-31/32b

5/16
9/32
17/64

11420
11420
11420

15.50

EU-E

NC38(IF)

2-9/16

10163

4-19/32b

7/32

8201

4-17/32b

3/16

7221

15.50

EU-X

NC38(IF)

2-7/16

11106

4-23/32b

9/32

10392

4-41/64b

15/64

9146

15.50

EU-G
EU-B

NC38(IF)
NC40(4FH)

5
5

2-1/8
2-9/16

13011
13880

4-25/32b
4-63/64b

5/16
9/32

11486
11486

4-45/64b
4-29/32b

17/64
15/64

10109
10109

15.50

EU-S

NC40(4FH)

2-1/4

16472

5-9/64b

23/64

14768

5-1/16b

5/16

12998

11.85

IU-E
EU-E
EU-E
EU-E

H90
NC46(IH)
OH
WO

5
6
5
5

2-13/16
3-1/4
3-15/32
3-7/16

17720
16813
10983
14734

4-29/32b
4-15/64b
5b
5-15/64b

1/8
1/8
9/64
1/8

7547
7547
7547
7547

4-55/64b
5-13/64b
4-61/64b
5-13/64b

7/64
7/64
1/8
7/64

6631
6631
6631
6631

14.00

IU-E
IU-E
EU-E
EU-E
IU-E

NC40(FH)
H90
NC46(IF)
OH
SH

5
5
6
5
4_

2-13/16
2-13/16
3-/14
3-1/4
2-9/16

11744
17720
16813
13640
7790

4-27/32b
4-31/32b
5-5/16b
5-1/16b
4-31/64b

13/64
5/32
5/32
11/64
17/64

9039
9039
9039
9039
9039

4-51/64b
4-59/64b
5-17/64b
5-1/64b
4-27/64b

3/16
9/64
9/64
5/32
15/64

7946
7946
7946
7946
7946

14.00

IU-X
IU-X
EU-X

NC40(FH)
H90
NC46(IF)

5
5
6

2-11/16
2-13/16
3-1/4

12836
17720
16813

4-31/32b
5-5/64b
5-27/64b

17/64
7/32
7/32

11449
11449
11449

4-29/32b
5-1/64b
5-23/64b

15/64
3/16
3/16

10065
10065
10065

14.00

IU-G
IU-G
EU-G

NC40(FH)
H90
NC46(IF)

5
5
6

2-7/16
2-13/16
3-1/4

15057
17720
16813

5-1/32b
5-9/64b
5-15/32b

19/64
1/4
15/64

12654
12654
12654

4-61/64b
5-1/16b
5-13/32b

17/64
13/64
13/64

11125
11125
11125

14.00

IU-S
IU-S
EU-S

NC40(FH)
H90
NC46(IF)

5
5
6

2
2-13/16
3

18182
17720
19615

5-7/32b
5-9/32b
5-39/64b

25/64
5/16
5/16

16270
16270
16270

5-1/8b
5-13/64b
5-17/32b

11/32
9/32
17/64

14304
14304
14304

15.70

IU-E
EU-E
EU-E

NC40(FH)
H90
NC46(IF)

5
5
6

2-11/16
2-13/16
3-1/4

12836
17720
16813

4-29/32b
5-1/64b
5-23/64b

15/64
3/16
3/16

10027
10027
10027

4-27/32b
4-31/32b
5-19/64b

13/64
5/32
5/32

8819
8819
8819

15.70

IU-X
IU-X
EU-X

NC40(FH)
H90
NC46(IF)

5
5
6

2-7/16
2-13/16
3-1/4

15057
17720
16813

5-3/64b
5-9/64b
5-15/32b

5/16
1/4
15/64

12701
12701
12701

4-31/32b
5-5/64b
5-13/32b

17/64
7/32
13/64

11170
11170
11170

15.70

IU-G
IU-G
EU-G

NC40(FH)
H90
NC46(IF)

5
5
6

2-7/16
2-13/16
3-1/4

15057
17720
16813

5-7/64b
5-3/16b
5-17/32b

11/32
17/64
17/64

14038
14038
14038

5-1/64b
5-1/8b
5-29/64b

19/64
15/64
15/64

12346
12346
12346

in.

lb/ft

13.30

EU-G
EU-G

13.30

SVP02.DOC

SECTION V, PART 2, PAGE 9

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
TABLE 2.1 (continued)
RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL
JOINTS BASED ON TORSIONAL STRENGTH OFBOXAND DRILL PIPE
1

DRILL PIPE DATA

NEW TOOL JOINT DATA

10

11

PREMIUM CLASS

12

13

CLASS 2

New
OD

New
ID

Make-up
Torque

Min.
OD
Tool
Joint
in.

Min Box
Shoulder
with
Eccentric
Wear
in.

Make-up
Torque
for Min.
OD Tool
ft-lb

Min.
OD
Tool
Joint
in.

Min. Box
Shoulder
with
Eccentric
Wear
in.

Make-up
Torque
for Min.
OD Tool
ft-lb

in.

in.

ft-lb

NC46(IF)

19615

b11/16b

11/32

18049

5-19/32b

19/64

15874

IU-3
EU-E
EU-E
EU-E

H90
NC50(IF)
OH
WO

6
6_
5
6_

3
3
3-31/32
3_

19510
18836
10482
17220

5-5/16b
5-45/64b
5-25/64b
5-45/64b

5/32
5/32
11/64
5/32

10034
10034
10034
10034

5-1/4b
5-41/64b
5-11/32b
5-41/64b

1/8
1/8
9/64
1/8

8814
8814
8814
8814

16.60

IEU-E
IEU-E
EU-E
EU-E
IEU-E
IEU-E

FG
H90
NC50(IF)
OH
NC38(SH)
NC46(XH)

6
6
6_
5_
5
6

3
3
3
3
3-11/16
3

17390
19510
18838
13636
9173
16997

5-27/64b
5-3/8b
5-49/64b
5-15/32b
5P
5-7/16b

15/64
3/16
3/16
13/64
27/64
7/32

11949
11949
11949
11949
11008
11949

5-23/64b
5-21/64b
5-23/32b
5-27/64b
4-23/32b
5-3/8b

13/64
11/64
5/32
3/16
9/32
3/16

10502
10502
10502
10502
10502
10502

16.60

IEU-X
IEU-X
EU-X
IEU-X

FG
H90
NC50(IF)
NC46(XH)

6
6
6_
6

3
3
3
3

17390
19510
18838
19829

5-9/16b
5-1/2b
5-57/64b
5-9/16b

19/64
1/4
1/4
9/32

15136
15136
15136
15136

5-31/64b
5-7/16b
5-13/16b
5-1/2b

17/64
7/32
13/64
1/4

13303
13303
13303
13303

16.60

IEU-G
IEU-G
IEU-G
EU-G

FH
H90
NC50(IF)
NC46(XH)

6
6
6_
6

3
3
3
3

19390
19510
18838
19829

5-41/64b
5-9/16b
5-15/16b
5-41/64b

11/32
9/32
17/64
21/64

16729
16729
16729
16729

5-35/64b
5-31/64b
5-7/8b
5-35/64b

19/64
1/4
15/64
9/32

14703
14703
14703
14703

16.60

IEU-S
IEU-S
IEU-S
IEU-S

FH
H90
NC50(IF)
NC46(XH)

6
6
6_
6

2
3
3
2

22385
22629
22336
22463

5-53/64b
5-47/64b
6-7/64b
5-53/64b

7/16
3/8
23/64
27/64

21509
21509
21509
21509

5-47/64b
5-41/64b
6-1/64b
5-23/32b

25/64
21/64
5/16
23/64

18904
18904
18904
18904

20.00

IEU-E
IEU-E
EU-E
IEU-E

FH
H90
NC50(IF)
NC46(XH)

6
6
6_
6

3
3
3_
3

17390
22629
20617
19829

5-17/32b
5-15/32b
5-55/64b
5-17/32b

9/32
15/64
15/64
17/64

14336
14336
14336
14336

5-29/64b
5-13/32b
5-51/64b
5-15/32b

1/4
13/64
13/64
15/64

12609
12609
12609
12609

20.00

IEU-X
IEU-X
EU-X
IEU-X

FH
H90
NC50(IF)
NC46(XH)

6
6
6_
6

2
3
3
2

21623
19510
22336
22436

5-45/64b
5-5/8b
6b
5-11/16b

3/8
5/16
19/64
11/32

18160
18160
18160
18160

5-39/64b
5-17/32b
5-59/64b
5-39/64b

21/64
17/64
17/64
5/16

15971
15971
15971
15971

20.00

IEU-G
IEU-G
EU-G
IEU-G

FH
H90
NC50(IF)
NC46(XH)

6
6
6_
6

2
3
3
2

21623
19510
22336
24815

5-25/32b
5-11/16b
6-1/16b
5-49/64b

13/32
11/32
21/64
25/64

20071
20071
20071
20071

5-43/64b
5-19/32b
5-63/64b
5-43/64b

23/64
19/64
19/64
11/32

17653
17653
17653
17653

20.00

EU-S
IEU-S

NC50(IF)
NC46(XH)

6_
6

3
2

27854
26968

6-17/64b
5-63/64b

7/16

25806
25806

6-5/32b
5-7/8b

3/8
7/16

22696
22696

22.82

EU-E
IEU-E

NC50(IF)
NC46(XH)

6_
6

3_
3

20617
19829

5-59/64b
5-39/64b

17/64
5/16

15909
15909

5-27/32b
5-33/64b

7/32
17/64

13997
13997

22.82

IEU-X
EU-X
IEU-X

FH
NC50(IF)
NC46(XH)

6
6_
6

2
3
2

2445
22336
22436

5-25/32b
6-1/16b
5-49/64b

13/32
21/64
25/64

20151
20151
20151

5-43/64b
5-63/64b
5-43/64b

23/64
19/64
11/32

17730
17730
17730

Type
Upset
and
Grade

Nom.
Size

Nom.
Size
Wt

in.

lb/ft

15.70

EU-S

13.75

Conn.

TABLE 2.1 (continued)


SVP02.DOC

SECTION V, PART 2, PAGE 10

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL
JOINTS BASED ON TORSIONAL STRENGTH OF BOX AND DRILL PIPE
1

DRILL PIPE DATA

NEW TOOL JOINT DATA

10

11

PREMIUM CLASS

12

13

CLASS 2

New
OD

New
ID

Make-up
Torque

Min.
OD
Tool
Joint
in.

Min Box
Shoulder
with
Eccentric
Wear
in.

Make-up
Torque
for Min.
OD Tool
ft-lb

Min.
OD
Tool
Joint
in.

Min. Box
Shoulder
with
Eccentric
Wear
in.

Make-up
Torque
for Min.
OD Tool
ft-lb

in.

in.

ft-lb

NC50(IF)
NC46(XH)

6
6

3
2

25724
24815

6-9/64b
5-55/64b

3/8
7/16

22272
22272

6-3/64b
5-3/4b

21/64
3/8

19596
19596

EU-S

NC50(IF)

6_

31193

6-23/64b

31/64

28636

6-15/64b

27/64

25195

19.50

IEU-E
IEU-E

5 FH
NC50(XH)

7
6_

3
3

30676
18838

6-13/32b
5-59/64b

13/64
17/64

15964
15964

6-11/32b
5-27/32b

11/64
7/32

14030
14030

19.50

IEU-X
IEU-X
IEU-X

5 FH
H90
NC50(XH)

7
6
6_

3
3
3

306766
25935
223366

6-17/32b
5-57/64b
6-1/16b

17/64
5/16
21/64

20221
20221
20221

6-15/32b
5-13/16b
5-63/64b

15/64
9/32
19/64

17771
17771
17771

19.50

IEU-G
IEU-G
IEU-G

5 FH
H90
NC50(XH)

7
6
6

3
3
3

306766
29234
25724

6-19/32b
5-61/64b
6-9/64b

19/64
11/32
3/8

22349
22349
22349

6-33/64b
5-7/8b
6-3/64b

17/64
5/16
21/64

19641
19641
19641

19.50

IEU-S
IEU-S

5 FH
NC50(XH)

7
6_

3
2

36241
31193

6-25/32b
6-23/64b

25/64
31/64

28735
28735

6-11/16b
6-15/64b

11/32
27/64

25253
25253

25.60

IEU-E
IEU-E

5 FH
NC50(XH)

7
6_

3
3

30676
22336

6-17/32b
6-5/64b

17/64
11/32

20308
20308

6-15/32b
5-63/64b

15/64
19/64

17863
17863

25.60

IEU-X
IEU-X

5 FH
NC50(XH)

7
6

3
3

306676
27854

6-45/64b
6-1/4b

23/64
27/64

25724
25724

6-39/64b
6-5/32b

5/16
3/8

22627
22627

25.60

IEU-G
IEU-G

5 FH
NC50(XH)

7
6_

3
2

36241
31193

6-25/32b
6-11/32b

25/64
15/32

28432
28432

6-43/64b
6-15/64b

11/32
27/64

25009
25009

25.60

IEU-S

5 FH

38575

7b

36555

6-7/8b

7/16

32154

21.90

IEU-E

FH

27966

6-33/64b

17/64

19652

6-29/64b

15/64

17266

21.90

IEU-X
IEU-X

FH
H90

7
7

3
3

30676
29593

6-43/64b
6-15/64b

11/32
23/64

24892
24892

6-37/64b
6-9/64b

19/64
5/16

21870
21870

21.90

IEU-G

FH

36241

6-3/4b

3/8

27512

6-21/32b

21/64

24172

21.90

IEU-S

FH

43585

6-31/32b

31/64

35373

6-27/32b

27/64

31079

24.70

IEU-E

FH

27966

6-19/32b

19/64

21945

6-1/2b

1/4

19288

24.70

IEU-X

FH

36241

6-3/4b

3/8

27797

6-21/32b

21/64

24432

24.70

IEU-G

FH

36241

6-27/32b

27/64

30723

6-49/64b

3/8

27003

24.70

IEU-S

FH

43585

7-5/64b

35/64

39501

6-61/64b

31/64

34719

Type
Upset
and
Grade

Nom.
Size

Nom.
Size
Wt

in.

lb/ft

22.82

EU-G
IEU-G

22.82

Conn.

j
k
l
m

The use of outside diameters (OD) smaller than those listed in the table may be acceptable on slim Hole (SH) tool joints due to special service requirements.
Tool joint with dimensions shown has a lower torsional yield ratio than the 0.80 which is generally used.
Recommended make-up torque for used tool joints is based on 72,000 psi stress.
In calculation of torsional strengths of tool joints, both new and worn, the bevels of the tool joint shoulders are disregarded. This thickness measurement should be made in the plane of the face
from the ID of the counterbore to the outside diameter of the box, disregarding the bevels.
n Any tool joint with an outside diameter less than the API bevel diameter should be provided with a minimum 1/32" depth x 45_ bevel on the outside and inside diameter of the box shoulder and
outside diameter of the pin shoulder.
o p = pin limited yield. b = box limited yield. P or B indicated that tool joint could not meet 80% of tube torsion yield.
Tool joint diameters specified are required to retain torsional strength in the tool joint comparable to the torsional strength of the attached drill pipe. These should be adequate for all services. Tool
joints with torsional strengths considerably below that of the drill pipe may be adequate for much drilling service.

SVP02.DOC

SECTION V, PART 2, PAGE 11

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS

Figure 2.1
RECOMMENDED PRACTICE FOR MILL SLOT AND GROOVE METHOD
OF DRILL STRING IDENTIFICATION

SVP02.DOC

SECTION V, PART 2, PAGE 12

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS
Since the torsional yield strength of tool joint connections is constantly decreasing due
to wear and corrosion, selection of an appropriate make-up torque must take into
account the current strength of a connection. The API has developed a series of
curves that can be used for determining the torsional yield strength of a connection
based on its current inside and outside dimensions. These curves are included in API
RP 7G, "Recommended Practice for Drill Stem Design and Operating Limits". For
illustrative purposes the curves for NC38 (3-1/2" IF) and NC50 (4-1/2" IF) are given
in Figures 2.2 and 2.3, respectively. Application of the curves to obtain the torsional
yield strength for a particular box/pin combination can be performed as follows:
A.

Select the appropriate curve for the tool joint under consideration. If needed,
Table 2.2 can be used as a cross reference for interchangeable tool joints not
given in the figures.

B.

Extend a horizontal line from the tool joint box outside diameter to the
torsional strength curve and read the torsional strength from the upper scale.

C.

Extend a vertical line from the tool joint pin inside diameter to the torsional
strength curve and read the torsional strength from the upper scale.

D.

The smaller of the torsional strengths determined in (2) and (3) above
becomes the estimated torsional strength of the box/pin combination.

E.

The make-up torque for the connection can now be determined by multiplying
the value determined in (4) by an appropriate factor not to exceed 70%.

2.2.5 Alternating Breaks


Alternating breaks in the drill string during trips is an important factor in maintaining
the mechanical integrity of tool joints. By alternating breaks, inspection of the box
and pin is possible, while at the same time allowing for the application of fresh thread
compound. It is Occidental's policy to alternate breaks on successive trips, and it is
the responsibility of the DRILLING SUPERVISOR to ensure that this is being
performed.
2.2.6 Allowable Pull
The maximum allowable pull on drill pipe is to be based on its current API
classification and corresponding performance properties. For pipe grades other then
NEW, Table 2.3 should be used to determine the correct API classification. Once the
classification has been established, Table 2.4 can be used to determine performance
properties.

SVP02.DOC

SECTION V, PART 2, PAGE 13

Revision 1, January 1998

DRILLING OPERATIONS MANUAL


DRILLING PRACTICES
GENERAL TOPICS

Figure 2.2
NC38 (3-1/2" IF) TORSIONAL YIELD AND MAKE-UP

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TABLE 2.2
ROTARY SHOULDERED CONNECTION INTERCHANGE LIST

SIZE

PIN BASE
DIAMETER
(TAPERED)

THREADS
PER IN.

TAPER
IN./FT.

THREAD
FORM *

2_ in.

2.876

V-0.065
(V-0.038 rad)

2_ in. Slim Hole


N.C. 26 **

2_ in.

3.391

V-0.065
(V-0.038 rad)

3 in. Slim Hole


N.C. 31 **

3 in.

4.016

V-0.065
(V-0.038 rad)

4 in. Slim Hole


N.C. 38 **

4 in.

4.834

V-0.065
(V-0.038 rad)

4 in. Extra Hole


N.C. 46 **

4 in.

5.250

V-0.065
(V-0.038 rad)

5 in. Extra Hole


N.C. 50 **; 5 in. Double Streamline

4 in.

4.280

V-0.065
(V-0.058 rad)

4 in. Double Streamline


N.C. 40 **

2_ in.

3.327

V-0.065
(V-0.038 rad)

3 in. Double Streamline

3 in.

3.812

V-0.065
(V-0.038 rad)

4 in. Slim Hole


4 in. External Flush

4 in.

4.834

V-0.065
(V-0.038 rad)

4 in. Internal Flush


N.C. 46 **

5 in.

5.250

V-0.065
(V-0.038 rad)

4 in. Internal Flush


N.C. 50 **; 5 in. Double Streamline

2_ in.

2.876

V-0.065
(V-0.038 rad)

2_ in. Internal Flush


N.C. 26 **

3 in.

3.391

V-0.065
(V-0.038 rad)

2_ in. Internal Flush


N.C. 31 **

4 in.

3.812

V-0.065
(V-0.038 rad)

3 in. Extra Hole


4 in. E

4 in.

4.016

V-0.065
(V-0.038 rad)

3 in. Internal Flush


N.C. 38 **

3 in.

3.327

V-0.065
(V-0.038 rad)

2_ in. Extra Hole

4 in.

4.280

V-0.065
(V-0.038 rad)

4 in. Full Hole


N.C. 40 **

5 in.

5.250

V-0.065
(V-0.038 rad)

4 in. Internal Flush


5 in. Extra Hole; N.C. 50 **

26

2.876

V-0.065

2_ in. Internal Flush


2_ in. Slim Hole

31

3.391

V-0.065

2_ in. Internal Flush


3 in. Slim Hole

38

4.016

V-0.065

3 in. Internal Flush


4 in. Slim Hole

40

4.280

V-0.065

4 in. Full Hole


4 in. Double Streamline

46

4.834

V-0.065

4 in. Internal Flush


4 in. Extra Hole

50

5.250

V-0.065

4 in. Internal Flush


5 in. Extra Hole
5 in. Double Streamline

4 in.

3.812

V-0.065
(V-0.038 rad)

COMMON NAME
STYLE

Internal

SAME AS OR
INTERCHANGES WITH

Flush
(I.F.)

Full Hole (F.H.)

Extra
Hole
(X.H.)
(E.H.)

Slim
Hole
(S.H.)

Double
Streamline
(DSL)

Numbered
Conn
(N.C.)

External
Flush (E.F.)
*
**

4 in. Slim Hole


3 in. Extra Hole

Connections with two thread forms shown may be machined with either thread form without affecting gauging or interchangeability.
Numbered connections (N.C.) may be machined only with the V-0.038 radius thread form.

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For all Occidental operations, the maximum allowable pull on any weight or grade of
drill pipe is to be limited to 80% of the Hook Load figures given in Table 2.4. It
should be noted that the figures given in Table 2.4 assume zero torsional loading. If
the drill string is subjected to simultaneous torque and tension, a compromise will
have to be made in order to avoid exceeding the minimum yield strength of the pipe
body. This is discussed in more detail in the following section.
2.2.7 Simultaneous Tension and Torque on Drill Pipe
Under normal drilling conditions the amount of tension in the drill pipe will not limit
the amount of applied surface torque (for example, rotary torque while drilling).
However, there may be circumstances under which it will be operationally necessary
to simultaneously exert high tensile and torsional loads (e.g., while trying to free stuck
pipe). Under these conditions the minimum torsional yield strength under tension
should be calculated to avoid mechanical failure of the pipe. The equation for this
calculation is as follows:
Ty =

0.096167 x (J/D) x (Ym2 - (P/A)2)

Where:

Ty

J
D
Ym
P
A

=
=
=
=
=

Minimum torsional yield strength under


tension, ft-1bf
Polar moment of inertia, inches4
Outside diameter of pipe, inches
Minimum yield strength of pipe, psi
Total applied tensile load, 1bf
Cross-sectional area of pipe body, sq-in.

The polar moment of inertia can be calculated as follows:


J
Where:

0.098175 x (D4 - d4)


J
D
d

=
=
=

Polar moment of inertia, inches4


Outside diameter of pipe, inches
Inside diameter of pipe, inches

In the torsional yield strength equation given above, the total applied tensile load (P)
should be set equal to the pull exerted on the pipe at surface. The minimum torsional
yield strength (Ty) can then be calculated. The applied torque on the drill pipe should
then not exceed 70% of the calculated minimum torsional yield strength (Ty).

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TABLE 2.3
CLASSIFICATION OF USED DRILL PIPE AND USED TUBING WORK STRINGS
1

(All Sizes, Weights and Grades: Nominal dimension is basis for all calculations)
2
3

PIPE CONDITION

PREMIUM CLASS 1
Two White Bands

CLASS 2
Yellow Band

CLASS 3
Orange Band

I. EXTERIOR CONDITIONS
A. OD Wear Wall

Remaining wall not less than


80%

Remaining wall not less than


70%

B. Dents & Mashes

Not over 3% of OD

Not over 4% of OD

C. Slip Area
Diameter Variations
1. Crushing 2
2. Necking

Not over 3% of OD
Not over 3% of OD

D. Stress Induced
Diameter Variations
1. Stretched
2. String Shot

E. Cuts, Gouges &


Corrosion
1. Round Bottom
2. Sharp Bottom
Longitudinal
Transverse3

F. Fatigue Cracks 4

Not over 3% of OD
reduction
Not over 3% of OD
increase

Any imperfections or damages


exceeding CLASS 2

Not over 4% of OD
Not over 4% of OD

Not over 4% of OD reduction


Not over 4% of OD increase

Remaining wall not less than


70%
Remaining wall not less than
80%
Remaining wall not less than
80%
Remaining wall not less than
80% and length not over 10% of
circumference
None

Remaining wall not less than


70%
Remaining wall not less than
80% and length not over 10% of
circumference

None

None

None

None

II. INTERIOR CONDITIONS


A. Corrosive Pitting
Wall

B. Erosion & Wear Wall

Remaining wall not less than


80% measured from base of
deepest pit
Remaining wall not less than
80%
None

C. Fatigue Cracks 4
1.

2.
3.
4.
5.

The premium classification is recommended for service where it is anticipated that torsional or tensile limits for Class 2 drill pipe and tubing workstrings will be
exceeded. These limits for premium Class and Class 2 drill pipe are specified in Tables 2.4 and 2.6 respectively. Premium Class shall be identified with two white
bands, plus one center punch mark on the 35 sloping shoulder of the tool joint pin (or the 18 sloping shoulder of the pin, if the 18 angle is furnished).
Inspection of this condition should be made to detect presence of longitudinal and transverse cracks inside and outside.
May be ground out along longitudinal axis not to exceed value for round bottom cuts or gouges as shown in i.e. 1 of this table and such grinding to be approximately
faired into outer contour of the pipe. The longitudinal length of grinding in the slip area shall not exceed 1 for Premium Class or 2 for Class 2.
In any classification where fatigue cracks or washouts appear, the pipe will be identified with the red band and considered unit for further drilling service.
An API RP 7G inspection cannot be made with drill pipe rubbers on the pipe.

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TABLE 2.4
HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS
(USED), AND CLASS 2 (USED) DRILL PIPE

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TABLE 2.4 (continued)
HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS
(USED), AND CLASS 2 (USED) DRILL PIPE

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TABLE 2.4 (continued)
HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS
(USED),AND CLASS 2 (USED) DRILL PIPE

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2.3

Drill Pipe and Bottom Hole Assembly Inspection and Specification


2.3.1 Drill String Records
CONTRACTOR shall furnish records to show the history of the drill pipe and other
drill string components owned by CONTRACTOR, including details of age, number
of premium joints remaining out of the original drill-pipe string, total footage drilled,
total time stored prior to mobilization, exposure to H2S or CO2, jarring, or acidizing.
The records shall also include a summary of number and depth of wells drilled, any
twist offs or washouts experienced in wells drilled with the string, and of directional
wells drilled with the string, including details of well inclinations and maximum dogleg
severity encountered.
2.3.2 Frequency of Inspections
A.

Within thirty (30) days prior to mobilization of the drilling unit to a single well
program or to the first well of a multi-well program, all drill pipe, drill collars,
drill-stem subs, tool joints, heavy-wall drill pipe, stabilizers, hole openers,
underreamers, drilling jars, roller reamers, and other downhole tools furnished
by CONTRACTOR shall be inspected by a third party inspection company,
as outlined herein, at CONTRACTOR's expense, and CONTRACTOR shall
provide OXY with a copy of the third party inspection report. OXY may
require that inspections be witnessed by a OXY representative, at OXY's
expense.

B.

Thereafter, all drill pipe furnished by CONTRACTOR and used in hole since
the last third party inspection shall be inspected after one thousand five
hundred (1,500) rotating hours or thirty thousand (30,000) feet, whichever
occurs first, by a third party inspection company, as outlined herein, at
CONTRACTOR's expense, and CONTRACTOR shall provide OXY with a
copy of the third party inspection report.

C.

Thereafter, all drill collars, drill-stem subs, tool joints, heavy-wall drill pipe,
stabilizers, hole openers, underreamers, drilling jars, roller reamers, and other
downhole tools furnished by CONTRACTOR shall be inspected after the
number of rotating hours as given below by a third party inspection company,
as outlined herein, at CONTRACTOR's expense, and CONTRACTOR shall
provide OXY with a copy of the third party inspection report.

Frequency of inspections conducted by the CONTRACTOR as directed by


OXY (at OXY's expense) may be increased if fatigue failures occur between
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inspection, and decreased if no failures occur and no cracks are detected
between inspections.
D.

OXY may require that inspections be witnessed by a OXY representative.

2.3.3 Inspection Requirements


A.

Drill Pipe
1.

2.

B.

a.

Tube body shall conform to API Class 1 or API Premium


Grade as specified in API-RP-7G (current edition at Contract
date).

b.

Require the location and recording of previous inspection


classification markings. Pipe shall be marked and API color
coded on each and every inspection. Record size, weight, and
grade of tube body.

c.

Inspection to be performed per "Standard DS-1, Drill-Stem


Design and Inspection" ("DS-1"), most recent edition.

Tool Joint:
a.

Tool joint shall match tube body and conform to API Class 1
or API Premium Grade as specified in API-RP-7G and API
Specification 7 (current editions at Contract date).

b.

Require the recording of manufacturer's markings stenciled at


the base of the pin or on the mill slot showing company
symbol, month welded, year welded, pipe mill, and drill-pipe
grade. Tool joints to be API color coded on each and every
inspection. Record size and type of tool joint.

c.

Inspection per latest edition of DS-1.

Heavy-Wall Drill Pipe


1.

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Tube Body:

Tube Body and Center Wear Pad:


Inspection per latest edition of DS-1.

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TABLE 2.1
Bottom-Hole Assembly Inspection Frequency
Well Depth

Rotating Hours

Vertical Holes

0 - 10,000'

400

Vertical Holes

10,000 - 15,000'

300

Vertical Holes

>15,000'

200

Directional Holes

Adjust hole values based on Table 2.2

TABLE 2.2
Correction Factors for Bottom-Hole Assembly Inspection Frequency
Severity of Use
Wear Category

Deviation
(degrees)

0-5

5 - 10

10 - 20

>20

Dogleg
(degrees / 100')

0-2

2 - 2.5

2.5 - 3

>3

Normal

Above Normal

High

Very High

1.00

0.90

0.80

0.70

Torque
Correction
Factor
2.

Tool Joint:
a.

C.

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b.
Drill Collars

Tool joints shall conform to API Class 1 or API Premium


Grade as specified in API-RP-7G and API Specification 7,
(current editions at Contract date). Tool-joint pins shall have
API stress-relief groove and tool-joint boxes shall have boreback feature, both of which shall have antigall coating. Thread
roots on 4-1/2 inch HWDP and larger to be cold rolled.
Inspection per latest edition of DS-1.

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1.

2.

D.

Tube Body:
a.

Drill collar outside diameters to conform to the provisions of


API Specification 7.

b.

Inspection per latest edition of DS-1.

Rotary-Shouldered Connection:
a.

Rotary-shouldered connection shall conform to API-RP-7G


and API Specification 7 (current edition at Contract date), and
shall have a bending strength ratio greater that 2.25 and less
than 3.50. Bending strength ratio shall be equal to or greater
than 2.5 for drill collars having outside diameters of 6.125" or
larger and 2.25 or greater for outside diameters less than
6.125". Rotary-shouldered pins shall have API stress-relief
groove, and boxes shall have bore-back feature, both of which
shall have antigall coating. Thread roots on drill collars 6-1/4
in. OD and larger to be cold rolled.

b.

Inspection per latest edition of DS-1.

Drill-Stem Subs
1.

Drill-stem subs shall conform to API-RP-7G and API Specification 7


and (current editions at Contract date). Record size, type, and BSR of
connections.

2.

All drill-stem subs require dry magnetic particle inspection of entire


tool body to detect fatigue cracks.

3.

All drill-stem subs shall be inspected per latest edition of DS-1.


Note: All crossover subs should be 60 inches long 12 inches for
subs 8 inches OD or larger, 48 inches long 12 inches for
other subs to ensure proper stress distribution and correct
makeup torque. Bottleneck crossover subs should have a
minimum 24-inch neck.

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E.

F.

Stabilizers, Roller Reamers, Hole Openers, Underreamers, Drilling Jars, and


Other Downhole Tools
1.

Tool Body: Require full-length magnetic particle inspection to detect


fatigue cracks.

2.

Rotary-Shouldered Connections: All downhole tools connected to drill


collars shall conform to specifications and inspections given for drill
collars elsewhere in this Schedule.

General
1.

Recut Connections: Must be to manufacturer's original specifications.

2.

Additional Ultrasonic Inspection: Ultrasonic Inspection of BHA


connections may be required to supplement wet magnetic particle
inspection subsequent to the critical inspection.

3.

Non-magnetic drill collars and other non-magnetic BHA Components:


Must be inspected for magnetic "hot-spots" at least annually, at
CONTRACTOR's expense.

2.3.4 Used Drill Pipe Marking and Classification


Used drill pipe is to be classified as per API Recommended Practice 7G (RP7G),
Recommended Practice for Drill Stem Design and Operating Limits.
2.4

Prevention of Ingress of Hydrocarbons into Rig Systems


It is the responsibility of the Drilling Supervisor to ensure that wellsite operations are planned
to prevent the release of hydrocarbons into rig operating systems. This can generally be
accomplished through the use of isolation valves (gate valves and/or check valves) and stand
alone operating systems (for example, surface well test equipment).
Although thorough planning and well designed operational procedures will normally ensure
a high degree of rig safety, it must be stressed that no degree of advance planning can replace
the judgement of the Drilling Supervisor. Only he can ensure that systems have been rigged
up or installed to prevent the ingress of hydrocarbons into rig systems.

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For all installations involving the attachment of operational equipment (e.g., BOPs, flow lines,
lubricators, etc.) to live wells, the Drilling Supervisor is to personally inspect the final rig-up
prior to commencing operations. In general, the following guidelines and instructions are to
be followed closely.
2.4.1 Check Valve Manifold Required
When the rig pumps, cementing pump, or any other pumping equipment is attached
to a well for the purposes of killing the well, stimulation, pressure testing, etc., a
check valve manifold must be installed between the pump and the well. It is the
responsibility of the job supervisor to ensure that the installation of a check valve
manifold has been completed prior to giving approval to work on the well.
The check valve manifold is to be installed as close as practicable to the well to
prevent the entry of hydrocarbons into the test line. A typical layout for a check valve
manifold is illustrated in Figure 2.4. Installation of the check valve manifold should
be performed according to the following procedure:

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A.

Close-in the well at the point where the check valve manifold is to be installed.
For example, close in the casing head valve if tying into the annulus, or the
wing valve, if tying into the wing section.

B.

Connect the bleed-off line to a pre-selected bleed-off point. This can be a flare
line, test separator, or other suitable discharge point provided the pressure on
the bleed-off line can be reduced to zero.

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If a bleed-off facility is not required, the bleed-off outlet is to be bull-plugged
to prevent the escape of hydrocarbons or pressurized fluids into the
atmosphere.
If a bull-plug has been installed and must be removed, open the bull plug
needle valve and remove the plug slowly to ensure that no pressure has been
trapped behind the plug.
C.

Pressure test the check valve manifold and all lines between the pump and
wellhead valve to 3000 psi or the working pressure rating of the system,
whichever is greater. Prior to conducting this pressure test it must be ensured
that the pressure rating of all system components meets or exceeds the
planned test pressure. Hold test pressure for a minimum of 5 minutes.

D.

To ensure the check valve will hold pressure, bleed-off line pressure on the
pump side of the check valve and trap test pressure between the wellhead
valve and the check valve. Hold test pressure for a minimum of 5 minutes,
then release pressure through bleed-off line.

E.

Open the wellhead valve and perform pumping operations as dictated by


operational procedure.

F.

If, following the completion of pumping operations, pressure has been trapped
on the check valve manifold, close-in the wellhead valve and release trapped
pressure to the bleed-off line.

2.4.2 Operating Valve Required on Kill Line(s)


When rigging up to kill a well, any lines installed on the tubing annulus must contain
at least one operating valve independent of the wellhead gate valves. Under no
circumstances are the wellhead valves to be used as operational valves during the kill
operation. These valves are to be set to either the OPEN or CLOSED position.
2.4.3 Flow From Well Must Go Through a Choke
If returns from the well are to be taken up the tubing annulus through a side outlet,
flow must be taken through a dedicated valve manifold incorporating a flow control
choke. On offshore or pad drilling areas, this facility may be provided through the use
of an adjoining Christmas tree by tying into the service wing valve. Choking of well
fluids must not be performed with plug valves, gate valves, or any valve for that
matter.
2.4.4 Dedicated Bleed-Off Line Required

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During well stimulation operations, trapped pressure must be released through a
dedicated bleed-off line and not to the high pressure kill/test pump. The test line from
the high pressure pump is to be fitted with a check valve positioned as close as
possible to the tie-in point on the well.
2.4.5 Air and/or Steam Supply During DST to be Independent of Rig System
During drill stem testing operations, the air supply to the burner heads is to be
furnished by an independent air compression system complete with self contained
power supply. Under no circumstances is the rig air supply system to be utilized to
supply compressed air to the burner heads. In addition, if a steam heat exchanger is
required in the production system, supply steam is to be furnished by an independent
steam generator. Under no circumstances is the rig's steam generating system to be
tied into the well test system.
Air and steam supply to burner heads and steam generators for DSTs and flow tests
must be supplied from air compressors and/or boilers located in "open air" conditions.
This is to prevent flowing hydrocarbons from accidentally flowing back through the
air and/or steam lines and becoming trapped in an enclosed space.
2.4.6 Check Mud/Gas Separator Operation
The Drilling Supervisor is to inspect the operation of the mud/gas separator prior to
spudding any well. It must be ensured that the unit is functioning properly and is
capable of handling choked well fluids under the anticipated worst case well control
conditions for the well being drilled. To aid in the assessment of this equipment, the
Drilling Supervisor is to furnish the Drilling Superintendent with a layout drawing of
the system indicating fluid inlets and outlets, mud discharge point, emergency by-pass
facility, pipe work dimensions, etc. Refer to Section VI, Well Control Equipment
and
Materials
for
mud/gas
separator
design
considerations.
2.5

Wellhead Equipment Handling (Offshore)


Wellhead equipment handling in the context of this section shall refer to the shipping, storage,
maintenance, lifting, and installation of surface and sub sea wellhead equipment that has been
shipped offshore and is intended for immediate or near term use. Adherence to the
procedures and guidelines detailed below will result in minimum down time due to physical
damage and enhance the long term serviceability of this equipment.
FIGURE 2.4

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5000 psi WORKING PRESSURE CHECK VALVE MANIFOLD
(TYPICAL ARRANGEMENT)

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2.5.1 Shipped in Packing Crates
New surface and subsea wellhead equipment is to be shipped offshore in packing
crates furnished by the original equipment manufacturer. These crates must provide
sufficient physical support to constrain the particular component. Alternatively, this
equipment may be transported in purpose built transportation frames, provided
adequate protection of the assembly is ensured. Exception to these guidelines will be
allowed for large subsea wellhead assemblies; however, end connections and seal
areas must be adequately protected. In addition, seal areas and bare metallic surfaces
are to be protected against corrosion damage with a suitable shipping/storage rust
preventative which will not become fluid and run at a temperature below 150 F. For
cold climates this temperature may be modified as required. Once components reach
an offshore location, they are to be removed from the shipping container and
inspected for damage and missing parts.
2.5.2 Wellhead and Christmas Tree Tools
Wellhead and Christmas tree running, pulling, and test tools are to be shipped in
accordance with the guidelines outlined above. Upon arrival at an offshore location,
this equipment is to be inspected for damage and missing parts, and stored in a
suitable location.
2.5.3 Steel Ring Gaskets and Elastomeric Seals
Steel ring gaskets and elastomeric seals (e.g., 0-rings, pack-off seals, etc.) are to be
shipped offshore in protective packaging and labeled with identifying part numbers
and descriptions. It must be remembered that all elastomeric seals have a finite shelf
life and will eventually lose mechanical properties due to atmospheric decomposition.
For this reason the storage climate for elastomeric seals must be carefully controlled.
It is the responsibility of the drilling supervisor to ensure that seals that have aged
beyond the manufacturers recommended shelf life are not placed into service.
2.5.4 Transporting Wellhead Equipment on the Rig
Wellhead equipment is to be hoisted and installed in a controlled manner. Movement
around the platform or rig will, of course, be accomplished with cranes. This includes
placement on the drill floor or spotting in the moon pool area as required. If air
operated winches are used to lift or skid equipment it must be ensured that the winch
is rated to handle the anticipated loading conditions.
2.5.5 Vertical Lifts of Wellhead Equipment and Christmas Tree

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Vertical lifts to remove or install wellhead equipment and Christmas tree assemblies
must be performed with the rig drawworks using purpose designed lifting slings,
lifting subs, or running and pulling tools. These heavy lifts are not to be performed
using air operated winches and randomly selected lifting appliances. This applies to
surface as well as subsea equipment. However, in certain cases small lifts may be
performed with an air operated winch provided the winch is rated for the load,
suitable lifting appliances are available, and the load can be handled in a controlled
manner.
2.6

Washout Detection
The techniques used for the detection of drill string washouts require the measurement and
recording of surface pressures at predetermined rates PRIOR to the occurrence of a washout.
If these measurements have not been performed in advance, the likelihood of early washout
detection is significantly diminished.
While drilling ahead, the driller should periodically measure the off-bottom pump pressure at
three fixed pump rates. One pressure is to be measured at the full drilling pump rate and two
others taken at reduced pump rate; for example, 1/2 and 1/4 full rate. The number of pump
strokes and corresponding standpipe pressures are to be carefully measured and recorded.
Ordinarily the slow circulating pressures measured for well control purposes can be used for
the reduced pump rates.
These pressure measurements are to be performed according to the following schedule, or
more frequently if desired.

Once per tour.

Following any change in mud properties that would significantly effect standpipe
pressure; for example, density, PV, YP.

Following any change in bottom-hole assembly.


Basically, these pressures should be measured according to the schedule established
for the measurement of slow circulating pressures.

2.6.1 Surface Pressure Check


If a washout is suspected, immediately proceed with evaluation of the problem.
Continued pumping will only aggravate the condition and result in possible parting of
the drill string.
A.
If a washout is suspected, stop pumping and pick-up off bottom. Have mud
engineer check mud weight, PV, and YP.

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B.

Close the kelly valve and, using one mud pump, pressure test the pump
discharge manifold, mud line, and standpipe manifold to maximum surface
pumping pressure used while drilling.

C.

If the surface lines hold pressure, release test pressure and open kelly valve.
Proceed with slow pump pressure checks.

2.6.2 Slow Pump Pressure Check


A.

Bring one pump on line and measure standpipe pressure at the previously
established slow circulating rates. Then bring both pumps online and measure
the standpipe pressure at full pump rate.

B.

Based on these pressure measurements, the following conclusions can be


drawn:
1.

If the mud properties are unchanged, and if the current pump pressure
is the same at the lowest rate while decreasing from the previously
measured figures at the higher rates, the drill string is probably washed
out. For example, the following pressure differences would indicate
a washout:
Slowest rate pressure difference = zero psi
Second rate pressure difference = 40 psi
Full rate pressure difference = 150 psi

2.

If the plastic viscosity (PV) and yield point (YP) are significantly lower
(at least 10%) than when the slow pump pressures were initially
measured, and there are significant pressure differences at all rates,
then the pressure loss is probably due to the change in mud properties.
For example, for a 30% reduction in PV and YP, the following
pressure profile would by typical:
Slowest rate pressure difference = 45 psi
Second rate pressure difference = 80 psi
Full rate pressure difference = 150 psi

3.

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Note: In this case significant pressure differences are measured at the


slow rates, whereas this was not true for the washout example
given in (a) above.
If a mud density decrease has been experienced, the new standpipe
pressure and reduced circulating pressures can be readily calculated
using the following expression:

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Pn

= (MWn/MWo) x Po

Where:

Pn
MWn
MWo
Po

= new pump pressure, psi


= new mud density, ppg
= old mud density, ppg
= old pump pressure, psi

This expression will be reasonably correct at all pump rates; however,


it is only an approximation. For example, if a 9.5 ppg mud was
reduced by 0.1 ppg to 9.4 ppg, the following pressure differences
would be typical:
Slowest rate pressure difference = 2 psi
Second rate pressure difference = 12 psi
Full rate pressure difference = 44 psi
For greater mud weight reductions the pressure differences would be
correspondingly greater.
2.6.3 Bottom-Hole Assembly Testing
The bottom-hole assembly can be tested for washouts in a manner similar to the
procedure used for testing the entire drill string. Again, it will be necessary to have
measured the circulating pressures through the BHA while it was being run into the
well.
2.6.4 Washout Locator Sub and Dart
If a washout locator sub has been run in the drill string this device can be used to
determine if a suspected washout is in the drill pipe or BHA. This sub is normally run
at the top of the drill collars as the crossover from drill collar to drill pipe threads.
However, a second sub could be run in the middle of the drill pipe on deeper wells as
a further aid in isolating a washout. The primary advantage of the tool is proving the
pressure integrity of the drill pipe, thereby avoiding a wet trip until the drill collars are
pulled.
If a washout locator sub is in the drill string, the following procedure and operational
guidelines are to be followed if a washout is suspected.
A.
Pull drill string wet until hole conditions are acceptable for dropping washout
locator dart (i.e., no tight hole, sticking or other adverse hole conditions).

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B.

If necessary, redress washout locator dart. Shear pin setting should be +/1750 psi. Check condition of O-ring seals and replace as required.

C.

Check to be certain the minimum I.D. through the drill string from surface to
the locator sub is at least 3.00" (washout locator dart O.D. = +/- 2.750").
Drop washout locator dart and pump tool down drill string as would be done
with a survey barrel. Work pipe as necessary to prevent sticking. Reduce
pump rate prior to seating dart in locator sub.

D.

When dart lands in locator sub, stop pumps, then increase surface pressure in
small increments to 1500 psi. Hold pressure at 1500 psi for 2 - 3 minutes to
determine if washout is above or below locator sub. Based on pressure test,
proceed as follows:
1.

If drill pipe holds pressure, washout is below locator sub (i.e., there
is no need to pull drill pipe wet since washout in drill string is below
locator sub). Increase surface pressure to +/- 1750 psi to shear open
by-pass sleeve in washout locator dart. Pump slug and POOH to
locator sub following normal tripping procedures. Pull BHA below
locator sub looking for washout.

2.

If drill pipe does not hold pressure, washout is in drill pipe above the
locator sub. DO NOT shear open by-pass sleeve in washout locator
dart at this time. POOH wet looking for a washout. Once bad joint has
been located, pressure test string again by increasing surface pressure
in small increments to 1500 psi. If string holds pressure, increase
surface pressure to +/- 1750 psi to shear open by-pass sleeve in
washout locator dart. Recover dart on slickline using survey barrel
retrieving tool. Proceed with normal drilling operations.

2.6.5 Drill String Test Sub


If the drill string is recovered to locate a suspected washout and this operation has
been unsuccessful, it may be necessary to run a drill string test sub to locate the
washout. The drill string test sub is made-up to the bottom of the drill string and the
pipe is run into the well in stages. At each stopping point, the drill string is pressure
tested against the test sub. This operation is repeated until the washout is located.
2.7

Drill Pipe Tally


Accurate dimensional records are to be maintained for the drill pipe and bottom-hole assembly
at all times. This includes measurements of overall length, tool joint O.D. and I.D., and fishing

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neck length. Drilling tools with multiple connections (e.g., jars, turbines, MWD tools, etc.)
should be sketched out and dimensioned in sufficient detail to enable selection of appropriate
fishing tools in the event of a twist-off.
The number of joints of drillpipe and BHA components on the drilling location must be
known at all times. This may help alleviate drill string tally discrepancies by totaling the drill
string on surface and subtracting this from the total on the location to check the number of
joints in the hole.
In addition to the drillers tallied depth, the drilling assembly is to be measured in stands prior
to commencing the following operations: running casing, logging, and coring. The drill string
should also be measured in stands anytime there is doubt about the current drilled depth which
cannot be reconciled by review of the drillers tally. All depth corrections are to be noted on
the Occidental and IADC daily drilling reports. In addition, the following guidelines are to
be followed:
2.7.1 Measurement on Deck
When preparing the pipe tally record for a particular well, the length of each joint of
drill pipe and each BHA component is to be measured on the pipe deck, and this
measurement, along with the joint serial number, is to be entered in the drill pipe tally.
These measurements are to be used for calculating actual drilled depth.
2.7.2 Master Talley Book
The master drill pipe tally book is to be kept in the dog-house and updated by the
Driller throughout his shift.
2.7.3 Daily Check of Pipe Talley
A daily check of the drill pipe tally is to be made by the contract
Toolpusher/Superintendent. The Driller's tally is to be reconciled against the total
number of joints of drill pipe on the rig.
2.7.4 Record Depths Geolograph
When drilling or reaming, connection depths are to be noted on the Geolograph at the
time of the connection.

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2.7.5 Daily Check Total Drill Pipe on Location
The Occidental Drilling Supervisor and contract Toolpusher are to make a daily
physical inspection of the total quantity of drill pipe on the rig. In addition, they must
both be informed of any transfers of drill pipe to or from the rig.
2.7.6 Strap Prior to Fishing
The drill string is to be strapped while running in the hole with any fishing tools.
2.7.7 Strapping Frequency
The drill string is to be strapped at least every 10 days, or more frequently if dictated
by operational considerations as outlined above.
2.8

Casing and Tubing Markings


2.8.1 Groups
Casing and tubing is to be marked as per API Spec 5CT. The following is a summary
of the main points of API Spec 5CT. Refer to the API Spec 5CT for further
information.
Group 1
Group 2
Group 3
Group 4

All casing and tubing in grades H, J, K, N.


All restricted yield strength casing and tubing in grades C & L.
All high strength casing and tubing in grade P.
All special service casing in grade Q

2.8.2 Die Stamp Markings


Die stamp markings shall be placed on the outside of the pipe within 12 inches (305
mm) from the coupling or box, or externally threaded end, or either end of plain-end
pipe.
The sequence of die-stamped markings shall be as follows:
Manufacturer's/Processors name or mark
Spec 5CT
Symbol UF (if applicable)
(for unfinished, plain end pipe)
Weight per foot
(pounds per foot)
Grade of pipe
Process of manufacture, except for group 3 (S = seamless, E = electric weld)

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Examples:
A.

7 in 26 lb grade P-110, open hearth ( or electric furnace) =


AB CO SPEC 5CT 26 P

B.

2-7/8" 6.4 lb grade P-105, open hearth ( or electric furnace) =


AB CO SPEC 5CT UF 6.4P

2.8.3 Paint Stencil Markings


Paint stenciled markings shall be placed on the outside surface of each length of pipe
starting not less than 2 feet (0.61 m) from the coupling or box, or externally threaded
end, or either end of plain end pipe. For connectors and short length pup joints, the
required paint stencil markings may be placed on a decalcomania attached to the
outside surface within 12 inches (0.30 m) from the end. These markings shall be
separated by a dash or shall be adequately spaced. The sequence of paint-stenciled
markings shall be as follows, except the length, total weight, and type of thread
marking shall be paint-stenciled on the pipe at a location convenient to the
manufacturer or processor.
Size
Weight per foot
Grade of pipe
Process of manufacture
Hydrostatic test pressure

(pounds per foot)


(S = seamless, E = electric weld)

For Group 4 the following paint stenciled markings are required in the following
sequence:
Manufacturer's/Processors name or mark
Spec 5CT
Symbol UF (if applicable)
Size
Weight per foot
Grade of pipe
Process of manufacture
Hydrostatic test pressure
Length

(for unfinished, plain end pipe)


(pounds per foot)
(S = seamless, E = electric weld)
(English and/or metric units)

2.8.4 Color Code Identification


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A.

Group 1, Group 3, Group 4. In addition to the required markings as specified


above, each length of casing and tubing shall be color coded by one or more
of the following methods.
1.

A paint band encircling the pipe at a distance not greater than 2 ft


(0.61m) from the coupling or box.

2.

A paint band encircling the center of the coupling.

3.

Paint entire outside surface of coupling.

4.

For pup joints shorter than 6 feet (1.83m) in length, the entire surface
except the threads shall be painted.

The color and number of bands shall be as follows:

B.

Grade H-40

No color marking, or black at the


manufacturer's option

b.

Grade J-55

One bright green band

c.

Grade K-55

Two bright green bands

d.

Grade N-80

One red band

e.

Grade P-105

White

f.

Grade P-110

White

g.

Grade Q-125

Orange

Group 2
1.

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a.

A paint band or bands encircling the pipe at a distance not greater than
2 ft (0.61m) from the coupling or box.
a.

Grade C-75

One blue band

b.

Grade C-75, 9Cr

One blue band and two yellow bands

c.

Grade C-75, 13 Cr

One blue and one yellow band

d.

Grade L-80

One red band and one brown band

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2.

3.

e.

Grade L-80, 9Cr

One red and one brown and two yellow


bands

f.

Grade L-80, 13Cr

One red and one brown and one yellow


band

g.

Grade C-90

One purple band

h.

Grade C-95

One brown band

A paint band or bands encircling the center of the coupling.


a.

Grade C-75

One blue band

b.

Grade C-90

One purple band

c.

Grade C-95

One brown band

Paint entire outside surface of coupling. The color shall be as follows:


a.

Grade C-75

Blue

b.

Grade C-75, 9Cr

Blue with two yellow bands

c.

Grade C-75, 13Cr

Blue with one yellow band

d.

Grade L-80

Red with brown band or longitudinal


stripe

e.

Grade L-80, 9Cr

Red with two yellow bands

f.

Grade L-80, 13Cr

Red with one yellow band

g.

Grade C-90

Purple

h.

Grade C-95

Brown

4.
C.

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For pup joints shorter than 6 feet (1.83m) in length, the entire surface
except the threads shall be painted.
Special Clearance Couplings. Special clearance couplings shall be painted the
color indicative of the steel grade from which the couplings are manufactured,
and shall also be painted with a black band around the center.

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2.8.5 Thread Marking - All Groups
A.

Casing (short round thread)

CSG

B.

Casing (long round thread)

LCSG

C.

Casing (buttress thread)

BCSG

D.

Casing (extreme-line)

XCSG

E.

Tubing (non-upset)

TBG

F.

Tubing (external-upset)

UP TBG

G.

Tubing (integral-joint)

IB TBG

Buttress Thread Marking


Unless otherwise specified on the purchase order, the triangle mark in buttress casing
may be replaced with a transverse 3/8" wide white paint band, 3 in. long, around the
pipe. A 1 in. wide, 12 in. long white paint stripe shall be oriented longitudinally of
the tube, adjacent to the above band to assist in locating the band.
2.9

Handling of Casing and Tubing


The tubular handling procedures outlined in this section are for casing and tubing strings
routinely used by Occidental. These procedures may be inadequate for critical service
applications. Under these circumstances the reader is referred to the Drilling Program for
guidance.
2.9.1 Shipping
All casing and tubing is to be handled and shipped with suitable box and pin end
thread protectors installed. Once the tubulars have reached the rig site they are to be
stacked in layers supported by wooden sills spaced at +/- 10 ft. intervals. If multiple
weights and grades of pipe are being used, they should be arranged to accommodate
the planned running order.
2.9.2 Field Inspection
All tubulars are to be visually inspected for thread and/or body damage, drifted, and
tallied prior to installation in a well. Thread protectors are to be removed, and the
threads cleaned of thread compound and grease with varsol or other suitable solvent.

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The threads are then to be cleaned with a high pressure jet washing system, followed
by high pressure air to remove residual water.
Once the threads are thoroughly clean, a suitable thread compound is to be applied
to both the box and pin ends. If it is necessary to re-install thread protectors prior to
running the pipe in a well, the protectors are to be thoroughly cleaned before use. Any
pipe not passing inspection is to be set to one side and appropriately labeled.
Thread damage is to be identified with a 2 inch wide band of red paint applied
adjacent to the pin end or around the box of affected threads. All tubulars are to be
full length drifted to API drift specifications (see Table 2.5) unless a special drift
diameter is indicated in the Drilling Program. If a length of pipe will not pass the drift
test, a single 2 inch wide band of green paint should be applied at the point of drift
restriction. All tubulars failing field inspection are to be so noted on the materials
manifest for return shipment to the Occidental pipe yard.
Table 2.5: API Drift Dimensions

Product
Casing and Liners
(See note I)

Tubing

Nominal O.D.
(inches)

Diameter
(inches)

Drift
Length
(inches)

8-5/8 and smaller

I.D. - 1/8

9-5/8 to 13-3/8

I.D. - 5/32

12

16 and larger

I.D. - 3/16

12

2-7/8 and smaller

Refer to Supplemental Well


Program for drift
requirements

3-1/2 and larger


I-

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2.9.3 Handling Tools
Long strings of casing and tubing are to be run using slip type elevators and spiders.
The elevators are to be sized to allow for anticipated hole drag and overpull
requirements. Until sufficient string weight is available to use this equipment, collar
pull elevators are to be used in conjunction with conventional rotary casing slips and
a safety clamp. All slip and elevator assemblies are to be closely inspected by the
Drilling Supervisor for wear related damage. Particular attention should be given to
insert die slots and die segments, slip bowl tapers and diameters, and slip wedge
tapers. See Figures 2.5 through 2.10 for critical inspection areas.
The pipe is to be picked-up off the cat walk with single joint pick-up elevators sized
for the casing and coupling being run. It should be noted that single joint pick-up
elevators are designed to accommodate not only pipe body diameter, but also
coupling design. Check to make certain the correct elevators have been supplied. In
addition, all pipe is to be picked up using quick release thread protectors.
2.9.4 Running Procedure
Casing and tubing is to be run in accordance with the running procedure detailed in
the Supplemental Drilling or Completion Program. The running procedure will specify
the position of completion equipment, pipe weights and grades, and make-up torques,
as applicable. In all cases a suitable casing or tubing thread compound is to be
applied.
Thread compounds are to be selected based on the anticipated service conditions and
the type of connection being run. In general, thread compounds meeting the
requirements of API Bulletin 5A2, Sixth Edition, "Bulletin on Thread Compounds for
Casing, Tubing, and Line Pipe" should be acceptable. If a non-API thread compound
is required, it will be specified in the Drilling Program.
The Drilling Supervisor must ensure that all casing running tools have been properly
rigged-up. This includes the position and orientation of snubbing lines and torque
gauges attached to the power tongs. In addition, the rig floor should be organized
and equipped to handle the size of pipe being run. In particular, the following points
should be considered:

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A.

Is the fill-up line conveniently located to allow for pipe filling without
interrupting pipe handling operations?

B.

Can the make-up tongs be easily moved into position and operated from a safe
work platform?
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C.

Has a hold back line been fitted to restrain large diameter pipe as it is brought
through the V-door?

D.

Has the work platform been positioned to allow for easy stabbing of tubulars.

E.

Is the stabbing board properly positioned and equipped with safety equipment?

F.

Is the snub line on the make-up tong the correct length?

G.

Has the back-up tong been fitted with the correct size jaws for the casing to
be run?

2.9.5 Welding on Casing or Tubing


Field welding on tubing and other well tubular goods for any reason is not
recommended and should be avoided. The only exception is a welded, slip-on casing
head where proper procedures are followed. This is normally performed on low grade
surface casing using the appropriate pre-heat/post-heat technique.
Welding on high grade casing and casing hangers of N-80 and above is strictly
prohibited in the field. This unnecessary practice can promote premature failure when
internal, compressive or tensile loads are imposed.
Tack welding casing couplings, float equipment and stage cementing collars to
prevent inadvertent back-off on casing grades of K-55, J-55 and lower has been
customary where welding is deemed non-hazardous; however, this practice is not
required when alternate preventive methods are available.
Thread locking compounds are recommended and can be used effectively in most all
field environments for coupling integrity and resistance to back off problems. In the
interest of cost saving and reduction of rig time, specific joints can be prepared in a
suitable facility prior to sending to the field. In either case, the threads must be
thoroughly cleaned, the locking compound applied evenly and the joint immediately
torqued to the specified value.

2.10

Certifiable Drilling Equipment


Certification requirements vary from location to location. It is outside the scope of this
document to cover the certification requirements for each country of operations.

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You must be aware of the certification requirements for your country of operations and
you MUST COMPLY with certification regulations for your local area of operations.
2.11

Stock Rotation and Storage


A planned program of stock rotation is to be followed for all consumable materials with a
finite shelf life. This is particularly true for materials incorporating the use of elastomeric
compounds.
It is the responsibility of the drilling supervisor to ensure that materials are stored in a suitable
location and protected from mechanical and atmospheric damage. The following text
provides general guidelines for meeting this requirement.
2.11.1

Elastomeric Materials
Elastomeric materials typically employed in drilling operations include O-ring seals,
chevron seals, specialty tool packing elements, pack-off seal elements, packer seals,
and cementing plugs. The storage environment is critical to the shelf life and inservice performance of these materials.
Due to their composition, elastomeric materials are in a constant state of
deterioration, regardless of storage environment. This deterioration process is
significantly accelerated in the presence of adverse atmospheric conditions. The
aging and loss of mechanical properties of any rubber good will be directly effected
by the following factors:
-

Direct light, especially sunlight, which contains ultraviolet rays - drastically


accelerating the aging process.

Ozone in the atmosphere, which reacts with elastomers and accelerates aging.
For this reason, rubber goods should never be stored in the vicinity of
electrical equipment due to the presence of Ozone in these areas.

Heat, which results in the gradual hardening of rubber products, especially in


the presence of Ozone and Oxygen in the atmosphere.

For the above reasons rubber goods are to be stored as follows:


A.

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Store all rubber goods in a dark place, preferably indoors and away for direct
or indirect sunlight, windows, drafts, and direct artificial lighting.

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2.11.2

B.

Store rubber goods in a cool location, preferably maintained at +/- 65 F and


away from heaters, electrical machinery, or any high voltage equipment.

C.

Maintain the storage area as dry as possible. Oils, grease, dope, solvents, or
other damaging fluids should be stored in a separate location to avoid spillage
and/or contamination.

D.

Do not store new and used rubber goods in the same package or in a manner
that will result in direct physical contact. Used materials may have been
exposed to chemicals that would adversely impact the aging process.

E.

Store rubber parts in their natural shape. Do not hang O-ring or similarly
shaped seals on nails or hooks.

F.

If possible, store rubber goods in sealed containers, or cover with a protective


shield impervious to temperature or light when storing for long periods.

G.

Use rubber goods on a first-in, first-out basis.

H.

Do not over-stock rubber goods for offshore use.

Casing Hanger Pack-Offs


In general, casing hanger pack-offs incorporating the use of elastomeric sealing
elements are to be stored in accordance with the guidelines given in Part 2.10.1
above. However, certain pack-off assemblies may incorporate the use of threaded
components which will require application of a protective lubricant to prevent
thread profile corrosion. In these cases the manufacturer is to be consulted for
recommendation of an acceptable lubricant. Randomly selected lubricants are not
to be used due to possible adverse reaction with elastomeric seals.
As with rubber goods, pack-off assemblies are to be used on a first-in, first-out
basis. In addition, these materials are not to be stored at the rig for prolonged
periods of time. The rig environment may significantly reduce the shelf life of these
materials, leading to possible in-service failure or unnecessary redress charges.

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FIGURE 2.5: ROTARY SLIPS

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FIGURE 2.6: ROTARY SLIPS

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FIGURE 2.7: SLIP SPIDER

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FIGURE 2.8: CASING, TUBING, AND DRILL PIPE ELEVATORS


(Slip Type Elevators)

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FIGURE 2.9: CASING, TUBING, AND DRILL PIPE ELEVATORS


(Center Latch Elevator)

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FIGURE 2.10: CASING, TUBING, AND DRILL PIPE ELEVATORS

(Side Door Elevator)


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2.11.3

Drill Bits
Since most roller cone bits incorporate the use of elastomeric seals, these goods are
to be stored in accordance with the guidelines given in 1.9.1 above. This can
generally be accomplished by leaving the bit in the manufacturer's packaging. As
with all consumables, drill bits are to be used on a first-in, first-out basis.
Used tricone bits can best be stored for future re-run by application of a protective
coat of paint, lightly doping the thread profile, and storage in a container similar to
the one furnished when the bit was new. For long term storage the jet nozzles are
to be removed and the seal and thread area greased to prevent corrosion. Do not
immerse used tri-cone bits in oil or water baths for any reason. The oil will adversely
effect the elastomeric seals and water will cause general corrosion of the metallic
surfaces.
Used PDC bits are to be washed down with water and stored in the manufacturers
shipping container following application of thread compound to the tool joint. For
long term storage, the jet nozzles are to be removed and the seal and thread area
greased to prevent corrosion. See Section V, Part 6, Bits and Hydraulics for more
information.

2.11.4

Metallic Goods and Materials


Metallic goods and materials include flanges, nipples, bull plugs, valves, ring
gaskets, etc. In general, these materials are not to be stored offshore for extended
periods of time. When required for a specific project, it must be ensured that any
seal areas or bare metallic surfaces are adequately protected against corrosion. This
can usually be accomplished by storing the item in the manufacturer's packaging. If
no protective packaging has been furnished or if the packaging has been opened for
component inspection, it must be ensured that any bare metal surfaces are protected
by application of a thin layer of protective grease or other acceptable coating.

SVP02.DOC

SECTION V, PART 2, PAGE 53

Revision 1, January 1998

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