Check the proper play

with the Rotor Shaft

bolt, max 0.03 mm

185
Drill these holes in assembly

34
106

R2

20

R2

17

12.0

24
27

21
4

5
R0
.

25

R0.8

25
R5

36

14

30

16

2
30

13

52 J7
45

114
15

45

22

15

16.0

17

12
12x45

69.0+0.0
-0.1

20

55.5

91
A-A

49

100
168

57

100

46

73

25.00

R0.5

76

approx.30

42

22

.0

M8

16

25

13

R2

0.5x45

180
3.6

10

10

34

10
7

13

M4

11

63.0

.5

52.0 J7

14

R2

0
4.

10

R0
.8

10

50

8.2

42.5

84

68

50

14

1.2

4
69.0+0.0
-0.1

48

12
48

10
16.0

41
4 x 45

13

8,0

107

80

16,0

5,0

9.0

63

30
27

25

27

4,0

15

+0,1
70,0-0,0

48
22 H7
48.0
63.0

80

40

50

47 H7

63

SAE 4140. Hardened

min HB 240-280
72Z, DP 10 or m 2.5

58.0

42

10

7,5

18

0.4

30

20

50
28

M4

4,1

10

31

22.6

14.5

10

9
95

11.2+0.1
-0.0

1.3

2
13

7,5

R2

0,5

24.0

15

12

50

32H7

60

2,3

33.7+0.2
-0.0

94

10

Seger J 32 DIN 472

42,0

24

50

10

35

36.1+0.0
-0.1

10

14

10

35

14
10

130

3,0

13

14

15

10

27

310

15

22

58.0

Rotor Brake
Cable Catch

12

12.0

14

20

15.0

12

10 K 7

R0.5
R2

28

Remove by machining

Trim Control Spring

20

30

R0.4
4,76 H 10
0,2 x 45

80

33

16

15,8
38

12

6-8 mm

45

5:1
2

,8

,
13

10

22x1
4230 Steel Tubing

10

Check the proper play

with the Rotor Shaft
bolt, max 0.03 mm

16 H8

25k6

22,3

25k6

30

A-A

16.0

12

R1,2 10,3

10

9,0

10.5

19.5

12h6
B-B

33
1

1 10
4

15

18

12

30.0

4H11

0,

2,3

16.0

40

R0

10

R0.2

134,6

18

10

13

Lmin=270 mm, Fmin=20N, Lmax=400 mm, Fmax=200N

22

The rotor brake is made of

a light motorcycle brake.
This drawing can be used as
a quideline to modify similar
units of various manufacturers.
However, check the thickness
for proper fit!

19,0

P/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART
Torque Bar
Control Arms & Bendix Housing
Control Gimbal
Bearing Housing
Control Gimbal
Driven Gear
Bushing
Bushing
Rotor Hub Plates
Flapping Stops
Rotor Hub Block
Bendix Drive Spindle
Bearing Retainer
Bushing
Bushing
Rotor Brake
Gimbal Bearing
Teetering Bolt Bearing
Rotor Main Bearing
Bendix Drive Bearing
Bendix Drive Bearing
Rotor Shaft 16*90 mm Bolt
4 mm Bolt
8 mm Bolt
10 mm Bolt
Locking Pin
Washer

EA
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
2
2

Material Specs
SAE 4130
SAE 4130
2024-T3
2024-T3
SAE 4130
SAE 4130
2024-T3
2024-T3
SAE 4130
2024-T3
2024-T3
SAE 4130
SAE 4130
SAE 4130
SAE 4130
Union
INA Permaglide
INA NA4900.2RS
3205 2RS
INA HK4020
6201 2RS
DIN 912
DIN 912
DIN 912
DIN 912
4 mm
35/14 mm

Notes

Hardened

Light motorcycle type

PAF 10120 P10

IR35*40*30
Class 8.8+Nut and Washer
Strenght Class 8.8
Strenght Class 8.8
Strenght Class 8.8
Hardened Steel
0.5 mm, Brass

Signature

Tervamki Engineering
Jukka Tervamki
Harmaapaadentie 12A
00930 Helsinki, Finland

Jan 29,1998

Rotor Head Parts

Version

02

Tervamki
Engineering

Scale

AUTOGYRO JT-5B

Date

1:1

Projection

No:04