TIU CHUN QUC GIA

TCVN 9406 : 2012

SN - PHNG PHP KHNG PH HY XC NH CHIU DY MNG SN KH
Paint - Method for nondestructive determination of dry film thickness
Li ni u
TCVN 9406:2012 c chuyn i t TCXDVN 352:2005 thnh Tiu chun Quc gia theo quy
nh ti khon 1 iu 69 ca Lut Tiu chun v Quy chun k thut v im b khon 2 iu 7
Ngh nh s 127/2007/N-CP ngy 01/8/2007 ca Chnh ph quy nh chi tit thi hnh mt s
iu ca Lut Tiu chun v Quy chun k thut.
TCVN 9406:2012 do Vin Khoa hc Cng ngh Xy dng - B Xy dng bin son, B Xy
dng ngh, Tng cc Tiu chun o lng Cht lng thm nh, B Khoa hc v Cng ngh
cng b.

SN - PHNG PHP KHNG PH HY XC NH CHIU DY MNG SN KH

Paint - Method for nondestructive determination of dry film thickness
1. Phm vi p dng
Tiu chun ny quy nh phng php khng ph hy xc nh chiu dy mng sn kh bng
thit b o t trng hoc thit b o siu m.
- Thit b o t trng:
+ u o cm ng t dng cho nn kim loi c t tnh (st, thp);
+ u o dng in xoy dng cho nn kim loi khng c t tnh (nhm, ng, km).
- Thit b o siu m dng cho nn phi kim loi (b tng, b tng ct thp, va, g, cht do).
Tiu chun ny khng p dng c i vi cc mng sn kh b bin dng.
2. Ti liu vin dn
Cc ti liu vin dn sau l cn thit cho vic p dng tiu chun ny. i vi cc ti liu vin
dn ghi nm cng b th p dng phin bn c nu. i vi cc ti liu vin dn khng ghi
nm cng b th p dng phin bn mi nht, bao gm c cc sa i, b sung (nu c).
TCVN 2094:1993, Sn - Phng php gia cng mng.
TCVN 5670:1992, Sn v vc ni - Tm chun th.
3. Quy nh v iu kin mi trng th
Cc th nghim xc nh chiu dy mng sn cn c tin hnh trong iu kin nhit t 10
o
C n 50 oC vi m tng i nh hn 90 %.
Trong qu trnh o cng nh chun, thit b o cn c cch ly khu vc c ngun in trng,
t trng (my hn, my pht in, dy dn in cao th). ng thi phi bo m khng c
rung ng nh hng n thit b khi tin hnh o.
4. Thit b, dng c
4.1. Thit b th
4.1.1. Cu to
Thit b o t trng v o siu m c cu to ging nhau u gm c nhng b phn sau y:
u o, b hin th v cp ni gia hai b phn ny (Hnh 1).

a) u o
- Thit b o t trng c 2 loi u o: u o cm ng t v u o dng in xoy. Cc loi
u o ny c nhiu kch c vi cc di o khc nhau, v vy php o c chnh xc cao th
phi chn u o c di o thch hp sao cho gi tr chiu dy mng sn o c nm trong
khong 20 % n 80 % gi tr cc i ca di o chn (tham kho Ph lc A).
- Thit b o siu m c u o siu m.
b) B hin th: hin th kt qu o chiu dy mng sn.
c) Cp ni gia hai b phn trn.
4.1.2. Nguyn l hot ng
- Thit b o t trng:
+ u o cm ng t: hot ng theo nguyn l cm ng t, khi tin hnh o ti u o xut
hin ni dng cm ng gia cun cm ng v cun o, dng cm ng ny b nh hng bi
chiu dy ca mng sn trn nn c t tnh. Chiu dy mng sn tng th cng dng o
c gim, nh b phn x l tn hiu t ng ca thit b o s tnh c chiu dy mng
sn.
+ u o dng in xoy hot ng da theo nguyn l dng in xoy, khi tin hnh o ti u
o xut hin mt trng in t tn s cao b cm ng vo lp nn kim loi khng st to ra mt
dng in xoy m ln ca n b nh hng bi chiu dy ca mng sn. u o ca thit b
thu c cng dng xoy phn hi v truyn ti b phn x l tn hiu t ng ca thit b
o tnh c chiu dy mng sn.
CH DN:
1) B hin th
2) Cp ni
3) u o
4) Mng sn
5) Lp nn
Hnh 1 - S nguyn l o chiu dy mng sn kh
- Thit b o siu m hot ng theo nguyn l phn x sng siu m, khi u o truyn cc sng
siu m qua mng sn n lp nn, chng b phn x li bi cc b mt khc nhau v truyn ti
b chuyn i trong u o. Khong thi gian sng siu m truyn i v phn x li s t l
thun vi chiu dy mng sn, nh b phn x l tn hiu t ng ca thit b c th tnh
c chiu ny.
4.2. Dng c th
4.2.1. Tm mng chun
L nhng tm polyme i km vi thit b c dy chnh xc ti 1 % vi cc chiu dy xc nh:
38, 96, 195, 500, 1000 m dng chun thit b.
4.2.2. Tm nn chun
L nhng tm vt liu khc nhau (thp, nhm) i km thit b dng chun thit b.
4.2.3. Dng c khc
Chi lng, vi kh mm lm sch b mt lp nn v mng sn kh.
4.2.4. M bi
i km vi thit b o siu m (hoc m bi trn cc loi)

5. Chun b th
5.1. Chun b mu th, vng th
Trong phng th nghim, mu th c ch to bng cch sn ln tm nn th bng vt liu
cng loi v c nhn b mt tng t nh lp nn cn c xc nh chiu dy mng sn
kh trn , c kch thc ln hn hoc bng 75 mm x 150 mm.
- Tm nn th bng thp, nhm, thic, thy tinh c thit b theo TCVN 5670:1992
- Sn tm nn th c tin hnh theo TCVN 2094:1993 hoc theo yu cu ca khch hng.
Ti hin trng, vng th l cc kt cu sn ph cn c xc nh chiu dy mng sn.
Yu cu i vi vng th;
- L vng c b mt nhn, sch, kh, v khng b bin dng.
- Vi cc kt cu c b mt ln c 10 m2 l mt vng th, vi cc kt cu di (dm, ct, thanh)
c nh hn hoc bng 5 m di l mt vng th.
5.2. Hiu chun thit b
5.2.1. Chn thit b v u o
Sao cho ph hp vi loi mng sn kh v loi nn (xem 4.1.1).
5.2.2. Chn tm nn chun
B mt g gh, nhm nh hng r rt ti hiu chun. V vy iu kin hiu chun l b mt
nn phi nhn. Cn xc nh chiu dy mng sn trn nn no th hiu chun thit b trc tip
trn phn nn cha sn ph hoc trn tm nn chun (xem 4.2.2).
5.2.3. Tin hnh chun thit b
Dng cc tm mng chun (xem 4.2.1) hiu chun thit b. Chn tm mng chun s b
chun thit b c chiu dy gn vi chiu dy d kin ca mng sn cn o, sau kim tra
chun bng 2 tm mng chun c dy ln hn v nh hn tm mng chun s b. Nu cc
s o chiu dy 2 tm mng chun ny u c sai lch nh hn 10 % gi tr chiu dy tm
mng chun xc nh th qu trnh chun hon thnh, nu c bt k s o no sai lch ln hn
10 % th phi iu chnh thit b v tin hnh hiu chun li.
Gi u o chc chn trn b mt v vung gc vi mt phng cn o trong khi chun v o.
CH THCH:
Mi loi thit b o c quy trnh chun khc nhau, v vy cn tham kho k ti liu hng dn s
dng i km thit b trc khi s dng.
6. Tin hnh th
6.1. S lng mu th hoc vng th
S lng mu th hoc vng th do c quan tin hnh th nghim ch ra ty thuc vo kch
thc, loi nn, phng php sn v c s nht tr ca cc bn lin quan v p ng yu
cu sau:
o trong phng th nghim, phi th nghim t nht 3 mu th cho mt yu cu th v o ti thiu
l 3 v tr cho mt mu th c kch thc 75 mm x 150 mm, o mt ln cho mt v tr.
o ti hin trng, din tch vng th kim tra t nht bng 10 % tng din tch c yu cu
kim tra v o ti thiu 5 v tr i din cho mt vng th. Gi tr o ti mi v tr c tnh bng
trung bnh cng ca ba ln o trong phm vi vng trn ng knh 12 mm.
6.2. Thao tc o
Ch s dng thit b sau khi c chun ha theo ng ch dn (xem 5.2). i vi u o siu
m phi bi m ln b mt sn trc khi o.

n nh v gi nguyn u o n khi thit b hin kt qu o (khong t 2 s n 3 s).

Ghi li kt qu o.
Nhc u o khi im o v tin hnh o cc im khc theo 6.2.
Ch tin hnh o cc v tr cch cnh hoc gc mu th hoc vng th t nht l 25 mm. Nu cn
phi o ti v tr gn cnh hoc gc nh hn 25 mm th phi kim tra li hiu chun thit b trong
khu vc c th xc nh phm vi nh hng ti php o.
6.3. Kt qu o
Kt qu xc nh chiu dy mng sn kh trung bnh trn mi mu th trong phng th nghim
hoc trn mi vng th ti hin trng l trung bnh cng cc s o trn mu th hoc vng th
.
Kt qu xc nh chiu dy mng sn kh ln nht trn mi mu th hoc vng th l s o ln
nht trn mu th hoc vng th .
Kt qu xc nh chiu dy mng sn kh nh nht trn mi mu th hoc vng th l s o nh
nht trn mu th hoc vng th .
7. Bo co th nghim
Trong bo co th nghim phi c nhng thng tin sau:
a) Ngy, thng, nm th nghim;
b) Thit b th (loi u o, sai s);
c) Tn ngi th nghim;
d) Tiu chun th nghim (s hiu tiu chun ny);
e) Tn cng trnh, cu kin, v tr, mu th hoc vng th;
f) Loi nn;
g) Loi mng sn, gi tr chiu dy mng sn ca mu th (hoc vng th): trung bnh, ln nht,
nh nht.
PH LC A
(Tham kho)
Bng A - Gii thiu mt s loi u o chiu dy mng sn kh
Tn thit b

Kiu u o
FN 1.6

MINITEST

Di o /
vng o nh
nht
T 0 m n
1600 m
5 mm

Phm vi p dng

Mng sn trn nn kim

loi c t tnh v khng
c t tnh.

FN 1.6 P
MINITEST

MINITEST

30 mm

Mng sn bt trc khi

sy trn nn kim loi c
t tnh v khng c t
tnh.

T 0 m n

Mng sn trn nn kim

T 0 m n
1600 m

FN 1.6/90

1600 m
5 mm
FN 2/90
MINITEST

T 0 m n
2000 m
5 mm

F 05
MINITEST

T 0 m n
500 m
3 mm

F 1.6
MINITEST

T 0 m n
1600 m
5 mm

F3
MINITEST

T 0 m n
3000 m
5 mm

F 1.6/90
MINITEST

T 0 m n
1600 m
5 mm

F 2/90
MINITEST

T 0 m n
2000 m
5 mm

loi c t tnh v khng

c t tnh, c bit c
th s dng o trn
cc loi nn hnh ng.
Mng sn trn nn kim
loi c t tnh v khng
c t tnh, c bit c
th s dng o trn
cc loi nn hnh ng.
Mng sn rt mng trn
nn kim loi c t tnh,
kch thc nh.

Mng sn trn nn kim

loi c t tnh.

Mng sn dy trn nn
kim loi c t tnh.
Mng sn trn nn kim
loi c t tnh, c bit
c th s dng o
trn cc loi nn hnh
ng.
Mng sn trn nn kim
loi c t tnh, c bit
c th s dng o
trn cc loi nn hnh
ng.

F10
T 0 mm n
10 mm

MINITEST

20 mm

Mng sn chng n mn
cho b cha, ng ng
trn nn kim loi c t
tnh.

F20
T 0 mm n
20 mm

MINITEST

40 mm
N. 08CR
MINITEST

T 0 m n
80 m
5 mm

Mng sn chng n mn
cho b cha, ng ng
trn nn kim loi c t
tnh.

Lp m crm mng trn

nn kim loi ng.

N 02
MINITEST

T 0 m n
200 m
2 mm

N 1.6
MINITEST

T 0 m n
1600 m
5 mm

N 1.6/90
MINITEST

T 0 m n
1600 m
5 mm

N 2/90
MINITEST

T 0 m n
2000 m
5 mm

Mng sn mng trn

nn kim loi khng c
nh.

Mng sn trn nn kim

loi khng c t tnh
Mng sn trn nn kim
loi khng c t tnh,
c bit c th s dng
o trn cc loi nn
hnh ng.
Mng sn trn nn kim
loi khng c t tnh,
c bit c th s dng
o trn cc loi nn
hnh ng.

N 10
T 0 mm n
10 mm

MINITEST

50 mm

Mng sn trn nn kim

loi khng c t tnh.

N 20
T 0 mm n
20 mm

MINITEST

70 mm

Mng sn trn nn kim

loi khng c t tnh.

N 100
T 0 mm n
100 mm

MINITEST

200 mm
CN 02
MINITEST

T 10 m
n 200 m
7 mm

QUINTSONIC

Ultrasonic

T 10 m
n 500 m

Mng sn trn nn kim

loi khng c t tnh.

Lp m ng trn nn
cch in.

Mng sn trn nn phi

kim loi.

CH THCH: K hiu u o
FN l u o vn nng
F l u o trn nn kim loi c t tnh (st, thp)
N l u o trn nn kim loi khng c t tnh (nhm, ng, km)
MC LC
Li ni u
1. Phm vi p dng
2. Ti liu vin dn
3. Quy nh v iu kin mi trng th
4. Thit b, dng c
4.1. Thit b th
4.1.1. Cu to
4.1.2. Nguyn l hot ng
4.2. Dng c th
4.2.1. Tm mng chun
4.2.2. Tm nn chun
4.2.3. Dng c khc
4.2.4. M
5. Chun b th
5.1. Chun b mu th, vng th
5.2. Hiu chun thit b
5.2.1. Chn thit b v u o
5.2.2. Chn tm nn chun
5.2.3. Tin hnh chun
6. Tin hnh th
6.1. S lng mu th, vng th
6.2. Thao tc o
6.3. Kt qu
7. Bo co kt qu
Ph lc A (tham kho). Gii thiu mt s loi u o chiu dy mng sn kh