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ISSN 1103-470X
ISRN KTH/FKT/D--02/39--SE
ON DYNAMIC PROPERTIES OF
RUBBER ISOLATORS
Mattias Sjberg
Stockholm
2002
Doctoral Thesis
ISSN 1103-470X
ISRN KTH/FKT/D--02/39--SE
Address
MWL
Dept. Vehicle Engineering, KTH
100 44 Stockholm
Visiting address
Teknikringen 8
Stockholm
Telephone
+46 8 790 89 27
Fax
+46 8 790 61 22
E-mail
mwl@fkt.kth.se
Preface
The work forming this thesis was carried out between October 1999 and
December 2002 at the Department of Vehicle Engineering at the Royal
Institute of Technology (KTH) in Stockholm and at Scania CV AB in
Sdertlje, which also provided the gratefully acknowledged financial support.
There are a number of persons who have helped me during this time period to
whom I would like to express my gratitude. First of all to my supervisor Leif
Kari ? thank you for providing excellent guidance in this subject and in the
world of research; to Kent Lindgren for his assistance with measurements; to
my room mate Urmas Ross for helping out whenever my computer and I
disagreed; to Anthony Vinogradoff for language and readability improvement
and to my industrial supervisor Boris Thorvald and to Tor Langhed for giving
valuable feedback with an industrial touch. I would also like to thank the
remainder of my colleagues at the Department of Vehicle Engineering and at
the Group of Vehicle Dynamics at Scania for an inspiring environment both
professionally and socially.
I would also like to thank my parents and my brother with his family for being
there, giving me such valuable spare time during all joint projects ? many
being in our wilderness in Hlsingland.
Finally, I would especially like to express my appreciation to my wife Malin
and my children Arvid and Vilma for providing the most important aspects of
my life.
Mattias Sjberg
Stockholm in December 2002.
Abstract
This work aims at enhancing the understanding and to provide improved
models of the dynamic behavior of rubber vibration isolators which are widely
used in mechanical systems.
Initially, a time domain model relating compressions to component forces
accounting for preload effects, frequency and dynamic amplitude dependence
is presented. The problem of simultaneously modelling the elastic, viscoelastic
and friction forces are removed by additively splitting them, where the elastic
force response is modelled either by a fully linear or a nonlinear shape factor
based approach, displaying results that agree with those of a neo-Hookean
hyperelastic isolator under a long term precompression. The viscoelastic force
is modelled by a fractional derivative element, while the friction force governs
from a generalized friction element displaying a smoothed Coulomb force.
This is a versatile one-dimensional component model effectively using a small
number of parameters while exhibiting a good resemblance to measured
isolator characteristics.
Additionally, the nonlinear excitation effects on dynamic stiffness and
damping of a filled rubber isolator are investigated through measurements. It is
shown that the well-known Payne effect ? where stiffness is high for small
excitation amplitudes and low for large amplitudes while damping displays a
maximum at intermediate amplitudes ? evaluated at a certain frequency, is to a
large extent influenced by the existence of additional frequency components in
the signal.
Finally, a frequency, temperature and preload dependent dynamic stiffness
model is presented covering the ranges from 20 to 20 000 Hz, ?50 to +50 ?C at
0 to 20 % precompression. A nearly incompressible, thermo -rheologically
simple material model is adopted displaying viscoelasticity through a time ?
strain separable relaxation tensor with a single Mittag? Leffler function
embodying its time dependence. This fractional derivative based function
successfully fits material properties throughout the whole audible frequency
range. An extended neo-Hookean strain energy function, being directly
proportional to the temperature and density, is applied for the finite
deformation response with component properties solved by a nonlinear finite
element procedure.
The presented work is thus believed to enlighten working conditions impact
on the dynamic properties of rubber vibration isolators, while additionally
taking some of these most important features into account in the presented
models.
KEYWORDS
Rubber isolator, Dynamic stiffness, Nonlinear, Payne effect, Audible
frequency, Fractional derivative, Mittag? Leffler function, Thermo rheologically simple, Neo-Hooke
Dissertation
This thesis consists of an introduction and 5 appended papers. The performed
work has been planned jointly by Mattias Sjberg and Leif Kari, where the latter
acted as supervisor. The appended papers are:
PAPER A
Sjberg M. Rubber Isolators - Measurements and modelling using fractional
derivatives and friction. SAE paper No 2000-01-3518, 2000.
The model development, implementation, simulation, experiment, evaluation and
writing were essentially performed by Mattias. Mattias has done approximately
95 % of the total work.
PAPER B
Sjberg M. Kari L. Nonlinear behavior of a rubber isolator system using
fractional derivatives. Vehicle System Dynamics 37(3), 217-236, 2002.
The model development, implementation, simulation, experiment, evaluation and
writing were essentially performed by Mattias. Mattias has done approximately
95 % of the total work.
PAPER C
Sjberg M. Kari L. Nonlinear isolator dynamics at finite deformations: An
effective hyperelastic, fractional derivative, generalized friction model.
Submitted 2002 for publication in Nonlinear Dynamics.
The model implementation and simulation were essentially performed by
Mattias. The model development, evaluation and writing was performed jointly
by Mattias and Leif. Mattias has done approximately 75 % of the total work.
PAPER D
Sjberg M. Kari L. Testing of nonlinear interaction effects of sinusoidal and
noise excitation on rubber isolator stiffness. Polymer Testing 22(3), 347-355,
2003.
The experiments, evaluation and writing were essentially performed by Mattias.
Mattias has done approximately 95 % of the total work.
PAPER E
Kari L. Sjberg M. Temperature dependent stiffness of a precompressed rubber
isolator in the audible frequency range.
Submitted 2002 for publication in International Journal of Solids and Structures.
The model development, evaluation and writing were performed jointly by
Mattias and Leif. The simulation was performed by Leif. Mattias has done
approximately 50 % of the total work
Contents
1 Background
1.1 VIBRATION ISOLATORS . . . . . . . . . . . . . . . . . . . . .
1.2 AIM OF PRESENTED RESEARCH . . . . . . . . . . . . . . . .
1
1
2
2 Component properties
2.1 NONLINEAR EFFECTS OF RUBBER COMPONENTS . . . .
2.1.1 Dynamic amplitude dependence . . . . . . . . . . . . . . .
2.1.2 Consequence of frequency interaction on the dynamic amplitude dependence . . . . . . . . . . . . . . . . . . . . . .
2.2 TEMPERATURE DEPENDENCE . . . . . . . . . . . . . . . . .
2.3 FREQUENCY DEPENDENCE . . . . . . . . . . . . . . . . . . .
2.4 TEMPERATURE FREQUENCY SHIFTS . . . . . . . . . . .
3
3
3
6
8
8
9
3 Component modelling
3.1 FREQUENCY DEPENDENCE . . . . . . .
3.1.1 Fractional derivatives . . . . . . . .
3.2 DYNAMIC AMPLITUDE DEPENDENCE
3.3 FINITE DEFORMATION DEPENDENCE
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4 Presented models
4.1 MODEL IN PAPER A C .
4.1.1 Elastic force model . .
4.1.2 Short term viscoelastic
4.1.3 Friction force model .
4.1.4 Total force model . . .
4.2 MODEL IN PAPER E . . . .
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force model
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5 Future Research
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Chapter 1
Background
It is believed that rubber was first used by the Mayan people in ancient Mesoamerica as long ago as 1600 BC, where sap from the rubber tree was mixed with juices
from other plants. This resulted in a durable and elastic material used for making e.g. rubber balls for ritual games and artwork. The recipe for the modern
type of rubber however, where natural gum is heated after being mixed with
sulphur a process called vulcanization is accredited to Charles Goodyear.
Accidentally he found in 1839 that, due to the vulcanization process, the rubber changed drastically producing a material with unique mechanical properties.
Ever since, rubber has found an indisputable role in many mechanical applications where tires, seals, hoses and vibration isolators are a few examples.
M. SJOBERG
The large difference in material bulk and shear modulus enables the design of
a wide range of component properties by adjusting its geometry.
Material as well as component properties are discussed in the subsequent
text and they are related in that a rubber component exhibits the same basic
characteristics concerning stiffness and loss angle as the material does in terms
of shear modulus magnitude and loss factor. Exceptions to this rule of thumb
are e.g. when the geometry of the component introduces additional nonlinear
effects, such as a progressive stiffness (discussed in Paper C), or when the evaluated frequency range is extended, resulting in component internal resonances
which influence its dynamic properties (discussed in Paper E).
Chapter 2
Component properties
2.1
There are two well-known amplitude effects occurring in filled vulcanized rubber
material; the Mullins effect and the Payne effect. An example of the former
effect is when previously unstrained rubber is subjected to strain cycles at con-
M. SJOBERG
1000
760
720
500
680
Force [N]
Force [N]
Force [N]
750
640
250
600
0.25
0.5
0.75
Displacement [mm]
560
0.75
0.8
0.85
Displacement [mm]
Displacement
[mm]
stant peak value and the first few oscillations result in reducing peak stress
values as discussed by Mullins [69], Mullins et al. [68]. This effect is also shown
by Sjoberg [85] through component measurements. To eliminate the recording of this effect while performing measurements of dynamic characteristics, it
is useful to conduct mechanical conditioning, namely subjecting the test object to a few large deformation cycles to rearrange molecular networks prior to
measurements.
The latter effect often becoming more pronounced as fillers, such as carbon
black, are added to the rubber compound is displayed as a decreased shear
modulus magnitude with increased amplitude. Component measurements and
models showing this phenomena are presented in Paper A D. Interaggregate
interactions breaking as motion increases, but which are almost fully recovered
within each cycle, is believed to be the main reason for this effect [66]. An intact
filler structure displays a large shear modulus magnitude for small amplitudes
but as the amplitude increases the structure breaks resulting in a modulus decrease. The breaking of filler structure, described as frictional behavior, however
increases the loss factor and as the amplitude increases further the frictional behavior is released resulting in a low shear modulus magnitude due mainly to the
remaining polymer chains and rubber-filler hydrodynamic effects [66, 79]. The
energy dissipation mechanism is also decreased in importance resulting in low
values of loss factor [65]. An example of the Payne effect is shown in Figure 2.2
as dynamic stiffness and loss angle of a filled vibration isolator is evaluated for
various amplitudes. A thorough discussion is given in reference [79], showing
examples of a strong amplitude dependence of the shear modulus and loss factor of butyl rubber with various filler concentrations. In addition, Medalia [66]
15
20
10
15
10
Loss angle [ o ]
Stiffness [kN/mm]
0
0
0.2
0.4
0.6
0.8
1.2
1.4
1.6
1.8
5
2
Amplitude [mm]
Figure 2.2: Measurements of stiffness and loss angle of a filled rubber isolator
showing a strong amplitude dependence, denoted the Payne effect [Paper D].
gives a good review of amplitude, frequency and temperature effects on mechanical rubber characteristics. Other work focusing on the influence of fillers
on dynamic properties is performed by e.g. Dean et al. [21], Jurado et al. [44],
Sommer and Meyer [86] and Wang [93], where the two latter articles, besides
the Payne effect, also discuss temperature influences on the filler effects. Wang
et al. [92] point to additional stress reducing phenomena due to repeated strain
sweeps.
The effects discussed here result not only in nonlinear amplitude effects as
indicated in Figure 2.2 but also in a frequency split. A single frequency harmonic
displacement excitation, x = asin(0 t) of a rubber vibration isolator, results in
a force response of the fundamental frequency, or first harmonic 0 , as well as
of a number of physical overtones
X
F = F0 sin(0 t + 0 ) +
Fn sin(n t + n ),
(2.1)
where the first equals the third harmonic, the second equals the fifth harmonic
etc, as shown in Paper D. Tariq et al. [87] as well as Onogi and Matsumoto [74]
quantify the degree of nonlinearity by evaluating the overtones. As discussed
in Paper C, the existence of additional harmonics is possible if the component
exhibits e.g. nonlinear finite forcedisplacement relations which is the case in
Figure 2.1.
6
2.1.2
M. SJOBERG
Consequence of frequency interaction on the dynamic amplitude dependence
Vibration isolators are rarely exposed to single tone excitation which however
is the usual measurement condition for evaluating component properties. An
example of an isolators use clearly violating this simplified case, is an ordinary
rubber engine mount reducing transmission of high frequency engine vibrations
to the chassis, while simultaneously being driven over rough road surfaces inducing large movements of the engine. Influence of these effects have to some
degree been investigated by Harris [36] while presenting elastomer response during non-sinusoidal excitation, a subject also addressed by Turner et al. [89] and
Gregory [35]. Coveney et al. [20] present simulations of a model exposed to
dual-sine excitation and compare these to the measurements in reference [36],
whereas Kooijman and Verheij [53], having railway sleeper rubber pads in mind,
show measurements pointing to a softening effect on high frequency low amplitude stiffness due to simultaneous large amplitude step loading. Paper D of
this thesis experimentally investigates the influence of multiple excitation on
the dynamic amplitude dependence as component stiffness and loss angle for a
high frequency signal is evaluated while being superimposed with large amplitude low frequency signals, as shown in Figure 2.3. Here it can be concluded
that stiffness at a certain frequency is not governed by the amplitude at that
frequency but rather by the largest amplitude present in the signal and that superimposing large amplitude motion, also increases the loss angle. Additionally
presented in Paper D is the high frequency component stiffness while being
exposed to low frequency noise, thus being a novel extension of the previous
work in reference [36]. In accordance with the previous case a high frequency
stiffness reduction is found due to the large amplitude noise. Further, the low
frequency noise influence is increased as its amplitude increases and as its cut-off
frequency approaches that of the high frequency signal, as shown in Figure 2.4.
Stiffness [kN/mm]
12
Stiffness at 10 Hz with varying
amplitude at 10 Hz
10
8
6
4
2
Damping [ o ]
25
20
15
10
5
0.2
0.4
0.6
0.8
1.2
Amplitude [mm]
1.4
1.6
1.8
Figure 2.3: Dashed line; Component stiffness and loss angle at a single reference
harmonic signal of 10 Hz with varying amplitude. Solid line; Component stiffness and loss angle at 0.05 mm and 10 Hz reference signal superimposed with a
1 Hz signal of various amplitudes.
M. SJOBERG
8
2.2 TEMPERATURE DEPENDENCE
Transition point
Glassy region
Transition region
Rubber region
Transition point
Temperature
Loss Factor
Temperature
2.3
FREQUENCY DEPENDENCE
10
10
10
Glassy Region
Transition Region
Rubber Region
10
10
10
10
Loss Factor
2
1.5
1
0.5
Glassy Region
Rubber Region
Transition Region
0
10
10
10
10
Frequency [Hz]
M. SJOBERG
10
0.05 mm
20
15
0.1 mm
10
5
0.5 mm
1 mm
2 mm
3 mm
50
100
150
200
Frequency [Hz]
250
300
Figure 2.7: Frequency and amplitude dependence of a carbon-black filled component. From reference [85].
has a sound base in thermodynamics as discussed by Christensen [16]. Different shift functions are possible e.g. the Arrhenius or the WilliamLandelFerry
equation given by
C1 T
T = 10 C2 +T ,
(2.3)
with the two material constants C1 and C2 . The method of reduced variables is
commonly used to describe extended relaxation or dynamic behavior as shown
by e.g. Rogers [81], Kari et al. [48], Palade et al. [75], Alcoutlabi and MartinezVega [1], Aprile et al. [2] and Bossemeyer [13].
The shift equation is frequently expanded to include changes of density and
aT
T / T0
T / 0
Frequency
11
T T
0 (T ),
T0 0
(2.4)
where vertical and horizontal shifts are present, as shown in Figure 2.8. The
factor T /T0 is due to a change in the motion of molecules within the rubber and
can be derived from simple molecular theories whereas the factor T /0 is due
to a change in the material density, where an increase in temperature decreases
density. The shift function T shows how the curve is moved horizontally with
increasing temperature resulting in a shift to the right. In general, the largest
contribution to the change in shear modulus is due to the horizontal shift,
whereas the second largest is due to the factor T /T0 and the smallest to T /0
[30].
Chapter 3
Component modelling
As indicated by previous discussions, modelling dynamic properties of rubber
components is a rather complex task as numerous factors e.g. frequency, amplitude, ambient temperature and applied preload are likely to have major effects
on the properties in question.
3.1
FREQUENCY DEPENDENCE
The simplest model of a rubber isolator accounting for both elastic and viscous
effects is the Kelvin-Voigt model where a linear elastic frequency independent
stiffness is coupled in parallel with a viscous dashpot where force is proportional to a first order time derivative of the displacement. As discussed by
Knothe and Grassie [51] in their review on the modelling of railway tracks,
this is the most widely encountered rubber material or component model. It is
a fully linear representation omitting all amplitude dependent effects and due
to the viscous dashpot, it also strongly overestimates rubber high frequency
losses, a property which in fact shows a relatively weak frequency dependence,
as discussed by Enelund and Olsson [26] and Fenander [29]. Additionally, it
represents an infinite force response to a step displacement loading. Replacing
the dashpot with a Maxwell element, being a spring in series with the dashpot,
normally results in better high frequency description of stiffness (thus remedying
the step displacement force overestimation) but in a poor loss factor description.
The resulting model, which is known as a three-parameter Maxwell model or
the standard linear solid, can be expanded through incorporating the generalized Maxwell model, also known as the Wiechert model, obtaining improved
broad band description. Although this techniques popularity is shown through
its wide use [4, 12, 61, 73, 77] it nevertheless inevitably increases the number of
parameters to clearly describe elastomer dynamic behavior.
Other models employed to describe polymer viscoelastic behavior are the
mini-oscillator model [64], the Augmented Hookes law [22] and the anelastic
12
13
displacement fields [55]. All of these methods involve the concept of hidden
variables.
3.1.1
Fractional derivatives
M. SJOBERG
14
Force
Initial stiffness
Displacement
3.2
Most of the previously mentioned models are linear and thus they neither take
into account nonlinear behavior due to finite deformation (discussed in Section
3.3) nor the dynamic amplitude dependence. However, modelling the dynamic
behavior of rubber components exposed to an environment which causes the
amplitude to vary which is normal in many applications the dynamic
amplitude effect should not be neglected when filled rubber is used.
Losses are present even at quasi-static conditions for filled rubber exposed
to a harmonic excitation, indicating that the material exhibits damping mechanisms which cannot be described by viscous theories alone. Figure 3.1 shows
typical hysteresis loops of a filled rubber for cyclic excitation with different amplitudes. It can be seen that the incremental stiffness starts at a high value at
the beginning of each motion but tends to a constant value as the displacement
increases. In models relating forces to displacements, this behavior can be modelled by adding a rate independent friction force to the elastic and, if frequency
dependence is considered, viscous forces.
One way of considering this is by replacing the viscous component in a standard linear solid by a friction component as shown by Gregory [35]. Coveney et
al. [20] elaborate on another type of model that includes friction components in
series which is later used with a three-parameter Maxwell model [18]. The same
authors also present results for the rate independent friction component when
implemented in a finite element analysis [19]. Kraus [54] describes agglomeration and deagglomeration of filler particles using a model displaying dynamic
15
viscoelastic behavior based on the van der Waals potential. This model is later
used by Ulmer [90] and Vieweg et al. [91]. Kaliske and Rothert [45] describe
a friction model based on numerous Coulumb dampers in series with elastic
springs, a model expanded by Bruni and Collina [15], Austrell et al. [4] and
Brackbill et al. [14] to include frequency dependence, giving good representation of measured properties. A method to fit the often numerous parameters
of the generalized Couloumb friction model is presented by Olsson and Austrell [73]. Dynamic amplitude dependence is modelled by Mallik et al. [63]
through separating the restoring and damping forces, making both nonlinear,
needing a total of eight parameters. Also the complex Bouc-Wen model, being
a nonlinear differential equation model, has been used to describe hysteretic
effects [71]. Another model also taking into account the amplitude and a frequency dependence is presented by Barber [7] which however needs extensive
measurements to properly adjust the numerous model parameters.
The rate independent friction component included in the model presented
in Paper A and further used in Paper B C, shows a smooth behavior using
only two parameters. This model, which is similar to the one presented by
Berg [911], gives a good description of the measured characteristics.
3.3
16
M. SJOBERG
Chapter 4
Presented models
4.1 MODEL IN PAPER A C
The model presented in Paper A C which relates component forces to component compression, describes a vibration isolator taking into account frequency
and dynamic amplitude dependence. It consists of three parts which additively
contribute to the exerted component force using only five parameters to describe
component characteristics (see Figure 4.1 for its mechanical analogy). The first
part is an elastic component, the second gives short-term viscoelasticity through
the fractional derivative component springpot mentioned in Section 3.1
and the third part is the smooth frictional component mentioned in Section
3.2. The model disregards thermomechanical coupling effects and wave effects
within the isolator.
4.1.1
)elast
)freq
)frict
17
M. SJOBERG
18
D2
3 D2 L
1
+
,
4 (L x)2
8L(L x)
3 D2 x
D2 (2L x)
Felast =
1+
,
4 Lx
16L2 (L x)
(4.1)
(4.2)
for an isolator with original height L and diameter D made of a rubber material
using a static shear modulus . This nonlinear behavior has been shown to
agree surprisingly well with a time consuming finite element analysis [49].
4.1.2
The frequency dependence is described by a springpot where force is proportional to a non-integer time derivative D of the displacement
Ffreq = bD x
(4.3)
where 0 < < 1 and b > 0 are model constants. The main advantage of the
model being the minimum parameter number required for a broad frequency
band fit to rubber component measurements. The short-term viscoelastic force
at time tn = nt is obtained through the Gr
unwald definition as
Ffreq (tn ) = bD xn b
n1
4t X (j )
xnj ,
() j=0 (j + 1)
(4.4)
The model describing friction in this work displays the smooth characteristics
found through measurements as shown in Paper A and B hereby enabling
a good fit to forcedeflection curves. The friction force develops gradually,
following the equation
Ffrict = Ffs +
x xs
(Ffmax Ffs ),
x2 (1 ) + (x xs )
(4.5)
19
x xs
(Ffmax + Ffs ),
x2 (1 + ) (x xs )
(4.6)
for a motion in decreasing x-direction. The two parameters defined by the user
are the maximum friction force Ffmax and a displacement parameter x2 giving
the rate of friction force development.
The parameters Ffs and xs are updated each time the displacement changes
direction at x = 0 as Ffs Ffrict |x=0
and xs x|x=0
. Clearly, the friction force
4.2
MODEL IN PAPER E
The model presented in Paper E takes into account a frequency, precompression and temperature dependence of a vibration isolator while being confined to
isothermal conditions. Applied for the long-term finite deformation response is
an extended neo-Hookean strain energy function, being directly proportional to
the temperature and density. This motion is decomposed into a homogeneous
M. SJOBERG
Displacement [mm]
20
Mass response
0.05
0.025
0
0.025
Displacement [mm]
0.05
0
0.25
0.5
0.75
0.75
Base excitation
0.02
0.01
0
0.01
0.02
0
0.25
0.5
Time [sec]
Figure 4.2: Comparison between measured (solid) and simulated (dotted) mass
response when system is exposed to a base displacement excitation.
Thermal
expansion
T
Long-term finite
deformation
Precompression
T
Superimposed
dynamic motion
21
10
50oC
25oC
0oC
+25oC
+50oC
Stiffness (N/m)
10
10
10
Phase (degrees)
10
0
500
1000
1
10
10
10
Frequency (Hz)
10
10
Figure 4.4: Calculated component transfer stiffness and phase versus frequency
for various temperatures using model in Paper E.
22
M. SJOBERG
with [76], extend the frequency applicability, however omitting temperature dependence.
Chapter 5
Future Research
The presented work is believed to enlighten the working conditions impact on
the dynamic properties of rubber vibration isolators while additionally taking
some of these most important features into account in the presented models.
Nevertheless there are possible extensions to the presented work which include
Linearizing the model in Paper A C, (i.e linearizing the friction force
model,) for various working conditions. This would simplify stiffness and
loss angle evaluation e.g. for extraction of parameters for alternative rubber component models.
Including a temperature dependence and a thermodynamic coupling effect
to the model in Paper A C. This would mean that monitoring the
effects of changes to the dynamic properties due to internal dissipation
could be investigated.
Investigating the reasons for the loss angle behavior for dual signal excitation in Paper D.
Including the dynamic amplitude dependence to the model in Paper E
hereby improving the model versatility.
23
M. SJOBERG
24
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