Vendor Document No.

: 18340-SPC-0001_REV 7

VENDOR DOCUMENT REVIEW

1 REVISE AND RESUBMIT
2 TO BE ISSUED AS FINAL PROVIDED
COMMENTS ARE
INCORPORATED

PROJ: ETILENO XXI PROJECT

3 NO COMMENT FINAL ISSUE

CLIENT: BRASKEM-IDESA-SAPI

4 FOR INFORMATION ONLY (INTERNAL

USE)

MATERIAL REQUISITION No.

2408

MR

1 8

ITEM: ALL ITEMS

U.O.: TECHNIP ITALY S.p.A.

SR Doc. CODE: A0106

BY:

CLIENT DOC. CODE. : EXXI-4053-00-00-VD-SPC-0001

DATE:

F.VARGAS 31/01/2014

P.O No. : 2408A0061

METHOD STATEMENT
FOR
SURFACE PREPARATION AND THE APPLICATION
OF
PROTECTIVE COATINGS
AND
FIRE PROTECTION SYSTEMS
TO
STRUCTURAL STEELWORK

AT WILLIAM HARE PAINTING Ltd.

Project Description:
WHL Contract Nos
Document Reference:
Prepared by:
Date:

PROJECT DETAILS
Etilino Mexico
18340
MSPG/18340. Rev 7
J Vandenberg
31st Jan 2014

MSPG/18340 Rev 7. Date 31.01.14

REVISION HISTORY

Revision Number
Rev 0
Rev1
Rev 3
Rev 4
Rev 5
Rev 6
Rev 7

Date of Revision
29.11.12
08.01.13
21.02.13
28.02.13
22.11.13
09.12.13
31-1-14

MSPG/18340 Rev 7. Date 31.01.14

Revision Details
For approval
Additional specs included
P3B paint spec added
Further client comments and data sheet added
Site repairs procedure added
To include clients site repair comments
To include clients comments

1. PREAMBLE

This document identifies the materials and procedures to be used in the surface
preparation and painting of steel at William Hares Grantham facility
2. REFERENCE DOCUMENTS
a) BS EN ISO 12944 Parts 18 Corrosion protection of steel structures by
protective paint systems.
b) BS EN ISO 8501-1:2007 Visual assessment of surface cleanliness.
c) William Hare Standard Procedures.
d) Clients specification 2408-0000-JDS-2300-01
e) Paint manufacturers Product & Health & Safety Data Sheets.
f) William Hare Ltd COSSH Assessments

3. BLASTING STANDARD
The standard achieved at William Hares facility will be ISO 8501-1-2007
pictorial standard SA 2.5.
The blast standard is checked against the ISO Pictorial Standard to ensure that
the standard is being achieved.
The blast media supplier carries out a monthly inspection of the blast machine
and manual blasting facility. A technical service report is issued on the
operational condition of the machine and manual blasting cabinet, the abrasive
is also checked for any contamination, and if anything is identified during this
inspection a copy of the visit report is passed to the maintenance department to
action.

MSPG/18340 Rev 7. Date 31.01.14

4. SURFACE PREPARATION
The items unable to pass through the automatic machine or areas not reached
will be manually cleaned using the manual recovery cabinet method, the
abrasive used in the manual blasting booth is steel grit which gives an angular
profile. This is by design, so as to provide extra key for primer, in inaccessible
or shadowed areas, such as inside end plates and horizontal cleats, as well as
large frame boxes etc.

5. BLASTING
Machine Blasting
Steel is blast cleaned through a Spencer Halsted 8 wheel roller conveyor blastcleaning machine.
The blast machine is charged with a mixture of Metabrasive S330 Steel Shot
and Metabrasive GP18 Grit that produces a blast profile between 50 75
microns.
The mixture is constantly being cleaned during blasting operations, and the
machine has a full recovery system fitted. These systems remove dust; take
out fines etc, therefore clean abrasive is returned to the feed hopper. The mix
is checked during the suppliers monthly inspection of the machines using ISO
testing sieves. The abrasive is also checked for any contamination, Surface
amplitude (PROFILE) is checked weekly using TESTEX TAPE, the results
are kept for future reference.
The operating mix is maintained by adding new material to the machines
little & often
Manual Blasting
The items unable to pass through the automatic machine or areas not reached
will be manually cleaned using the manual recovery cabinet method,
The abrasive used in the manual blasting booth is GH40 steel grit, which gives
an angular profile. This is by design, so as to provide extra key for primer, in
inaccessible or shadowed areas, such as inside end plates and horizontal cleats,
as well as large frame boxes etc. The mix is also checked during the suppliers
monthly inspection of the machines using ISO testing sieves. The abrasive is
checked for any contamination. Surface amplitude (PROFILE) is checked
weekly using TESTEX TAPE, the results are kept for future reference.

MSPG/18340 Rev 7. Date 31.01.14

6. MATERIAL STOREAGE & MIXING

a) All paint materials shall be stored in accordance with the paint

manufacturers recommendations. Paint materials shall be stored with
their lids secured.
b) Products, which have reached their expiry date, shall not be used
unless checked and approved by the Paint Manufacturer. The material
shall be kept in a quarantine area until it has been tested.
c) The content of each paint tin shall be completely mixed and dispersed
to obtain a homogeneous blend. Only power mixers shall be used.
Under no circumstances shall hand mixing be allowed.
d) In the case of two pack products, both components shall be mixed
together to ensure complete dispersion and mixing. Data sheets shall
be checked to establish if an induction period is required (sweat intime) prior to the application of the material. The pot life of the
material is contained in the manufacturers product data and must be
adhered to.
e) Thinning is not normally required when using airless spray equipment
unless directed by the paint manufacturer.
f) All steelwork will be treated in an enclosed workshop. Painting shall
not take place when the air temperature is less than 10 degrees
centigrade, when the relative humidity exceeds 85% and when the steel
temperature is less than 3 degrees above dew point, environmental
readings will be taken and recorded on GQD01 record sheet four times
a day.

MSPG/18340 Rev 7. Date 31.01.14

7.

COATING APPLICATION
Coating application and surface preparation shall be carried out in
accordance with 2408-0000-JSD-2300-01
a) All materials shall be applied in accordance with the Paint
Manufacturers application instructions contained in the product
data/application sheet. The coating system will be applied by
airless spray pumps.
b) Ensure that all equipment is clean, if not it must be cleaned
thoroughly using a recommended cleaning solvent.

c) The primer is applied by spraying on a wet coat, making parallel

passes with the spray gun, overlapping each pass to ensure
thorough coverage, paying special attention to angles corners and
edges etc.

d) The sprayer uses wet film combs to monitor the wet film thickness
of the coating that is being applied.

MSPG/18340 Rev 7. Date 31.01.14

8. COATING SYSTEM REFERENCE:

Material manufacturer: Hempel Paints

System Ref: F2 Corrosive Category C5-1, expected durability Medium as per ISO
12944.
F2B As F2 with unpainted areas, see drawing for details.

Blast clean to SA2

COAT:
1st
2nd

SUPPLIERS MATERIAL REF:

W.F.T.

D.F.T.

COLOUR REF:

Hempadure Zinc 17360

125
um

75 um

Grayish
Red

Hempadure 15560

175
um

100um

Grey

Coating system F2 is applicable for carbon steel surface at ambient temperature to be

Foreproofed )with cement based product)

Note: all edges of fittings, to be stripe coated before application of each coat

Total nominal dry film thickness:

MSPG/18340 Rev 7. Date 31.01.14

175 Microns

9. COATING SYSTEM REFERENCE:

Material manufacturer: Hempel Paints

System Ref: P3 Corrosive Category C5-1, expected durability Medium as per ISO
12944.

Blast clean to SA2 1/2

COAT:
1st
2nd
3rd

SUPPLIERS MATERIAL REF:

W.F.T.

D.F.T.

COLOUR REF:

Hempadure Zinc 17360

125
um

75 um

Grey

Hempadure 15570 /12430 (MIO)

250
um

150
um

Redish
Grey

Hempathane HS 55610

125

75

Ral 7035

Coating system P3 is applicable for carbon steel surface at ambient temperature not to
be fireproofed

Note: all edges of fittings, to be stripe coated before application of each coat

Total nominal dry film thickness:

MSPG/18340 Rev 7. Date 31.01.14

300 Microns

10. COATING SYSTEM REFERENCE:

Material manufacturer: Hempel Paints

System Ref: P32 for ladders, Corrosive Category C5-1, expected durability Medium
as per ISO 12944.
P32B: As P32 with unpainted areas, see drawing for details.

Blast clean to SA2

SPLIT SYSTEM FOR LADDERS.
COAT:

SUPPLIERS MATERIAL REF:

W.F.T.

D.F.T.

COLOUR REF:

Hempadure Zinc 17360

125
um

75 um

Grey

Hempadure 15570 /12430 (MIO)

250
um

150
um

Reddish
Grey

3rd

Stringers and Rungs

Hempathane HS 55610

125

75

Ral 7035

Safety Cages
Hempathane HS 55610

125

75

Ral 1021

1st
2nd

Coating system P32 is applicable for carbon steel surfaces at ambient temperature not
to be fireproofed
Note: all edges of fittings, to be stripe coated before application of each coat

Total nominal dry film thickness:

MSPG/18340 Rev 7. Date 31.01.14

300 Microns

11. COATING SYSTEM REFERENCE:

Material manufacturer: Hempel Paints

System Ref: Y3 Corrosive Category C5-1, expected durability Medium as per ISO
12944.
Y3B: With unpainted areas, see drawing for details
Blast clean to SA2
FOR HANDRAIL
COAT:
1st
2nd
3rd

SUPPLIERS MATERIAL REF:

W.F.T.

D.F.T.

COLOUR REF:

Hempadure Zinc 17360

125
um

75 um

Grey

Hempadure 15570 /12430 (MIO)

250
um

150
um

Reddish
Grey

Hempathane HS 55610

125

75

Ral 1021

Is applicable for system Y3 is applicable for carbon steel surface at ambient

temperature not to be fireproofed

Note: all edges of fittings, to be stripe coated before application of each coat

Total nominal dry film thickness:

MSPG/18340 Rev 7. Date 31.01.14

300 Microns

10

SITE REPAIR OF DAMAGED COATINGS

Prior to any on site repair the affected areas should be cleaned to
remove all surface contamination using a suitable water soluble
detergent applied in
accordance with
the
manufactures
recommendations.
For all damaged areas including minor scratches.
Manually prepare exposed steel substrate in accordance with BS EN
ISO8501-1 2007 ST3.
By very thorough hand and power tool cleaning e.g. hand wire brush
and sanding/mechanical wire brush and mechanical sanding. The
resulting surface should be suitably profiled to provide key and be free
of dust etc. prior to coating.
The edges of the damaged areas should be feathered back to a firm
and tightly adhered surface and lightly abrading the surrounding area to
provide a key for the repair overlap.
Prior to painting ensure the prepared area is free of all contamination.
Apply by brush Hemples Hempadure 45880 Alu Mastic at 125m dft
overlapping the existing coating by around 50mm.
It may be necessary to apply more than one coat to achieve the
required thickness.
Where practical check the thickness of the repair area before applying
the intermediate coat.
Apply the intermediate coat Hemples 15560/12430 to achieve 150m
dft again this may require more than one coat.
When dried in accordance with the manufactures product data sheet
apply Hempathane HS55610 to the required shade at 75m dft.

MSPG/18340 Rev 7. Date 31.01.14

11

12. INSPECTION AND TESTING

As defined in 2408-0000-JDS-2300-01 Paragraph 8

Surface preparation in accordance with BS EN ISO 8501-1

Surface profile will be checked by use of Testex
Salt Tests carried out in Accordance with BS EN ISO 8501-6 (Brestle)
Salt content < 30m/cm2
Thickness checks carried out in accordance with ISO2808
Checks for curing to be carried out in accordance with ASTM 4541 or
ISO 4624
Adhesion testing to ISO 4624 or ASTM D4541. Minimum value 30
kg/cm2
Visual examination for defects

By the very nature of the process involved, surface preparation and painting is
particularly dependant on quality control procedures whilst in progress, and
for this reason stage inspection is most important.
If a pre-priming inspection results in a FAIL the item is brought up to an
acceptable standard of cleanliness.
If a final pre-dispatch inspection shows minor non-conformances, remedial
work may be specified by the inspector, which, when carried out is subject to
re-inspection.
Dry-film Thickness
Dry Film Thickness (dft) readings shall in accordance with the criteria in BS
EN ISO 12944:2007, Part 5: sub paragraph 5.4. Nominal dry film thickness
criteria shall be applied. Individual dft readings of less than 80% of the
nominal dft are not acceptable. The measured mean dft must be equal to or
greater than the specified nominal dft.
The maximum dft shall not exceed the coating manufactures
recommendations.
Refer to manufactures technical data sheet

MSPG/18340 Rev 7. Date 31.01.14

12

13. INSPECTION/TESTING EQUIPMENT

The following testing and inspection equipment is held at William Hares
facilities to ensure that William Hare meet their procedural requirements:
a. Elcometer 319 Dew meter monitors climatic conditions.
b. Elcometer 456 Thickness Gauge check dry film thickness.
c. Elcometer High Resolution Probe enables readings to be
taken from 0 5 mm.
d. Fully traceable calibration foils with certificate.
e. TESTEX Tape recording surface amplitude.
f. Elcometer 124 Micrometer measure amplitude on TESTEX
Tape.
g. Wet Film thickness Combs.

CALIBRATION OF GUAGES
William Hare dry film thickness gauges are calibrated using Elcometer
standard zero plate, zero and calibrate the instrument using a shim/shims of
known thickness covering the range of the anticipated dry film thickness of the
coating to be measured and in accordance with the manufacturers instructions.

Inspection Reporting
Paint inspection reports will be produced for released items that will include
all relevant information.
Technical data sheets attached.

MSPG/18340 Rev 7. Date 31.01.14

13

Product Data
HEMPADUR FAST DRY 15560
15560: BASE 15569 : CURING AGENT 97560
Description:

HEMPADUR FAST DRY 15560 is a two-component epoxy paint with a very short drying time.
Contains zinc phosphate.

Recommended use:

As a quick drying primer or intermediate coat in HEMPADUR systems for especially fast recoatable inshop applications.
Can be used for on-site work too if eg VOC compliance is requested.

Service temperature:

Maximum, dry exposure only: 140C/284F

Certificates/Approvals:
Complies with EU Directive 2004/42/EC: subcategory j.
Availability:

Part of Group Assortment. Local availability subject to confirmation.

PHYSICAL CONSTANTS:
Shade nos/Colours:
Finish:
Volume solids, %:
Theoretical spreading rate:
Flash point:
Specific gravity:
Surface dry:
Dry to touch:
Fully cured:
VOC content:

12170* / Grey. see REMARKS overleaf

Flat
62 1
6.2 m2/l [248.6 sq.ft./US gallon] to 100 micron/4 mils
27 C [80.6 F]
1.4 kg/litre [11.9 lbs/US gallon]
0.5 approx. hour(s) 20C/68F
1 to 1.5 hour(s) 20C/68F
7 day(s) 20C/68F
351 g/l [2.9 lbs/US gallon]

*other shades according to assortment list.

The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
Pot life:
Nozzle orifice:
Nozzle pressure:
Cleaning of tools:
Indicated film thickness, dry:
Indicated film thickness, wet:
Recoat interval, min:
Recoat interval, max:
Safety:

15560
BASE 15569 : CURING AGENT 97560
4 : 1 by volume
Airless spray / Air spray / Brush
08450 (5%) / 08450 (15%) / 08450 (5%)
2 hour(s) 20C/68F
0.019 to 0.021 "
175 bar [2537.5 psi]
(Airless spray data are indicative and subject to adjustment)
HEMPEL'S TOOL CLEANER 99610
100 micron [4 mils] see REMARKS overleaf
175 micron [7 mils]
According to specification.
According to specification.
Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.

Date of issue: November 2012

-

Page: 1/2

Product Data Sheet

HEMPADUR FAST DRY 15560

SURFACE PREPARATION:

New steel: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other
contaminants by high pressure fresh water cleaning. Abrasive blasting to Sa 2 (ISO 8501-1:2007).
For temporary protection, if required, use a suitable shopprimer. All damage of shopprimer and
contamination from storage and fabrication should be thoroughly cleaned prior to final painting. For
repair and touch-up use: HEMPADUR FAST DRY 15560.
Repair and maintenance: Remove oil and grease etc. thoroughly with suitable detergent. Remove
salts and other contaminants by high pressure fresh water cleaning. Remove all rust and loose
material by wet or dry abrasive blasting or power tool cleaning. After wet abrasive blasting hose down
the surface with fresh water and allow drying. Feather edges to sound and intact areas. Dust off
residues. Touch up bare spots to full film thickness.

APPLICATION CONDITIONS:

Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.
Use only where application and curing can proceed at temperatures above: 0C/32F
The temperature of paint itself should be 15C/59F or above.
In confined spaces provide adequate ventilation during application and drying.

PRECEDING COAT

None, or as per specification.

SUBSEQUENT COAT:

According to specification. HEMPADUR HEMPATEX HEMPATHANE HEMUCRYL

REMARKS:
VOC - EU Directive 2004/42/EC:
Not available.

Product
1556012170

As supplied
351 g/l

15 vol. % thinning
426 g/l

Limit phase II, 2010

500 g/l

For VOC of other shades, please refer to Safety Data Sheet.

Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Application(s)
Special care should be taken in relation to irregular surfaces (welding seams, undercuts etc.) as
application with an excessive film thickness may result in cracking especially on such areas.
Excessive film thickness is typically more than 400 micron/ 16 mils per coat.
Film thicknesses/thinning:
May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and recoating interval. Normal range dry is:
75-150 micron/3-6 mils
Shades:
CURING AGENT 97560 will become darker during storage. This will result in darker and more
yellowish shade than grey 12170. The colour change will have no influence on the performance.
The product is also available in a Micaceous Iron Oxide (MIO) pigmented shade (Shade no. 12430
reddish grey).
Recoating note:
In case of recoating with coating other than HEMPADUR, apply a (thin) additional coat of the product
withing the described directions for recoating.
A completely clean surface is mandatory to ensure intercoat adhesion, especially at long recoating
intervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergent
followed by (high pressure) fresh water cleaning. Salts to be removed with by fresh water hosing.
Any degraded surface layer, as a result of a long exposure period, must be removed. Water
jetting may be relevant to remove any degraded surface layer and may also replace the above
mentioned cleaning methods when properly executed. Consult HEMPEL for specific advice if in doubt.
To check whether the quality of the surface cleaning is adequate, a test patch may be relevant.
Nota:
HEMPADUR FAST DRY 15560 For professional use only.
ISSUED BY:
HEMPEL A/S
1556012170

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet represent only test
results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions of any intended use of the
Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed in writing.
The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said GENERAL CONDITIONS
for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change
without notice and become void five years from the date of issue.

Date of issue: November 2012

-

Page: 2/2

Product Data Sheet

Product Data
HEMPADUR 15570
15570: BASE 15579: CURING AGENT 95570
Description:

HEMPADUR 15570 is a two component, polyamide-adduct cured epoxy paint, which cures to a strong
and highly corrosion resistant coating, at temperatures down to -10C/14F. The Micaceous Iron Oxide
pigmented light grey 12430 quality is also well suited for application under humid conditions, on damp
steel surfaces, and may be applied on moist surfaces.

Recommended use:

As a maintenance and repair primer, intermediate, and/or finishing coat in HEMPADUR systems in
severely corrosive environment. As a finishing coat where a cosmetic appearance is of less importance.
As a low temperature curing epoxy primer, intermediate, and/or finishing coat in paint systems
according to specification. Well suited as a (blast) primer in coal tar epoxy systems.
Mist coat on GALVOSIL.

Service temperature:

Maximum, dry exposure only: 140C/284F

Ballast water service. Resists normal ambient temperatures at sea (Avoid long-term exposure to
negative temperature gradients). Other water service: 40C/105F (no temperature gradient)
Other liquids. Contact HEMPEL

Certificates/Approvals:

Tested for non-contamination of grain cargo at the Newcastle Occupational Health, Great Britain.
Approved as a low flame spread material. According to IMO resolution MSC 61 (67): Denmark France
Spain
EC-type Examination Certificate: Denmark, France, Indonesia, Malaysia, Singapore, Spain
Complies with EU Directive 2004/42/EC: subcategory j.

Availability:

Part of Group Assortment. Local availability subject to confirmation.

PHYSICAL CONSTANTS:
Shade nos/Colours:
Finish:
Volume solids, %:
Theoretical spreading rate:
Flash point:
Specific gravity:
Dry to touch:
Fully cured:
VOC content:

12430* / ( MIO )
Reddish grey
Flat
54 1
5.4 m2/l [216.5 sq.ft./US gallon] - 100 micron/4 mils
25 C [77 F]
1.4 kg/litre [11.6 lbs/US gallon]
3 - 4 approx. hour(s) 20C/68F
7 day(s) 20C/68F
414 g/l [3.4 lbs/US gallon]
*other shades according to assortment list.
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version; mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
Pot life:
Nozzle orifice:
Nozzle pressure:
Cleaning of tools:
Indicated film thickness, dry:
Indicated film thickness, wet:
Recoat interval, min:
Recoat interval, max:
Safety:

Date of issue: January 2012

-

15570
BASE 15579: CURING AGENT 95570
3 : 1 By volume
Airless spray / Air spray / Brush
08450 (5%) / 08450 (15%) / 08450 (5%)
2 hour(s) 20C/68F
0.019 - 0.021 "
175 bar [2537.5 psi]
(Airless spray data are indicative and subject to adjustment)
HEMPEL'S TOOL CLEANER 99610
100 micron [4 mils] see REMARKS overleaf.
200 micron [8 mils]
According to separate APPLICATION
INSTRUCTIONS
According to separate APPLICATION
INSTRUCTIONS
Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.

Page: 1/2

Product Data Sheet

HEMPADUR 15570
SURFACE PREPARATION:

New steel: Abrasive blasting to Sa 2. For temporary protection, if required, use a suitable
shopprimer. All damage of shopprimer and contamination from storage and fabrication should be
thoroughly cleaned prior to final painting. For repair and touch-up use: HEMPADUR Other metals and
light alloys: Thorough degreasing and (light) abrasive sweeping to remove contamination and to
secure adhesion - surface profile depending on later exposure. Stainless steel: (eg. ballast tanks of
chemical carriers) to be abrasive blast cleaned to a uniform, sharp, dense profile (Rugotest No. 3,
BN9a, ISO Comparator Medium (G), Keane-Tator Comparator 2.0 G/S) corresponding to Rz minimum
50 micron. .Any salts, grease, oil, etc. to be removed before abrasive blasting is commenced. 1557.
Steel, maintenance: Remove oil and grease, etc. with suitable detergent. Remove salt and other
contaminants by (high pressure) fresh water cleaning. Clean damaged areas thoroughly by power tool
cleaning to St 3 (minor areas) or by abrasive blasting to min. Sa 2, preferably to Sa 2. Improved
surface preparation will improve the performance of the product.
As an alternative to dry cleaning, water jetting to sound, well adhering coat and/or to steel. Intact coat
must appear with roughened surface after the water jetting. By water jetting to steel, cleanliness shall
be: Wa 2 -Wa 2 (atmospheric exposure) / minimum Wa 2 (immersion) (ISO 8501-4:2006).
Acceptable flash-rust degree before application:
maximum M (atmospheric exposure) / M, preferably L (immersion) (ISO 8501-4:2006). Feather edges
to sound and intact areas. Dust off residues. Touch up to full film thickness. This should be done when
the painted surface has reached the condition of being damp, possibly moist. In case of abrasive
blasting a suitable inhibitor may be used. Surplus inhibitor and residual abrasives and sludge must be
removed by (high pressure) fresh water cleaning before recoating. Cleaning with hot water is
recommended.

APPLICATION CONDITIONS:

Use only where application and curing can proceed at temperatures above: - 10C/14F.
At the freezing point and below be aware of the risk of ice on the surface, which will hinder adhesion.
The temperature of paint itself should be 15C/59F or above.
In confined spaces provide adequate ventilation during application and drying.
Occurrence of standing water or droplets on the painted surface immediately after application may
result in discolouration.

PRECEDING COAT

None, or as per specification.

SUBSEQUENT COAT:

None, or as per specification. Recommended systems are: HEMPADUR, HEMPATHANE, HEMPATEX

REMARKS:
VOC - EU Directive 2004/42/EC:

Product
1557012430

414 g/l

15 vol. % thinning
480 g/l

Limit phase II, 2010

500 g/l

For VOC of other shades, please refer to Safety Data Sheet.

Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Film thicknesses/thinning:
May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and recoating interval. Normal range dry is: 50125 micron/2-5 mils
Curing agent:
Curing agents are hazy. This is intended and has no negative influence on the performance.
Nota:
HEMPADUR 15570 For professional use only.
ISSUED BY:
HEMPEL A/S
1557012430

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet represent only test results
or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions of any intended use of the Products herein
must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed in writing.
The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said GENERAL CONDITIONS for all
results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without notice
and become void five years from the date of issue.

Date of issue: January 2012

-

Page: 2/2

Product Data Sheet

Product Data
HEMPADUR ZINC 17360
17360 : BASE 17369: CURING AGENT 97040

Description:

HEMPADUR ZINC 17360 is a two-component, zinc rich epoxy primer. It cures to a hard wearing and
highly weather-resistant coating. Offers cathodic protection of local mechanical damage.

Recommended use:

As a "V.O.C.-compliant", versatile, long-term primer on steel for epoxy, vinyl and acrylic coating
systems in medium to severely corrosive environments.
In complience with SSPC-Paint 20, type 2, level 2 and ISO 12944-5.

Service temperature:

Maximum, dry exposure only: 160C/320F

Certificates/Approvals:
Complies with EU Directive 2004/42/EC: subcategory j.
Availability:

Part of Group Assortment. Local availability subject to confirmation.

PHYSICAL CONSTANTS:
Shade nos/Colours:
Finish:
Volume solids, %:
Theoretical spreading rate:
Flash point:
Specific gravity:
Surface dry:
Dry to touch:
Fully cured:
VOC content:

19830 / Reddish grey

Flat
65 1
13 m2/l [521.3 sq.ft./US gallon] - 50 micron/2 mils
24 C [75.2 F]
2.7 kg/litre [22.4 lbs/US gallon]
0.5 approx. hour(s) 20C/68F
1 hour(s) 20C/68F
7 day(s) 20C/68F
332 g/l [2.8 lbs/US gallon]

The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
Pot life:
Nozzle orifice:
Nozzle pressure:
Cleaning of tools:
Indicated film thickness, dry:
Indicated film thickness, wet:
Overcoat interval, min:
Overcoat interval, max:
Safety:

17360
BASE 17369: CURING AGENT 97040
4 : 1 by volume
Airless spray / Air spray / Brush
08450 (5%) / 08450 (15%) / 08450 (5%) see REMARKS overleaf
2 hour(s) 20C/68F
0.017 - 0.021 "
150 bar [2175 psi]
(Airless spray data are indicative and subject to adjustment)
HEMPEL'S TOOL CLEANER 99610
50 micron [2 mils] see REMARKS overleaf
75 micron [3 mils]
see REMARKS overleaf
see REMARKS overleaf
Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.

Date of issue: October 2013

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Page: 1/3

Product Data Sheet

HEMPADUR ZINC 17360

SURFACE PREPARATION:

Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other contaminants
by high pressure fresh water cleaning.
Abrasive blasting to Sa 2 (ISO 8501-1:2007) with a sharp-edged surface profile corresponding to
Rugotest No. 3, BN9a, Keane-Tator Comparator, 2.0 G/S, 2 S, or ISO Comparator, Medium (G).

APPLICATION CONDITIONS:

Use only where application and curing can proceed at temperatures above: -10C/14F. The
temperature of the surface must also be above these limits. The temperature of paint itself should be
15C/59F or above. Apply only on a dry and clean surface with a temperature above the dew point to
avoid condensation.
In confined spaces provide adequate ventilation during application and drying.
According to specification.
Note: If used as anticorrosive protection under insulation of high temperature equipment it is very
important that NO moisture can penetrate during slow-down periods. This to avoid risk of "wet
corrosion" when the temperature rises.

SUBSEQUENT COAT:
REMARKS:

VOC - EU Directive 2004/42/EC:

Not available.

Product
1736019830

As supplied
332 g/l

15 vol. % thinning
410 g/l

Limit phase II, 2010

500 g/l

For VOC of other shades, please refer to Safety Data Sheet.

Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Stirring:
Before mixing with the curing agent stir the base thoroughly in order to redisperse any possible settling
after storage. After mixing it is equally important to maintain stirring to keep the wet paint as a
homogeneous mixture.
This is specifically important in case of a high level of thinning and/or long break in application, where
the risk of settlement of zinc particles is the highest.
Film thicknesses/thinning:
May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and recoating interval. Normal range dry is:
50-75 micron/2-3 mils. Thicknesses down to 15 micron/0.6 mils (extra thinning) and up to 80 micron/3.
2 mils may be possible. This will alter spreading rate and may influence amount of thinning necessary,
drying time, and recoating interval.
(The dry film thickness range does not take into account the correction factors for rough surfaces as
listed in ISO 19840).
Overcoating:
Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with
high pressure fresh water hosing and allow drying.
A specification supersedes any guideline overcoat intervals indicated in the table.
Environment

Atmospheric, medium

Surface temperature:

-10C (14F)

0C (32F)

Min

Max

Min

Max

HEMPADUR

18 h

None

9h

HEMPATEX

5h

4 d

2h

HEMPATHANE

36 h

90 d

18 h

20C (68F)
Min

Max

None

2h

None

54 h

30 m

12 h

45 d

4h

10 d

NR = Not Recomended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Overcoating note:

Note:

A completely clean surface is mandatory to ensure intercoat adhesion, especially at long overcoating
intervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergent
followed by (high pressure) fresh water cleaning. Salts to be removed by fresh water hosing. In
addition, scrubbing with a stiff brush may be necessary to remove zinc corrosion products (white rust).
If the maximum overcoating interval is exceeded, roughening of the surface is necessary to ensure
intercoat adhesion.
HEMPADUR ZINC 17360 For professional use only.

ISSUED BY:

HEMPEL A/S
1736019830
X Move PDS Disclaimer to Second page

Date of issue: October 2013

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Page: 2/3

Product Data Sheet

HEMPADUR ZINC 17360

This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations
given in this data sheet represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy,
completeness or appropriateness under the actual conditions of any intended use of the Products herein must be determined exclusively by the Buyer
and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless
otherwise expressly agreed in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but
not limited to negligence, except as expressed in said GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising
from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without notice and become void
five years from the date of issue.

Date of issue: October 2013

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Product Data Sheet

Product Data
HEMPATHANE HS 55610
55610: BASE 55619: CURING AGENT 97050

Description:

HEMPATHANE HS 55610 is a two-component polyurethane topcoat, cured with aliphatic isocyanate,

with good gloss and colour retention. Contains zinc phosphate.

Recommended use:

As a VOC-compliant, high-build finishing coat for protection of structural steel in corrosive environment.
May be specified as a one coat "Direct To Metal" system in environments classified as C2 and C3.

Service temperature:

Maximum, dry exposure only: 120C/248F see REMARKS overleaf

Certificates/Approvals:
Availability:

Part of Group Assortment. Local availability subject to confirmation.

PHYSICAL CONSTANTS:
Shade nos/Colours:
Finish:
Volume solids, %:
Theoretical spreading rate:
Flash point:
Specific gravity:
Surface dry:
Dry to touch:
Fully cured:
VOC content:

10000/ White.
Glossy
65 1
6.5 m2/l [260.7 sq.ft./US gallon] - 100 micron/4 mils
31 C [87.8 F]
1.4 kg/litre [12.1 lbs/US gallon]
3 approx. hour(s) 20C/68F
5 approx. hour(s) 20C/68F
7 day(s) 20C/68F
338 g/l [2.8 lbs/US gallon]

The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
Pot life:
Nozzle orifice:
Nozzle pressure:
Cleaning of tools:
Indicated film thickness, dry:
Indicated film thickness, wet:
Overcoat interval, min:
Overcoat interval, max:
Safety:

55610
BASE 55619: CURING AGENT 97050
7:1 by volume
Airless spray (see REMARKS overleaf) / Brush (see REMARKS overleaf)
08080 (5%) / 08080 (5%)
2 hour(s) 20C/68F
0.017 - 0.021 "
175 bar [2537.5 psi]
(Airless spray data are indicative and subject to adjustment)
HEMPEL'S THINNER 08080
100 micron [4 mils] / 4 mils (see REMARKS overleaf)
150 micron [6 mils] / 6 mils
see REMARKS overleaf
see REMARKS overleaf
Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.

Date of issue: November 2013

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Page: 1/2

Product Data Sheet

HEMPATHANE HS 55610
SURFACE PREPARATION:

According to specification.

APPLICATION CONDITIONS:

Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.
Minimum temperature for curing is: -10C/14F
At the freezing point and below be aware of the risk of ice on the surface, which will hinder adhesion.
The film formation may be adversely affected by light rain, high humidity and/or condensation during
application and the following interval after application:24 hours , 20C/68F
In confined spaces provide adequate ventilation during application and drying.

PRECEDING COAT:

According to specification. Recommended systems are: HEMPADUR FAST DRY 15560,

HEMPADUR MASTIC 45880/45881

SUBSEQUENT COAT:

None.

REMARKS:
VOC - EU Directive 2004/42/EC:

Product
5561010000

Not available.

As supplied
338 g/l

5 vol. % thinning
364 g/l

Limit phase II, 2010

500 g/l

For VOC of other shades, please refer to Safety Data Sheet.

Colours/Colour stability:

Certain lead-free red and yellow colours may discolour when exposed to chlorine-containing
atmosphere. To obtain full opacity, an extra coat may be necessary, especially for certain lead-free
colours in red, orange, yellow and green.
Weathering/service temperatures: At service temperature above 100C/212F, slight discolouration may be expected. The product will
become softer.
Application(s):
When specified as a one coat Direct to Metal-system follow Good Painting Practise and apply
stripe coating before the spray application on areas difficult to cover properly by spray application.
CURING AGENT 97050 : is sensitive to moisture.
Even small traces of water in the mixed paint will reduce the pot life and result in film defects.
Film thicknesses/thinning:
May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and recoating interval. Normal range dry is:
minimum 50 micron/2 mils (diluted), minimum 75 micron/3 mils (undiluted), maximum 125 micron/5
mils
Storage Conditions:
Store in a dry place and keep the can tightly closed until use.
Curing agent:
Open curing agent cans with caution as overpressure might exist.
Overcoating:
Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with
high pressure fresh water hosing and allow drying.
A specification supersedes any guideline overcoat intervals indicated in the table.
Environment

Atmospheric, medium

Surface temperature:
HEMPATHANE

-10C (14F)

0C (32F)

20C (68F)

Min

Max

Min

Max

Min

Max

4d

None

2d

None

16 h

None

NR = Not Recomended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Overcoating intervals:

Note:
ISSUED BY:

A completely clean surface is mandatory to ensure intercoat adhesion, especially at long overcoating
intervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergent
followed by (high pressure) fresh water cleaning. Salts to be removed by fresh water hosing.
To check whether the quality of the surface cleaning is adequate, a test patch may be relevant.
HEMPATHANE HS 55610 For professional use only.
HEMPEL A/S
5561010000

X Move PDS Disclaimer to Second page

This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations
given in this data sheet represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy,
completeness or appropriateness under the actual conditions of any intended use of the Products herein must be determined exclusively by the Buyer
and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless
otherwise expressly agreed in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but
not limited to negligence, except as expressed in said GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising
from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without notice and become void
five years from the date of issue.

Date of issue: November 2013

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Page: 2/2

Product Data Sheet