Ass'y No.

Engine Model:

INJ. PUMP CALIBRATION DATA

Drawing No. :

EM100

A kind of car:

94 - 08 - 30 - 01

General Ass'y No. :

Injection Pump

101606-9460

Company :
Date :
Governor

ASIA MOTORS
1994. 08. 30.
Timing Device

PE6AD
RFD-C
SA-D
1. Test Conditions :
Pump rotation : Clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
Nozzle opening pressure : 175 Kgf/
Transfer pump pressure : 1.6 Kgf/
Injection pipe : 2 mm 6 mm 600 mm
Oil temp. : 40 +5
Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure : 1.6 Kgf/
2. Injection Timing :
Pre- stroke : No. 1 plunger 4.3 0.05 mm
Note : Adjust with control rack position of
mm
Injection order :

1 ~ 4 ~ 2 ~ 6 ~ 3 ~ 5 (Interval 6030)
Plunger are numbered from the Governor side

Tappet clearance : Bolt adjustment type More than 0.3mm

Shim adjustment type Manually rotate
confirm that it
3. Injection Quantity :
Adjusting
Rack
Pump
Injection Q'ty
Max. var.
point
position
speed
(cc/1000st)
bet. cyl.
(mm)
(r/min)
( % )
A
7.7
800
96.02.0
3.0
E
5.6
225
15.02.0
15.0
B
(7.9)
1,350
(105.0)3.0
4.0
C
7.9
1,100
(105.0)
D
7.7
550
(88.0)
F
100
(115.0)20.0

for all cylinders.

the camshaft 2~3 times and
rotates smoothly.
B.C.S
Fixed pressure
(mmHg)
Rack
Rack
Lever
Lever
Lever
Lever

Remarks

H
4. Timing Advance Specification :
Pump Speed
(r/min)
1,080
1,330
Advance Angle
()
0.5
4.50.5

DPICO

DOOWON PRECISION INDUSTRY Co., Ltd.

503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA

Service Department
TEL:(02)510-72416, FAX:(02)510-7111

3. Governor Adjustment

Ass'y No.:

1 0 1 6 0 6 - 9 4 6 0

Unindication of acommon difference the rack : 0.05

:N=400r/min, R=8.90.1

8.2

F
B

7.9

7.7

D A

7.40.1
+0.5

7.1

6.0

Control Rack Position(mm)

7.8

E K

5.6
4.60.1
2.80.1

1.00.5

225

430

300
B.C.S. Adjustment

Speed Control Lever Angle

(5.5)5

(490)
465

(960)
510

(1040)
1000

Pump speed(rpm)
VariablePump
speed speed(rpm)
specification

1410 1510
(1350)
1465

Timing setting
At No.1 plunger beginning of
injection position.
BTDC :15

Load Control Lever Angle

35.53

Stop Lever Angle

713

235

405
Nomal

Full speed

Idle

Full load

Stop