MC LC

Trang

LI NI U
PHN 1 CHN NG C V PHN PHI T S TRUYN
1.1 Chn ng c
1.2 Phn phi t s truyn .
1.3 Cng sut v s vng quay trn cc trc

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PHN 2 THIT K CC B TRUYN

2.1 Thit k b truyn ai
2.1.1 Chn loi ai
2.1.2 Khong cch trc a.
2.1.3 Chiu di ai
2.1.4 Xc nh s ai
2.1.5 Xc nh lc cng ban u v lc tc dng ln trc .

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2.2 Thit k b truyn bnh rng

2.2.1 Chn vt liu v ch nhit luyn
2.2.2 Tnh cp bnh rng tr rng nghing
2.2.2.1 Xc nh khong cch trc
2.2.2.2 Xc nh mun
2.2.2.3 Kim tra bn tip xc
2.2.2.4 Kim nghim bn un
2.2.2.5 H s ti trng khi tnh v un
2.2.2.6 Cc thng s b truyn bnh rng tr rng nghing
2.2.3 Tnh cp bnh rng cn.
2.2.3.1 Xc nh chiu di cn ngoi theo cng thc
2.2.3.2 Xc nh thng s n khp
2.2.2.3 Kim tra bn tip xc
2.2.2.4 Kim nghim bn un
2.2.2.5 Cc thng s ca b truyn bnh rng cn
2.2.3 Kim tra iu kin bi trn ca rng

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2.3 Tnh ton v thit k trc

2.3.1 Chn vt liu
2.3.2 Tnh s b ng knh trc
2.3.3 Tnh trc
2.3.3.1 Trc 1
2.3.3.2 Trc 2
2.3.3.3 Trc 3

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2.3.4 Kim nghim bn mi

2.3.4.1 Trc 1
2.3.4.2 Trc 2
2.3.4.3 Trc 3

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2.3.5 Kim nghim bn tnh

2.3.5.1 Trc 1
2.3.5.2 Trc 2
2.3.5.3 Trc 3

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2.4 Tnh v chn then

2.4.1 Trc 1
2.4.1.1 Chn then
2.4.1.2 Kim tra then
2.4.2 Trc 2
2.4.2.1 Chn then
2.4.2.2 Kim tra then
2.4.3 Trc 3
2.4.3.1 Chn then
2.4.3.2 Kim tra then

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2.5 Tnh ton chn ln

2.5.1 Tnh ln cho trc 1
2.5.1.1 Chn s b ln
2.5.1.2 Lc hng tm ti hai
2.5.1.3 Kim nghim kh nng ti trng
2.5.1.4 Kim nghim ti trng tnh
2.5.2 Tnh ln cho trc 2
2.5.2.1 Chn s b ln
2.5.2.2 Lc hng tm ti hai
2.5.2.3 Kim nghim kh nng ti trng
2.5.2.4 Kim nghim ti trng tnh
2.5.3 Tnh ln cho trc 3
2.5.3.1 Chn s b ln
2.5.3.2 Lc hng tm ti hai
2.5.3.3 Kim nghim kh nng ti trng
2.5.3.4 Kim nghim ti trng tnh
2.5.4 Ni trc n hi

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2.6 Cu to v hp 42

46
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2.7 Kch thc mt s chi tit lin quan n v hp

2.7.1 Bulng vng
2.7.1 Cht nh v
2.7.2 Np quan st
2.7.3 Nt thng hi
2.7.4 Nt tho du
2.7.5 Vng pht
2.7.6 Np
2.7.7 Kt cu ng lt
2.7.8 Que thm du
PHN 3 CHN DUNG SAI LP GHP
PHN 4 TI LIU THAM KHO

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S liu thit k:
4

Lc vng trn bng ti,F(N) = 6500

Vn tc bng ti, v (m/s) = 1,1
ng knh tang dn, D = 550 mm
Thi gian phc v, L(nm) = 3 nm
Quay mt chiu lm vic ba ca ti va p nh.
(mt nm lm vic 240 ngy, 1 ca lm vic 8gi).
PHN 1.CHN NG C V PHN PHI T S TRUYN
1.1Chn ng c:
Ta c s liu ban u :
F = 6500 N
V = 1,1 m s
D = 550 mm
Cng sut trn bng ti : CT 2.11 [TL1]
F .v

Plv = 1000

6500.1,1
7,15 (kW)
1000

=Pmax

(1.1)

Mt khc ta c :
T1
P
1
T2
P2

V T2 =0,7T1 P2 = 0,7P1
V ti trng thay i theo bc nn theo CT 2.14 CT 2.11 [TL1]

P P
t
i

Pt =Plv
(1.2)
Hiu sut chung :

.t i

= 7,15

12 .29 0,7 2 .12

6,595( kW )
41

. cn . tr . ol 3

(1.3)

Vi :

=0,95
cn =0,96
tr =0,975
ol =0,99

0,854
Pct

Hiu sut b truyn ai

Hiu sut b truyn bnh rng cn
Hiu sut b truyn bnh rng tr rng cn
Hiu sut ca mt cp ln

6,595
7,72(kW )
0,854

(Cng sut ng c tnh theo Pmax).

Chn t s truyn s b
usb= unsb.uh =3.13 = 39
5

S vng quay ca tang: CT 2.16 [TL1]

ntg =

60000.v 60000.1,1

38,217(v / ph)
D
3,14.550

(1.4)

S vng quay ca ng c:

nc =ntg.usb =38,217.39 =1490,5

+ ng c c chn phi tha mn:

Pc Pct

CT 2.19 [TL1]

nb nsb

(1.5)

Tra ph lc Bng P1.3 sch Tnh ton thit k h thng dn ng

c kh ta chn c ng c
Kiu ng c

Cng
sut kW

Vn tc
quay
vg/ph

cos

Tmax
Tdn

TK
Tdn

4A132M4Y3

11,0

1458

0,87

87,5

2,2

2,0

1.2 Phn phi t s truyn:

Ta phn phi t s truyn theo iu kin bi trn ngm du
k

2,25. bd 2 . K 02
1 K be .K be . K 01

CT 3.17 [TL1] (1.6)

Chn Kbe =0,3; bd 2 1,2; K 01 K 02 v ck =de22/de21 =1,1

k

2,25.1,2
12,9
1 0.3.0,3

k .ck 12,9.1,13 17,2

3

Tra th 3.21 [TL1]

Ta c: u1 3,65
Chn ung =u =3
Mt khc:
n c

uc = n

1458

= 38,217

tg

38,15

uc =ung.uh =3.uh =38,15

uh

uc
38,15

12,72
u ng
3

12,72

h
M uh= u1 .u 2 u 2 u 3,65 3,48
1
Trong :
u1 l t s truyn cp nhanh

u2 l t s truyn cp chm.
1.3 Cng sut trn cc trc v s vng quay trn cc trc
Cng sut lm vic trn tang
Plv =Pmax =7,15 kW
Cng sut trn trc 3
P

7,15

lv
P3 = . 0,99.1 7,222 ( kW )
ol
k
Cng sut trn trc 2

7,222

P2

7,482

P1

7,482

3
P2 = . 0,99.0,975 7,482 ( kW )
ol
br
Cng sut trn trc 1

P1 = . 0,99.0,975 7,752 ( kW )
ol
br
Cng sut trn trc ng c
Pc = . 0,99.0,95 7,996 ( kW )
ol

S vng quay trn cc trc

n1

nc 1458

486(v / ph)
u
3

n2

n1 486

133,15(v / ph)
u1 3,65

n3

n2 127,9

38,26(v / ph)
u2
3,48

M men xon trn cc trc:

Tc

9,55.10 6.Pc 9,55.10 6.7,996

52374,3( N .mm)
nc
1458

T3

9,55.10 6.P3 9,55.10 6.7,222

1802668,6( N .mm)
n3
38,26

T2

9,55.10 6.P2 9,55.10 6.7,482

536636,1( N .mm)
n2
133,15

T1

9,55.10 6.P1 9,55.10 6.7,752

152328,4( N .mm)
n1
486

Tct

9,55.10 6.Pct 9,55.10 6.7,15

1786705( N .mm)
nct
38,217

Bng phn phi t s truyn:

ng
c

Trc 1

Trc 2

Trc 3

3
3,65
3,48
T s truyn u
7,996
7,752
7,482
7,222
Cng sut P (kW)
1458
486
133,15
38,26
S vng quay n (v/ph)
Momen
xon
T 52374, 152328 536636, 180266
(Nmm)
3
,4
1
8,6

Trc
cng
tc
1
7,15
38,26
17867
05

PHN 2. TNH TON THIT K CC CHI TIT MY

2.1 B truyn ai thang
2.1.1 Chn loi ai
Da vo mi quan h gia cng sut cn truyn v vn tc quay ta
chn ai loi (hnh 4.1 [TL1])
-Chn d1= 180 mm theo tiu chun bng 4.13 [TL1]
Vn tc quay ca bnh ai nh
v1 =

.d1 .n1 .180.1458

13,741(m / s )
60000
60000

(2.1)
Ta thy v1 <25 (m/s) nn ta chn ai loi thng
-ng knh bnh ai ln (vi =0,01) CT 4.2 [TL1]
d2=u d1(1- )=3.180.(1-0,01)=534,6mm
(2.2)
Theo tiu chun ta chn d2 = 560mm bng 4.26 [TL1]
Nh vy t s truyn thc t
u=d2/[d1(1-)]=560/[180(1- 0,01)]=3,14
Sai lch so vi gi tr chn trc l 3,7%
2.1.2 Tnh khong cch trc a
Chn s b khong cch trc a = d2 = 560mm bng 4.14 [TL1]
Kim tra khang cch trc va chn c tha mn yu cu khng
Tra bng 4.13 [TL1] ta c h=10,5 mm.
Theo CT 4.14 [TL1]

0,55(d1 d 2 ) h a 2( d1 d 2 )
0,55(180 560) 10,5 600 2.(180 560)
417,5 560 1480

(2.3)
Tha mn yu cu
2.1.3 Tnh chiu di ai

2
( d1 d 2 ) d 2 d1
(180 560) 560 180

2.560

2347(mm)
2
4a
2
4.560
2

l 2a

CT 4.4 [TL1] (2.4)

-Chn theo tiu chun l=2500mm =2,5m
Tnh li khong cch trc a
a = 2 82 / 4 548(mm) CT 4.6 [TL1] (2.5)
( d1 d 2 )
(180 560)
2500
1162
2
2
d d1 560 180
2

190
2
2

vi l

(2.6)
(2.7)

Kim nghim tui th

i

v 13,741

5,5 10 imax
l
2,5

(2.8)

Nn tha mn yu cu v tui th
Gc m ai CT 4.7 [TL1]
1 180 0

Tha mn yu cu.

d 2 d1 57

180 0

560 180.57
548

(2.9)
0

140,5 120 0

2.1.4 Xc nh s ai:
z

P1 .K
PO .C .C1 .Cu .C z

(2.10)
Vi P1 =11 kW
P0 = 4,61

*CT4.16 [TL1]

4,61 3,3815 13,74

15 10

4,3( kW )

(2.11)

(Ni suy t bng 4.19 [TL1])

K =1,25 Bng 4.7 [TL1]
C =0,89 Bng 4.15 [TL1]
Cl =1,04 Bng 4.16 [TL1]
Cu =1,14 Bng 4.17 [TL1]
Cz =0,95 Bng 4.18 [TL1]
Thay cc thng s ny vo cng thc * ta tnh c z
Ta chn z = 4 ai
Chiu rng bnh ai
B =(z-1)t +2e =3.19 +2.12,5 =82 (mm)

3,19

(2.12)
10

CT 4.17 [TL1]
Ta chn chiu rng bnh ai l 82 mm.
ng knh ngoi ca bnh ai nh
da1=d1+2h0=180 +2.4,2 =188,4 (mm)

(2.13)

ng knh ngoi ca bnh ai ln

d a 2 d 2 2.h0 560 2.4,2 568,4( mm)

(2.14)

2.1.5 Lc cng ban u v lc tc dng ln ai

780.P1 .K

FO = V .C .Z FV CT 4.19 [TL1]

2
FV =qm.v =0,178.13,7412 =33,6N

(2.15)
(2.16)

780.11.1,25
F0
33,6 252,8 N
13,741.0,89.4

Lc tc dng ln trc CT 4.21 [TL1]

Fr =2F0.Z.sin(1/2)
=2.252,8.4.sin(140,5/2) =1903,43N

(2.17)

2.2 Thit k b truyn bnh rng

2.2.1.Chn vt liu v ch nhit luyn
11

+ Bnh rng nh
Do khng c yu cu c bit nn ta chn thp 45 ,ti ci thin
rn t t 241-285 HB
b1 850MPa, ch 580MPa bng 6.1 [TL1]
+Bnh rng ln
Thp 45 ti ci thin , cng t 192-240 MPa
b 2 750 MPa, ch 450 MPa
2 HB 70, F lim 1,8HB, S F 1,75

Ta c : H lim
Chn HB1=260 ,HB2 =230
+Bnh nh:
+Bnh ln:

(Bng 6.2 [TL1])

H lim1 2 HB 70 2.260 70 590MPa

F lim 1 1,8HB 1,8.260 468MPa
H lim 2 2 HB 70 2.230 70 530 MPa
, F lim 2 1,8 HB 1,8.230 414 MPa

S chu k thay i ng sut .CT 6.5 [TL1]\

(2.18)

N HO 30.HB 2, 4

N HO1 30.HB

2, 4

30.260

2, 4

1,87.10

N HO 2 30.HB 2, 4 30.230 2 , 4 1,39.10 7

(chu k)

-S chu k lm vic tng ng theo CT 6.7 [TL1]

N HE 60.C Ti / T max .ni.ti
3

(2.19)

N HE1 60.1.133,15.(1312222 0,7 3.5058) 11,2.10 7

N HE 2 60.1.38,26.(1312222 0,7 3.5058) 3,2.10 7

(chu k)
Vi:
c l s ln n khp trong mt ln quay : c=1
ni :s vng quay ca bnh ang xt
thi gian lm vic tng cng : T =8.3.240.3 =17280 gi
ti thi gian lm vic trong tng ch ti
29
.17280 12222( h)
29 12
12
t2
.17280 5058( h)
29 12
t1

12

Tnh h s tui th
Ta thy :
N HE1

> NHO1

N HE 2

NHO2

K HL 1

Tng t ta c :

N FE 60.C. Ti / T max

mf

.ni.ti

(2.20)

( mf 6)

N FE 2 60.1.38,26.(16.12222 0,7 6.5058) 2,9.10 7 (chu.ky`)

N FE1 60.1.133,15.(16.12222 0,7 6.5058) 10,2.10 7 (chu.ky`)

-Mt khc ta c :
NFO =4.106
Nn NFE >NFO K L 1
ng sut tip xc cho php CT 6.12 [TL1]

H
(2.21)

H lim . K HL. K FL
SH

H 1 H lim1. K HL. K FL
SH

H 2

= 590.1.1 536,36( MPa)

1,1

H lim 2. K HL. K FL
530.1.1
=
=481,8 (MPa)
1,1
SH

ng sut un cho php

F F lim .K FC .K FL1

(2.22)

SF
F lim1 .K FC .K FL1 / S F 468.1.1 / 1,75 267,43( MPa)

F 1
F 2 F lim 2 .K FC .K FL 2 / S F

414.1.1 / 1,75 236.57( MPa)

i vi bnh rng tr rng nghing th ng sut tip xc cho php

l trung bnh cng ca hai ng sut tip xc cho php ca hai bnh
rng:

H H 1 H 2 536,36 482,8 509,08( MPa) (2.23)

2
2
i vi bnh rngcn th H phi nh hn H min

13

2.2.2 Tnh ton cp bnh rng tr rng nghing

2.2.2.1 Khong cch trc:
a w Ka u 1 3

T1 .K H

H 2 .u. ba

CT 6.15 [TL1]

(2.24)

-Du cng trong biu thc l do bnh rng n khp ngoi

Ka =43 :h s ph thuc vo vt liu ca cp bnh rng v loi
rng bng 6.5 [TL1]
ba 0,3
bd 0,53 ba (u 1) 0,53.0,3(3,48 1) 0,71

(2.25)
bng 6.6 [TL1]
Trong : ba l h s chiu rng vnh rng
Tra bng 6.7 [TL1] chn K H =1,065 h s ti trng ph thuc
vo chiu rng vnh rng.
a w 43(3,48 1)3

536636,1.1,065
247 (mm)
509 2.3,48.0,3

2.2.2.2 Xc nh cc thng s n khp

m 0,01 0,02 aw 0,01.247 2,47

(2.26)

Chn m theo tiu chun :m=3 bng 6.8 [TL1]

Xc nh s rng,gc nghing v h s dch chnh x:
aw

m ( z1 z 2 )
2 cos

CT 6.18 [TL1]

(2.27)

B truyn bnh rng nghing

Chn s b =150
: gc nghing ca rng
z1

2a w . cos 2.247. cos15 0

35,5 (rng)
m(u 1)
3(3,48 1)

Chn z1 =35 rng (s rng ca bnh dn)

Z2=3,48.35=121,8(rng )
Chn z2 =122 rng (s rng ca bnh b dn)
-Tng s rng ca c hai bnh
Zt =35 +122 =157( rng )
cos

m.z t 3.157

0,95
2a w 2.247

17,55
v vn nm

Tha mn
trong gii hn cho php
V z1>30 nn ta khng cn phi dch chnh bnh rng
14

2.2.2.3 Kim tra bn tip xc:

H Z m .Z H .Z .

2T1 .K H (u 1)
bw .u.d w

CT 6.8 [TL1]

(2.28)
Zm = 274
bng 6.5 [TL1]
ZH =1,70 (tr s ca h s k n hnh dng ca b mt tip xc)
bng 6.12 [TL1]
:h s trng khp ngang c tnh gn ng theo cng thc

1
1
1
1

1,88 3,2( ) cos 1,88 3,2(

) cos17,55 1,68
z1 z 2
35 122

bw .sin / m
bw ba .a w 0,3.247 74,1( mm)
74,1.sin 17,55
2,37 1
3
1
1
z

0,772

1,68

K H K H .K H .K HV

:h s trng khp dc ca rng

:h s trng khp ca rng
K H :h s ti trng khi tnh v tip xc
K H :h s k n s phn b khng u ti trng trn chiu rng
vnh rng .
K H :h s k n s phn b khng u ti trng cho i rng ng
thi n khp.
K HV :h s k n ti trng ng xut hin trong vng n khp
-Vn tc bnh nh:
z

V=

.d w1 .n1

Vi

.110,3.133,15
0,77(m / s )
60000
60000
2a w
2.247
d w1

=110,3(mm)
u 1 3,48 1

n1 =133,15(v/ph)
Tra bng 6.13 [TL1].V vn tc nh hn 4 m/s nn ta chn cp
chnh xc l 9
ni suy t bng 6.14 [TL1] ta c

15

K H 1,13
K F 1,37
VH H .g 0.V

aw / u

bng 6.15 v 6.16 [TL1]

H 0,006
g 0. 73

H :h s k n nh hng ca cc sai s n khp

g0 :h s nh hng ca sai lch cc bc rng bnh 1 v 2

VH 0,006.73.0,77

247
2,84
3,48

2,84.74,1.110,3
1,02
2.536636,1.1,067.1,13
1,067.1,13.1,02 1,23

K HV 1
KH

H 274.1,7.0,772

2.536636,1.1,23(3,48 1)
493,73 509,08( MPa)
74,1.3,48.110,32

Tha mn
2.2.2.4 Kim nghim rng v bn un:
m bo bn un cho rng,ng sut un sinh ra ti chn
rng khng c vt qu mt gi tr cho php:
F 1 2T1 .K F .Y .Y .YF 1 / bw .d w1. m CT6.65 [TL1]
(2.29)
T1 = 536636,1(Nmm) ;Mmen trn bnh ch ng
-Mun ca bnh rng:m =3
-Chiu rng bnh rng
Bnh rng ln:bw =75mm.
Bnh rng nh chn bw =75 + 5 = 80 mm m bo n khp.
bw =80mm.
ng knh vng chia:dw1 =110,3
Y

1
1

0,6
1,68

17,55
0,87
140
Z1
35
ZV 1

40,4
3
3
cos cos 17,55
Z2
122
ZV 2

140,8
3
cos cos 3 17,55

Y 1

:h s nh hng n s trng khp ca rng.

Y :h s k n nghing ca rng
-Tra bng 6.18 [TL1]
16

.YF 1 = 3,7

h s dng rng ca bnh 1

.YF 2 3,6 h s dng rng ca bnh 2
K F :h s k n s phn b khng u ti trng trn chiu rng
vnh rng khi tnh v un (bng 6.7 [TL1])
K F :h s k n s phn b khng u ti trng cho cc i rng
ng thi n khp khi tnh v un (bng 6.14 [TL1])
K FV :h s k n ti trng ng xut hin trong vng n khp khi
tnh v un
K F 1,15

K F 1,37
K FV 1

VF .bw .d w1
7,58.75.110,3
1
1,04
2T1 .K F .K F
2.536636,1.1,15.1,37

VF . F .g oV

aw
247
0,016.73.0,77
7,58
u
3,48

F 0,016

bng 6.15 [TL1]

2.2.2.5 H s ti trng khi tnh v un
Theo CT 6.61 [TL1]
KF =KF.KF.KFV =1,15.1,37.1,04 =1,64

(2.30)

2.536636,1.0,6.1,64.0,87.3,7
F1
137 F 1
75.110,3.3
.Y
137.3,6
F 2 F1 F 2
133,3 F 2
YF 1
3,7

Nn tha yu cu v bn un .
2.2.2.6 Cc thng s ca b truyn bnh rng tr rng nghing
-mun :m =3
-ng knh vng chia
d1 =110,13mm
d2 =383,87mm
-ng knh nh rng
d a1 d1 2(1 x y )m 110 ,13 2.1.3 116,13(mm)
d a 2 d 2 2(1 x y )m 383,87 2.1.3 389,87(mm)

-ng knh y rng

17

d f 1 d1 ( 2,5 2 x1 )m d1 2,5m 110,13 2,5.3 102,63(mm)

d f 2 d 2 ( 2,5 2 x2 ) m d 2 2,5m 383,87 2,5.3 376,37( mm)

-gc nghing ca rng =17055

-s rng Z1 =35
Z2 =122
-Khong cch trc :aw =247 mm
-B rng bnh rng ln:bw =75mm.
-Bnh nh : bw = 80 mm.

2.2.3 Tnh ton bnh rng cn:

2.2.3.1 Xc nh chiu di cn ngoi theo cng thc:
ng knh chia ngoi
Re K R . u 2 1 3

1 K

T1 .K H
be

K be .u. H 2

(CT 6.52 [TL1])

(2.31)

KR =0,5.Kd (h s ph thuc vo vt liu bnh rng v loi rng)

-V vt liu c ch l thp nn
Kd = 100 MPa1/3
KR = 0,5.100 =50 (MPa)
K H

=1,13

bng 6.21 [TL1]

Kbe =0,3 h s chiu rng vnh rng

T1=152328,4 Nmm
=>
Re 50 3,65 2 13

152328,4.1,13
187,1(mm)
1 0,3.0,3.3,65.481,8 2

2.2.3.2 Xc nh thng s n khp

18

-S rng bnh nh:

d e1 K d .3

1 K

T1 .K H
be

K be .u. H 2

CT 6.52 [TL1]

(2.32)
=100.

152328,4.1,13
1 0,3.0,3.3,65.481,8 2

= 98,9(mm)

Gc cn chia ca bnh rng ch ng

1 arctg (1 / u ) arctg (1 / 3,65) 15,30

(2.33)

khng b ct chn rng th s rng ti thiu

Z vn1

Z1
29

30,1 18 z min
cos 1 cos15,3

(2.34)
(2.35)

Vi Z1 =1,6.Z1P =1,6.18 =28,8 rng

Chn Z1 =29 rng
B rng rng :b =Kbe.Re =0,3.187,1 =56,1 (mm)
Chn b = 57 mm
-ng knh trung bnh dm v mun trung bnh

(2.36)

dm1 =(1-0,5Kbe)de1 =(1- 0,5.0,3).98,9=84,07(mm)

mtm= dm1/ Z1=

84,07
2,9
29

-Bnh rng cn rng thng:

2,9

mte= mtm/(1-0,5Kbe)= 1 0,5.0,3 3,4

(2.37)

chn theo tiu chun mte =3,5 bng 6.8 [TL1]

mtm = mte(1-0,5Kbe) =3,5(1 -0,5.0,3) =2,98
z1 = dm1/mtm. =84,07.2,98 =28,2(mm)

(2.38)

chn z1 = 28
-S rng v gc cn chia:
19

 z2 = u. z1 =3,65.28 =102,2 (rng )

Chn z2 =102 rng
z

102

utt = z2 28 3,64
1

1 arctg (

z1
28
) arctg (
) 15,35 0
z2
102

2 90 1 90 15,35 74,650

Theo bng 6.20, vi z1=28 chn h s nh chnh u x1=0,45 ;

x2=-0,45
ng knh trung bnh ca bnh nh dm1=z1mtm=28.2,98=83,44
Chiu di cn ngoi Re=0,5mte

z12 z 22 0,5.3,5 28 2 102 2 =185,10mm

2.2.3.3 Kim nghim rng v bn tip xc:

H Z m .Z H .Z .

2T1 .K H . u 2 1
0,85.b.d m1 .u

CT6.33[TL1] (2.39)

Tra bng 6.5 [TL1] chn zm=274

Bng 6.12 [TL1] chn zH =1,76
Z

4
3

CT6.36a[TL1](2.40)

1
1
1
1,88 3,2

. cos m 1,88 3,2

. cos 0 1,73
28 102

Z1 Z 2

4 1,73
Z
0,87
3
K H K H .K H .K HV

bnh rng cn rng thng nn

V=

.d m1 .n1
60000

KH =1

.83,44.486
2,12( m / s )
60000

CT6. 40 [TL1]

(2.41)

20

V H H .g 0.V

0,006.56.2,12

d m1 (u 1) / u

83,44(3,65 1)
7,34
3,65

CT6. 42 [TL1](2.42)
b=Kbe.Re=0,3.185,1=55,53
K HV 1

H .b.d m1
2T1.K H .K H

K HV 1

H .b.d m1
7,34.55,53.83,44
1
1,1
2T1 .K H .K H
2.152328,4.1,13.1

CT6. 46 [TL1](2.43)

K H 1,13.1.1,1 1,243
H 274.1,76.0,87.

2.152328,4. 3,65 2 1.1,243

458,6( MPa) 475 H
0,85.55,53.83,44 2.3,65

Nn bnh rng cn tha yu cu v bn tip xc

2.2.3.4 Kim nghim rng v bn un:
iu kin un ca bnh rng cn:
F1

2T1.K F .Y .Y .YF 1
0,85.b.mn m .d m1

F2

F 1.YF 2

CT6. 43 [TL1](2.44)

YF 1

T1 =152328,4 Nmm :mmen xon trn bnh ch ng

mnm=3,5 mun php trung bnh (mm)
bw=57(mm) chiu rng vnh rng
dm1=83,44 (mm) ng knh trung bnh ca bnh ch ng
Y

=1 :h s k n nghing ca rng.V rng ta ang dng l

rng thng nn
YF 1 , YF 2

=1

:h s dng rng tra bng 6.18 [TL1] ta c

YF 1 =3,48
YF 2

=3,65
21

H s ti trng khi tnh v un

K F K F .K F .K Fv

.K F 1

h s k n s phn b khng u ti trng cho cc i

rng ng thi n khp.

.K F

=1,3 :h s phn b khng u ti trng trn vnh rng

d m1 (u 1)
83,44.(3,65 1)
0,016.56.2,12
19,58
u
3,65

F F .g 0 .V

H s k n ti trng ng xut hin trong vng n khp theo

(2.43)
F .b.d m1
19,58.55,53.83,44
1
1,23
2T1 .K F .K F
2.152328,4.1,3.1

K FV 1

K F 1,3.1.1,23 1,6
Y

1
0,58
1,73

2.152328,4.1,6.0,58.1.3,48
71,4( MPa) F 1
0,85.55,53.3,5.83,44
71,4.3,65

74,9( MPa) F 2
3,48

F1

F2

Nn bnh rng bn
2.2.3.5 Cc thng s ca b truyn bnh rng cn:
- ng knh vng chia ngoi
de1 =99 mm
de2 =357 mm
- ng knh vng chia trung bnh
dm1 = 84,15 mm
dm2 = 303,45 mm
- ng knh nh rang ngoi
dae1 = 108,79 mm
22

dae2 = 358,02 mm (363,39)

- S rng Z1 = 28
Z2 =102
- Mun vng chia ngoi:mte =3,5 mm
- Mun vng chia trung bnh :mnm =3mm
- B rng vnh rng bw =57 mm.
- Chiu di cn ngoi Re =185,10mm
- Gc cn chia

1 15,350
2 74,650

2.2.4 Kim tra iu kin bi trn ca bnh rng

-Yu cu ca vic bi trn bnh rng trong hp gim tc l:
Mc du thp nht phi ngp t 0,75 2 ln chiu cao rng h4
h4 = 2,25m =2,25.3 =6,75 mm
v mc du cao nht khng ngp qu 1/3 bnh rng h2 gim lc
cn do du bi trn gy nn.
Nn iu kin bi trn ca hp gim tc l:
H =

1
1
d a 4 10 (10 15) d a 2
2
3

1
1
.389,87 10 (10 15) 169,935 174,935mm 357 119 (mm)
2
3

Do hp gim tc tha yu cu v iu kin bi trn.

BI TRN HP GIM TC:
gim mt mt cng sut v ma st,gim mi mn rng ,m
bo thot nhit tt v phng cc chi tit b han g ta cn phi bi
trn lin tc cc b truyn trong hp gim tc.
Vic chn hp l loi du v h thng bi trn s lm tng tui th
ca cc b truyn v thi gian s dng ca hp gim tc.
23

 y l bi trn bnh rng.Do vn tc nh nn ta chn phng n

bi trn b truyn bnh rng bng phng php ngm trong du
vi mc cao nht ca du khng cao hn 1/3 ng knh bnh
rng ln.
Theo tiu chun ta chn du loi AK-15.
2.3 Tnh ton thit k trc
2.3.1 Chn vt liu:
Chn vt liu ch to l thp 45, nhit luyn l ti
c : b= 850 Mpa, ch= 580 Mpa ng sut xon cho
php: []= 20-25 Mpa.
2.3.2 Chn s b ng knh trc:
TK
0,2.

dK 3

CT10. 9 [TL1](2.45)

Gi tr ca ph thuc vo tng v tr ca trc: trc vo ,trc ra

hay trc trung gian
d1 3

T1
152328,4
3
31,2(mm)
0,2.
0,2.25

Ta chn d1=35 mm
d2 3

T2
536636,1
3
51,2(mm)
0,2.
0,2.20

Ta chn d2 =60 mm
d3 3

T3
1802668,6
3
71,2(mm)
0,2.
0,2.25

Ta chn d3 =75 mm.

2.3.3 Tnh trc:

24

2.3.3.1 Trc 1:
-Sau khi c b rng cc bnh rng ta tin hnh lp ghp phc tho
ln trc,quy nh khong cch ca gi trc hay khong cch gia
chi tit quay v chi tit ng yn ta c khong cch cc gi nh
sau:
Ft1

2T1
Ft 2
d m1

CT 10.3 [TL1](2.46)

Fr1 Ft1 .tg . cos 1 Fa 2

Fa1 Ft1 .tg . sin 1 Fr 2

Fr1
57

88

45

Fa1
Ft1

F
k

RAx

RAy

RBx

RBy

108471Nmm
50840Nmm

Mx

144800Nmm

My
152312Nmm

25

Lc vng trn bnh rng cn

Ft1

2T1 2.152328,4

3620( N )
d m1
84,15

Lc hng tm trn bnh rng cn

Fr1 Ft1 .tg . cos 1 3620.tg 20. cos15,35 1271( N )

Lc dc trc
Fa1 Ft1 .tg . sin 1 3620.tg 20. sin 15,35 349( N )

Mmen do lc dc trc gy ra
M= Fa1 .

d m1
84,15
349.
14684,18( Nmm)
2
2

Tng momen ti A theo trc quay x

M ( A) F .128 F .57 R
r1

RBy

Fr1 .128 Fk .57 M

88

By

.88 M 0

1271.128 1903.76 14684,18

449( N )
88

Tng lc dc trc theo phng ng

Fy F

r1

Fk R Ay RBy 0

R Ay 1271 1903 449 3625( N )

*Trong mt phng xoz:

Tng momen quanh im A

M ( A) F

t1

RBx

.128 RBx .88 0

Ft1.128 3620.128

5265( N )
88
88

Tng lc theo phng ng

RBx R Ax Ft1 0

R Ax RBx Ft1 5265 3620 1645( N )

26

Tit din nguy him ti B

Mt =

M x M y 0,75.T 2 50840 2 144800 2 0,75.152312 2

=202364(Nmm)
ng knh trc
d 3

Mt
221489
3
31,6( mm)
0,1. H
0,1.70

. H = 60 MPa (bng 10.5 [TL1])

Chn d = 35 mm
Ti v tr c lp bnh rng cn
Mt =

14684 2 0,75.152312 2 132821( Nmm)

ng knh trc ti v tr lp bnh rng cn

d

135680,5
26,8(mm)
0,1.60

Ti v tr ny c lp rnh then nn ta chn ng knh

d =30 mm.

2.3.3.2 Trc 2:
Phc tho vic lp rp cc bnh rng ln trc.Phn b
khong cch gia cc gi trc,khong cch t ln n cc bnh
rng cng nh khong cch gia bnh rng vi thnh hp gim
tc,vi yu cu khong cch gia phn quay v phn tnh l 5
mm.Ta c s b tr ca trc 2 nh sau:

27

Ft 3

2.T2
Ft 4
d w1

CT 10.1 [TL1](2.47)

Fr 3 Ft 3.tg w / cos Fa 4
Fa 3 Ft 3.tg Fr 4
67

Fr3

81

67
Ft3

Fa3

RAx

RBx

RAy

Fa2
Ft2

Fr2

1482138Nmm

RBy

170046Nmm

Mx
171803Nmm
192843Nmm
561929Nmm
482032Nmm

My

536884Nmm

Ft2 = Ft1 = 3650 N

Fr2 = Fa1 = 349 N
Fa2 = Fr1 = 1271 N
28

Lc vng trn bnh rng tr rng nghing

Ft 3

2.T2 2.536636,1

9865( N )
d w1
108,8

Lc hng tm
Fr 3 Ft 3. tg w / cos 9865.tg 20 / cos 17,55 3766( N )

Lc dc trc
Fa 3 Ft 3. tg 9865.tg17,55 3120( N )

Mmen do lc dc trc sinh ra trn bnh rng cn

M 2 Fa 2 .

d m 2 1271.303,45

192843( Nmm)
2
2

Mmen do lc dc trc sinh ra trn bnh rng tr rng nghing

M 3 Fa 3 .

d w1 3120.110,13

171803( Nmm)
2
2

Trong mt phng yoz

Tng mmen ti A quanh trc quay x

( A) M 2 M 3 Fr2 .94 Fr3 .148 RBy .215 0

M 2 M 3 Fr2 .94 Fr3 .148 192843 171803 349.94 3766.148

215
215
2538( N ).

RBy

Tng lc theo phng ng

R A y Fr2 Fr3 RBy 0

RAy = RBy Fr2 + Fr3 = 2538 349 + 3766 =1577 (N)

*Trong mt phng x0z:
Tng mmen quanh trc y,tm quay ti A

( A) Ft2 .94 Ft3148 RBx. 215 0

RBx.

Ft 2 .94 Ft3148 3650.94 9865.148

8387( N )
215
215

Hp lc theo phng ng:

29

 Fx F

t2

Ft3 R Ax RBx 0

R Ax Ft2 Ft3 RBx 3650 9865 8387 5128( N )

Ti v tr bnh rng tr rng nghing:

Mt =

Mx 2 My 2 0,75.T 2

341849 2 561929 2 0,75.536884 2

= 805486,35(Nmm).
ng knh trc:
d 3

Mt
805486,35
3
48,6(mm)
0,1. H
0,1.60

Chn theo tiu chun d =50 mm

-Ti v tr bnh rng cn :
Mt =

Mx 2 My 2 0,75.T 2

3410812 482032 2 0,75.536884 2

= 751581,28 (Nmm)
d 3

Mt
751581,28
3
50,04(mm)
0,1. H
0,1.60

V ti v tr ny c rnh then nn ta chn d =55 mm

Ti v tr hai ta chn d =50 mm

30

2.3.3.3 Trc 3:
Lm tng t nh i vi hai trc 1 v 2 ta c c khong cch ca
cc gi trn trc 3:
148

67

96

Fkn

RAx

RBx

Fa4

RAy

Ft4

RBy

Fr4

355368Nmm

687016Nmm

Mx

223332Nmm
346080Nmm

My

1867528Nmm

-V trc 3 c ni vi b phn lm vic l bng ti nn ta phi chn

khp ni.
-Da vo khong cch trc chn s b ban u ta chn loi ni
trc n hi vi khong cch gia tm cc cht l D0=200 mm
Ta tnh lc hng tm do ni trc n hi gy ra
Ft K

2T3 2.1802668,6

18027( N )
D0
200

FrK 0,2.Ft K 0,2.18027 3605( N )

Lc vng trn bnh rng nghing

31

Ft4 =Ft3 =9730(N)

Lc hng tm trn bnh rng tr rng nghing
Fr4 =Fr3 =3714(N)
Lc dc trc trn bnh rng tr rng nghing
Fa4 = Fa3 =3077(N)
Mmen do lc dc trc sinh ra trn bnh rng tr rng nghing
d w2
383,87
3077
590584( Nmm)
2
M4 = Fa4 2

Trong mt phng yoz:

Tng mmen quanh trc x ti tm quay A

M X ( A) Fr4 .148 RBy .215 M 4 0

RBy

Fr4 .148 M 4 3714.148 590584

5304( N )
215
215

Hp lc theo phng ng

Fy Fr

RBy R AY 0

R AY Fr4 RBy 3714 5304 1509( N )

Trong mt phng xoz:

Tng mmen quanh trc quay y ,ti tm quay A

( A) RBx .215 Ft 4 .148 Fkn 311 0

RBx

Ft 4 .148 Fkn 311 9730.148 3605.311

1483
215
215

(N )

Hp lc theo phng ng

R Ax RBy Ft4 Fkn 0

R Ax RBy Ft 4 Fkn 4642( N )

32

Ti v tr bnh rng nghing

CT 10.16 [TL1]

(2.48)
Mt =

Mx 2 My 2 0,75.T 2

578700 2 687016 2 0,75.1867528 2

= 1850035(Nmm)
ng knh trc
Mt
1850035
3
67,56(mm)
0,1. H
0,1.60

d 3

CT 10.17 [TL1]

(2.49)
Ti v tr ny c rnh then nn ta chn d = 70mm
Ti v tr lp ln
Mt =

Mx 2 My 2 0,75.T 2

346080 2 0,75.1867528 2

=1653940(N)

Ti v tr ny My = 0
ng knh trc
d 3

Mt
1653940
3
65,08(mm)
0,1. H
0,1.60

Chn theo tiu chun v ph hp vi ng knh trong ca tiu

chun.
d = 65 mm
2.3.4 Kim nghim bn mi:
S j S j .S j / S j S j S CT
2

10.19 [TL1](2.50)

1
vi : S Kd . aj . mj CT 10.20 [TL1] (2.51)
j

S j

Kd j

1
. aj . mj

CT 10.21 [TL1] (2.52)

gii hn mi un v gii hn mi xon theo chu k i xng

1 0,463. b 370,6( MPa)
1 0,56. 1 215( MPa)

33

Tra bng 10.7 ta c

0,1
0,05
mj 0
aj

Mj
Wj

2.3.4.1 Trc 1:
Ti tit din nguy him:
Mmen chng un:
W1=

d 3 .35 3

4209 (Nmm)
32
32

bng 10.6 [TL1]

Mmen un:
M1=

a1

a1
W01 :

M x M y 508402 144800 2 153466( Nmm)

M 1 153466

36,46 Mpa
W1
4209

T1
152312.16

9,05Mpa
2.W01
2. .353

mmen cn xon
Kd j

Kd j

K x 1

Ky

K x 1

Ky

CT 10.25 [TL1] (2.53)

CT 10.26 [TL1] (2.54)

Tra bng 10.9 [TL1] ta c:

K x =1,1

H s tp trung ng sut do trng thi b mt (bng

10.8 [TL1])
K y =2

K
3,25

H s tng bn b mt trc (bng 10.9 [TL1])

bng 10.11 [TL1]

34

K
2,35

bng 10.11 [TL1]

Kd j 1,675
Kdj 1,225

H s an ton ch xt ring ng sut php

S 1 6,07

H s an ton ch xt ring ng sut tip

S 1 10

H s an ton:
S1

S 1.S 1
2

S 1 S 1

10.6,07
102 6,07 2

5,19 S h s an ton cho php

Nn trc tho mn yu cu v bn mi.

2.3.4.2 Trc 2:
Tit din nguy him ti v tr bnh rng tr rng nghing
Mmen chng un:
Do ti v tr ny c rnh then nn cng thc tnh mmen chng un
W2

.d 3 b.t1 (d t1 ) 2 .553 16.6(55 6) 2

14238( Nmm)
32
2d
32
2.55

Mmen un:
M2 =

M x2 M y2

3418492 5619292 657742( Nmm)

Bin ca ng sut php

a2

M 2 657742

46,2Mpa
W2
14238

Bng 10.11 [TL1]

35

K
3,2

K
2,42

K .d 2

K .d 2

K x 1

1,65

Ky

(2.53)

K x 1

1,26

Ky

(2.54)
Bin ca ng sut tip:
a2

T2
536884

8,78Mpa
2.W02 2.30572,24

Vi mmen chng xon:

W02

.d 3 b.t1 (d t1 ) 2 .553 16.6(55 6) 2

30572,24( Nmm
16
2d 2
16
2.55

H s an ton ch xt ring ng sut php :

S 2 5,54

H s an ton ch xt ring ng sut tip:

S 2 18,69

H s an ton :
S2

S 2 .S 2
2

S 2 S 2

5,54.18,69
5,54 2 19,692

5,31 [ S ]

Nn trc 2 tho mn yu cu v bn mi.

2.3.4.3 Trc 3 :
ng sut nguy him ti v tr bnh rng tr rng nghing
Ti v tr bnh rng nghing c mt rnh then:
Mmen chng un:

36

W3

.d 3 b.t1 (d t1 ) 2 .753 22.9(75 9) 2

35667,56( Nmm)
32
2d
32
2.75

Mmen chng xon

W03

.d 3 b.t1 (d t1 ) 2 .753 22.9(75 9) 2

77085,04( Nmm)
16
d2
16
2.75

Mmen un:
M3 =

M x2 M y2

5787002 346080 2 674289( Nmm)

Bin ca ng sut php

M3
674289

18,9 Mpa
W3 35667,56

a3

Bin ca ng sut xon:

a3

T3
1867528

12,11 Mpa
2.W03 2.77085,04

Bng 10.11 [TL1]

K
3,2

K
2,42

K .d 2 1,65
K .d 2 1,26

H s an ton ch xt ring ng sut php:

S 3 8,92

H s an ton ch xt ring ng sut tip:

S 3 13,55

H s an ton
S3

S 3 .S 3
2

S 3 S 3

8,92.13,55
8,922 13,552

7,5 [ S ]

Nn trc 3 tho mn yu cu v bn mi
2.3.5 Kim nghim bn tnh:
37

 t d 2 3 2

CT 10.27

[TL1] (2.55)

2.3.5.1 Trc 1:

M max 144800

33,77 CT 10.28
0,1.d 3 0,1.353

T1
152312

17,76
3
0,2.d
0,2.353

[TL1] (2.56)

CT 10.29

[TL1]

(2.57)
t d 2 3 2 33,77 2 3.17,762 45,68( MPa)
0,8 ch 0,8.580 464 Mpa

td

CT 10.30 [TL1] (2.58)

<

trc 1 bn

2.3.5.2 Trc 2:

M max 561929

33,77 CT 10.28
0,1.d 3 0,1.553

T2
536884

16,13
3
0,2.d
0,2.553

[TL1] (2.56)

CT 10.29

[TL1]

(2.57)
t d 2 3 2 33,77 2 3.16,132 43,83( MPa)
0,8 ch 0,8.580 464 Mpa

td

CT 10.30

[TL1] (2.58)

<

Nn trc 2 bn.
2.3.5.3 Trc 3:

M max 687016

16,28 CT 10.28
0,1.d 3 0,1.753

[TL1] (2.56)

T1
1867528

22,13 CT 10.29
3
0,2.d
0,2.753

[TL1] (2.57)

t d 2 3 2 16,282 3.22,132 41,65( MPa)

38

 0,8 ch 0,8.580 464 Mpa

td

CT 10.30 [TL1] (2.58)

<

Nn trc 3 bn.
2.4 Tnh ton chn then
2.4.1 Trc 1:
2.4.1.1 Chn then:
- nh knh trc d = 35 mm
- Mmen xon :T1 = 152312 Nmm
- Chn then bng
- B rng then b = 10 mm
- Chiu cao then h = 8 mm
- Chiu su rnh then trn trc t1= 5 mm
- Chiu su rnh then trn l t2 = 3,3 mm
- Chiu di then l1 =36 mm.
2.4.1.2 Kim tra then :
bn dp: CT 9.1 [TL1]
d

2T1
2.152312

80,67( MPa) d 100MPa (2.

d .lt . h t1 35.36(8 5)

59)

bnh rng lm bng thp c d 100MPa vi iu kin lp

cht (bng 9.5 [TL1])
bn ct:
c

2.T1
2.152312

24,18MPa CT 9.2 [TL1] (2.60)

d .lt .b 35.36.10

Then lm bng thp C45 v ti trng va p nh

1
c .75 25MPa (Trang
3

174)

Vy then bn
2.4.2 Trc 2:
2.4.2.1 Chn then:
Ti v tr bnh rng nghing:
ng knh trc d = 55 mm
Mmen xon T2 = 536884 Nmm
+ Chn then bng c :
b = 16 mm
h =10 mm
39

t1 = 6 mm
t2 = 4,3 mm
lt = 56 mm
2.4.2.2 Kim tra then :
ng sut dp:
d

2T2
2.536884

95,87( MPa) d 100 MPa (2.

d .lt . h t1 50.56(10 6)

59)
bn ct :
c

2.T1
2.536884

21,79 MPa 25MPa

d .lt .b 55.56.16

(2.60)
Nn then bn.
Ti v tr bnh rng cn.Do b rng mayer nh nn ta chn chiu
di then lt = 56mm.
2.4.2.3 Kim tra then:
c.1.ng sut dp:
d

2T2
2.536884

95,87( MPa) d 100 MPa (2.

d .lt . h t1 50.56(10 6)

59)
c.2.ng sut ct:
c

2.T1
2.562621

25MPa 25MPa
d .l t .b 50.56.16

(2.60)

Nn then bn.
2.4.3 Trc 3:
2.4.3.1 Chn then
ng knh trc d = 75 mm
Mmen xon T3 = 1867528 Nmm
chn then bng :
b = 22 mm
h = 14 mm
t1 = 9 mm
t2 = 5,4 mm
lt = 100 mm
2.4.3.2 Kim tra then
ng sut dp:
d

2T3
2.1867528

99,6( MPa) d 100 MPa (2.5

d .lt . h t1 75.100(14 9)

9)
40

ng sut ct :
c

2.T1
2.1867528

22,64 MPa 25MPa

d .lt .b 75.100.22

(2.60)

Nn then bn

2.5 Tnh ton chn ln

2.5.1 Tnh ln cho trc 1:
2.5.1.1 Chn s b ln:
Chn s b ln BNG P2.11 [TL1]
K hiu 7307
=12o
C=48,1kN

Co=35,3kN

2.5.1.2 Lc hng tm ti 2 :
2

2
FrA RAx RAy
16452 36252 3981( N )
2

2
FrB RBx RBy
52652 4492 5284( N )

2.5.1.3 Kim nghim kh nng ti trng:

e= 1,5tg= 1,5tg12o= 0,319
Lc dc trc do lc hng tm sinh ra ti A :

FsA 0,83e.FrA 0,83.0,319.3981 1055( N )

CT 11.8[TL1]

(2.61)
Lc dc trc do lc hng tm sinh ra ti B :

FsB 0,83e.FrB 0,83.0,319.5284 1400( N )

CT 11.8[TL1]

(2.61)
Tng lc dc trc tc dng ln ti A: CT 11.10[TL1] (2.57)
FaA FsB Fa1 1400 349 1749( N ) FsA FaA FaA CT 11.11a [TL1]
(2.62)
Tng lc dc trc tc dng ln ti B: CT 11.10[TL1] (2.57)
FaB FsA Fa1 1055 349 706( N ) FsB FaB FsB CT 11.11b
[TL1]
(2.62)
41

aA
aB
Xc nh X v Y: V .F 0,439 e ; V .F 0,265 e do theo bng
rA
rB
11.4 [TL1]:
A: X=0,4; Y= 0,4cotg=1,88
QA X .V .FrA Y .Fa .kt .k d 5857 N
CT 11.3 [TL1]
(2.63)
B: X=1; Y=0
QB X .V .FrB Y .Fa .kt .k d 6342 N
CT 11.3 [TL1]
(2.63)
Vi:
V = 1(vng trong quay)
Kt = 1
K = 1,2
Bng 11.3 [TL1]
QA<QB nh vy ch cn tnh cho B l chu lc ln hn
Theo CT 11.12 [TL1] ti trng ng tng ng:

29 12

QE m Qim Li / Li 6342

(0,7)0, 3
41 41

0,3

6285 N

(2.64)

Thi gian lm vic Lh = 8.3.240.3 = 17280(gi)

Tui th ca : CT 11.13 [TL1]
L=

60.n1.L 60.486.17280

503,88 triu vng

106
106

(2.65)

Kh nng ti ng : CT 11.1 [TL1]

Cd = Q 10 / 3 L 628510 / 3 503,88 40,64(kN ) <C=48,1kN
(2.66)
Nh vy chn m bo kh nng ti ng, c cc thng s bng
P2.11 [TL1]
d=35mm
D=80mm T=22,75mm
C=48,1kN C0=35,3kN
2.5.1.4 Kim nghim ti trng tnh:
Theo CT 11.19 [TL1]
Qt=X.FrB+Yo.FaB
(2.67)
o
Theo bng 11.6, vi a cn Xo=0,5;Yo=0,22cotg=0,22cotg12 =1,035
Qt=X.FrB+Yo.FaB=0,5.5285+1,035.1400=4091,5< FrB
Qt=FrB=5285N<<C0

42

2.5.2 Tnh ln cho trc 2:

2.5.2.1 Chn ln:
Chn s b ln BNG P2.11 [TL1]
K hiu 7310
=11,67o
C=96,6kN
2.5.2.2 Lc hng tm ti 2 :

Co=75,9kN

2
FrA R Ax RAy
52182 1577 2 5451( N )
2

2
FrB RBx RBy
8387 2 25382 8763( N )

2.5.2.3 Kim nghim kh nng ti trng:

e= 1,5tg= 1,5tg11,67o= 0,31
Lc dc trc do lc hng tm sinh ra ti A :

FsA 0,83e.FrA 0,83.0,31.5451 1403( N )

(2.61)
Lc dc trc do lc hng tm sinh ra ti B :

FsB 0,83e.FrB 0,83.0,31.8763 2255( N )

Tng lc dc trc tc dng ln ti A:

(2.61)
(2.62)

Tng lc dc trc tc dng ln ti B:

(2.62)

FaA FsB Fa 2 Fa 3 2255 1271 3077 6603( N ) FsA FaA FaA

FaB FsA Fa 2 Fa 3 1403 1271 3007 2875( N ) FsB FaB FsB
F

aA
aB
Xc nh X v Y: V .F 1,216 e ; V .F 0,26 e do theo bng
rA
rB
11.4 [TL1]:
A: X=0,4; Y= 0,4cotg=1,94
QA X .V .FrA Y .Fa .kt .k d 17750 N CT 11.3 [TL1] (2.64)
B: X=1; Y=0
QB X .V .FrB Y .Fa .kt .k d 10128 N CT 11.3 [TL1] (2.64)
Vi:
V = 1(vng trong quay)
Kt = 1
K = 1,2
Bng 11.3 [TL1]
QA>QB nh vy ch cn tnh cho B l chu lc ln hn
Theo CT 11.12 [TL1] ti trng ng tng ng:

29 12

QE m Qim Li / Li 17750

(0,7) 0,3
41 41

0,3

17590 N

(2.68)

Thi gian lm vic Lh = 8.3.240.3 = 17280(gi)

Tui th ca
43

L=

60.n1.L 60.133,15.17280

138,05 triu vng

10 6
10 6

(2.65)

Kh nng ti ng : CT 11.1 [TL1]

Cd = Q 10 / 3 L 1759010 / 3 138,05 77,14(kN ) <C=96,6kN
(2.66)
Nh vy chn m bo kh nng ti ng, c cc thng s bng
P2.11 [TL1]
d=50mm
D=110mm T=29,25mm
C=96,6kN C0=75,9kN
2.5.2.4 Kim nghim ti trng tnh:
Theo bng 11.6, vi a cn
Xo=0,5;Yo=0,22cotg=0,22cotg11,67o=1,065
Qt=X.FrA+Yo.FaA=0,5.5451+1,065.6520=9622,8< FrB
Qt=FrB=8763N<<C0

2.5.3 Tnh ln cho trc 3:

S tnh ton :
2.5.3.1 Chn ln:
Chn s b ln BNG P2.7 [TL1]
K hiu 213
C=44,9kN
2.5.3.2 Lc hng tm ti 2 :

Co=34,70kN

2
FrA R Ax R Ay
4642 2 1509 2 4881( N )
2

2
FrB RBx RBy
14832 5304 2 5507( N )

2.5.3.3 Kim nghim kh nng ti trng:

F

a
Xc nh X v Y: C 0,0887 ; do theo bng 11.4 [TL1]: chn
o
e~0,29

Fa
0,559 chn X=0,56 Y= 1,15
V .Fr

B: X=1; Y=0

QB X .V .FrB Y .Fa .kt .k d 9424 N

CT 11.3 [TL1]

Vi:
V = 1(vng trong quay)
Kt = 1
44

K = 1,2
Bng 11.3 [TL1]
Theo CT 11.12 [TL1] ti trng ng tng ng:
29 12

QE m Qim Li / Li 9424

(0,7) 3
41
41

4966 N

(2.68)

Thi gian lm vic Lh = 8.3.240.3 = 17280(gi)

Tui th ca
L=

60.n1.L 60.38,26.17280

39,67 triu vng

10 6
10 6

(2.65)
Kh nng ti ng :
Cd = Q 10 / 3 L 49663 39,67 16,94(kN ) <C=44,9kN
(2.66)
Nh vy chn m bo kh nng ti ng, c cc thng s bng
P2.11 [TL1]
d=65mm
D=120mm B=23mm =16,67 C=44,9kN C0=34,70kN
2.5.3.4 Kim nghim ti trng tnh:
Theo bng 11.6, vi bi
Xo=0,6;Yo=0,5
Qt=X.FrB+Yo.FaB=0,6.5507+0,5.3077=4842,7< <C0
2.5.4 Ni trc n hi:
Bng 16-10a Kch thc c bn ca ni trc vng n hi [TL1]
T,Nm d D
dm L
l
dl
Do Z nmax B B1 l1 D3 l2
2000 63 260 120 110 140 110 200 8 2300 8 70 48 48 48

2.6 Cu to v hp
Chn v hp c bng gang,mt ghp gia np v thn l mt phng i
qua ng tm cc trc cho vic lp ghp d dng.
Bt k lai v hp no cng c cu trc nh sau:
+Thnh hp
+ Np
+Mt bch
+Gi
Hnh dng ca np v thn c xc nh ch yu bi s lng v
kch thc cc bnh rng ,v tr mt ghp v s phn b ca trc trong
hp.
45

Trc khi thit k v hp chng ta bit kch thc ca cc bnh

rng v trc.Sau khi quyt nh v tr tng i ca cc trc trong khng
gian ,trn hnh v biu din cc cp bnh rng n khp vi nhau.
Gia thnh trong ca hp v bnh rng cn c khe h.i vi hp c
bng gang khe h bng: 10mm .
Khong cch gia bnh rng v y hp = 20 mm.
Cc kch thc ca cc phn t cu to bng gang :
-Chiu dy thnh thn hp:
0,03a 3 0,03.59 3 16,41mm

Ta chn thnh dy 10mm.

Chiu dy thnh np hp 10mm.
Chiu dy mt bch di ca thn hp = 16 mm.
Chiu dy mt bch np hp = 16 mm.
Chiu dy mt khng c phn li = 15 mm.
B rng mt = 50 mm
Chiu dy gn thn hp = 10 mm.
Chiu dy gn np hp = 10 mm.
ng knh bulng nn d1 = 18 mm.
ng knh cc bulng :
Bulng cnh d2 = 0,8. d1=0,8.18 =14,4mm.
Ta chn d2 = 16 mm.
Ghp cc mt bch np v thn d3 = 0,9. d2 = 0,7.16 = 14,4 mm.
Chn d3 = 16 mm.
Vt ghp np v thn d4 = 0,7.16 =11,2 mm.
Ta chn vt M12. S lng 4.
Ghp np ca thm.Theo tiu chun v kch thc ca np ca
thm ta chn vt np ca thm l vt M12
2.7 Kch thc mt s chi tit lin quan n v hp
2.7.1 Bulng vng: bng 18-3a [TL1]
Ren
d

d1

d2

d3

d4

d5

h1

h2

l>

r1

r2

M16

63

35

14

35

22

30

12

32

16

2.7.1 Cht nh v: bng 18-4b [TL1]

Cht nh v hnh cn: kch thc mm
d
c
l

6
1,0
20-110

46

2.7.2 Np quan st: bng 18-5 [TL1]

A
200

B
150

A1
250

B1
200

C
230

C1
130

K
180

R
12

Vt
M10x22

S lng
6

2.7.3 Nt thng hi: bng 18-6 [TL1]

A
B C D E G H
M27x2 15 30 15 45 36 32

I
6

K
4

L
10

M
8

N
22

O
6

P Q R
32 18 36

S
32

2.7.4 Nt tho du: bng 18-7 [TL1]

d
M20x2

b
15

m
9

f
3

L
28

c
2,5

q
17,8

D
30

S
22

Do
25,4

2.7.5 Vng pht: bng 15-17 [TL1]

V tr
Trc I
Trc III

d(mm)
30
55

d1(mm)
31
56,5

d2(mm)
29
54

D(mm)
43
74

a(mm)
6
9

b(mm)
4,3
6,5

S0(mm)
9
12

2.7.6 Np :
V tr
Trc I
Trc II
Trc III

D(mm)
80
110
120

D2(mm)
100
130
140

D3(mm)
125
160
170

D4(mm)
75
100
115

d4(mm)
M12
M12
M12

S lng
4
4
4

2.7.7 Kt cu ng lt:
Cc lt dng ln, to thun li cho vic lp ghp
v iu chnh b phn cng nh iu chnh s n khp ca
cp bnh rng cn, cc lt lm bng gang GX15 - 32.

2.7.8 Que thm du:

Hnh dng kch thc nh hnh v

12

18

12

30

47

Phn 3. CHN DUNG SAI LP GHP:

-Do khng yu cu v dung sai kch thc dc trc, ay ta ch quan tm
n dung sai kch thc ngang trc:
Mi ghp 1:
Chn mi ghp bnh rng cn vi trc 1 l mi ghp trung gian theo
h thng l:
Chn mi ghp: 30

H7
k6

Mi ghp 2:
Chn mi ghp gia bnh rng tr rng nghing v bnh rng cn trn
trc 2 l mi ghp trung gian theo h thng l.
Chn mi ghp: 55

H7
k6

Mi ghp 3 :
Chn mi ghp gia bnh rng tr rng nghing v trc 3 l mi
ghp trung gian theo h thng l.
H7
Chn mi ghp : 75 k 6

Mi ghp 4:
48

Chn mi ghp gia cn v trc l mi ghp trung gian theo h thng

l

H7
n6

Dung sai ng knh trc l n6.

Mi ghp 5:
Chn mi ghp gia np v thn hp gim tc l mi ghp c
h theo h thng l.
Mi ghp 6:
Chn mi ghp gia ng lt v thn hp gim tc l mi ghp
trung gian theo h thng l.
Chn mi ghp: 92

H7
k6

Mi ghp 7:
Chn mi ghp gia a cn v thn hp gim tc l mi ghp
trung gian theo h thng trc H7.
Mi ghp 8:
Chn mi ghp gia bc chn du v trc l mi ghp trung gian
theo h thng l

H7
h6

Bng dung sai:

Chi tit

Mi lp

(1)

(2)

Sai lch trn

Sai lch
di

di
ln nht(

h ln
nht( m)

ei

(7)

(8)

m)

ES

es

EI

Bnh rng
3
6,36
9

30H7/k
+25
6
50H7/k
+30
6
75H7/k
+30
6
a cn

+18

+2

18

23

+21

+2

21

28

21

+2

21

28

(THEO GOST 333 -71)

lp trn trc
49

2
38
47

2
38
43

35k6
55k6
65k6

80H7
110H7
120H7

+18
+21
+21

+2
+2
+2

18
21
21

30
35
35

0
0
0
0

36
43
43
52

40
50
50
65

98
120
120
149

Lp ln v hp
+30
0
+35
0
+35
0
-

5
39
39
42

b10H9
b14H9
b14H9
b22H9

5
39
39
42

b10D10
b14D10
b14D10
b22D10

+98
+120
+120
+149

THEN
(lp ln trc)
+36
+43
+43
+52
THEN
(lp ln mayer)
+40
+50
+50
+65

Phn 4: TI LIU THAM KHO:

1.Trnh Cht L Vn Uyn :Tnh ton thit k h thng truyn ng c
kh,tp 1 v tp 2.
Nh xut bn Gio dc ,2001.

50

51