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EMISSION SUB SYSTEMS - Exhaust Gas Recirculation
EMISSION SUB SYSTEMS - Exhaust Gas Recirculation
EMISSION SUB SYSTEMS - Exhaust Gas Recirculation
When vacuum is applied from port E, the strength of the vacuum signal applied to the EGR
valve will be dependent on the amount of exhaust backpressure acting on chamber A of the
vacuum modulator. When vacuum is applied from port R, the strength of the vacuum signal
applied to the EGR valve will no longer be dependent on the strength of the exhaust
backpressure signal. During this mode, the EGR signal strength is determined solely by
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the strength of the vacuum signal from port E of the throttle body. The EGR vacuum modulator
provides the ability to precisely match EGR flow rate to amount of load applied to the engine.
With coolant temperature cold (A/T: below 140' F, M/T: below 131' F) and engine at 2500
rpm, the vacuum gauge should indicate zero.
Note: This verifies that the VSV is inhibiting EGR flow during cold engine operations.
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Next, warm the engine to operating temperature and maintain 2500 rpm. The vacuum
gauge should now indicate low vacuum (typically around 3")
Note: This verifies proper low vacuum signal to the EGR valve during light engine load
conditions.
Next, with engine speed at 2500 rpm, connect the R port of the EGR modulator directly to
a manifold vacuum source. The vacuum gauge should now indicate high vacuum
(typically around 13") and the engine should run rough.
Note: This verifies proper high signal vacuum to the EGR valve when R port vacuum
overrides the backpressure modulator.
Disconnect terminals TE1 and El at DLC1 and reattach the EGR hoses to their original
location.
If the problem is related to the EGR valve itself, make sure heavy carbon deposits are not
keeping the valve unseated or causing it to stick when opening. Also, if EGR valve control is OK
remove the valve and check the EGR exhaust and intake passages for restrictions. Heavy
carbon deposits can be removed by using a special carbon scrapping tool.
This inspection example systematically confirms the integrity of the EGR valve, VSV,
backpressure modulator, system hoses, and EGR passages. Once the suspect
part/component is identified, it should be individually tested and then repaired or replaced as
necessary. Because slight model to model variations exist between EGR systems, refer to the
Repair Manual for specific EGR system inspection procedures.