INJ.

PUMP CALIBRATION DATA

Drawing No. :

94 - 11 - 10 - 03

Ass'y No. :

101401-9271

Engine Model:

SH

A kind of car:

Trade 3500

Company :

ASIA MOTORS

General Ass'y No. :

Date :
1994. 11. 10.
Injection Pump
Governor
Timing Device
1 0 1 0 4 0 - 9 9 4 0
1 0 5 9 2 1 - 7 4 1 1
1 0 5 6 7 1 - 0 4 4 0
KP-PES4AD100B321R
KP-EP/RLD300-1825A2FFR
KP-EP/SCDM1150-1700B4.5R
1. Test Conditions :
Pump rotation : Clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
Nozzle opening pressure : 175 Kgf/
Transfer pump pressure : 1.6 Kgf/
Injection pipe : 2 mm 6 mm 600 mm
Oil temp. : 40 +5
Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure : 1.6 Kgf/
2. Injection Timing :
Pre- stroke : No. 1 plunger 4.40.05 mm
Note : Adjust with control rack position of
mm
Injection order :

1 3 4 2
( 9030)
Plunger are numbered from the Drive side

Tappet clearance : Bolt adjustment type More than 0.3mm

Shim adjustment type Manually rotate
confirm that it
3. Injection Quantity :
Adjusting
Rack
Pump
Injection Q'ty
Max. var.
point
position
speed
(cc/1000st)
bet. cyl.
(mm)
(r/min)
( % )
10.4
850
59.61.6
2.5
H
9.5
350
12.02.0
14.0
A
10.4
850
59.61.0
B
10.5
500
43.62.0
C
10.4
650
51.02.0
D
10.75
1,600
77.22.0
E
10.3
950
58.02.0
I
100
96.010.0

for all cylinders.

the camshaft 2~3 times and
rotates smoothly.
B.C.S
Fixed pressure
Remarks
(mmHg)
Rack
Rack
Lever
Lever
Lever
Lever
Lever
Lever
Rack limit

4. Timing Advance Specification :

Pump Speed
(r/min)
1,150
1,700
Advance Angle
()
Below 0.5
4.50.5

DPICO

DOOWON PRECISION INDUSTRY Co., Ltd.

503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA

3. Governor Adjustment

Service Department
TEL:(02)510-72416, FAX:(02)510-7111

Ass'y No.:

1 0 1 4 0 1 - 9 2 7 1

Unindication of acommon difference the rack : 0.05

Torque cam :

K35

Rack limit set

Control Rack Position(mm)

10.75

D
B

10.50

R1(10.4)

A
E

10.30
8.8

+1.10
-1.14

7.4

-0.25

Below250
500
(350)
(600)

9005 (970)
(940)

(1650)
2000
(1300)
1900 (2300)

Pump speed(rpm)
11.5

Control Rack Position(mm)

10.50.9
H J

9.5
9.5
5.80.07

3.2

+0.30
-0.42

300
240

400
350
750

1400
(2050)

Pump speed(rpm)
Ass'y No.:

1 0 1 4 0 1 - 9 2 7 1

Speed Control Lever Angle

Stop Lever Angle

Timing Setting
At No.1 plunger beginning of
injection position.
BTDC : 12

Full speed

129

Idle
405

205
Stop
(42)3

405

Nomal

Gear "CC" mark

(2300)