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User Registration No:

Fasten5950 for Steelwork Connections


Design & Detailing of Bolts & Welds to BS5950:2000
No

Contents

Bolt Capacities - Non-Preloaded

HSFG Bolt Capacities - Pre-Loaded

Fillet Weld Capacities - Directional Method

Fillet Weld Capacities - Simple Method

Full Penetration Butt Weld Capacities

Dimensions of Hexagonal Bolts & Nuts

Dimensions of 90o Countersunk Bolts

Dimensions of HSFG Bolts & Nuts

Size, Length & Threaded Length of Bolts & Screws

10

Size, Length & Threaded Length of HSFG Bolts

11

Dimensions of Washers

12

Dimensions of HSFG Washers

13

Type & Size of Standard Bolt Holes

14

Back-marks/Hole-spacing for Various Sections

15

Symbols for Various Bolts & Holes

No

Documentation

A1

Template Features

A2

Usage Notes

A4

Terms & Conditions of Use

A5

Revision History of the Template

Fasten595020030101

File: 252873985.xls Tab: Home

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Capacities of Non-Preloaded Countersunk Bolts to BS5950-1:2000


Type of Bolt Head
Hexago
Countersu
n
nk

Shear Plane: Threads

Dia
of
Bolt
d
mm
M 1.6
M2
M 2.5
M3
M4
M5
M6
M8
M 10

Shear Plane in
Threa
Shan
ds
k

File:252873985.xls Tab: Bolts

Bolt Grade

Clearan
ce
4.6
6.8

Bolts: Grade 8.8

Bolt
Tension Capacity @ pt
#VALUE!
Tensile
Nominal
Exact
Stress
0.8 At pt
A t pt
Area
mm2
kN
kN
1.27
#VALUE!
#VALUE!
2.07
#VALUE!
#VALUE!
3.39
#VALUE!
#VALUE!
5.03
#VALUE!
#VALUE!
8.78
#VALUE!
#VALUE!
14.2
#VALUE!
#VALUE!
20.1
#VALUE!
#VALUE!
36.6
#VALUE!
#VALUE!
58
#VALUE!
#VALUE!
84.3
#VALUE!
#VALUE!
M 12
(M 14)
115
#VALUE!
#VALUE!
157
#VALUE!
#VALUE!
M 16
(M 18)
192
#VALUE!
#VALUE!
245
#VALUE!
#VALUE!
M 20
303
#VALUE!
#VALUE!
(M 22)
353
#VALUE!
#VALUE!
M 24
459
#VALUE!
#VALUE!
(M 27)
561
#VALUE!
#VALUE!
M 30
(M 33)
694
#VALUE!
#VALUE!
M 36
817
#VALUE!
#VALUE!
(M 39)
976
#VALUE!
#VALUE!
M 42
1120
#VALUE!
#VALUE!
(M 45)
1300
#VALUE!
#VALUE!
M 48
1470
#VALUE!
#VALUE!
(M 52)
1760
#VALUE!
#VALUE!
M 56
2030
#VALUE!
#VALUE!
(M 60)
2360
#VALUE!
#VALUE!
M 64
2680
#VALUE!
#VALUE!
(M 68)
3060
#VALUE!
#VALUE!
Sizes shown in brackets are non preferred
Fasten595020030101

Bolt Holes

Shear Capacity at
#VALUE!
in Threads
Single
Double
kN
kN
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Oversize/shortLong-slotted/Kidneyslotted
shaped
10.
HSFG General
HSFG Higher
8.8
9
Grade
Grade

Holes: Clearence
Bolt Hole
Edge/End

Distance

2.00 D
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

tration No: Unregistered Copy

Grade of Connected Ply


S275
S355
S460
(43)
(50)
(55)

Ply: S275 (43)

Bearing Capacity of Bolts/Plies for the Selected End Distances in kN


Bolt Bearing Strength: ###
Ply Bearing Strength:
#VALUE!
Thickness of Connected Ply
5 mm
6 mm
7 mm
8 mm
9 mm 10 mm 12 mm 20 mm
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30 mm
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Combined Loading
Applied
Shear
Tension Capacity
Ft
in Threads
kN
kN
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

###
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Font/Colour Key: Normal (Red): Bearing Critical; Bold (Blue): Bearing > Single Shear; Italic (Green): Bearing > Double Shear

Note: Bolts diameters shown in Bold represent the size range for structural design of buildings.
Capacities for Bolts to BS5950: Part 1

2003 Dr Shaiq Khan, Techno Consultants Ltd


Date: 11/26/2014

Capacities for High Strength Friction Grip Bolts to BS5950: Part 1


Bolt Head

HSFG Grade

Ply Grade

Slip Factor

S275
S355
(43)
S460
(50)
(55)

General Grade to

Hexagon
BS4604:
Part 1to
Countersu
Higher Grade
nk
BS4604: Part 2
General Grade: Hexagon Head

0.
5
0.
4

Slip Factor U = 0.50

Non-Slip Criteria

Type of Holes for HSFG Bolts

Non-slip in service
loads
Non-slip under
0.2
factored loads
Bolt Holes: Clearance

0.3

Clearance
Oversize/Shortslotted

pt= #VALUE!

Non-slip under factored loads

Slip Resistance PSL

Bolt

Tensile

Proof

Tension

Dia

Stress

Load

Capacity Ptot

Single

Double

Area At

Po

0.9Po<=At pt

Shear

mm

mm

Bolt Hole

Applied

Shear

Edge/End

Shear

Tension

Capacity

Distance

Ftot in kN

Fs in kN

3.00 D

M 12

kN

kN

kN

84.3

49.4

#VALUE!

#VALUE!

#VALUE!

M 16

157.0

92.1

#VALUE!

#VALUE!

M 20

245.0

144.0

#VALUE!

M 22

303.0

177.0

M 24

353.0

M 27

Long-slotted
perpendicular
to loadto
Long-slotted parallel

slip factor
Head

load
Connected Ply: S275(43)

S275(43)

After-Slip Capacities
Combined Loading

kN

User Registration No: Unregistered Copy

General

Bearing Capacity of Bolts/Plies for the Selected End Distances in kN


Bearing Strength of Bolts: ###

& Ply:

Non-slip under fa
#VALUE!

##

Thickness t of the connected Ply


6.6 mm

Bearing Kbs

7 mm

8 mm

9 mm

10 mm

12 mm

15 mm

20 mm

25 mm

30 mm

#VALUE! #VALUE! #VALUE! #VALUE!

###

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###

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

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#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

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#VALUE!

#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

###

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###

207.0

#VALUE!

#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

###

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###

###

###

###

###

###

###

###

459.0

234.0

#VALUE!

#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

###

###

###

###

###

###

###

###

###

###

M 30

561.0

286.0

#VALUE!

#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

###

###

###

###

###

###

###

###

###

###

M 36

817.0

418.0

#VALUE!

#VALUE!

#VALUE!

#VALUE! #VALUE! #VALUE! #VALUE!

###

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###

###

###

###

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###

Gen tsa

Font/Colour Key: Normal (Red): Bearing Critical; Bold (Blue): Bearing > Single Shear; Italic (Green): Bearing > Double Shear
2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Table BoltsHSFG

Capacities for HSFG Bolts

Date: 11/26/2014

User Registration No: Unregistered Copy

Capacities of Fillet Weld Between Two Elements at 90 - Directional Method BS5950-1: 2000, Cl 6.8.7.3
o

Size
of
Weld
Leg
Length s
mm
3
4
5
6
8
10
12
13
15
50
18
20
22
25
30
Formulae:

Throat
Thickness a
mm
2.1
2.8
3.5
4.2
5.6
7.0
8.4
9.1
10.5
35.0
12.6
14.0
15.4
17.5
21.0

Steel Grade S275 (43)


Using Electrode Class 35
Longitudinal
Transverse
Capacity PL at Capacity PT at
220 N/mm2
kN/mm
0.462
0.616
0.770
0.924
1.232
1.540
1.848
2.002
2.310
7.700
2.772
3.080
3.388
3.850
4.620

220 N/mm2
kN/mm
0.578
0.770
0.963
1.155
1.540
1.925
2.310
2.503
2.888
9.625
3.465
3.850
4.235
4.813
5.775

Steel Grade S355 (50)


Using Electrode Class 42
Class 35 b
Transverse
Capacity PL at Capacity PT at
250 N/mm2
kN/mm
0.525
0.700
0.875
1.050
1.400
1.750
2.100
2.275
2.625
8.750
3.150
3.500
3.850
4.375
5.250

250 N/mm2
kN/mm
0.656
0.875
1.094
1.313
1.750
2.188
2.625
2.844
3.281
10.938
3.938
4.375
4.813
5.469
6.563

Steel Grade S460 (55)


Using Electrode Class 50
Class 35 b
Transverse
Capacity PL at Capacity PT at
280 N/mm2
kN/mm
0.588
0.784
0.980
1.176
1.568
1.960
2.352
2.548
2.940
9.800
3.528
3.920
4.312
4.900
5.880

280 N/mm2
kN/mm
0.735
0.980
1.225
1.470
1.960
2.450
2.940
3.185
3.675
12.250
4.410
4.900
5.390
6.125
7.350

a = 0.7 s
PL = pw a
PT = K pw a, where K=1.25 for welds between tow elements at 90o to each other.
2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Tab: FilletWeldsDirM

Capacities for Fillet Welds

Date: 11/26/2014

User Registration No:

Unregistered Copy

Capacities of Fillet Welds to BS5950-1: 2000 - Simple Method as per Clause 6.8.7.2
Size
Steel Grade S275 (43)
Steel Grade S355 (50)
of
Using Electrode
Using Electrode
Class 42 a
Class 50 a
Class 35 b
Class 50 a
Weld
Class 35
Class 42
Leg
Throat
Capacity at Capacity at Capacity at Capacity at Capacity at Capacity at
Length Thickness 220 N/mm2 220 N/mm2 220 N/mm2 220 N/mm2 250 N/mm2 250 N/mm2
mm
mm
kN/mm
kN/mm
kN/mm
kN/mm
kN/mm
kN/mm
3
2.1
0.462
0.462
0.462
0.462
0.525
0.525
4
2.8
0.616
0.616
0.616
0.616
0.700
0.700
5
3.5
0.770
0.770
0.770
0.770
0.875
0.875
6
4.2
0.924
0.924
0.924
0.924
1.050
1.050
8
5.6
1.232
1.232
1.232
1.232
1.400
1.400
10
7.0
1.540
1.540
1.540
1.540
1.750
1.750
12
8.4
1.848
1.848
1.848
1.848
2.100
2.100
13
9.1
2.002
2.002
2.002
2.002
2.275
2.275
15
10.5
2.310
2.310
2.310
2.310
2.625
2.625
50
35.0
7.700
7.700
7.700
7.700
8.750
8.750
18
12.6
2.772
2.772
2.772
2.772
3.150
3.150
20
14.0
3.080
3.080
3.080
3.080
3.500
3.500
22
15.4
3.388
3.388
3.388
3.388
3.850
3.850
25
17.5
3.850
3.850
3.850
3.850
4.375
4.375
30
21.0
4.620
4.620
4.620
4.620
5.250
5.250
a
Over-matching electrodes.
b
Under matching electrodes. Not to be used for partial penetration butt welds

2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Tab: FilletWelds

Steel Grade S460 (55)


Using Electrode
Class 35 b
Class 42 b
Class 50
Capacity at Capacity at Capacity at
220 N/mm2 250 N/mm2 280 N/mm2
kN/mm
kN/mm
kN/mm
0.462
0.525
0.588
0.616
0.700
0.784
0.770
0.875
0.980
0.924
1.050
1.176
1.232
1.400
1.568
1.540
1.750
1.960
1.848
2.100
2.352
2.002
2.275
2.548
2.310
2.625
2.940
7.700
8.750
9.800
2.772
3.150
3.528
3.080
3.500
3.920
3.388
3.850
4.312
3.850
4.375
4.900
4.620
5.250
5.880

Capacities for Fillet Welds

Date: 11/26/2014

User Registration No:

Unregistered Copy

Capacities of Full Penetration Butt Welds to BS5950-1: 2000


Steel Grade S275 (43)
Steel Grade S355 (50)
Steel Grade S460 (55)
Thickness
Using Class 35 Electrode to BS639
Using Class 42 Electrode to BS639
Using Class 50 Electrode to BS639
of
Material
Shear
Tension or
Material
Shear
Tension or
Material
Shear
Tension or
Butt Weld
Design
Capacity at Compression
Design
Capacity at Compression
Design
Capacity at Compression
Strength py
0.6 Py
Capacity at py Strength py
0.6 Py
Capacity at py Strength py
0.6 Py
Capacity at py
mm
3
4
5
6
8
10
12
13
15
16
18
20
22
25
30

N/mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

N/mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

N/mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Tab: ButtWelds

kN/mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Capacities for Butt Welds

Date: 11/26/2014

Dimension of ISO Metric Black Hexagon Head Bolts & Screws to BS4190:2001

Nominal
size and
thread
diameter

Pitch of
thread
(coarse
pitch
series)

Diameter of
unthreaded shank

Width across flats

Width across corners

Height of head

Radius
under
head

Washer
face dia

Depth of
washer
face

min
4.52

max
8

min
7.64

max
9.2

min
8.63

max
3.875

min
3.125

r
max
0.35

dw
min
6.8

c
max
0.5

Black
max
min
4.375
3.625

Faced one side


max
min
4
3.52

M5

0.8

max
5.48

M6
M8

1
1.25

6.48
8.58

5.52
7.42

10
13

9.64
12.57

11.5
15

10.89
14.2

4.375
5.875

3.625
5.125

0.4
0.8

8.7
11.5

0.5
0.6

5.375
6.875

4.625
6.125

5
6.5

M10
M12

1.5
1.75

10.58
12.7

9.42
11.3

17
19

16.57
18.48

19.6
21.9

18.72
20.88

7.45
8.45

6.55
7.55

0.8
1.25

15.5
17.2

0.6
0.6

8.45
10.45

7.55
9.55

M16
M20

2
2.5

16.7
20.84

15.3
19.16

24
30

23.16
29.16

27.7
34.6

26.17
32.95

10.45
13.9

9.55
12.1

1.25
1.78

22
27.7

0.8
0.8

13.55
16.55

(M22)
M24

2.5
3

22.84
24.84

21.16
23.16

32
36

31
35

36.9
41.6

35.03
39.55

14.9
15.9

13.1
14.1

1.78
1.78

33.2

0.8

(M27)
M30
(M33)

3
3.5
3.5

27.84
30.84
34

26.16
29.16
32

41
46
50

40
45
49

47.3
53.1
57.7

45.2
50.85
55.37

17.9
20.05
22.05

16.1
17.95
19.95

2.28
2.28
2.28

42.7

0.8

M36
(M39)

4
4

37
40

35
38

55
60

53.8
58.8

63.5
69.3

60.79
66.44

24.05
26.05

21.95
23.95

2.7
2.7

51.1

M42
(M45)

4.5
4.5

43
46

41
44

65
70

63.8
68.8

75.1
80.8

72.09
77.74

27.05
29.05

24.95
26.95

2.8
3.3

M48
(M52)

5
5

49
53.2

47
50.8

75
80

73.8
78.8

86.6
92.4

83.39
89.04

31.05
34.25

28.95
31.75

3.8
4.7

M56
(M60)

5.5
5.5

57.2
61.2

54.8
58.8

85
90

83.6
88.6

98.1
103.9

94.47
100.12

36.25
39.25

33.75
36.75

M64
6
65.2
62.8
95
(M68)
6
69.2
62.8
100
Note: Sizes shown in bracket are non preferred

93.6
98.6

109.7
115.5

105.77
111.42

41.25
44.25

38.75
41.75

Fasten595020030101

File: 252873985.xls Tab: BoltsNutsDims

Thickness of thin
nut
(faced both sides)
t

Thickness of nut
m

max
-

min
-

4.52
5.92

4.52

8
10

7.42
9.42

6
7

5.52
6.42

12.45
15.45

13
16

12.3
15.3

9
9

8.42
8.42

18.55
19.65

17.45
18.35

18
19

17.3
18.16

10
10

9.42
9.42

22.65
24.65
26.65

21.35
23.35
25.35

22
24
26

21.16
23.16
25.16

12
12
14

11.3
11.3
13.3

0.8

29.65
31.8

28.35
30.2

29
31

28.16
30

14
16

13.3
15.3

60.8

34.8
36.8

33.2
35.2

34
36

33
35

16
18

15.3
17.3

70.8

38.8
42.8

37.2
41.2

38
42

37
41

18
20

17.3
19.16

4.9
4.9

45.8
48.8

44.2
47.2

45
48

44
47

4.9
4.9

51.95
54.95

50.05
53.05

51
54

49.8
52.8

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Dimensions of 90o Countersunk Head Bolts & Screws to BS4933: 1973

Nominal
size and
thread
diameter

Pitch of
thread

Diameter of
unthreaded shank

d
M5
M6
M8
M10
M12
M16
M20
M24
Fasten595020030101

File: 252873985.xls Tab: CsunkDims

d
0.8
1
1.25
1.5
1.75
2
2.5
3

max
5.48
6.48
8.58
10.58
12.7
16.7
20.84
24.84

min
4.52
5.52
7.42
9.42
11.3
15.3
19.16
23.16

Head Diameter
Radius
under
head
D (Sharp)
max
10
12
16
20
24
32
40
48

D
min
8.5
10.2
13.6
17
20.4
27.2
34
40.8

r
max
0.5
0.5
0.5
0.5
1
1
1
1.5

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Dimensions of Hexagon Head Bolts to BS4395 Part 1 1969 and Part 2 1969

Nominal
size and
thread
diameter

BS4395
Part

Pitch of
thread
(coarse
pitch
series)

Diameter of
unthreaded shank

d
max
M 12*
Part 1
1.75
12.7
M 16
Part 1&2
2
16.7
M 20
Part 1&2
2.5
20.84
M 22
Part 1&2
2.5
22.84
M 24
Part 1&2
3
24.84
M 27
Part 1&2
3
27.84
M 30
Part 1&2
3.5
30.84
M 33
Part 2
3.5
34
M 36
Part 1
4
37
Note: Sizes marked with * is a non preferred
Fasten595020030101

File: 252873985.xls Tab: HSFGDims

Width across flats

Width across corners

s
min
11.3
15.3
19.16
21.16
23.16
26.16
29.16
32
35

max
22
27
32
36
41
46
50
55
60

Diameter of washer
face

e
min
21.16
26.16
31
35
40
45
49
53.8
58.8

max
25.4
31.2
36.9
41.6
47.3
53.1
57.7
63.5
69.3

df
min
23.7
29.3
35.03
39.55
45.2
50.85
55.37
60.79
66.44

max
22
27
32
36
41
46
50
55
60

min
19.91
24.91
29.75
33.75
38.75
43.75
47.75
52.55
57.75

Radius under head


Depth of
washer
face
c
max
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5

Thickness of head

Thickness of nut

Transition
diameter
r
max
1
1
1.2
1.2
1.2
1.5
1.5
1.5
1.5

min
0.6
0.6
0.8
0.8
0.8
1
1
1
1

da
max
14.7
18.7
23.24
25.24
27.24
30.84
33.84
37
40

k
max
8.45
10.45
13.9
14.9
15.9
17.9
20.05
22.05
24.05

m
min
7.55
9.55
12.1
13.1
14.1
16.1
17.95
19.95
21.95

max
11.55
15.55
18.55
19.65
22.65
24.65
26.65
29.65
31.8

min
10.45
14.45
17.45
18.35
21.35
23.35
25.35
28.35
30.2

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Standard Nominal Size, Lengths and Threaded Lengths of Bolts & Screws to BS4190:2001
Lengths and Threaded Lengths of ISO Metric Black Hexagon Bolts & Screws

Nominal
size &
bolt
diameter

Up to and including 125 mm, Thread Length = 2d + 6 mm


Over 125 up to/including 200 mm, Thread Length = 2d + 12 mm
Over 200 mm, Thread Length = 2d + 25 mm

12

14

16

20

25

M5

scr

scr

scr

scr

### ### ### ### ###

M6

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M8

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 10

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 36

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

(M 39)

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

(M 45)

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 48

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

(M 52)

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 56

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 64

scr

scr

scr

scr

scr

scr

scr

scr

scr

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

(M 68)

scr

scr

scr

scr

scr

scr

scr

scr

scr

scr

M 12
M 16
M 20
(M 22)
M 24
(M 27)
M 30
(M 33)

M 42

(M 60)

Note:

30

35

40

45

50

55

60

65

70

75

80

85

90

100

110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

The bolt sizes in this table do not imply that all listed items are stock production sizes. The purchaser should consult the supplier for the list of available sizes.

Fasten595020030101

File: 252873985.xls Tab: BoltLengths

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Standard Nominal Size, Lengths and Threaded Lengths of HSFG Bolts BS4395:1969
Lengths & Threaded Lengths of ISO Metric HSFG General Grade Bolts to BS4395: Part 1: 1969

Nominal
size &
bolt
diameter
d

M 12
M 16
M 20
M 22
M 24
M 27
M 30
M 36

Up to and including 125 mm, Thread Length = 2d + 6 mm


Over 125 up to/including 200 mm, Thread Length = 2d + 12 mm
Over 200 mm, Thread Length = 2d + 25 mm
40

45

50

55

60

65

70

85

90

100 110

120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

Lengths & Threaded Lengths of ISO Metric HSFG Higher Grade Bolts to BS4395: Part 2: 1969
Up to and including 125 mm, Thread Length = 2d + 12 mm
Over 125 up to/including 200 mm, Thread Length = 2d + 18 mm
Over 200 mm, Thread Length = 2d + 30 mm
40

45

50

M 16
M 20
M 22
M 24
M 27
M 30
M 33
Note:

80

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

Nominal
size &
bolt
diameter
d

75

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

55

60

65

70

75

80

85

90

100 110

120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
The bolt sizes in this table do not imply that all listed items are stock production sizes. The purchaser should consult the supplier for the list of available sizes.

Fasten595020030101

File: 252873985.xls Tab: HSFGLengths

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Dimensions of Washers to BS 4320: 1968

d2

d1

d1

d2
s

s
Normal diameter Black Washers (Form E) - Table 3 BS4320
Nominal
size of
bolt or
screw

Inside diameter
d1

Outside diameter
d2

Large diameter Black Washers (Form F) - Table 4 BS4320

Thickness
s

Inside diameter
d1

nominal

max

min

nominal

max

min

nominal

max

min

M5
M6
(M 7)

5.5
6.6
7.6

5.8
7
8

5.5
6.6
7.6

10
12.5
14

10
12.5
14

9.2
11.7
13.2

1
1.6
1.6

1.2
1.9
1.9

0.8
1.3
1.3

M8
M 10

9
11

9.4
11.5

9
11

17
21

17
21

16.2
20.2

1.6
2

1.9
2.3

M 12
(M 14)

14
16

14.5
16.5

14
16

24
28

24
28

23.2
27.2

2.5
2.5

M 16
(M 18)

18
20

18.5
20.6

18
20

30
34

30
34

29.2
32.8

M 20
(M 22)
M 24

22
24
26

22.6
24.6
26.6

22
24
26

37
39
44

37
39
44

(M 27)
M 30

30
33

30.6
33.8

30
33

50
56

(M 33)
M 36
(M39)

36
39
42

36.8
39.8
42.8

36
39
42

M 42
(M 45)

45
48

45.8
48.8

M 48
(M 52)
M 56

52
56
62

(M 60)
M 64

66
70

Outside diameter
d2

Thickness
s

nominal

max

min

nominal

max

min

nominal

max

min

1.3
1.7

9
11

9.4
11.5

9
11

21
24

21
24

20.2
23.2

1.6
2

1.9
2.3

1.3
1.7

2.8
2.8

2.2
2.2

14
16

14.5
16.5

14
16

28
30

28
30

27.2
29.2

2.5
2.5

2.8
2.8

2.2
2.2

3
3

3.6
3.6

2.4
2.4

18
20

18.5
20.6

18
20

34
37

34
37

32.8
35.8

3
3

3.6
3.6

2.4
2.4

35.8
37.8
42.8

3
3
4

3.6
3.6
4.6

2.4
2.4
3.4

22
24
26

22.6
24.6
26.6

22
24
26

39
44
50

39
44
50

37.8
42.8
48.8

3
3
4

3.6
3.6
4.6

2.4
2.4
3.4

50
56

48.8
54.5

4
4

4.6
4.6

3.4
3.4

30
33

30.6
33.8

30
33

56
60

56
60

54.5
58.5

4
4

4.6
4.6

3.4
3.4

60
66
72

60
66
72

58.5
64.5
70.5

5
5
6

6
6
7

4
4
5

36
39
42

36.8
39.8
42.8

36
39
42

66
72
77

66
72
77

64.5
70.5
75.5

5
5
6

6
6
7

4
4
5

45
48

78
85

78
85

76.5
83

7
7

8.2
8.2

5.8
5.8

53
57
63

52
56
62

92
98
105

92
98
105

90
96
103

8
8
9

9.2
9.2
10.2

6.8
6.8
7.8

67
71

66
70

110
115

110
115

108
113

9
9

10.2
10.2

7.8
7.8

(M 68)
74
75
74
120
Note: Sizes shown in brackets are non preferred.

120

118

10

11.2

8.8

Fasten595020030101

File: 252873985.xls Tab: Washers

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Dimensions of HSFG Washers to BS4395 Part 1 & Part 2

Nominal
size and
thread
diameter
d

BS4395
Part

Inside diameter B

max
min
M 12*
Part 1
13.8
13.4
M 16
Part 1&2
17.8
17.4
M 20
Part 1&2
21.5
21.1
M 22
Part 1&2
23.4
23
M 24
Part 1&2
26.4
26
M 27
Part 1&2
29.4
29
M 30
Part 1&2
32.8
32.4
M 33
Part 2
35.8
35.4
M 36
Part 1
38.8
38.4
Note: Size marked * is non preferred
Fasten595020030101

File: 252873985.xls Tab: HSFGWashers

Outside diameter C

max
30
37
44
50
56
60
66
75
85

min
29
36
43
48.5
54.5
58.5
64.5
73.5
83.5

Thickness A

max
2.8
3.4
3.7
4.2
4.2
4.2
4.2
4.6
4.6

min
2.4
3
3.3
3.8
3.8
3.8
3.8
4.2
4.2

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Standard Dimensions of Holes for Non-Preloaded Bolts - Table 33


Hole

Clearance

Oversize

Dia
mm
12

Hole D
mm
13

Hole D
mm
16

Width D
mm
13

Short Slotted Hole


Length L
mm
16

Width D
mm
13

Long Slotted Hole


Length L
mm
42

Kidney Shaped Hole


Width D
mm
13

Length L
mm
36

16
20

18
22

20
25

18
22

22
26

18
22

56
70

18
22

48
60

22
24
>=27

24
26
d+3

27
30
d+8

24
26
d+3

28
32
d+10

24
26
d+3

77
84
3.5d

24
26
d+3

66
72
3.0d

Standard Dimensions of Holes for Preloaded Bolts - Table 36


Hole
Dia

Clearance
Hole

Oversize
Hole

Short Slotted Hole


Width D
Length L

Long Slotted Hole


Width D
Length L

mm
16
20

mm
18
22

mm
20
25

mm
18
22

mm
22
26

mm
18
22

mm
40
50

22
24
>=27

24
26
d+3

27
30
d+8

24
26
d+3

28
32
d+10

24
26
d+3

55
60
2.5d

Minimum Edge Distance of Holes - Table 29


Edge Quality
Rolled, machine flame curt, sawn or planed
Shear or Hand flame Cut

Edge Distance
1.25 D
1.40 D

Maximum Edge Distance - Clause 6.2.2.5


The nearest line of bolts to an unstiffened edge should not exceed:
Where:
t = ply thickness & py = design strength
Fasten595020030101

File: 252873985.xls Tab: HoleDims

11t

275
py

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Spacing of Holes in Beams, Columns & Tees


S1

S1

S1

S3

S2

S3

S4
Width of Flange "b"
Nominal
Actual min.
mm
mm
419 to 368
362
330 & 305
312
330 & 305
300
290 to 203
212
190 to 165
162
152
150
148 to 127
130
102
98
89
76
64
51

S1
mm
140
140
140
140
90
90
70
54
50
40
34
30

Spacing of Holes
S2
S3
mm
mm
140
75
120
60
120
60

Recommended
Bolt Diameter
mm
24
24
20
24
24
20
20
12

S4
mm
290
240
240

Recommended Back Marks for Holes in Channels


Nominal Width Spacing
Recommended
of Flange
S1
diameter of bolt
mm
mm
mm
102
55
20
89
50
20
76
45
20
64
35
16
51
30
10
38
22

S1

Recommended Back Marks for Standard Angles


Leg
S1

S4
S2
S3

Nominal
Leg Length
mm
200
150
125
120
100
90
80
75
70
65
60
50
45
40
30
25
Fasten595020030101

File: 252873985.xls Tab: BackMarks

S1
mm

S5
Leg

Leg

S6

Spacing of Holes [& Maximum Diameter of Bolt]


S2
S3
S4
S5
mm
mm
mm
mm
75 [30]
75 [30]
55 [20]
55 [20]
55 [20]
55 [20]
45 [20]
50 [20]
45 [16]
50 [16]

S6
mm
55 [20]

55 [24]
50 [24]
45 [20]
45 [20]
40 [20]
35 [20]
35 [16]
28 [12]
25
23
20
15
2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Symbols for Bolts and Holes


Site Bolt ( or Open Hole)
Site Bolt - Countersunk near side
Site Bolt - Countersunk near side
Shop Bolt
Shop Bolt - Countersunk near side
Shop Bolt - Countersunk far side
Site HSFG Bolt
Site HSFG Bolt - Countersunk near side
Site HSFG Bolt - Countersunk near side
Shop HSFG Bolt
Shop HSFG Bolt - Countersunk near side
Shop HSFG Bolt - Countersunk near side
Shop Rivet
Shop Rivet - Countersunk near side
Shop Rivet - Countersunk far side
Fasten595020030101

File: 252873985.xls Tab: BoltSymbols

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

Features of

Fasten5950
An Excel Template for the Capacities of Bolts & Welds to BS5950-1:2000
by
Dr Shaiq U.R. Khan
BEng (Civil), MEng, PhD, PE, CEng, FIStructE
January 2003
Techno Consultants Ltd, 117 Portland Street, Manchester M1 6ED, England.

Fasten5950 is a an Excel Spreadsheet Template for finding capacities of Hexagon Head Bolts,
Countersunk Bolts, High Strength Friction Grip Bolts, Fillet Welds and Butt Welds using
BS5950-1:2000..
It also includes data worksheets for detailing bolts. The information includes: dimensions of bolts and
nuts, washers, various bolt hole sizes, spacing of holes and back marks, bolt symbols, etc.
The Tensile Stress Areas are taken from BS 4190 for Ordinary Black Bolts, BS 3692 for Precision Bolts
and BS 4933 for Countersunk Bolts. The Tensile Stress Areas and Proof Loads for HSFG Bolts are
taken from BS 4395: Part 1 for General Grade and BS 4395: Part 2 for Higher Grade (Parallel Shank).
Scope & method details of various worksheets are described below.

Non-preloaded Hexagon Head & Countersunk Bolts


This worksheet calculates various capacities: Tensile, Single Shear, Double Shear and Bearing for
various Ply thicknesses. The features are:
Bolt Heads can be: Normal or Countersunk
Bolt Grades can be: 4.6, 6.8, 8.8, 10.9 and HSFG General and HSFG Higher Grade
Shear Plane can be: Bolt Threads or Shank
When Shear Plane in the Shank is selected, a warning is displayed to remind that Threads should not be
in the Shear Plane and that the use of many washers may be necessary to achieve it.
Bolt Holes can be Clearance, Over-size, Short-slotted, Long-slotted and Kidney-shaped
Bolt Diameters are: M1.6, M2, M2.5, M3, M4, M5, M6, M8, M10, M12, (M14), M16, (M18), M20,
(M22), M24, (M27), M30, (M33), M36, (M39), M42, (M45), (M52), M56, (M60), M64 and (M68), the
sizes in brackets being non-preferred.
Hole Edge Distance can be any user-typed value from 1.25 to 2.0 of the Bolt Hole Diameter D.
Connected Ply Grades can be: S275, S355 and S460
Connected Ply Thicknesses can be any User-Typed Values. They can be changed at the head row of
bearing values (shown in light green cell background) to suit any value required for design.
The Combined Tension and Shear Capacity can also be calculated for each bolt diameter. For any
typed value of Applied Tension Ft, the corresponding Shear Capacity Fs of Threads or Shank is
displayed in the adjacent cell.
Three Colours and Font styles are used to display Bearing Capacities. Values below the single shear
capacity are displayed in Red and Normal font. Values above the single shear and below the double
shear capacity are displayed in Blue and Bold. Values above the double shear capacity are shown in
Green and Italic.

File: 252873985.xls Tab: Features

Fasten5950 Features

Date: 11/26/2014

2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Tab: Features

Fasten5950 Features

Date: 11/26/2014

Preloaded HSFG Bolts


This worksheet calculates: Proof Load, Tension Capacity, Slip Resistance in Single/Double Shear and
After-slip Bearing Capacities of bolts in various Ply thicknesses.
Gives capacities for High Strength Friction Grip Bolts. The features are:
Bolt Grades can be: General Grade to BS4604: Part 1 and Higher Grade to BS4604: Part 2
Bolt Diameters are: M12, M16, M20, M22, M24, M27, M30 and M36 for General Grade and M16,
M20, M22, M24, M27, M30 and M33 for Higher Grade Bolts
Bolt Holes can be: Clearance, Oversize, Short Slotted and Long Slotted Perpendicular to Load and
Long-slotted parallel to load as defined in BS5950: Part 1
Slip Factor can be 0.2, 0.3, 0.4 and o.5, depending upon the condition of faying surfaces described in
Table 35 of the Code.
Design criteria for connections can be Non-slip in service and Non-slip under factored loads
Connected Ply Grades can be: S275, S355 and S460
Connected Ply Thicknesses can be any User-Typed Values. They can be changed at the head row of
bearing values (shown in light green cell background) to suit any value required for design.
The Combined Tension and Shear Capacity can also be calculated for each bolt diameter. For any
typed value of Applied Tension Ft, the corresponding Shear Capacity Fs of Threads or Shank is
displayed in the adjacent cell.
To display bearing capacities 3 colours and font styles are used. The values below the single shear
capacity are shown in Red and Normal font. The values above the single shear and below the double
shear capacity are shown in Blue and Bold. The values above the double shear capacity are shown in
Green and Italic.

Fillet Weld Capacities


Two worksheets give Fillet Weld Capacities for Steel Grades S275, S355 and S460, using E35, E42 and
E50 Electrodes.
One worksheet uses the Simple Method as per clause 6.8.7.2 and the other uses the Directional
Method as per Clause 6.8.7.3 of the code.

Butt Weld Capacities


Gives Capacities for Full Penetration Butt Welds. The capacities calculated are Shear and
Tension/Compression strength for Steel Grades S275, S355 and S460using E35, E42 and E50
electrodes respectively.
2003 Dr Shaiq Khan, Techno Consultants Ltd

Fasten595020030101

File: 252873985.xls Tab: Features

Fasten5950 Features

Date: 11/26/2014

User Notes for

Fasten5950
An Excel Template for finding Capacities for Bolts and Welds
by
Dr Shaiq U.R. Khan
BEng (Civil), MEng, PhD, PE, CEng, FIStructE
January 2003
Techno Consultants Ltd, 117 Portland Street, Manchester M1 6ED, England

Introduction
Fasten5950 is a Template for finding the Capacities of Bolts and Welds to BS5950-1: 2000. The bolts
can be Ordinary, Countersunk or High Strength Friction Grip Bolts. Welds can be Fillet or Full
Penetration Butt Welds.

Loading the Template on to your computer


Fasten5950 is supplied as an Excel 97 Template, having .XLT as its filename extension.
To load Fasten5950 on to your computer, copy this file into Microsoft Office folder for its Templates.
Generally the path to this folder in Excel 97 is:
C:\Program Files\Microsoft Office\Templates
If you are using Excel 2000, the path to this folder is:
C:\Windows\Application Data\Microsoft\Templates
To load and use the Template in Excel 97 or Excel 2000, choose:
File, New and the select the file Fasten595020000425If you receive an Excel Warning about running Macros and are prompted for whether to load them,
answer YES to Load and Enable Macros. Fasten5950 incorporates VB Macros and to allow your
computer to use them is vital for its operation.

Using Fasten5950
Fasten5950 is used as a desktop reference. A designer can have it running as an Excel file and refer to it
for finding capacities and detailing information for bolts and welds as and when required.

When use of a desktop computer is not available or intended, Fasten5950 can also be used to print
tables of bolt and weld capacities on paper. When used in this way, a total of 110 tables can be
produced: 36 for Ordinary bolts, 36 for Countersunk bolts, 36 for High Strength Friction Grip Bolts,
one for Fillet Welds and one for Butt Welds.

Start & Default Options of Fasten5950


When Fasten5950 is loaded, a HOME page is displayed on the screen for links to its various
worksheets. It selects a set of initial default values to ensure a standard start for minimizing usage
errors.
The initial default options for Non-preloaded bolts are: Hexagon Head Bolts, Shear Plane in Threads,
Bolt Grade 8.8, Connected Ply Grade: S275(43), Clearance Bolt Holes.
The initial default options for HSFG Bolts are: Hexagon Head Bolts, General Grade, 0.5 Slip Factor,
Non-slip under factored loads design criteria, Clearance Holes and Connected Ply Grade S275 (43).

Fasten595020030101

2003 Dr Shaiq Khan, Techno Consultants Ltd

Design Method
The design method is based on BS5950-1:2000 and BS4604:Parts 1& Part 2: 1970. Various details are
described below.

Non-preloaded Bolts:
Grades 4.6, 6.8, 8.8, 10.9, HSFG General Grade & HSFG Higher Grade
The shear capacity Ps is calculated as:
Ps = ps As
where
ps is the shear strength of bolts taken from Table 30 of the code, and
As is the Tensile Stress Area of the bolts as specified in respective British Standards.
The bearing capacity is taken as lesser of the bolt bearing capacity Pbb and the connected ply bearing
capacity Pbs. The bolt bearing capacity Pbb is calculated as:
Pbb = d tp pbb
where
d is the nominal bolt diameter,
tp is the thickness of the connected ply.
pbb is bearing strength of the bolt obtained from Table 31 of the code.
When the bolts are countersunk, tp is taken as the ply thickness minus half the depth of countersinking.
The depth of countersinking is taken as half the bolt diameter based on a 90o countersink.

When the Edge Distance e of a bolt hole in the direction of its bearing load is not less than 2d, the
bearing capacity of the connected ply Pbs is calculated as:
Pbs = kbs d tp pbs
where
kbs is a coefficient to allow for hole type and taken as:
- for bolts in standard clearance holes kbs = 1
- for bolts in oversize & short slotted holes kbs = 0.7
- for bolts in long slotted and kidney-shaped holes kbs = 0.5
pbs is the bearing strength of the connected parts obtained from Table 32.
When the end distance e of the bolt hole in a ply is less than 2d, the bearing capacity of the connected
ply Pbs is calculated as:
Pbs = 0.5 kbs e tp pbs
where
e is the end distance of the bolt hole.
The tension capacity Pt of a bolt is calculated as:
Pnom = 0.8 pt At as nominal capacity by Simple Method to Clause 6.3.4.2
Pt
= pt At as tension capacity by Exact Method to Clause 6.3.4.3
where
pt is the tension strength obtained from Table 34 of BS5950, and
At is the tensile stress area as specified in respective British Standards.
Fasten595020030101

2003 Dr Shaiq Khan, Techno Consultants Ltd

Combined Tension and Shear Capacity of Non-preloaded Bolts


For any bolt diameter, the Combined Tension and Shear Capacity is calculated by typing a value in the
cell for Applied Tension in its row. When subjected to both Tension and Shear, the combination shear
capacity Fs as per clause 6.3.4.4 is given by:
Fs = (1.4 - Ft/Pnom) Ps
<= Ps
for bolts designed by using the simple method
where Ft is the applied external tension and Pnom , Ps are as defined above.

Preloaded High Strength Friction Grip Bolts


The slip resistance PsL of a preloaded bolted is given by:
PsL = 1.1 Ks U Po for connections designed as non-slip in service
PsL = 0.9 Ks U Po for connections designed as non-slip under service loads.
where
Po is the minimum shank tension as specified in BS 4604: Part 1 for General Grade and Part 2 for
Higher Grade, and
Ks = 1.0 for clearance holes
= 0.85 for oversize holes and short slotted holes
= 0.85 for long slotted holes loaded perpendicular to the slot.
= 0.7 for long slotted holes loaded parallel to the slot.
U is the Slip Factor in the range 0.1 to 0.6, depending upon the condition of faying surfaces. Table 35
of the code gives them as 0.5 for Class A, 0.4 for Class B, 0.3 for Class C and 0.2 for Class D surface.
HSFG worksheet provides 4 radio buttons to select a Slip Factor value from 0.5, 0.4, 0.3 and 0.2. To
use a different value in the range 0.1 to 0.6, the user can change the 4th radio button cell to any desired
value.
In connections designed as Non-slip in service, capacity after slipping is calculated as per clause 6.4.4.

When the Edge Distance e of a bolt hole in the direction of its bearing load is not less than 3d, the slip
capacity should not exceed the bearing capacity Pbg given by:
Pbg = 1.5 kbs d tp pbg
where
pbg is bearing strength of the connected parts given in Table 32
kbs is the coefficient for the type of hole defined as above. (NB the code implies the use of this factor
by referring to the usage of clause 6.3.3 but omits including it in clause 6.4.4)
When the end distance e of the bolt hole in a ply is less than 3d, the slip capacity should not exceed the
bearing capacity of the connected ply Pbs is given by:
Pbs = 0.5 kbs e tp pbs
The Tension capacity of HSFG Bolts Ptot is calculated as implicit in clause 6.4.5 of BS5950:
Ptot = 1.1 Po for non-slip in service (but Ptot <= At pt)
Ptot = 0.9 Po for non-slip under factored load
where
Po is the minimum shank tension as specified in BS4604, At is the tensile stress area and pt is the design
tension strength of bolts from Table 34 of BS5950-1:2000.
Fasten595020030101

2003 Dr Shaiq Khan, Techno Consultants Ltd

Combined Tension and Shear Capacity of Preloaded Bolts


This Capacity of General Grade Bolts is calculated by typing a Tension load value in the cell for a bolt
diameter in the Applied Tension column.
Higher Grade HSFG Bolts cannot be subjected to External Tension. BS4604: Part 2 restricts their use to
joints subject ONLY TO SHEAR. Combined Tension and Shear analysis for such bolts is therefore not
permitted by this Template.
When subjected to combined Tension and Shear, the shear capacity Fs for General Grade Bolts is given
by:
Fs = (1 - Ftot / 1.1Po) PsL
<= PsL
for connections non-slip in service
Fs = (1 - Ftot / 0.9Po) PsL
<= PsL
for connections non-slip under service loads
where
Ftot is the applied external tension and Po, PsL are as defined in the above.

Fillet Welds
The strength of fillet welds is based on their throat thickness. By assuming that connected angle of the
welded plates is 90 degrees, the throat thickness is taken as 0.7 times the weld size or leg length.

Using the Simple Method as per clause 6.8.7.2 , the weld capacity is taken as:
Pw = 0.7 pw leg length /1000 kN/mm
Using the Directional Method as per clause 6.8.7.3 , the weld capacities are taken as:
PL = 0.7 pw leg length /1000 kN/mm as Longitudinal Shear Capacity
PT = K PL kN/mm
as Transverse Shear Capacity
where
pw is design strength in N/mm2 from Table 37 of the code for Electrodes Classes 35, 42 and 50
K is the enhancement factor for transverse loads, taken as 1.25 for plates welded at 90o to each other.
To suit design needs, the user can change values of Fillet Weld thicknesses in the left column to any
desired values.

Butt Welds
The strength of full or partial penetration butt welds is taken as 0.6 py in shear and py in tension or
compression, where py is the design strength of the parent metal.
Depending upon the weld thickness, the parent metal strength for steel grades S275, S355 and S460
varies and is obtained from Table 9 of BS5950-1: 2000.
For Grade S275 and metal thickness up to 16, 40, 63, 80, 100 and 150 mm, py is 275, 265, 255, 245,
235 and 225 N/mm2 respectively.
For Grade S355 and metal thickness up to 16, 40, 63, 80, 100 and 150 mm, py is 355, 345, 335, 325,
315, and 295 N/mm2 respectively.
For Grade S460 and metal thickness up to 16, 40, 63. 80 and 100 mm, py is 460, 440, 430, 410 and 400
N/mm2 respectively.
To suit design needs, the user can change values of Butt Weld thicknesses in the left column to any
desired values.

Fasten595020030101

2003 Dr Shaiq Khan, Techno Consultants Ltd

Terms & Conditions of Fasten5950 Use


Disclaimer
No Liability is accepted by Techno Consultants or its software authors for any direct, indirect,
consequential or incidental loss or damage arising out of the software use or any mistakes and
negligence in developing this software. The organisation or person using the software bears all risks
and responsibility for the quality and performance of the software.
Your Usage
The software is intended to help you save time and effort in calculations. Please check and validate all
results carefully. You are responsible and liable for all consequences of its use.
Software Distribution Policy
This product is being distributed as a part of our policy to pool, share and grow technical expertise with
fellow engineers. In the past we did so by using personal and direct business contacts. Availability of
the Internet, now makes it possible to pool and share expertise with engineers all over the world.

You can freely use this product for your personal or business design use. This product is however our
copyright. You may also reproduce and distribute it provided that each copy shall be a true and
complete copy, including all copyright and trademark notices and such distribution shall not be for
commercial purposes.
Funding and Formal Registration
We welcome funds to help our Research and Development work. You are welcome to make
contributions at your discretion. As a guide and route to making a minimum payment, you can register
your software use. Doing so shall enable you to become a formal member of our user team. Your
details will be used for pooling, sharing and informing of future developments via email.
The fee for formal registration is 15.00 for individuals and 45.00 for companies. Add 17.5 percent
VAT for registrations based in the UK and EC member states. Please send cheques payable to:
Techno Consultants Ltd
117 Portland Street
Manchester M1 6ED, England.
With your payment please ensure to send us your full details i.e. Name, Company, Postal Address,
Telephone, Fax & Email Address. Acknowledgement will be sent via Email.
Technical Support and Contacting Us
We provide no technical support. However, we do welcome and value all comments and suggestions
via email. As and when possible, your comments will be used to improve our software in the future.
Your feedback is very important to us. You can download software and obtain the latest information
from our web site. The web and email address is:
http:\\www.technouk.com
Email: shaiq@technouk.com
As a back up, you can also use the following web and email addresses:
http:\\www.structures.freeserve.co.uk
http:\\www.steelwork.freeserve.co.uk
Email:shaiq@structures.freeserve.co.uk
Fasten595020030101

2003 Dr Shaiq Khan, Techno Consultants Ltd

Revision History of Fasten 5950


V20000425
First version issued on 25 April 2000
V20000520
Shank tension capacity added. Feature added for reducing bearing capacity of the ply when end
distance of bolts is < 2d for ordinary bolts and < 3d for HSFG bolts. External Tension in HSFG
bolts to Part 2: Higher Grade disallowed. Waisted shank HSFG bolt calculations removed.
V20030101
2nd Version for BS5950-1:2000 issued on 1 January 2003. It is a major update to comply
with relevant changes in the revised code. Also information added to help detail bolts and
holes in steelwork connections.
Fasten595020030101

File: 252873985.xls Tab: Rev

2003 Dr Shaiq Khan, Techno Consultants Ltd

Date Printed: 11/26/2014

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