Tangki Bleacher

Fungsi :Untuk memisahkan air yang masih terkandung didalam minyak dan untuk
memucatkan warna CPO
Tipe : Tangki Silinder Vertikal Tutup Torisperikal

Data Perhitungan
Tekanan,(P)
Temperatur, (T)
Laju alir massa
Densitas Campuran
Laju Alir CPO

: 0,4 bar = 0,39476 atm = 5,802972 psi

: 110 oC = 383 K
: 58.759,2081 kg/jam = 129.540,6 lb/jam

Fraksi

: Laju Alir CPO / Laju Alir Total

:57.608,19521 kg /jam

: 57.608,19521 kg/jam / 58.759,2081 kg/jam

: 0,980411
Densitas CPO

: 847,1 kg/m3 = 0,8471 g/ml

Laju Alir Kaolin

: 1.151,012891 kg/jam

Fraksi

: Laju Alir Kaolin / Laju Alir Total

: 1.151,012891 kg/jam/58.759,2081 kg/jam
:0,019586

Densitas Kaolin
Densitas Campuran

: 2,6 g/cm3=2,6 g/ml

: (Fraksi CPO x Densitas CPO) + (Fraksi Kaolin x Densitas
Kaolin )
: (0,980411x 0,8471 g/ml) + (0,019586+2,6 g/ml)
: 0,881436925 g/ml = 881,4369246 kg/m3= 55,0210315

lb/ft3
Viskositas Campuran
Laju Alir CPO

: 57.508,19521 kg/jam

Fraksi

: Laju Alir CPO / Laju Alir Total

: 57.608,19521 kg/jam / 58.759,2081 kg/jam
: 0,980411

Viskositas CPO : 5,709 mPas = 5,709 cp = 0,003836 lb/ft.s

Laju Alir Kaolin

: 1.151,012891 kg/jam

Fraksi

: Laju Alir Kaolin / Laju Alir Total

: 1.151,012891 kg/jam/58.759,2081 kg/jam
:0,019586

Viskositas Kaolin

: 5 poise = 500 cp = 0,335985 lb/ft.s

Viskositas Campuran : (Fraksi CPO x Viskositas CPO) + (Fraksi Kaolin x Viskositas

Kaolin )
: (0,980411x 0,003836 lb/ft.s)+( 0,019586+0,335985
lb/ft.s)
: 0,010342618 lb/ft.s
Waktu Tinggal

: 30 Menit : 0,5 Jam

Dimensi Tangki

58.759,2081 /

Volume Cairan = campuran = 881,4369246 /3 0,5 = 33,33148775 m3

=1.177,191 ft3
Faktor Keamanan = 10%
Digunakan faktor keamanan 10%, maka volume tangki :

(Perry, 1997)

Volume Tangki = 1,1 x 1.177,191 ft3 = 1.294,91034 ft3

Perbandingan H/D= 1,5
H : Tinggi Tangki
D : Diameter Tangki
Volume Silinder =
33,33149
33,33149
D3

= 33,33149 / 1,1775 m3 = 28,30699596 m3

D
in

= 28,30699596 = 2,961158839 m = 9,71496619 ft = 116,5796

=3m
r

= 10 ft

= 2,961158839 m/2 = 1,480579 m

= 9,71496619 ft/2

= 4,857485 ft

= 116,5796 in/2

= 58,282982 in

= 1,5 D
= 1,5 (2,961158839 m) = 4,441738259 m

= 1,5( 9,71496619 ft) = 14,57245488 ft

= 1,5(116,5796 in) = 174,8694585 in

Tinggi Cairan (HL)

Volume Cairan = Volume Cairan dalam Shell + Volume Head
1.177,19
1.177,19
HL

HL

= 14,92609 ft

Tekanan Hidrostatik (Ph)

g = 32,174 ft/s2 gc = 32,174 lbm/lbf s2
Ph

=
= 55,02120315 lb/ft3 (32,174 ft/s2 /32,174 lbm/lbf s2) 14,92609 ft
= 821,2488 lb/ft2=5,703116 lb/in2=5,703116 Psi

Tekanan Desain (P)

Tekanan Operasi ( Pop)

= 5,802972 Psi

Tekanan Desain (P)

= Ph + Pop
= 5,703116 Psi + 5,802972 Psi
= 11,508608844 Psi

Perhitungan Tebal Shell

Jenis Plate

: Carbon Stell SA 283 Grade C

Jenis Sambungan

: Double-Welded bult joint

Efisiensi Sambungan (E)

: 80%

Faktor Korosi

:0,125 in

Tegangan yang diizinkan (F) :12.650 Psi

ts

=
= (11,50608844 Psi x 58,28982 in)/{(12.650 Psi x 0,8)
(0,6 x 11,50608844 Psi)}+ 0,125
= 0,191319 in

(diambil tebal standar 3/16)

Perhitungan Tebal Head

OD

= ID +2 ts

OD

= 116,9623 maka diambil 120 in

Brownell and Young (tabel, 5.7) hal 89

r

= 114 in

icr

= 7,25 in

Head yang digunakan adalah Torisperical

th

=
= (0,885 x 11,50608844 Psi x 114 in)/{( 12.650 x 0,8)(0,1x11,50608844 Psi)} + 0,125
= 0,239721 in = 0,25 in

(diambil tebal head standar yaitu )

Tinggi Head , OA = th + b + sf
a

= ID/2

= 58,28982

AB

= a-icr
= 58,28982 7,25 in = 51,03982 in

BC

= r-icr
=114 7,25 in = 106,75 in

AC

= 2 + 2
= 51,039822 + 106,752
= 106,5107 in

= r-AC
= 114 106,5107 in
= 7,489331 in

sf

=2

OA

= th +b + sf
= 0,25 + 7,489331 + 2 in
= 9,739331

Maka Total Tinggi Tangki = Tinggi Shell +( 2 x Tinggi Head)

= (174,86945 + (2 x 9,739331 ) = 194,3481 = 4,936452

m

Perhitungan Rancangan Pengaduk

Jenis Pengaduk

: Vertikal Blade Turbine Impeller

d/D

: 0,4

Diameter Impeller (d)

: 10 ft x 0,4 = 4 ft

Lebar Impeller (w) = d/5

: 4 ft/ 5

Tinggi Impeller dari dasar tangki=HL/6

: 14,92609 ft /6 = 2,487681 ft

Jumlah Buffle

:4

Lebar Buffle (L); D/12

: 10/12 = 0,83333 ft

Tinggi Buffle dari dasar tangku=d/2

: 4/2 = 2 ft

Kecepatan Pengadukan (v)

: 0,6 ft/s

Nre

(Walas, 1990) hal 287

= 0,8 ft

(Wallas, 1990.T.10.2)

=
= (4 ft x 0,6 ft/s x 55,0210315 lb/ft3)/0,010342618 lb/ft.s
= 12.767,60635

= (12.767,60635 x 0,010342618)/(42 x 55,0210315)

= 0,15 rps = 9 rpm

Nre

=
= ( 0,15 x 42 x 55,0210315) / 0,010342618
= 12.767,60635

Dari fig.10.6 Wallas, 1990 di dapat Np = 2,75

Np

= 2,75

=
= ( 2,75 x 0,153 x 45 x 55,0210315)/ 32,174
= 16,25287137 lb.ft/s

= 16,25287137 lb.ft/s / 550 = 0,029550675 hp

= 0,029550675 hp x 0,7457 = 0,022035939 KW

Efesiensi motor pengaduk

= 80%

Daya Motor

= 0,036938 hp