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Diameter of Wire

0.32
0.4
0.5
0.63
0.8
1
1.25
1.6
2
2.5
3.2
4
5
6.3
8

Allowable Stress
104.5
104
102.5
101
99.5
97
94.5
91
87.5
83.5
79
75.5
71
67
62

Dm
4
5
6.3
8
10
12.5
16
20
25
32
40
50
63

OPEN
GROUND
SQUARED
SQUARED AND GROUND

0
1
2
2

Modulus of Rigidity
8300

Spring Calculations based on Load


Mean Dia
Wire dia
Spring End Type
Spring Index
Load on Spring (F')
Deflection / coil (f")
Free length Helix Pitch (Po)
Preload Length
Force at Preload (Fnp)
Deflection / Coil at Preload (fp")
Helix Pitch (pp)
No of active coils (if)

25
25
3.2
3.2

mm
mm

GROUND
GROUND

7.81
34.548
4.962
8.162
35.000
1.000
0.144
8.018
3.966

Kgs
mm
mm
mm
Kgs
mm
mm

No of Coils (it)
Spring Rate ('C')
Free length

4.966
1.756
35.57

Kg/mm
mm

Force at Applied Load (Fnl)


Deflection / Coil at load (fl")
Helix Pitch (pl)
Compressed Length
Stroke

13.800
1.982
6.18
27.71
7.29

Kgs
mm
mm
mm
mm

Spring Calculations Based on Stroke


Mean Dia
Wire dia
Spring End Type
Spring Index
Load on Spring (F')
Deflection / coil (f")
Free length Helix Pitch (Po)
Preload Length
Force at Preload (Fnp)
Deflection / Coil at Preload (fp")
Helix Pitch (pp)
No of active coils (if)

25
25
3.2
3.2

mm
mm

GROUND
GROUND

7.81
34.548
4.962
8.162
35.000
1.000
0.144
8.018
3.966

Kgs
mm
mm
mm
Kgs
mm
mm

No of Coils (it)
Spring Rate ('C')
Free length

4.966
1.756
35.57

Kg/mm
mm

Stroke
Compressed Length
Helix Pitch (pl)
Deflection / Coil at load (fl")
Load (Fnl)

10.00
25.00
5.50
2.665
18.556

mm
mm
mm
mm
Kgs

Wire length Needed

390.02 mm
1.756
50
40.330
35.57
34.86
34.15
33.44
32.72
32.01
31.30
30.59
29.88
29.17
28.46
27.74
27.03
26.32
25.61
24.90

0
0.71
1.42
2.13
2.85
3.56
4.27
4.98
5.69
6.40
7.11
7.83
8.54
9.25
9.96
10.67

0
1.248923
2.497846
3.746768
4.995691
6.244614
7.493537
8.742459
9.991382
11.2403
12.48923
13.73815
14.98707
16.236
17.48492
18.73384

70
60
50
40
30
20

24.19
23.48
22.76
22.05
21.34
20.63
19.92
19.21
18.50
17.78
17.07
16.36
15.65
14.94
14.23
13.52
12.81
12.09
11.38
10.67
9.96
9.25
8.54
7.83
7.11
6.40
5.69
4.98
4.27
3.56
2.85
2.13
1.42
0.71
0.00

11.38
12.09
12.81
13.52
14.23
14.94
15.65
16.36
17.07
17.78
18.50
19.21
19.92
20.63
21.34
22.05
22.76
23.48
24.19
24.90
25.61
26.32
27.03
27.74
28.46
29.17
29.88
30.59
31.30
32.01
32.72
33.44
34.15
34.86
35.57

19.98276
21.23169
22.48061
23.72953
24.97846
26.22738
27.4763
28.72522
29.97415
31.22307
32.47199
33.72091
34.96984
36.21876
37.46768
38.71661
39.96553
41.21445
42.46337
43.7123
44.96122
46.21014
47.45907
48.70799
49.95691
51.20583
52.45476
53.70368
54.9526
56.20152
57.45045
58.69937
59.94829
61.19722
62.44614

20
10
0

Spring Load(Kg)

Spring Load(Kg)

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