Ba Sar1!07!16 Norm en

Multi-turn actuator
SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

AUMA NORM
(without actuator controls)
Operation instructions
Assembly, operation, commissioning
Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

AUMA NORM
..
..
Read the operation instructions first

Observe safety instructions.
These operation instructions are part of the product.
Store operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Table of contents
Page
1.
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.
1.2.
1.3.
1.4.
1.5.
General notes regarding safety

Range of application
Applications in Ex zone 22 (option)
Warnings and notes
Further references and symbols
2.
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.
2.2.
Name plate
Short description
3.
Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.
3.2.
3.3.
Transport
Storage
Packaging
4.
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.
4.2.
4.2.1
4.2.2
4.3.
4.3.1
Handwheel fitting
Multi-turn actuator mounting to valve/gearbox
Output drive types B1, B2, B3, B4, B, and E
Output drive type A
Accessories (option)
Protection tube for rising valve stem
5.
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1.
5.2.
5.3.
5.3.1
5.3.2
5.3.3
5.3.4
General notes
Connection with AUMA plug/socket connector (S, SH, SE)
Accessories for electrical connection (option)
Parking frame
Protection cover
Double sealed intermediate frame
Ground connection, external
6.
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1.
6.2.
Manual operation
Motor operation
7.
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1.
Mechanical position indicator/running indication (option)
8.
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1.
Feedback signals from actuator
9.
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1.
9.2.
9.3.
Switch compartment: open

Torque switching: set
Limit switching: set
4
5
6
7
7
8
9
9
9
9
10
11
11
12
14
14
15
17
20
20
20
20
20
21
22
23
24
25
26
27

AUMA NORM
Page
27
27
28
28
28
29
29
30
30
31
32
33
9.3.1
9.3.2
9.4.
9.4.1
9.4.2
9.5.
9.5.1
9.5.2
9.6.
9.7.
9.8.
9.9.
End position CLOSED (black section): set

End position OPEN (white section): set
Intermediate positions (option): set
Running direction CLOSE (black section): set
Running direction OPEN (white section): set
Test run
Rotational direction check
Limit switching check
Potentiometer (option) setting
Electronic position transmitter RWG setting (option)
Mechanical position indicator setting (option)
Switch compartment: close
10.
Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.1. Faults during commissioning

10.1.1
Mechanical position indicator
10.1.2
Position transmitter RWG
10.1.3
Limit and torque switches
10.1.4
Fault in end position (overrun not considered)
10.2. Motor protection (thermal monitoring)
34
34
34
34
35
35
11.
Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11.1.
11.2.
11.3.
Preventive measures for servicing and safe operation

Maintenance
Disposal and recycling
12.
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.1.
13.
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
14.
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
14.1.
Declaration of Conformity and Declaration of Incorporation
36
37
37
38
44
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

AUMA NORM
1.
Safety instructions
1.1.
General notes regarding safety

Standards/directives
AUMA products are designed and manufactured in compliance with recognised standards and directives. This is certified in a declaration of incorporation and a declaration of conformity.
The end user or the contractor must ensure that all requirements with
respect to assembly, electrical connection, and commissioning at the place
of installation are met. They include among others:
National regulations, laws, and prescriptions.
.
Safety instructions/
warnings
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitably qualified personnel having
been authorised by the end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and
understood these instructions and, furthermore, know and observe officially
recognised rules regarding occupational health and safety.
Commissioning
Prior to commissioning, it is important to check that all settings are in compliance with the requirements of the application. Incorrect settings might
present a danger to the application, e.g. cause damage to the valve or the
installation.
The manufacturer will not be held liable for any consequential damage. Such
risk lies entirely with the user.
Operation
Protective measures
Maintenance
All personnel working with this device must be familiar with the safety and
warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to
avoid personal injury or property damage.
.
.
.
..
.
Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as
careful commissioning.
Only operate the device if it is in perfect condition while observing these
instructions.
Immediately notify any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the housing warms up and surface temperatures > 60 C
may occur. To prevent possible burns, we recommend to the check surface
temperature with an appropriate thermometer prior to working with the device.
The end user or the contractor are responsible for implementing required
protective measures on site, such as enclosures, barriers, or personal
safety equipment for the staff.
To ensure safe device operation, the maintenance instructions included in
this manual must be observed.
Any device modification requires the consent of the manufacturer.

AUMA NORM
1.2.
Range of application
AUMA multi-turn actuators are designed for the operation of industrial
valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
..
..
..
..
..
The following applications are not permitted, e.g.:

Industrial trucks according to EN ISO 3691
Lifting appliances according to EN 14502
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
Roller conveyors according to Standard EN 14673 (draft)
Permanent operation
Buried service
Permanent submersion (observe enclosure protection)
Potentially explosive areas, with the exception of zone 22
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the
devices designated use.
Information
These operation instructions are only valid for the clockwise closing standard version, i.e. driven shaft turns clockwise to close the valve. Separate
instructions are available for the counterclockwise closing special version.

AUMA NORM
1.3.
Applications in Ex zone 22 (option)

SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 actuators basically meet the
requirements for applications in dust hazardous locations of ZONE 22, in
compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and
fulfil the requirements of EN 50281-1-1:1998 section 6 Electrical apparatus for use in presence of combustible dust hazards, requirements for category 3 electrical equipment protected by enclosures.
To comply with all requirements of EN 50281-1-1: 1998, the following points
must imperatively be observed:
.
.
.
.
.
.
.
.
In compliance with the ATEX directive 94/9/EC, the actuators must be

equipped with an additional identification II3D IP6X T150 C.
The maximum surface temperature of the actuators, based on an ambient temperature of +40 C in accordance with EN 50281-1-1 section
10.4, is +150 C. In accordance with section 10.4, an increased dust
deposit on the equipment was not considered for the determination of
the max. surface temperature.
The correct connection of the thermoswitches or the PTC thermistors as
well as fulfilling the requirements of the duty type and the technical data
are prerequisites for compliance with the maximum surface temperature
of devices.
The connection plug may only be plugged in or pulled out when device is
disconnected from the mains.
The cable glands used also have to meet the requirements of category
II3 D and must at least comply with enclosure protection IP 67.
The actuators must be connected by means of an external ground connection (accessory part) to the potential equaliser or integrated into a
grounded piping system.
The screw plug (part no. 511.0) or the stem protection tube with protection cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must
imperatively be mounted to guarantee the combustible dust hazard
protection.
As a general rule, the requirements of EN 50281-1-1 must be respected
in dust hazardous locations. During commissioning, service, and maintenance, special care as well as qualified and trained personnel are
required for the safe operation of actuators.

AUMA NORM
1.4.
Warnings and notes

The following warnings draw special attention to safety-relevant procedures
in these operation instructions, each marked by the appropriate signal word
(DANGER, WARNING, CAUTION, NOTICE).
DANGER
Indicates an imminently hazardous situation with a high level of risk

Failure to observe this warning will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation with a medium level of risk

Failure to observe this warning could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation with a low level of risk

Failure to observe this warning may result in minor or moderate injury. May
also be used with property damage.
NOTICE
Potentially hazardous situation.

Failure to observe this warning may result in property damage. Is not used
for personal injury.
Arrangement and typographic structure of the warnings
Safety alert symbol (warns of a potential personal injury hazard).
Signal word (DANGER, WARNING, CAUTION, NOTE)
DANGER
1.5.
Type of hazard and respective source!

Possible consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Further references and symbols

The following references and symbols are used in these instructions:
Information
The term Information preceding the text indicates important notes and
information.
Symbol for CLOSED.
Symbol for OPEN.

AUMA NORM
2.
Identification
2.1.
Name plate
Each device component (actuator, motor) is equipped with a name plate.

Figure 1 shows the arrangement of name plates on the device.
Figure 1
1
2
Motor name plate

Actuator name plate
Additional plate, e.g. KKS plate
Identification data on the actuator name plate:

Figure 2
1
2
Type and size
Commission number
a CC
1
2
AUMA Riester GmbH&Co.KG

D-79379 Mllheim
SA 07.1-F10
Com No: 1309533
No : 3302MD 19302
Type and size of actuator

Commission number
These instructions are valid for the following actuators:

Type: SA = Multi-turn actuator for open-close duty
Type: SAR = Multi-turn actuator for modulating duty
Size: 07.1 16.1
Version: NORM (without actuator controls)
An order-specific commission number is assigned to each device. You can
use this number to download the wiring diagram, inspection records and further information from the Internet (http://www.auma.com).

AUMA NORM
2.2.
Short description
Definition in compliance with EN ISO 5210
A multi-turn actuator is an actuator which transmits to the valve a torque for
at least one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor. A handwheel is
provided for manual operation.
Switching off in end positions may be either by limit or torque seating.
Controls are required to operate or process the actuator signals.
3.
Transport, storage and packaging
3.1.
Transport
For transport to place of installation, use sturdy packaging.
DANGER
3.2.
Storage
NOTICE
Long-term storage:
3.3.
Hovering load!
Death or serious injury possible.
Do not place below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing
and not to handwheel.
Actuators mounted on valves:
Attach ropes or hooks for the purpose of lifting by hoist to valve and not
to multi-turn actuator.
Actuators mounted to gearboxes:
Attach ropes or hooks for the purpose of lifting by hoist only to the gearbox using eyebolts and not to the actuator
Actuators mounted to controls:
Attach ropes or hooks for the purpose of lifting by hoist only to actuator
and not to controls.
Danger of corrosion due to inappropriate storage!

Store in a well-ventilated, dry room.
Protect against floor dampness by storage on a shelf or on a wooden
pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
If the device must be stored for a long period (more than 6 months) the following points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and
mounting surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion
protection.
Packaging
Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can easily be separated and recycled.
We use the following packaging materials: wood, cardboard, paper, and PE
foil. For the disposal of the packaging material, we recommend recycling
and collection centres.

AUMA NORM
4.
Assembly
4.1.
Handwheel fitting
Information
NOTICE
For transport purposes, handwheels from a diameter of 400 mm are supplied separately.
Damage at the change-over mechanism due to incorrect assembly!
Only pivot the change-over lever manually.
Using extensions as a lever for operation is not permitted.
First engage manual operation correctly, then mount handwheel.
1. Manually lift the red change-over lever while slightly turning the shaft
back and forth until manual operation engages.
The manual operation is correctly engaged if the change-over lever can
be lifted by approx. 85.
85
2. Attach handwheel over the red change-over lever then on to the shaft.
3. Secure handwheel using the circlip supplied.
10

AUMA NORM
4.2.
Multi-turn actuator mounting to valve/gearbox
4.2.1 Output drive types B1, B2, B3, B4, B, and E

Application
Design
For rotating, non-rising valve stem.

Output drive type bore with keyway:
Type B1 B4 with bore according to ISO 5210.
Type B and E with bore according to DIN 3210.
Later change from B1 to B3, B4, or E is possible.
Figure 3
2
4
1
2
Information
Output drive type B1/B2 and B

Hollow shaft with keyway
3
4
Output drive B3/B4 and E

Plug sleeve
with bore and keyway
Spigot at flanges should be loose fit.

Mounting the multi-turn actuator
1.
2.
3.
4.
5.
Check if mounting flanges fit together.

Check whether bore and keyway match the input shaft.
Thoroughly degrease mounting faces of the mounting flanges.
Apply a small quantity of grease to the input shaft.
Mount multi-turn actuator and ensure that the spigot mates uniformly in
the recess and that the mounting faces are in complete contact.
6. Fasten multi-turn actuator with screws according to table 1.
7. Fasten screws crosswise with a torque according to table 1.
Table 1
NOTICE
Mounting flange
Screws
Thread
Fastening torque TA [Nm]
F07
F10
F14
F16
M8
M10
M12
M16
25
51
87
214
Strength class 8.8
Danger of corrosion due to damage to paint finish and condensation!

Touch up damage to paint finish after working on the device.
After mounting, connect the device immediately to electrical mains to
ensure that heater reduces condensation.
11

AUMA NORM
4.2.2 Output drive type A
Application
Design
..
For rising, non-rotating valve stem.

Capable of withstanding thrust
Output drive type A as separate unit (figure 4):

Figure 4
1
2
3
1
2
.
.
Stem nut
3
Axial needle roller and cage assembly 4
Spigot ring
Axial bearing washer
The internal thread of the stem nut must match the thread of the valve
stem.
If not ordered explicitly with thread, the stem nut is supplied unbored or
with a pilot bore.
Finish machining the stem nut

Only required for stem nut if supplied unbored or with a pilot bore.
1. Remove spigot ring (3) from output drive type.
2. Take off stem nut (1) together with axial needle roller and cage assembly
(2) and axial bearing washers (4).
3. Remove axial needle roller and cage assembly and axial bearing washers from stem nut.
4. Drill and bore stem nut and cut thread.
When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut.
6. Apply Lithium soap EP multi-purpose grease to axial needle roller and
cage assembly and axial bearing washers, then place them on stem nut.
7. Re-insert stem nut with axial bearings into output drive type. Ensure that
dogs or toothing are placed correctly in the slots of the hollow shaft.
8. Screw in spigot ring until it is firm against the shoulder.
9. Press in Lithium soap EP multi-purpose grease on mineral oil base at the
grease nipple with a grease gun (for quantities, please refer to table 2).
Grease quantities for bearing of output drive A:
Table 2
A 07.2
A 10.2
Output drive
1.5 g
2g
Qty1)
1) For grease with density = 0.9 kg/dm
12
A 14.2
3g
A 16.2
5g

AUMA NORM
Mounting the multi-turn actuator (with output drive A) to valve

Figure 5
1
2
3
Valve stem
Output drive type A
Screw to actuator
4
5
Valve flange
Screws to output drive
1. Remove screws (3) and take off output drive type A (2) from multi-turn
actuator.
2. Check if the flange of output drive type A matches the valve flange (4).
3. Thoroughly degrease mounting faces of the mounting flanges.
4. Apply a small quantity of grease to the valve stem (1).
5. Place output drive type A on valve stem and fasten until it is seated solidly on the valve flange.
6. Turn output drive type A until alignment of the fastening holes.
7. Screw in fastening screws (5), however do not completely fasten.
8. Fit multi-turn actuator on the valve stem so that the hollow shaft pinions
engage into the stem nut. The flanges are flush with each other if properly engaged.
9. Turn multi-turn actuator until alignment of the fastening holes.
10 Fasten multi-turn actuator with screws (3) according to table 1, page 11.
11. Fasten screws crosswise with a torque according to table 1.
12. Engage manual operation at multi-turn actuator and turn handwheel in
direction OPEN until valve flange and output drive type A are firmly
placed together.
13. Tighten fastening screws (5) between valve and output drive type A
crosswise with a torque according to table 1, page 11.
NOTICE
Danger of corrosion due to damage to paint finish and condensation!

Touch up damage to paint finish after working on the device.
After mounting, connect the device immediately to electrical mains to
ensure that heater reduces condensation.
13

AUMA NORM
4.3.
Accessories (option)
4.3.1 Protection tube for rising valve stem

Figure 6
1
2
3
1
2
1.
2.
3.
4.
14
Cap for stem protection tube

Stem protection tube
Sealing ring
Seal thread with hemp, Teflon tape, or thread sealing material.

Screw protection tube (2) into thread and tighten it firmly.
Push down the sealing ring (3) into the housing.
Check whether cap (1) is available and in perfect condition.

AUMA NORM
5.
Electrical connection
5.1.
General notes
WARNING
Wiring diagram/terminal plan
NOTICE
Danger due to incorrect electrical connection!

Failure to observe this warning can result in death, serious injury, or property damage.
The electrical connection must be carried out exclusively by suitably
qualified personnel.
Prior to connection, observe general references contained in this clause.
After connection but prior to applying the voltage, observe the Commissioning and Test run clauses.
The wiring diagram/terminal plan is attached to the device in a
weather-proof bag, together with these operation instructions. It can also be
obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com).
Valve damage for connection without controls!

NORM actuators require controls:
Connect motor via controls only (reversing contactor circuit).
Observe the type of seating specified by the valve manufacturer.
Observe wiring diagram.
Controls by AUMA
In case the required reversing contactors are not to be installed in the control cabinet, the AUMA MATIC or AUMATIC controls an easily be mounted to
the actuator at a later date.
For enquiries and more information, please state our commission no.
(refer to actuator name plate).
Delay time
The delay time is the time from the tripping of the limit or torque switches to
the motor power being switched off. To protect the valve and the actuator,
we recommend a delay time < 50 ms. Longer delay times are possible provided the operating time, output drive type, valve type, and the type of installation are considered. We recommend to switch off the corresponding
contactor directly by limit or torque switch.
Protection on site
For short-circuit protection and for disconnecting the actuator from the
mains, fuses and disconnect switches have to be provided on site.
The current values for respective sizing can be derived from the current
consumption of the motor (refer to name plate on motor: nominal current)
plus the current consumption of the controls.
15

AUMA NORM
Limit and torque switches
Information
Limit and torque switches can be provided as single, tandem, or triple

switches.
Only the same potential can be switched on the two circuits (NC/NO contact) of each single switch. If different potentials are to be switched simultaneously, tandem switches are required.
When using tandem switches:
For signalling, use the leading contacts:
TSC1, TSO1, LSC1, LSO1
For switching off, use the lagging contacts:
TSC, TSO, LSC, LSO
Technical data for limit and torque switches:

Table 3
Mechanical lifetime
Silver plated contacts
U min.
U max.
I min.
I max. AC
I max. DC
Gold plated contacts
U min.
U max.
I min.
I max.
16
2 x 106 starts
30 V AC/DC
250 V AC/DC
20 mA
5 A (cos phi = 0,8)
0.5 A at 250 V (2 A at 30 V)
5V
50 V
4 mA
400 mA

AUMA NORM
Connection with AUMA plug/socket connector (S, SH, SE)
a CC
Before mains connection

Check whether type of current, supply voltage, and frequency comply
with motor data (refer to name plate at motor).
VD00 63-4/45
Art No: Z006.413
3 ~ 400 V 50 Hz
0.090 kW
Y 0.60 A
Opening the terminal compartment

DANGER
Hazardous voltage!
Electric shock possible.
Disconnect device from the mains before opening.
Figure 7 shows the connection using the example of version S:
Figure 7
1
8
7
6
3
5
4
1
2
3
4
Cover
Screws for cover
O-ring
Screws for socket carrier
5
6
7
8
Socket carrier
Cable entry
Screw plug
Cable gland (not included in delivery)
1. Loosen screws (2) and remove cover (1).

2. Loosen screws (4) and remove socket carrier (5) from cover (1).
3. Insert cable glands (8) suitable for connecting cables.
The enclosure protection IP stated on the name plate is only ensured
if suitable cable glands are used.
au
5.2.
IP 67 1680 rpm
Temp.Protection: Th
Insulation Class: F
4. Seal cable entries (6) which are not used with suitable screw plugs (7).
5. Insert the wires into the cable glands (8).
17

AUMA NORM
Connecting the cables

1. Remove cable sheathing.
2. Strip wires.
3. For stranded wires: use end-sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
Cable cross sections:
Power terminals (U1, V1, W1, U2, V2, W2) and
protective earth (symbol: ) =
max. 6 mm flexible, max. 10 mm rigid
Control contacts (1 to 50) = max. 2.5 mm
WARNING
In case of failure: Hazardous voltage while protective conductor is not

connected!
Electric shock possible.
Connect all protective conductors.
Connect PE connection with external protective conductor of connecting
cables.
Start running the device only after having connected the protective conductor.
5. Tighten PE conductors (symbol:

) firmly to PE connection using ring
lugs (flexible cables) or loops (rigid cables) .
Figure 8
2
3
4
5
1
6
1
2
3
Socket carrier
Screw
Washer
4
5
6
Spring lock washer

Protective earth with ring lugs/loops
PE connection
Connecting the heater

The heater prevents condensation in the actuator.
NOTICE
Danger of corrosion: damage due to condensation!

Connect heater R1 according to terminal plan.
After mounting, immediately put device into operation.
Connecting the motor protection
In order to protect against overheating and impermissibly high temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the
motor winding.
NOTICE
18
Danger of motor damage if PTC thermistor or thermoswitch are not

connected!
Connect PTC thermistor R3 or thermoswitch F1 to external controls
(refer to terminal plan).

AUMA NORM
Connecting the motor heater (option)

Some actuators are equipped with an additional motor heater. The motor
heater improves the start-up behaviour for extremely low temperatures.
Connect motor heater R4, if available, according to terminal plan.
Closing the terminal compartment
Refer to figure 9.
1. Insert the socket carrier (5) into the plug cover (1) and fasten it with
screws (4).
2. Clean sealing faces of housing and cover.
3. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
4. Check whether O-ring (3) is in good condition, correctly place O-ring.
5. Replace cover (1) and fasten screws (2) evenly crosswise.
6. Fasten cable glands (8) applying the specified torque to ensure the
required enclosure protection.
Figure 9
1
8
7
6
3
5
4
1
2
3
4
Cover
Screws for cover
O-ring
Screws for socket carrier
5
6
7
8
Socket carrier
Cable entry
Screw plugs
Cable gland (not included in delivery)
19

AUMA NORM
5.3.
Accessories for electrical connection (option)
5.3.1 Parking frame

Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Figure 10
5.3.2 Protection cover

Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.3 Double sealed intermediate frame
When removing the plug/socket connector or due to leaky cable glands,
ingress of dust and water into the housing is possible. This is prevented by
inserting the double sealed intermediate frame (2) between the plug/socket
connector (1) and the actuator housing. The enclosure protection of the
device, IP 67 or IP 68, will not be affected, even if the electrical connection
is removed.
Figure 11
5.3.4 Ground connection, external

As an option, an external ground connection (U-bracket) on the housing is
available.
Figure 12
20

AUMA NORM
6.
Operation
6.1.
Manual operation
In case of motor failure or power failure, the actuator may be operated manually for purposes of setting and commissioning.
Manual operation is engaged by an internal change-over mechanism.
Engaging manual operation
NOTICE
Damage at the change-over mechanism due to faulty operation!

Engage manual operation only during motor standstill.
Only pivot change-over lever manually.
Using extensions as a lever for operation is not permitted.
1. Pivot change-over lever manually to approx. 85 while slightly turning the
handwheel back and forth until manual operation engages.
2. Release change-over lever (should snap back into initial position by

spring action), if necessary, push it back manually.
3. Turn handwheel into desired direction, in doing so the following applies:

To close the valve, turn handwheel clockwise;
drive shaft (valve) turns clockwise in direction CLOSE.
Disengaging manual operation

Manual operation is automatically disengaged when motor is started again.
The handwheel does not rotate during motor operation.
21

AUMA NORM
6.2.
Motor operation
Controls are required to operate an actuator during motor operation.
If the actuator is to be operated locally, additional local controls are required.
Actuators without controls can be equipped with AUMA controls at a later
date. The local controls are included in the AUMA controls.
For enquiries and more information, please state our commission no. (refer
to actuator name plate).
Perform all commissioning settings and the test run prior to motor operation.
1. Switch on the power supply.
2. To close the valve, switch motor in direction CLOSE:
Drive shaft (valve) turns clockwise in direction CLOSE.
22

AUMA NORM
7.
Indications
7.1.
Mechanical position indicator/running indication (option)
.
..

continuously indicates the valve position
(Indicator disc rotates approximately 180 to 230 at full travel from
OPEN to CLOSED or vice versa.)
indicates whether the actuator is running (running indication)
indicates that the end positions (via indication mark) have been reached
Figure 13
auma
4
1
2
5
3
1
2
3
Cover
Indicator disc
Indicator mark
4
5
Symbol for position OPEN

Symbol for position CLOSED
23

AUMA NORM
8.
Signals
8.1.
Feedback signals from actuator
End position OPEN/CLOSED reached
Intermediate position reached
Torque OPEN/CLOSED reached
Motor protection tripped
Running indication
Valve position
Switching contact: 1 NC and 1 NO (standard)

Setting:
Via limit switching (page 27)
Designation in terminal plan:
WSR
Limit switch, closing, clockwise rotation
WL
Limit switch, opening, counterclockwise rotation
Switching contact: 1 NC and 1 NO
Setting:
Via DUO limit switching (page 28)
WDR
DUO limit switch, clockwise rotation
WDL
DUO limit switch, counterclockwise rotation
Switching contact: 1 NC and 1 NO (standard)
Setting:
Via torque switching (page 26)
DSR
Torque switch, closing, clockwise rotation
DL
Torque switch, opening, counterclockwise rotation
Thermoswitches or PTC thermistors (page 35)
F1, Th
Thermoswitches
R3
Thermistor (motor protection)
Switching contact: 1 NC
S5, BL
Blinker transmitter
Depending on the version, the valve position can be transmitted by various
position transmitters:
Electronic position transmitter RWG (page 31)
Potentiometer (page 30)
..
Signal:
Potentiometer or 0/4 20 mA (RWG)

B1/B2, RWG, 3- or 4-wire system.
B3/B4, RWG, 2-wire system.
R2
Potentiometer
R2/2
Potentiometer in tandem arrangement (option)
Information
24
The switches can be provided as tandem switches (2 NC and 2 NO) or as

triple switches (3 NC and 3 NO). The version is indicated in the terminal
plan or on the order-related technical data sheet.
9.
Commissioning
9.1.
Switch compartment: open

AUMA NORM
The switch compartment must be opened to perform the following settings.

1. Loosen screws (2) and remove cover (1) from the switch compartment.
2. If indicator disc (3) is available:

Remove indicator disc (3) using a wrench (as lever).
25

AUMA NORM
9.2.
Torque switching: set
NOTICE
Valve damage due to excessive torque setting!

The torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
Figure 14
1
3
Switching head black for

torque in direction CLOSE
Lock screws
2
4
Switching head white for

torque in direction OPEN
Torque dial
1. Loosen both lock screws (3) at the indicator disc (figure 14).
2. Turn torque dial (4) for setting the required torque (1 da Nm = 10 Nm).
Example:
Figure 14 shows the following setting:
3.5 da Nm = 35 Nm for direction CLOSE
4.5 da Nm = 45 Nm for direction OPEN
3. Fasten lock screws (3) again.
The torque switches setting is complete.
Information
26
..
The torque switches may also trip in manual operation.

The torque switching acts as overload protection over full travel, also
when stopping in the end positions by limit switching.

AUMA NORM
9.3.
Limit switching: set

Figure 15
1
2
3
Black section
Setting spindle for end position
CLOSED
Pointer for end position CLOSED
End position CLOSED correctly set
to mark
4
5
6
White section
Setting spindle for end position
OPEN
Pointer for end position OPEN
End position OPEN correctly set to
mark
9.3.1 End position CLOSED (black section): set

1. Engage manual operation.
2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel back by approximately half a turn (overrun).
4. Press down and turn setting spindle (1) (figure 15) using a screw driver
in direction of the arrow, thereby observe pointer (2):
While a ratchet is felt and heard, the pointer (2) moves 90 every time.
5. If the pointer (2) is 90 from mark (3): continue turning slowly.
6. If the pointer (2) moves to mark (3): stop turning and release setting
spindle.
The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet is heard after the
pointer has snapped): continue turning the setting spindle in the same
direction and repeat setting process.
9.3.2 End position OPEN (white section): set
1. Engage manual operation.
2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel back by approximately half a turn (overrun).
5. When pointer (5) is 90 from mark (6): continue turning slowly.
6. When pointer (5) moves to mark (6): stop turning and release setting
spindle.
The end position OPEN setting is complete.
27

AUMA NORM
9.4.
Intermediate positions (option): set

Actuators equipped with DUO limit switching contain two intermediate position switches. One intermediate position may be set for each running direction.
Figure 16
1
2
3
Black section
Setting spindle running direction
CLOSE
Pointer running direction CLOSE
Intermediate position CLOSED
correctly set to mark
4
5
6
White section
Setting spindle running direction
OPEN
Pointer running direction OPEN
Intermediate position OPEN
correctly set to mark
9.4.1 Running direction CLOSE (black section): set

1. Move valve in direction CLOSE until desired intermediate position.
When overriding the desired point, turn valve back and approach again
the intermediate position in direction CLOSE. (Always approach the
intermediate position in the same direction as in later electrical
operation).
4. If the pointer (2) moves to mark (3): stop turning and release setting
spindle.
The intermediate position setting in running direction CLOSE is complete.
9.4.2 Running direction OPEN (white section): set
1. Move valve in OPEN direction until desired intermediate position.
When overriding the desired point, turn valve back and approach again
the intermediate position in OPEN direction. (Always approach the intermediate position in the same direction as in later electrical operation).
4. If the pointer (5) moves to mark (6): stop turning and release setting spindle:
The intermediate position setting in running direction OPEN is complete.
28

AUMA NORM
9.5.
Test run
Perform test run only once all settings previously described in the Commissioning clause have been performed.
9.5.1 Rotational direction check

NOTICE
Valve damage due to incorrect direction of rotation!

If the direction of rotation is wrong, switch off immediately.
Correct phase sequence.
Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance
from end position.
2. Switch on actuator in direction CLOSE and observe the direction of rotation.
3. Switch off before reaching the end position.
For actuators equipped with indicator disc
Fit indicator disc and observe direction of rotation on the indicator disc.
The direction of rotation is correct if the actuator moves in direction
CLOSE while the indicator disc turns counterclockwise.
auma
For actuators without indicator disc

Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direction of rotation at hollow shaft (3) or the stem (5).
The direction of rotation is correct if the actuator moves in direction
CLOSE while the hollow shaft or the stem turn clockwise.
Figure 17
4
5
2
3
1
2
3
Screw plug
Seal
Hollow shaft
4
5
6

Stem
Protection tube
29

AUMA NORM
9.5.2 Limit switching check

1. Move actuator manually into both end positions of the valve.
The limit switching is set correctly if:
LSC switch trips in end position CLOSED
LSO switch trips in end position OPEN
the switches are released after turning back the handwheel.
2. If the end position setting is incorrect: Set limit switching again
(page 27).
3. If the end position setting is correct and no options (e.g. potentiometer,
position transmitter) are available: Close switch compartment
(see page 33).
9.6.
Potentiometer (option) setting

The potentiometer as travel monitor records the valve position.
This setting is only required if the potentiometer is directly wired to the customer connection XK (refer to wiring diagram).
Figure 18
Potentiometer
1. Move valve to end position CLOSED.

2. Turn potentiometer (1) clockwise to the stop.
End position CLOSED corresponds to 0 %
End position OPEN corresponds to 100 %.
3. Turn potentiometer (1) slightly back.
4. Perform fine-tuning of the zero point at external setting potentiometer
(for remote indication).
Information
30
Due to the ratio of the reduction gearing the complete resistance

range/stroke is not always passed. Therefore, external adjustment (setting
potentiometer) must be provided.

AUMA NORM
9.7.
Electronic position transmitter RWG setting (option)

The electronic position transmitter RWG records the valve position. On the
basis of the nominal position value measured by the potentiometer (travel
monitoring), it generates a current signal between 0 20 mA or 4 20 mA.
Technical data RWG 4020
Table 4
3- or 4- wire system
KMS TP_ _ 4 / _ _ _
Terminal plan
Output current
Power
supply
max.
current consumption
max. load
Ia
Uv
I
0 20 mA, 4 20 mA
24 V DC, 15 %
smoothed
2-wire system
KMS TP_ _ 4 / _ _ _
KMS TP_ _ 5 / _ _ _
0 20 mA
14 V DC + (I x RB),
max. 30 V
24 mA
for 20 mA output current
20 mA
600
(UV 14 V) / 20 mA
RB
Figure 19
1
2
3
Potentiometer (travel monitor)

Potentiometer min. (0/4 mA)
Potentiometer max. (20 mA)
4
5
Measurement point (+) 0/4 20 mA

Measurement point () 0/4 20 mA
1. Connect voltage to electronic position transmitter.

3. Connect ammeter for 0 20 mA to measuring points (4 and 5).
No value can be measured:
Check, whether external load is connected to customer connection XK
(terminals 23/24) (observe max. load RB), or
Lay bridge across customer connection XK (terminals 23/24).
4. Turn potentiometer (1) clockwise to the stop.
5. Turn potentiometer (1) slightly back.
6. Turn potentiometer (2) clockwise until output current starts to increase.
7. Turn potentiometer (2) back until the following value is reached:
for 0 20 mA approx. 0.1 mA
for 4 20 mA approx. 4.1 mA
This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer max. (3) to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1
mA or 4.1 mA). If necessary, correct the setting.
Information
If the maximum value cannot be reached, the selection of the reduction

gearing must be checked. (The max. possible turns/stroke are indicated on
the order-related technical data sheet for the actuator).
31

AUMA NORM
9.8.
Mechanical position indicator setting (option)

1. Place indicator disc on shaft.
3. Turn lower indicator disc until
symbol (CLOSED) is in alignment with
the p mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc CLOSED in position and turn upper disc with
symbol (OPEN) until it is in alignment with the p mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the
symbol (CLOSED) is no longer in alignment with the p
mark on the cover:
Repeat setting procedure.
Check whether the appropriate reduction gearing has been selected, if
required.
(The maximum possible turns/stroke are indicated on the order-related
technical data sheet for the actuator).
32

AUMA NORM
9.9.
Switch compartment: close

1. Clean sealing faces of housing and cover.
2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
3. Check whether O-ring (3) is in good condition, insert O-ring correctly.
4. Place cover (1) on switch compartment.

5. Fasten screws (2) evenly crosswise.
NOTICE
Danger of corrosion due to damage to paint finish!

Touch up damage to paint finish after work on the device.
33

AUMA NORM
10.
Corrective action
10.1. Faults during commissioning

10.1.1 Mechanical position indicator
Fault description
Possible cause
Remedy
Mechanical position indicator cannot be set.

Actuator turns/stroke have been modified at a later date.
Exchange reduction gearing.
10.1.2 Position transmitter RWG

Fault description
Possible cause
Remedy
Fault description
Possible cause
Remedy
No value can be measured at measurement points.

Current loop via RWG is open.
(Position feedback 0/4 20 mA only functions if the current loop is closed
across the RWG.)
..
.
Lay bridge to XK across RWG.

Connect external load to XK, e.g. remote indication.
Observe max. load RB.
Measurement range 4 20 mA or maximum value 20 mA cannot be set.

Incorrect reduction gearing (turns/stroke).
Check reduction gearing selection (the max. possible turns/stroke are indicated on the order-related technical data sheet for the actuator).
10.1.3 Limit and torque switches

Fault description
Possible cause
Remedy
Switch does not trip.
..
Switch is defective or switch setting is incorrect.

Check setting, if required perform the end position setting again.
Check switches and replace if required.
Figure 20
Information
34
The red test buttons (1) and (2) are used for manual operation of the limit
switches:
Turn test button (1) in direction of the TSC arrow:
Torque switch CLOSED trips.
Turn test button (2) in direction of the TSO arrow:
Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate position switches will be operated at the same time.
Turn test button (1) in direction of the LSC arrow:
Limit switch CLOSED trips.
Turn test button (2) in direction of the LSO arrow:
Limit switch OPEN trips.

AUMA NORM
10.1.4 Fault in end position (overrun not considered)
Fault description
Possible cause
Remedy
Actuator runs to end stop although the limit switches work properly.
The overrun was not considered during limit switch setting.
The overrun is generated by the inertia of both the actuator and the valve
and the delay time of the controls.
1. Determine overrun:
Overrun = travel covered from switching off until complete standstill.
2. Set limit switching again (page 27) considering the overrun (turn
handwheel back by the amount of the overrun).
10.2. Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the
motor winding. The thermoswitch is tripped as soon as the max. permissible
winding temperature has been reached.
If the signals are processed accordingly in the controls, the actuator will be
stopped.
The motor has to cool down before the operation can be resumed.
35

AUMA NORM
11.
Servicing and maintenance
CAUTION
Service
Damage caused by inappropriate maintenance!

Servicing and maintenance tasks must be carried out exclusively by suitably qualified personnel authorised by the end user or contractor of the
plant only.
Only perform servicing and maintenance tasks when the device is
switched off.
AUMA offers extensive service such as maintenance and inspection as well
as customer product training. For the relevant contact addresses, please
refer to page 46 et seqq. and on the Internet (www.auma.com).
11.1. Preventive measures for servicing and safe operation

The following measures are required to ensure safe device operation:
Every 6 months after commissioning

Carry out visual inspection:
For electrical devices: cable entries, cable glands, screw plugs, etc.
have to be checked for correct tightness and sealing.
Consider torques according to manufacturers details.
If rarely operated: perform test run.
For devices with output drive A, press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with the grease gun
(quantities see 12, table 2). This procedure does not grease the valve
stem. Lubrication of the valve stem must be done separately.
..
Figure 21
Output drive type A
Grease nipple
6 months after commissioning and then once a year

Check screws between multi-turn actuator and valve for tightness. If
required, tighten by applying the torques given in table 1, page 11.
For enclosure protection IP 68 (option)
After submersion:
Check multi-turn actuator.
In case of ingress of water, dry device correctly and check for proper
function.
..
36

AUMA NORM
11.2. Maintenance
Maintenance intervals
Lubricant change
.
..
.
Refer to lubricant change.

In the factory, the gear housing is filled with grease.
Grease change is performed during maintenance.
Generally after 4 to 6 years for modulating duty.
Generally after 6 to 8 years if operated frequently (open-close duty).
Generally after 10 to 12 years if operated rarely (open-close duty).
No additional lubrication is required during operation.
11.3. Disposal and recycling

AUMA devices have a long lifetime. However, they have to be replaced at
one point in time.
The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
..
..
electronic scrap
various metals
plastics
greases and oils
The following generally applies:
.
.
.
Collect greases and oils during disassembly. Generally, these substances are hazardous to water and must not be released into the environment.
Arrange for controlled waste disposal of the disassembled material or for
separate recycling according to materials.
Observe the national regulations for waste disposal.
37

AUMA NORM
12.
Spare parts list
12.1. Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1
38

AUMA NORM
Note:
Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA
spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No.
001.0
002.0
003.0
005.0
005.1
005.2
005.3
005.4
006.0
009.0
010.0
017.0
018.0
019.0
020.0
022.0
023.0
024.0
025.0
058.0
061.0
070.0
079.0
080.0
155.0
500.0
501.0
502.0
503.0
504.0
505.0
506.0
507.0
511.0
514.0
514.1
516.1
535.1
539.0
542.0
549.1
551.1
553.0
554.0
556.0
556.1
557.0
558.0
559.0-1
559.0-2
560.0-1
560.0-2
560.1
560.2
566.0
566.1
Designation
Housing
Bearing flange
Hollow shaft without worm wheel
Worm shaft
Motor coupling
Coupling pin
Manual drive coupling
Pull rod
Worm wheel
Planetary gear for manual drive
Retaining flange
Torque lever
Gear segment
Crown wheel
Swing lever
Drive pinion II for torque switching
Output drive wheel for limit switching
Intermediate wheel for limit switching
Locking plate
Wire for protective earth (pin)
Torque switching head
Motor (VD motor incl. no. 079.0)
Planetary gear for motor drive (SA/SAR
07.1 14.1 for VD motor)
Planetary gear for motor drive (SA/SAR
16.1 for AD90 motor)
Reduction gearing
Cover for switch compartment
Socket carrier (complete with sockets)
Pin carrier without pins
Socket for controls
Socket for motor
Pin for controls
Pin for motor
Plug cover
Screw plug
Output drive form A (without stem nut)
Axial needle roller bearing
Output drive shaft D
Snap ring
Screw plug
Handwheel with ball handle
Output socket B3/B4/E
Parallel key
Socket carrier with motor cable harness
Potentiometer for position transmitter
Potentiometer without slip clutch
Heater
Blinker transmitter including pins at wires
(without impulse disc and insulation plate)
Control unit without torque head, without
switches
Control unit with magnetic limit and torque
transmitter (MWG) for Non-intrusive version in combination with AUMATIC integral controls
Switch stack for OPEN direction
Switch stack for CLOSE direction
Switch for limit/torque switching
Switch case
Potentiometer for RWG without slip clutch
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
No.
566.2
566.3
567.1
568.1
568.2
568.3
569.0
569.1
569.2
574.1
575.1
S1
S2
Designation
Electronic board RWG
Wire harness for RWG
Slip clutch for potentiometer/RWG
Stem protection tube
(without cap)
V-seal
Change-over lever assly.
Change-over lever
Notched pin
Radial seal output drive A for ISO flange
Stem nut type A
Seal kit, small
Seal kit, large
Type
Sub-assembly
Sub-assembly
Sub-assembly
Set
Set
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
39

AUMA NORM
13.
Technical data
Features and functions

Type of duty 1)
Torque range
Output speed
Motors
Insulation class
Motor protection
Self-locking
Limit switching
Torque switching
Position feedback signal,

analogue (options)
(option)
Running indication
Heater in switch compartment
Motor heater (option)

Manual operation
Threads for cable glands

Terminal plan
Output drive types
Standard:
SA
SAR
SA
SAR
Short time duty S2 - 15 min

Intermittent duty S4 - 25 %
Option:
Short time duty S2 - 30 min
Intermittent duty S4 - 50 %
Intermittent duty S5 25 %
Refer to actuator name plate
Refer to actuator name plate
Standard:
3-ph AC asynchronous motor, type IM B9 according to IEC 34
Options:
1-ph AC motor, type IM B14 according to IEC 34
DC shunt motor, type IM B14 according to IEC 34
DC compound motor, type IM B14 according to IEC 34
Special motors
Standard:
F, tropicalized
Option:
H, tropicalized
Standard:
Thermoswitches (NC)
Option:
PTC thermistors (according to DIN 44082)
Yes, for output speeds 4 to 90
Counter gear mechanism for end positions CLOSED and OPEN
for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)
Standard:
Single switch (1 NC and 1 NO) for each end position (not galvanically isolated)
Options:
Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching)
Torque switching for directions OPEN and CLOSE adjustable
Standard:
Single switch (1 NC and 1 NO) for each direction (not galvanically isolated)
Options:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Potentiometer or 0/4 20 mA (RWG)
For further details see separate data sheet
Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
Blinker transmitter (standard for SA, option for SAR)
Standard:
Self-regulating PTC heater, 5 20 W, 110 250 V AC/DC
Options:
24 48 V AC/DC or 380 400 V AC
A resistance type heater (5 W, 24 V DC) is installed in the actuator in combination with the
AUMA MATIC actuator controls.
SA/SAR 07.1 10.1: 12.5 W
SA/SAR 14.1 16.1: 25 W
Manual drive for setting and emergency operation, handwheel does not rotate during
electrical operation.
Option:
Handwheel lockable
Standard:
AUMA plug/socket connector with screw type connection,
For special motors:
Control connections on AUMA plug/socket connector
Motor connection on terminals
Standard:
Metric threads
Options:
Pg-threads, NPT-threads, G-threads
Terminal plan according to commission number included in delivery
A, B1, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drives: AF, AK, AG, IB1, IB3
1) For nominal voltage and 20 C ambient temperature and at an average load with running torque or modulating torque according to Technical data SA or SAR.
40

AUMA NORM
Service conditions
Mounting position
Enclosure protection according
to EN 60 5292)
Any position
Standard:
IP 67
Options:
IP 68
Corrosion protection
Standard:
Options:
Max. 6 m head of water, submersible for max. 72 hours

Up to 10 operations during flooding
IP 67-DS (Double Sealed)
IP 68-DS (Double Sealed)
(Double Sealed = Electrical connection compartment
additionally sealed against interior)
KN Suitable for installation in industrial units, in water or power plants with a
low pollutant concentration
KS Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration (e.g. in wastewater
treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
KX-G same as KX, however aluminium-free version (outer parts)
2,000 m above sea level
2,000 m above sea level, please contact AUMA
Installation altitude
Standard:
Option:
Pollution degree
Finish coating
Pollution degree 2 inside and outside the controls/the actuator

Standard:
Two-component iron-mica combination
Option:
Special primer/special finish coat (customers choice)
Standard:
Silver-grey (similar to RAL 7037)
Other colours are possible on request
Standard:
SA
25 C to + 80 C
SAR 25 C to + 60 C
Options:
SA
40 C to + 60 C (low temperature)
50 C to + 60 C (extreme low temperature)
60 C to + 60 C (extreme low temperature)
0 C to + 120 C (high temperature)
SAR 40 C to + 60 C (low temperature)
2 g, from 10 Hz to 200 Hz
Resistant to vibrations during start-up or for failures of the plant. However, a fatigue
strength may not be derived from this.
Applies to actuator without actuator controls only, not valid in combination with gearboxes.
Category III
Open-close duty:
Operating cycles (OPEN - CLOSE - OPEN)
SA 07.1 SA 10.1:
20,000
SA 14.1 SA 16.1:
15,000
Modulating duty:4)
SAR 07.1 SAR 10.1:
min. 5.0 million modulating steps
SAR 14.1 SAR 16.1:
min. 3.5 million modulating steps
Refer to Technical data SA/SAR
Colour
Ambient temperature 3)
Vibration resistance
according to IEC 60068-2-6
Overvoltage category
Lifetime
Weight
Further information
EU Directives
Reference documents
Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)
Machinery Directive: (98/37/EC)
Product description Electric multi-turn actuators SA
Dimension sheets SA/SAR
Technical data sheets SA/SAR
Electrical data sheets SA/SAR
2) The enclosure protection according to name plate applies.

Other enclosure protections apply to single phase AC motors, DC motors, or special motors (refer to separate technical data sheets).
Enclosure protection IP 68 refers to the interior of the actuators (motor, gearing, switch compartment, and terminal compartment).
For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure
protection IP 68, we recommend to use the double sealed terminal compartment DS.
3) Versions with RWG up to + 80 C max.
4) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible
maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process
41

AUMA NORM
Notes
42

AUMA NORM
Notes
43

AUMA NORM
14.
Certificates
14.1. Declaration of Conformity and Declaration of Incorporation
44

AUMA NORM
Index
A
Accessories for mounting
Assembly
14
10
C
Commission number
Commissioning
Controls made by AUMA
Corrective action
Corrosion protection
Cross sections
Current consumption
8
25
15
34
9
18
15
D
Declaration of Conformity
Declaration of Incorporation
Delay time
Disconnect switches
Disposal and recycling
Double sealed
intermediate frame
DUO limit switching
E
Electronic position
transmitter RWG
44
44
15
15
37
20
28
15
31
F
Faults during commissioning
34
Feedback signals from actuator 24
Fuses on site
15
G
Ground connection, external
20
H
Handwheel
Handwheel fitting
Heater
21
10
18
I
Indication
Indicator disc
Intermediate positions
Internet
L
Limit switches
Limit switching
Long-term storage
Lubricant change
23
25,32
28
8
16
27
9
37
M
Maintenance intervals
37
Manual operation
21
32
Motor heater
19
Motor operation
22
Motor protection
18,35
Mounting
11
O
Operation
Output drive type A
Output drive types
B1, B2, B3, B4, B, and E
Overvoltage category
21
12
11
41
P
Packaging
Parking frame
Plug/socket connector
Position feedback signals
Position indicator
Potentiometer
Protection cover
Protection on site
Protection tube
Protective earth
PTC thermistors
9
20
17
24
32
31
30
20
15
14
18
18,35
S
Safety instructions
Service
Short-circuit protection
Signals
Size
Spare parts list
Multi-turn actuator
Stem nut
Storage
4
36
15
24
8
38
38
12
9
T
Technical data
Terminal plan
Test run
thermoswitches
Thermoswitches
Torque switches
Torque switching setting
Transport
Tripping torque
Type
40
15
29
35
18
16
26
9
26
8
W
Wiring diagram locating
15
45
AUMA worldwide
Europe
AUMA Riester GmbH & Co. KG
Plant Mllheim
DE-79373 Mllheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Plant Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034
riester@wof.auma.com
Service Center Cologne
DE-50858 Kln
Tel +49 2234 2037 - 9000
Fax +49 2234 2037 - 9099
Service@sck.auma.com
Service Center Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0
Fax +49 39204 759 - 9429
Service@scm.auma.com
Service Center Bavaria
DE-85386 Eching
Tel +49 81 65 9017- 0
Fax +49 81 65 9017- 2018
Riester@scb.auma.com
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
Tel +43 2252 82540
Fax +43 2252 8254050
office@auma.at
www.auma.at
AUMA Polska Sp. z o.o.

PL-41-310 Dabrowa Grnicza
Tel +48 32 261 56 68
Fax +48 32 261 48 23
R.Ludzien@auma.com.pl
www.auma.com.pl
OOO Priwody AUMA
RU-141400 Moscow region for mail:
124365 Moscow a/ya 11
Tel +7 495 221 64 28
Fax +7 495 221 64 38
aumarussia@auma.ru
www.auma.ru
ERICHS ARMATUR AB
SE-20039 Malm
Tel +46 40 311550
Fax +46 40 945515
info@erichsarmatur.se
www.erichsarmatur.se
GRNBECH & SNNER A/S
DK-2450 Kbenhavn SV
Tel +45 33 26 63 00
Fax +45 33 26 63 21
GS@g-s.dk
www.g-s.dk
IBEROPLAN S.A.
ES-28027 Madrid
Tel +34 91 3717130
Fax +34 91 7427126
iberoplan@iberoplan.com
D. G. Bellos & Co. O.E.
GR-13671 Acharnai Athens
Tel +30 210 2409485
Fax +30 210 2409486
info@dgbellos.gr
AUMA (Schweiz) AG
CH-8965 Berikon
Tel +41 566 400945
Fax +41 566 400948
RettichP.ch@auma.com
SIGURD SRUM A. S.
NO-1300 Sandvika
Tel +47 67572600
Fax +47 67572610
post@sigurd-sorum.no
AUMA Servopohony spol. s.r.o.

CZ-10200 Praha 10
Tel +420 272 700056 / 704125
Fax +420 272 704125
auma-s@auma.cz
www.auma.cz
INDUSTRA
PT-2710-297 Sintra
Tel +351 2 1910 95 00
Fax +351 2 1910 95 99
jpalhares@tyco-valves.com
OY AUMATOR AB
FI-02230 Espoo
Tel +35 895 84022
Fax +35 895 8402300
auma@aumator.fi
AUMA France S.A.R.L.
FR-95157 Taverny Cedex
Tel +33 1 39327272
Fax +33 1 39321755
info@auma.fr
www.auma.fr
AUMA ACTUATORS Ltd.
GB- Clevedon North Somerset BS21 6QH
Tel +44 1275 871141
Fax +44 1275 875492
mail@auma.co.uk
www.auma.co.uk
AUMA ITALIANA S.r.l. a socio unico
IT-20023 Cerro Maggiore (MI)
Tel +39 0331 51351
Fax +39 0331 517606
info@auma.it
www.auma.it
AUMA BENELUX B.V.
NL-2314 XT Leiden
Tel +31 71 581 40 40
Fax +31 71 581 40 49
office@benelux.auma.com
www.auma.nl
46
MEGA Endstri Kontrol Sistemieri Tic. Ltd.

Sti.
TR-06810 Ankara
Tel +90 312 217 32 88
Fax +90 312 217 33 88
megaendustri@megaendustri.com.tr
CTS Control Limited Liability Company
UA-02099 Kiyiv
Tel +38 044 566-9971, -8427
Fax +38 044 566-9384
v_polyakov@cts.com.ua
Africa
AUMA South Africa (Pty) Ltd.
ZA-1560 Springs
Tel +27 11 3632880
Fax +27 11 8185248
aumasa@mweb.co.za
A.T.E.C.
EG- Cairo
Tel +20 2 3599680 - 3590861
Fax +20 2 3586621
atec@intouch.com
America
AUMA ACTUATORS INC.
US-PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
Fax +1 724-743-4711
mailbox@auma-usa.com
www.auma-usa.com
AUMA Chile Respresentative Office

CL-9500414 Buin
Tel +56 2 821 4108
Fax +56 2 281 9252
aumachile@adsl.tie.cl
LOOP S. A.
AR-C1140ABP Buenos Aires
Tel +54 11 4307 2141
Fax +54 11 4307 8612
contacto@loopsa.com.ar
Asvotec Termoindustrial Ltda.
BR-13190-000 Monte Mor/ SP.
Tel +55 19 3879 8735
Fax +55 19 3879 8738
atuador.auma@asvotec.com.br
TROY-ONTOR Inc.
CA-L4N 5E9 Barrie Ontario
Tel +1 705 721-8246
Fax +1 705 721-5851
troy-ontor@troy-ontor.ca
MAN Ferrostaal de Colombia Ltda.
CO- Bogot D.C.
Tel +57 1 401 1300
Fax +57 1 416 5489
dorian.hernandez@manferrostaal.com
www.manferrostaal.com
PROCONTIC Procesos y Control Automtico
EC- Quito
Tel +593 2 292 0431
Fax +593 2 292 2343
info@procontic.com.ec
IESS DE MEXICO S. A. de C. V.
MX-C.P. 02900 Mexico D.F.
Tel +52 55 55 561 701
Fax +52 55 53 563 337
informes@iess.com.mx
Corsusa International S.A.C.
PE- Miralflores - Lima
Tel +511444-1200 / 0044 / 2321
Fax +511444-3664
corsusa@corsusa.com
www.corsusa.com
PASSCO Inc.
PR-00936-4153 San Juan
Tel +18 09 78 77 20 87 85
Fax +18 09 78 77 31 72 77
Passco@prtc.net
Suplibarca
VE- Maracaibo Estado, Zulia
Tel +58 261 7 555 667
Fax +58 261 7 532 259
suplibarca@intercable.net.ve
Asia
AUMA Actuators (Tianjin) Co., Ltd.
CN-300457 Tianjin
Tel +86 22 6625 1310
Fax +86 22 6625 1320
mailbox@auma-china.com
www.auma-china.com
AUMA (INDIA) PRIVATE LIMITED
IN-560 058 Bangalore
Tel +91 80 2839 4655
Fax +91 80 2839 2809
info@auma.co.in
www.auma.co.in
AUMA JAPAN Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi
Kanagawa
Tel +81 44 329 1061
Fax +81 44 366 2472
mailbox@auma.co.jp
www.auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.

SG-569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269
sales@auma.com.sg
www.auma.com.sg
Al-Arfaj Engineering Co WLL

KW-22004 Salmiyah
Tel +965 481-7448
Fax +965 481-7442
info@arfajengg.com
www.arfajengg.com
Al Ayman Industrial. Eqpts

AE- Dubai
Tel +971 4 3682720
Fax +971 4 3682721
auma@emirates.net.ae
Petrogulf W.L.L
QA- Doha
Tel +974 4350 151
Fax +974 4350 140
pgulf@qatar.net.qa
PERFECT CONTROLS Ltd.

HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Fax +852 2416 3763
joeip@perfectcontrols.com.hk
Sunny Valves and Intertrade Corp. Ltd.

TH-10120 Yannawa Bangkok
Tel +66 2 2400656
Fax +66 2 2401095
sunnyvalves@inet.co.th
www.sunnyvalves.co.th/
DW Controls Co., Ltd.

KR-153-803 Seoul Korea
Tel +82 2 2113 1100
Fax +82 2 2113 1088/1089
sichoi@actuatorbank.com
www.actuatorbank.com
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413
info@barron.com.au
www.barron.com.au
Top Advance Enterprises Ltd.

TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
Fax +886 2 8228 1975
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
2007-10-24
47
AUMA Riester GmbH & Co. KG

P.O.Box 1362
D-79373 Mllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250
riester@auma.com
www.auma.com
Certificate Registration No.

12 100/104 4269
For detailed information on AUMA products, refer to the Internet: www.auma.com
Y000.009/003/en/3.08

Ba Sar1!07!16 Norm en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ba Sar1!07!16 Norm en

Uploaded by

Copyright:

Available Formats

Multi-turn actuator

SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

(without actuator controls)

Assembly, operation, commissioning

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Read the operation instructions first

General notes regarding safety

Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mechanical position indicator/running indication (option)

Feedback signals from actuator

Switch compartment: open

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

End position CLOSED (black section): set

10.1. Faults during commissioning

Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Preventive measures for servicing and safe operation

Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Declaration of Conformity and Declaration of Incorporation

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

General notes regarding safety

Prerequisites for safe and smooth operation:

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

The following applications are not permitted, e.g.:

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Applications in Ex zone 22 (option)

In compliance with the ATEX directive 94/9/EC, the actuators must be

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Warnings and notes

Indicates an imminently hazardous situation with a high level of risk

Indicates a potentially hazardous situation with a medium level of risk

Indicates a potentially hazardous situation with a low level of risk

Potentially hazardous situation.

Type of hazard and respective source!

Further references and symbols

Symbol for CLOSED.

Symbol for OPEN.

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Each device component (actuator, motor) is equipped with a name plate.

Motor name plate

Additional plate, e.g. KKS plate

Identification data on the actuator name plate:

Type and size

AUMA Riester GmbH&Co.KG

Type and size of actuator

These instructions are valid for the following actuators:

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Transport, storage and packaging

Danger of corrosion due to inappropriate storage!

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

3. Secure handwheel using the circlip supplied.

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

Multi-turn actuator mounting to valve/gearbox

4.2.1 Output drive types B1, B2, B3, B4, B, and E

For rotating, non-rising valve stem.

Output drive type B1/B2 and B

Output drive B3/B4 and E

Spigot at flanges should be loose fit.

Check if mounting flanges fit together.

Fastening torque TA [Nm]

Strength class 8.8

Danger of corrosion due to damage to paint finish and condensation!

Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1