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LRTN19330xx Manual de Servicio
LRTN19330xx Manual de Servicio
LRTN19330xx Manual de Servicio
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
models
LRTN22330**
LRTN19330**
LRTN22320**
LRTN19320**
CONTENTS
SAFETY PRECAUTIONS ....................................................................................................................................................... 2
SPECIFICATIONS................................................................................................................................................................... 3
PARTS IDENTIFICATION ....................................................................................................................................................... 4
DISASSEMBLY.................................................................................................................................................................... 5-6
DOOR................................................................................................................................................................................... 5
DOOR SWITCH.................................................................................................................................................................... 5
FAN AND FAN MOTOR........................................................................................................................................................ 6
DEFROST CONTROL ASSEMBLY...................................................................................................................................... 6
LAMP.................................................................................................................................................................................... 6
CONTROL BOX-REFRIGERATOR ...................................................................................................................................... 6
ADJUSTMENT..................................................................................................................................................................... 7-8
COMPRESSOR.................................................................................................................................................................... 7
PTC-STARTER..................................................................................................................................................................... 7
OLP (OVERLOAD PROTECTOR) ....................................................................................................................................... 8
TO REMOVE THE COVER PTC ...........................................................................................................................................8
CIRCUIT DIAGRAM .......................................................................................................................................................... 9-10
TROUBLESHOOTING..................................................................................................................................................... 11-16
COMPRESSOR AND ELECTRICAL COMPONENTS ....................................................................................................... 11
PTC AND OLP.................................................................................................................................................................... 12
OTHER ELECTRICAL COMPONENTS ............................................................................................................................. 13
SERVICE DIAGNOSIS CHART.......................................................................................................................................... 14
REFRIGERATION CYCLE ............................................................................................................................................ 15-16
OPERATION PRINCIPLE & REPAIR METHOD OF ICEMAKER .................................................................................. 17-20
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ............................................................................................... 21-33
EXPLODED VIEW & REPLACEMENT PARTS LIST ..................................................................................................... 34-39
SAFETY PRECAUTIONS
Please read the following instructions before servicing your
refrigerator.
1. Check the refrigerator for electrical faults.
-2-
1. SPECIFICATIONS
1-1 DISCONNECT POWER CORD BEFORE
SERVICING
IMPORTANT RECONNECT ALL
GROUNDING DEVICES
EVAPORATOR/
EVAPORATEUR
FREEZER
CONTROL
EVAPORATOR
COLD AIR
1-6 INSTALLATION
MIXED AIR
FRESH FOOD
AIR RETURN TO
EVAPORATOR
-3-
2. PARTS IDENTIFICATION
Pizza Nook*
CustomFit
Egg Box*
FlexiFloor *
Design-A-Door
Refrigerator Light *
Door Cooling
Dairy Bin
Shelves
Can Dispenser*
Freezer Light
OptiBin Crisper
* on some models
Base Grille
-4-
3. DISASSEMBLY
3-1 DOOR
Freezer
Door
1. Remove the hinge cover by pulling it upwards.
2. Loosen hexagonal bolts attaching the upper hinge to the
body and lift the freezer door.
HINGE COVER
LEAD WIRE
BOLT
DOOR SWITCH
HINGE
Figure 4
Figure 1
3. Pull out the door gasket to remove from the door foam
assembly.
GASKET
Figure 2
Refrigerator Door
1. Loosen hexagonal bolts attaching the lower hinge to the
body to remove the refrigerator door only.
LOWER HINGE
BOLT
Figure 3
2. Pull out the door gasket to remove from the door foam
assembly.
-5-
3-5 LAMP
BRACKET
FAN
GRILLE
Figure 5
GRILLE ASSEMBLY
Figure 9
DEFROST-CONTROL
ASSEMBLY
CONTROL BOX
Figure 6
Figure 7
COVER LAMP
Figure 10
2. Remove the Refrigerator Control Box by pulling it
downward.
3. Disconnect the lead wire on the right position and
separate the lamp sockets.
-6-
4. ADJUSTMENT
4-2-3 PTC-Applied Circuit Diagram
Method for the Motor
4-1 COMPRESSOR
Starting
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser.
OVERLOAD PROTECTOR
N
4-1-2 Composition
The compressor includes overload protection. The PTC
starter and OLP (overload protector) are attached to the
outside of the compressor. Since the compressor is
manufactured to tolerances of 1 micron and is hermetically
sealed in a dust and moisture-free environment, use
extreme caution when repairing it.
C
PTC
5
S
L1
PTC STARTER
COMPRESSOR
MOTOR
M
M
S
SEALED
TERMINAL
RSCR
Figure 11
4-2 PTC-STARTER
4-2-1 Composition of PTC-Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic
material consisting of BaTiO3.
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for
the Motor.
-7-
12345678
330 FBYY
Electrical
characteristics
part number
-S1 BOX98
Customer part
number
Lot code/
date code
Physical
termination
part number
Part
No.
Name
Base, phenolic
(UL 94 V-0 rated)
Movable arm support, plated steel
Stationary contact support,
plated steel
Heater support, plated steel
Heater, resistance alloy
Disc, thermostatic alloy
Movable arm, spring temper
copper alloy
Contact, movable, silver on copper
Contact, stationary, silver on copper
Slug, plated steel
Cover, polyester
(UL 94 V -0 rated)
Pin connector, plated copper alloy
(To engage 2.33/2.66 mm dia. pin)
Quick-connect terminal, brass,
conforms to UL 310, MEMA
DC-2, DIN 46344
Figure 12
(4) Take out the cover PTC from upper to lower position
like .
-8-
5. CIRCUIT DIAGRAM
BEST MODEL
-9-
BETTER MODEL
- 10 -
6. TROUBLESHOOTING
6-1 COMPRESSOR AND ELECTRIC COMPONENTS
Power Source.
Remove PTC-Starter
from Compressor and
measure voltage
between Terminal C of
Compressor and
Terminals 5 or 6 of PTC.
(Reated Voltage
10%)?
No Voltage.
OLP disconnected?
YES
YES
Replace OLP.
Check connection
condition.
Reconnect.
Check
resistance of
Motor
Compressor.
Check resistance
between M-C, S-C and
M-S in Motor
Compressor.
Check
resistance of
PTC-Starter.
Check resistance of
two terminals in
PTC-Starter.
Check OLP.
Check resistance of
two terminals in OLP.
Check
starting state.
Readings OK
Open or short
Replace
Compressor.
Readings OK
5
4
Replace
PTC-Starter.
Open or short
Readings OK
Open or short
Supply
voltage
rating with
10%.
YES
Replace OLP.
YES
Did
compressor
start?
NO
NO
- 11 -
Compressor
is OK
Replace the
compressor
Observation value is
115V/60Hz : 6.830%
Check another
electric component.
Replace PTCStarter
Shows continuity
Separate OLP from
Compressor and check
resistance value
between two terminals
Open
of OLP with a Tester.
(Figure 14)
Check another
electric component.
Replace OLP.
Normal operation of
Compressor is
impossible or poor.
Figure 13
- 12 -
Figure 14
Cause
a. Starting devices
b. OLP
Poor contact
or shorted.
c. Compressor coil
d. Wiring harness
Poor contact
or shorted.
Replace
indicated component.
Fan motor
doesn't run.
Check a starting
voltage.
Low voltage.
Raise voltage.
Check voltage at
starting devices.
Poor or broken or
open contact.
Replace
indicated component.
Check current at
Compressor.
Shorted.
Lack of capacity.
Wire is open or
shorted.
Replace
indicated component.
Coil is shorted or
open.
- 13 -
Open.
Replace
indicated component.
Open.
Replace
Defrost Heater.
POINTS TO BE CHECKED
REMEDY
No Cooling.
Cools poorly.
Foods in the
Refrigerator
are frozen.
Condensation or ice
forms inside
the unit.
Condensation forms
in the Exterior Case.
There is abnormal
noise.
Not
defrosting.
Check Components
of the defrosting
circuit.
Check the
refrigeration system.
The system
is faulty.
Perform sealed
system repair.
Check the
Thermistor.
The operation of
the Thermistor is
incorrect.
- 14 -
Replace the
Thermistor.
STATE OF
THE UNIT
CAUSE
STATE OF THE
EVAPORATOR
TEMPERATURE
OF THE
COMPRESSOR
REMARKS
LEAKAGE
RESTRICTED BY DUST
PARTIAL
LEAKAGE
Freezer
compartment and
Refrigerator don't
cool normally.
A little higher
than ambient
temperature.
COMPLETE
LEAKAGE
Freezer
compartment and
Refrigerator don't
cool normally.
Equal to ambient
temperature.
No discharging of Refrigerant.
Normal cooling is possible by
restoring the normal amount of
refrigerant and repairing the leak.
PARTIAL
RESTRICTION
Freezer
compartment and
Refrigerator don't
cool normally.
A little higher
than ambient
temperature.
WHOLE
RESTRICTION
Freezer
Flowing sound of refrigerant
compartment and
is not heard and frost isn't
Refrigerator don't cool. formed.
Equal to ambient
temperature.
Cooling operation
stops periodically.
Lower than
ambient
temperature.
COMPRESSION
Freezer and
Refrigerator
don't cool.
A little higher
ambient
temperature.
NO COMPRESSION
No compressing
operation.
Equal to ambient
temperature.
MOISTURE
RESTRICTION
DEFECTIVE
COMPRESSION
Leakage Detection
Observe
the discharging point of the refrigerant, which may be in the oil discharging part of the compressor and in a hole
in the evaporator.
Check if compressor
runs.
YES
Check if frost
forms in
Evaporator.
Check if oil
leaks.
No frost
or frost forms
in inlet only
Normal amount
Faulty
Compressor.
Check Compressor
YES
Clogged by dust.
Gas leakage.
Frost formed normally
- 15 -
NO.
ITEMS
UNIT
Pipe and
piping system
opening time
Min.
To protect
moisture
penetration.
Welding
Nitrogen
pressure
To protect oxide
scale formation.
N2 sealed
parts
Confirm
N2 leak
To protect
moisture
penetration.
Refrige- Evacuation
ration time
Cycle
Vacuum
degree
Min.
To remove moisture.
Torr
Vacuum
EA
Vacuum
piping
EA
Pipe
coupler
EA
To protect R-12
refrigerant mixing.
Outlet
(Socket)
To protect R-12
refrigerant mixing.
Plug
To protect R-12
refrigerant mixing.
EA
STANDARDS
PURPOSES
Refrigerant
weighing
Drier
replacement
To remove the
moisture from
pipe inside.
Leak check
Defect in
refrigerant leak
area.
- 16 -
REMARKS
Power On
Start Position
Ice Making
Mode
Harvest
Mode
Fill
Park Position
Test Mode
To operate LINE and SERVICE, press and hold the Fill Key
for 3 seconds. The ice maker will run through 3 stages:
Harvest
Fill
Icemaking.
1. Turning the icemaking stop switch off (O) stops the icemaking function.
2. Setting the icemaker switch to OFF and then turning it back on will reset the icemaker control.
- 17 -
Heater
off
30 sec.
Motor
2 ms
on
Harvest mode
end poing
off
10 sec.
Hall IC
5V
0V
- 18 -
STAGE
TIME TO SUPPLY
6 sec.
7 sec.
INDICATIONS
REMARKS
8 sec.
9 sec.
10 sec.
NOTE : Below is an example used by another vendor as an explanation of what is taking place.
- 19 -
STAGE
ITEMS
INDICATOR
HEATER
MOTOR
HALL IC (detection
REMARKS
Five seconds after heater starts, heater will
go off if temperature recorded by sensor is
50F(10C) or lever is in up position.
Five seconds after heater starts, you can
confirm that motor is moving.
of position) I
Two seconds after detection of initial
position, you can confirm that valve is on.
VALVE
HALL IC (detection
5
of full-filled Ice) II
reset
NO
DIVISION
Normal
Ice-Making
Sensor
malfunction
INDICATOR
CONTENTS
REMARKS
None
Display switch
operates properly
Defects of
HALL IC/MOTOR/
HEATER/RELAY
Mark time to
supply
- 20 -
F/C
TEMPERATURE
LOCK
COLDER WARMER
HOLD 3 SECONDS
TEMPERATURE
COLDER WARMER
0F IS RECOMMENDED
37F IS RECOMMENDED
FREEZER
REFRIGERATOR
OFF
TEMPERATURE
WARMER
LOCK
ADJUST
WARMER
COLDER
COLDER
4 IS RECOMMENDED
4 IS RECOMMENDED
FREEZER
TEMPERATURE
ADJUST
HOLD 3 SECONDS
- 21 -
Open
Closed
Open
Closed
3 Times
3 Times
3 Times
3 Times
Buzzer
Within 1 min.
30 sec
1 min.
30 sec
30 sec
OPERATING
Initial power on
Temperature of Defrost
Sensor is 113F(45C) or
more (when unit is newly
purchased or when moved)
Temperature of defrost
sensor is lower than
113F(45C) (when power
cuts, SERVICE)
ORDERS
POWER
ON
COMP
ON
in 1/2 second
in 1/2 second
Total load
OFF
COMP
ON
in 7 minute
- 22 -
in 1/2 second
Defrost
heater ON
in 1/2 second
COMP
ON
Freezer FAN
ON
Defrost
heater OFF
in 10 second
Freezer FAN
ON
in 1/2 second
Freezer FAN
ON
REFRIGERATOR
FREEZER
F/C
TEMPERATURE
LOCK
COLDER WARMER
HOLD 3 SECONDS
37F IS RECOMMENDED
TEMPERATURE
COLDER WARMER
0F IS RECOMMENDED
ERROR CODE
NO
ITEM
Freezer sensor
malfunctions
Er
FS
Refrigerator
sensor
malfunctions
Er
rS
Defrost sensor
malfunctions
Er
Room
Temperature
sensor
malfunctions
CONTENTS
Defrosting
malfunctions
REFRIGERATOR
rT
dH
Er
*Inspect
connecting wires
on each sensor
dS
Er
REMARKS
OFF
TEMPERATURE
WARMER
LOCK
ADJUST
WARMER
COLDER
COLDER
4 IS RECOMMENDED
4 IS RECOMMENDED
FREEZER
TEMPERATURE
ADJUST
HOLD 3 SECONDS
:ON
DEFECT SIGNS
F1 F2 F3 F4 F5 F6 F7
NO
ITEM
CONTENTS
Freezer sensor
malfunctions
Refrigerator sensor
malfunctions
Defrost sensor
malfunctions
Room
Temperature
sensor
malfunctions
Defrosting
malfunctions
:OFF
REMARKS
*Inspect
connecting wires
on each sensor
- 23 -
MODE
MANIPULATION
CONTENTS
TEST1
TEST2
1. COMP OFF
2. Freezer FAN OFF
3. STEPPING DAMPER CLOSE
4. Defrosting heater ON
5. DISPLAY LED shows 222
Reset
- 24 -
REMARKS
Reset if the
temperature of the
Defrosting sensor is
50F(10C) or more.
- 25 -
To measure outputs of the control board, check voltages between the pins for the following components:
Circuit
Pin Number
Pin Number
Output Voltage
Compressor
Con2 pin7
Con1 pin1
115 VAC
Condenser fan
Con2 pin7
Con1 pin1
115 VAC
Evaporator fan
Con2 pin5
Con1 pin1
115 VAC
Defrost heater
Con2 pin3
Con1 pin1
115 VAC
F,R-lamp
Con2 pin1
Con1 pin1
115 VAC
NOTE: When the door of the freezer/refrigerator is left open for 7 minutes or longer, the lamp of the freezer/refrigerator turns
off automatically.
- 26 -
Freezer or Refrigerator
Both Closed
0 volts
5 volts
- 27 -
- 28 -
- 29 -
Best Model
Better Model
- 30 -
RESISTANCE OF FREEZER
SENSOR
RESISTANCE OF REFRIGERATOR
& DEFROST SENSOR
- 20 C (-4 F)
22.3 K
77 K
- 15 C (5 F)
16.9 K
60 K
- 10 C (14 F)
13.0 K
47.3 K
- 5 C (23 F)
10.1 K
38.4 K
0 C (32 F)
7.8 K
30 K
+ 5 C (41 F)
6.2 K
24.1 K
+ 10 C (50 F)
4.9 K
19.5 K
+ 15 C (59 F)
3.9 K
15.9 K
+ 20 C (68 F)
3.1 K
13 K
+ 25 C (77 F)
2.5 K
11 K
+ 30 C (86 F)
2.0 K
8.9 K
+ 40 C (104 F)
1.4 K
6.2 K
+ 50 C (122 F)
0.8 K
4.3 K
- 31 -
8-4 TROUBLESHOOTING
COMPLAINT
SOLUTION
POSSIBLE CAUSES
1. Supply voltage not within specifications
SYMPTOM
1. No Display at all
not operating
3. Open in door monitor switch circuit
Electronic Display
correctly
2. Partial or
board
abnormal display
1. Display on but
compressor not
operating
compressor is
wiring, etc.
operating
3. Check drain
2. Check sensor
7. Evaporator Frosted up
2. Display on
Not Cooling
Not defrosting
much frost
- 32 -
connector 1
connector 2
connector 5
connector 4
connector 6
connector 3
- 33 -
281A
B01
281B
S01
103A
S02
501F
282E
175A
610A
410G
418A
S14
612A
411A
282B
406B
S14
S14
501A
304A
B02
S13
120A
145A
S05
S17
113A
282H
S18
503B
S04
S14
120B
503D
S18
409B
158C
503C
113C
503D
105A
S06
317A
145B
158A
328A
314A
104B
283B
S07
308A
B03
106A
309A
310A
S09
323B
S38
305B
420A
106A
305C
312A
329C
S08
315A
319A
105F
305C
B04
319C
409B
283E
S15
327A
113D
S19
318A
307A
113B
S16
104B
305B
S10
- 34 -
S10
103C
FREEZER PARTS
CAUTION: Use the part number to order part, not the position number.
116A
330B
408A
S21
332A
409A
158E
405C
405A
284A
S22
404A
284C
329A
S20
149A
149B
315B
143B
136A
*
315B
143A
S14
- 35 -
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position number.
146A
147C
147B
147A
140A
147D
140D
140B
140E
149E
*
141D
S24
149C
142D
S24
S24
141E
142B
142E
128A
S24
170A
*
278G*
128D
141B
128C
128B
*
278C
141A
141C
141B
167B
141A
141C
160B
161A
151A
160B
155B
161A
151C
151A
, * : On some models
- 36 -
5
S24
DOOR PARTS
CAUTION: Use the part number to order part, not the position number.
205D
5
200A
205A
205C
203A
281D
201A
201A
281D
281E
S25
205B
281E
*
244B*
607A*
205C
S25
205A
212A
212A
205B
210B
210A
S25
*
244C*
607A
*
S25
*
*
S25
230A
241A
S26
233A
231A
241B
281D
281D
231A
281E
281E
S25
*
*
607A*
S25
244B
241C
241E
244A
237A
244A
S25
241D
244B
*
243A
283F
*
244C*
607A
, * : On some models
S25
- 37 -
S25
S27
622A
616E
S29
623A
S30
616D
S28
602A
619A
600A
S31
131A
- 38 -
628C
S35
510A
S34
276A
405D
S33
629C
125D
S32
629B
629A
406D
501G
275D
628B
S36
273A
120H
613B
629D
628A
501B
280E
629E
S36
275C
613A
628E
S37
404X
404Y
- 39 -
404Z
P/No. 3828JL8008A