288
MEETING OF THE MIDLAND
COUNTIES SECTION HELD AT THE W3
HITE
HORSE HOTEL, CONGREVE STREET, heed on THURSDAY, FEBRUARY
irs, ).
Ms. F. A. Sari in the Chair.
The following Paper was read and disoussed :
BREWERY ENGINEERING AND THE FUTURE.*
By Dp. R.
In tho thesis I am submitting I hope to con-
vinee you that improvement in the technique
of brewing, in s0 far as it is dependent upon
the devising, designing, perfecting and,
finally, the adoption of new machines and
equipment, is impeded by deficiencies in the
knowledge available of our subject: that in
spite of its great antiquity and the vost scale
on which it is practised, and in spite also of
the immense accessions of late to our know-
ledge of all the branches of science concerned,
brewing remains to such an extent im:
perfectly understood that serious obstacles
are placed in the way of tho engineer who
would improve, if he could, brewery plant
and processes.
In the twenty-one years of my connection
with the Indetry in thie ‘country it has
passed through many changes, some begun
before that time, but reaching their full
development only during the last quarter of
century, others initiated and perfected
within that time and others again of which
at the moment we only see the beginnings,
and in the course of those changes I have
had many experiences which support my
point of view.
Before I go further into my subject I want
to make it clear thst, as I seo it, the ongineer-
ing side of brewing falls into two main
divisions, which differ sharply from each
other in their scope, in the class of mind
required to cope with them and in the demands
each makes for assistance from other
branches of science.
In a brewery of to-day there is an import-
ant section which is gonerally known as the
* Thin ‘wag propared while the writer was on
the Contineat at the end of December, 1020. "Con-
sequently it was not until the 0 of tho
Fet 7, 1930, number of the Journal of tho Institute
of the fact that Mr. Lloyd Hind
hhnd corered part of the eamo ground. In theso cit-
cumstances the writer has thought it best to leavo the
expressions of his views unchanged.
‘SsuIoMAN.
ongineor’s department. This represents one
of these two divisions, No dopartment hes
been subjected to greater changes in the
last quarter of a century. To give only a
few oxamples: the passage from steam to
elecrilty, the introduction on a large scale
of refrigerating machinery and especially the
development of high speod machines, the
maintenance of vast and highly complicated
bottling plants, have all been accomplished
by tho engineers of the breweries. Such in-
novations have put demands upon these men
which could only have been met adequately
by those thoroughly trained in their
profession and also gilted with considerable
flexibility of mind, qualifications which do
not necessarily coincide. ‘This is, however,
phaso of browery engineering where ap
intimate knowledge of the scientific side of
the browing process is not essential and
where the ordinary rules which gover the
practice of mechanical engineers, if intelli-
gently applied, should be sufficient to guide
the engineer ond safeguard him from most
pitfalls. And yet thero are duties which fall
upon the engineer's department in which
there is room for error, if correct browing
principles are not closely followed.
‘The running of mains is the duty of the
engincer’s department. It is by no means
uncommon, even to-day, to find mains,
whether for wort or beer, which cannot be
dismantled for cleaning or which, if they can
be dismantled, are so ed as to entail
‘an exoossive amount of labour in doing 20,
or which cocks, valves and fittings
which may harbour dirt and from which dirt
cannot be readily removed. Again, racking
pasioalace met with of such dimensions and
0 disposed that they are only partially
filled, so permitting of undesirable veration
of finished beers and of the consequent growth
of undesirable organisms. Many similar
examples could be found, but the ono I have
given will suffice to illustrate my point,SELIGMAN; BREWERY ENGINEERING AND THE FUTURE.
So much, then, for the first category of
engineers who serve the brewer. ‘Import
ant as they are and invaluable as are their
services, it is not their field of activity which
T have taken for my subject to-night. It is
rather that of the body which is concerned,
as I have been largely coneerned, in devising
or improving the mechanical moans which
the brewer requires in order to prosecute his
arduous and difficult art.
Ido not know the history of the brewery
engineer, and I doubt whether it has ever
been written, I imagine, however, that ho
has developed gradually from the craftsman
who, among many other duties, plied his
craft, were it of coppersmith, fitter or
plumber, in or about a brewery. No doubt
he at first was master only of his own trade,
but gradually he will havo enlisted other
tradesmen to make good his own deficiencies
or to widen the field of his activities. In this
way will have arisen the many firms of
specialists who are prepared to supply the
equipment the brewer requires, or, in some
cases, themselves to design plant and
utensils which, in their opinion, should help
the brewer in his calling.
It is not improbable that in the years
which are past such a simple organisation as
this was well adapted to its ends and may,
indeed, have been all that circumstances and
the state of knowledge at the time made
possible. My submission is that to-day such
an organisation is inadequate to tho task of
improving existing brewing processes and
methods. I hope to show that in ordor to
effect further improvements it is necessary
for the engineer to enlist the help of a whole
team of scientists and that without their help
he can only hope to advance by the tedious,
wasteful method of trial and error which, as
often as not, will cause him to miss his
objectives altogether.
‘At this stage I would like to draw on my
‘own experiences in order to show with
what wastage of time and energy such small
advances as my associates and I have been
able to record have been achieved, and to
indicate how both might havo been saved
had knowledge which has since been acquired
been available to us. I shall choose my
examples so as to show, if I can, how many
branches of science he must call to his aid
who wishes to make any progress in your
particular field.
2389
When I first gained touch with the
brewing industry it was in the early stages
of one of the changes to which I havealready
referred. Some time before that, wood,
which had beon considered to be the only
material of which fermenting vessels could
be mado, had become suspect. This was
the result of growth of knowledge which
the bacteriologist had taught the practical
brewer, not without much pain and trouble
to both. Convinced by now that they
could not expect to produce stable beers
in vessels the very substance of which was
impregnated with infecting organisms, many
brewers had turned to copper and many
had found relief. Some had, however,
only boen relieved of their bacteriological
difficulties to be faced by another and this
time chemical trouble ; the effect of copper
ontheir yeast. Consequently, a demand had.
arisen for some other material which should
confer on fermenting vessels the benefits of
sterility without the countervailing toxio
effect on living organisms.
Now, whether this demand was justified
or not, whether the material which I and
those associated with me put forward was
well adapted to meet that domand, is totally
irrelevant to the argument I am attempting
to advanes. I only cite this instance to
show that what was rightly or wrongly held
to be @ step forward was impeded by our
lack of chemical knowledge at the timo.
Aluminium had been known in the metallic
state for somo cighty years, its salts had
been distinguished from all others in Roman
times, it was a material of daily commerce,
and yot at « time when it had become
available for the brewer in the form in which
he just then wanted it, there was no know}
ledge available as to whether it could or
could not bo used for his purposes with
safety and without fear of damaging cither
his yeast or his beer.
Asa result, it was necessary to go through
the whole tedious process of constructing
‘one fermenting vessel after another, starting
with ono holding about a gallon and each
succeeding vessel bigger than the last, until
a 50 barrel vessel was attained. It was
necessary to find a brewer willing to face
the risk of installing such a vessel in his
brewery, and, finally, to wait and see the
result of a long series of fermentations in
auch a vessel, before it was possible to answer
xy