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KS SeriesTM Service Manual
KS SeriesTM Service Manual
KS SeriesTM Service Manual
TECHNICAL MANUAL
VERSION 1.2
December, 2000
Copyright : 2000 RISO Kagaku Corporation
All Rights Reserved. This Technical Manual was prepared and
written for the exclusive use of RISO International Group
Certified Dealers. Reproduction and/or transmittal of this
material in any form or by any means, including photocopying
or recording of the information is strictly prohibited without the
consent of a member of RISO International Group.
CONTENTS
CHAPTER 1: MAINTENANCE
1. PREFACE ......................................................................................................... 1-1
CAUTION ........................................................................................................... 1-2
WARNING ......................................................................................................... 1-3
2. Work Precautions .............................................................................................. 1-4
3. Exterior Cover Removal
> Front cover ..................................................................................................... 1-6
> Back cover ..................................................................................................... 1-6
> Master removal cover ...................................................................................... 1-6
CHAPTER 2: MACHINE SUMMARY
1. Specifications
1. KS500 / 500C ............................................................................................... 2-1
2. Cross Sectional Diagram ................................................................................... 2-2
3. Machine Operations ........................................................................................... 2-3
4. Paper Feed and Receiving ................................................................................. 2-4
5. Master Removal and Feed ................................................................................. 2-5
6. Counter indication .............................................................................................. 2-6
CHAPTER 3: MAIN DRIVE SECTION
1. Theory of Operation
1. Main Drive ...................................................................................................... 3-1
2. Main Motor Safety Switches .......................................................................... 3-2
3. Drum Positions .............................................................................................. 3-3
4. Drum Rotation Lever ...................................................................................... 3-5
2. Removal and Assembly
1. Main Motor Unit ............................................................................................. 3-7
2. Master Removal Unit Safety Switch ............................................................... 3-9
3. Master Making Unit Safety Switch ................................................................. 3-10
4. Separation Fan Safety Switch ........................................................................ 3-11
5. Paper Guide Plate Safety Switch ................................................................... 3-12
6. Drum Rotation Lever ...................................................................................... 3-13
CHAPTER 4: FIRST PAPER FEED SECTION
1. Theory of Operation
1. Paper Feed Tray Position .............................................................................. 4-1
2. First Paper Feed Drive Mechanism ................................................................ 4-2
3. Paper Pickup System .................................................................................... 4-4
4. Paper Feed Pressure Select System ............................................................. 4-5
2. Removal and Assembly
1. Paper Feed Tray Unit ..................................................................................... 4-6
2. Pickup Roller Assembly ................................................................................ 4-7
3. Pickup Roller ................................................................................................. 4-8
4. Stripper Pad .................................................................................................. 4-9
5. Paper Feed Clutch ......................................................................................... 4-10
-1-
3. Adjustment
1. Paper Feed Tray Pressure ............................................................................. 4-11
2. Paper Feed Tray Position Adjustment ........................................................... 4-13
3. Paper Feed Clutch ON Timing ....................................................................... 4-14
4. Paper Feed Clutch OFF Timing ..................................................................... 4-15
CHAPTER 5: SECOND PAPER FEED SECTION
1. Theory of Operation
1. Second Paper Feed Drive Mechanism ........................................................... 5-1
2. Vertical Print Position ................................................................................... 5-2
2. Removal and Assembly
1. Load Spring ................................................................................................... 5-3
2. Timing Clutch ................................................................................................ 5-4
3. Paper Guide Plate ......................................................................................... 5-5
4. Paper Gate .................................................................................................... 5-6
5. Timing Roller / Guide Roller ........................................................................... 5-7
3. Adjustment
1. Print Position (Timing Clutch ON timing) ....................................................... 5-8
CHAPTER 6: PRESS SECTION
1. Theory of Operation
1. Press Mechanism ......................................................................................... 6-1
2. Removal and Assembly
1. Pressure Roller .............................................................................................. 6-3
2. Pressure Lever Ass'y ..................................................................................... 6-4
3. Pressure Shaft Ass'y ..................................................................................... 6-5
3. Adjustment
1. Pressure Lever Ass'y Position ....................................................................... 6-7
CHAPTER 7: PAPER EJECTION SECTION
1. Theory of Operation
1. Paper Ejection Mechanism ........................................................................... 7-1
2. Paper Separation Mechanism ....................................................................... 7-3
2. Removal and Assembly
1. Suction Unit .................................................................................................. 7-5
2. Transfer Belt .................................................................................................. 7-6
3. Suction Fan ................................................................................................... 7-7
4. Separation Fan Unit ....................................................................................... 7-8
5. Separation Fan .............................................................................................. 7-9
6. Paper Receiving Sensor ................................................................................ 7-9
7. Separator ....................................................................................................... 7-10
8. Paper Receiving Tray ..................................................................................... 7-11
3. Adjustment
1. Separator Position ......................................................................................... 7-13
-2-
-3-
-4-
-5-
CHAPTER
1:
MAINTENANCE
CONTENTS
1. Preface .....................................................................................................................
CAUTION ..................................................................................................................
WARNING .................................................................................................................
2. WORK PRECAUTIONS .............................................................................................
3. Exterior Cover Removal
> Front cover .............................................................................................................
> Back cover .............................................................................................................
> Master removal cover ..............................................................................................
1
2
3
4
6
6
6
PREFA C E
This manual provides Technical Service Information for the RISO K S duplicators.
This manual is published as a reference guide for use by RISO Group (RISO Kagaku Corp./
RISO China Ltd./RISO Technology Zhuhai Co., Ltd./RISO(Thailand) Ltd.) Certified Technical
Representatives experienced in duplicator repair and service.
This manual also provides procedures for removing and installing major components.
Following these procedures will minimize machine malfunctions. This information and
format will also increase technical representatives' awareness and experience regarding
repairs necessary to insure end-user satisfaction.
If assistance is required, please contact one of the following:
1-1
CAUTION
[Handling of Lithium Battery]
- Never fail to follow the following instructions when you discard the used
lithium battery.
1. Never let the battery short-circuited.
If the (+) and (-) terminals contact each other or metal materials, the battery will be
short-circuited. If the batteries are collected and stored inorderly or one upon
another, the above-mentioned case will occur.
- DANGER If the battery is short-circuited, it will heat up and may in some cases explode into
fire.
2. Never heat up the battery.
- DANGER If you heat the battery up to more than 100 degrees centigrade or put it into the fire, it
may burn dangerously or explode.
3. Never disassemble the battery or press it into deformation.
- DANGER If you disassemble the battery, the gas pouring out of the inside may hurt your
throat or the negative lithium may heat up into fire.
If the battery is pressed into deformation, the liquid inside may leak out of the
sealed part or the battery may be short-circuited inside an explode.
4. Never fail to keep the battery out of reach of children.
If you put the battery within reach of children, they may swallow it down.
Should they swallow the battery, immediately consult the doctor.
1-2
!! WARNING !!
Important Safety Precautions
1. Always disconnect electrical supply before placing hands in the
machine.
I.
To avoid injuries:
Be sure to disconnect the electrical power before disassembling, assembling,
or when making adjustments on the machine.
FIRST
THEN
1-3
MAINTENANCE
WORK PRECAUTIONS
2. Work Precautions
Inspection
If inspection finds a defective or problem part, correct it.
Replace parts as necessary.
Half-pierced section
Removal
(1)Carry out work according to the procedures in the
technical manual.
(2)Arrange the removed parts carefully and in order.
(3)Distinguish parts to be replaced and those to be reused.
(4)When replacing screws and the like, use the specified
size.
Pan-head screw
or Binding-head screw
Self-tapping screw
1-4
MAINTENANCE
WORK PRECAUTIONS
After removing wiring bundles, fasten them with bands (bar lock ties) so that they do not sag.
When installing parts, be careful to avoid pinching and damaging wiring bundles.
If a fuse blows, always replace it with one of the specified capacity.
Using a larger fuse can not only damage parts, but also cause fires.
Image scanner, thermal heads, and sensors are extremely vulnerable to shock, so do not drop
them.
> Always disconnect the power before plugging or unplugging sensor connectors.
1- 5
KS Series (Version 1.2)
MAINTENANCE
EXTERIOR COVER REMOVAL
B
A
A: Front cover
B: Back cover
C: Master removal cover
1-6
CHAPTER
2:
MACHINE SUMMARY
CONTENTS
1.
2.
3.
4.
5.
6.
Specifications....................................................................................................1
Cross Sectional Diagram ........................................................................................ 2
Machine Operations ................................................................................................ 3
Paper Feed and Receiving ..................................................................................... 4
Master Removal and Feed ..................................................................................... 5
Counter Indication .................................................................................................. 6
MACHINE SUMMARY
SPECIFICATIONS
1. Specifications
KS500 / KS500C
Processing
Print Speed
Scanning Resolution
Original Type
Sheet
Original Size
Paper Size
Original Weight
Paper Weight
Image Area
KS500C
249 x 352mm
Feed tray 250 sheets (64 g/m2 )
Receiving tray - 250 sheets (64 g/m 2 )
KS500C Feed tray 280 sheets (50 g/m2 )
Receiving tray - 280 sheets (50 g/m 2 )
Paper Capacity
KS500
Machine Weight
Approx. 45 kg
Dimensions
[WxDxH]
Power Source
Features
2-1
MACHINE SUMMARY
CROSS SECTIONAL DIAGRAM
Cutter unit
Image scanner
8
Write roller
6
Master roll
7
1
10
2
5
Separator
3
Paper feed tray
Paper receiving tray
Suction unit
Pickup roller
Pressure roller
Timing roller
Guide roller
Feeds single sheets of paper to the second paper feed area via
the Pickup roller and Stripper pad.
Uses the Pressure roller to press paper against the master on the
Drum.
The Drum rotates with the Pressure roller and prints an image on
paper.
5 Drum Area:
Separates used master from the Drum and disposes it into the
Master disposal box.
2- 2
MACHINE SUMMARY
MACHINE OPERATIONS
3. Machine Operations
Master Disposal
Master Making
Printing
Paper is fed one sheet at a time from
the Paper feed tray, printed, and stored
on the paper receiving tray.
2- 3
MACHINE SUMMARY
PAPER FEED AND RECEIVING
Drum
The Drum is rotated and a sheet of paper is fed
from the first paper feed area to the second paper
feed area by Pickup rollers, and Stripper pad.
Stripper pad
Guide roller
The paper feed to the second paper feed area is
stopped by the Guide and Timing rollers to form a
buckle. The paper then waits until the rotation of the
Guide roller starts.
Timing roller
Pressure roller
Separation fan
Separator
After the Pressure roller contacts the Drum to start
printing, the Separator approaches the Drum and
the Separation fan starts to blow.
The Guide roller goes up to release the paper.
(The paper is then transferred by the rotation of the
Drum.)
Transfer belt
2- 4
MACHINE SUMMARY
MASTER REMOVAL AND FEED
Master projection
shaft
Master roll
Master Removal
The Clamp plate opens and Master release
shaft releases the master from the Clamp
plate.
Vertical
transport roller
Master
Master
disposal box
2-5
MACHINE SUMMARY
COUNTER FOR MAINTENANCE
6. Counter Indication
1. Indicate Copy and Master Counter:
No mechanical counters are installed on KS therefore the alternatives are available as software
counter.
The counter indication can be shown by using USER MODE.
By pressing [*] and then [1], three digits of seven segments indication on the control panel displays
the Copy counter. The threee digits of seven segments change every 2 seconds then displays nine
digites of numbers finally.
By pressing [*] and then [2], the Master counter can be shown as same method as the above.
[Example] In case the Copy count is 123,456 and the Master count is 1,234.
1. Press [*] key then [1] key.
2. [ - - - ] will be indicated at first.
3. After 2 seconds, the indication will be changed to [ 1 2 3 ].
4. After 2 seconds, the indication will be changed to [ 4 5 6 ].
5. Press [*] key then [2] key.
6. [ - - 1 ] will be indicated at first.
7. After 2 seconds, the indication will be changed to [ 2 3 4 ].
2-6
CHAPTER
3:
CONTENTS
1. Theory of Operation
1. Main Drive .............................................................................................................. 1
2. Main Motor Safety Switches .................................................................................. 2
3. Drum Position ........................................................................................................ 3
4. Drum Rotation Lever .............................................................................................. 5
2. Removal and Assembly
1. Main Motor Unit ..................................................................................................... 7
2. Master Removal Unit Safety Switch ....................................................................... 9
3. Master Making Unit Safety Switch ....................................................................... 10
4. Sparation Unit Safety Switch ............................................................................... 11
5. Paper Guide Plate Safety Switch ......................................................................... 12
6. Drum Rotation Lever ............................................................................................ 13
1. Theory of Operation
1. Main Drive
1. Drum rotation
> The Main motor gear [A] on the Main motor [H] rotates the Main gear [G]via
the Step-down gaer A [F] and B [G].
> The Main gear [G] rotates the Intermediate gear [C].
> The Drum [A] is rotated by the Drum main gear [B] via the Intermadiate gear [C].
2. First paper feed area drive
> When the Paper feed clutch is activated, the main drive is transferred to the First paper feed
drive via clutch.
3. Main motor encoder sensor
> The Encoder sensor [I] on the Main motor [H] keeps check on the Main motor rotation speed
and Drum position.
A
F
H
A : Drum
B : Drum Main gear
C : Intermediate gear
D : Main gear
E : Step-down gear A
F : Step-down gear B
G : Main motor gear
H : Main motor
I : Encoder sensor
J : Encorder
G
I
3-1
A
D
3-2
3. Drum Positions
1. Sensors for the Drum positioning
> The position of the Drum is determined by the Position-A sensor [A] and Encoder sensor on the
Main motor.
2. Position-A
> This is the position where the Clamp plate is at the top of the Drum.
> This position is also referred as the 0 position.
> The Clamp plate opens and closes at this position.
> This is the position where the light path of the Position-A sensor [A] is cut by the Position-A
plate [B] on the Drum.
Drum position-A
A
B
Drum angle
0
A : Position-A plate
B : Position-A sensor
3-3
(a)
0 (Position-A)
(b)
90
180
270
315
End of movement
0 (Position-A)
Drum angle
(Encoder sensor)
Blocked
Open
Position-A sensor
ON
Main motor
OFF
15 rpm
1.95 rpm
(a) If the light path of the Position-A sensor is cut when the last paper is counted, the Main motor speed
becomes from printing to 15 rpm to stop the drum rotation.
(b) When the Drum rotates to 315, the drum rotation speed becomes 1.95 rpm to stop the drum at the
Drum- A position (at Drum 0 ) exactlly. Then Main motor turns off
.
> If the Encoder sensor does not output the Main motor rotation signal within 1.2 seconds, the machine
assumes that the Main motor has locked and displays error message [E 01].
> If over load current is detected and the Encoder sensor does not output th Main motor rotation signal for
0.1 seconds, the machine assumes that the Main motor has locked and displays error message [E 01].
3-4
D
C
A:Drum
B:Drum gear
C:Drum rotation levar
D:Drum rotation gear
3-5
MEMO
C
B
3-7
E
D
Precautions in Assembly
> Match the half-pierced sections of brackets against those on the machine frame.
3-8
MECHANICAL OVERVIEW
R E M O VAL AND ASSEMBLY
Precautions in Assembly
> The mounting section of the bracket should be positioned behind the stay of the Master
removal unit [A].
> Match the half-pierced section on the Switch bracket with that on the machine.
3-9
Precautions in Assembly
> Install the switch [B] in the correct direction.
3 - 10
Precautions in Assembly
> Do not bend the Switch bracket, as it acts as a spring plate to press against the actuator of the
Separetion unit switch [A] when the Drum is inserted in the machine.
3 - 11
B
C
3 - 12
81530001- 81530500
81510001- 81510500
A
B
3 - 13
1.
2.
3.
4.
5.
G
D
C
A: Gear;m1*26*11
B: Gear plate;Drum rotation lever
C: Gear Shaft;rotation lever
D: Link shaft;Drum rotation lever
E: Link plate;Drum rotation lever
F: Drum rotation lever
G: Cover;Drum rotation lever
F
3 - 14
CHAPTER
4:
CONTENTS
1. Theory of Operation
1. Paper Feed Tray Position ...................................................................................... 1
2. First Paper Feed Drive Mechanism ....................................................................... 2
3. Paper Pickup System ............................................................................................ 4
4. Paper Feed Pressure Select System .................................................................... 5
2. Removal and Assembly
1. Paper Feed Tray Unit ............................................................................................ 6
2. Pickup Roller Assembly ......................................................................................... 7
3. Pickup Roller ......................................................................................................... 8
4. Stripper Pad .......................................................................................................... 9
5. Paper Feed Clutch .............................................................................................. 10
3. Adjustment
1. Paper Feed Tray Pressure .................................................................................. 11
2. Paper Feed Tray Position Adjustment ................................................................. 13
3. Paper Feed Clutch ON Timing ............................................................................ 14
4. Paper Feed Clutch OFFTiming ............................................................................ 14
1. Theory of Operation
1. Paper Feed Tray Positions (Upper / Lower)
1. Paper Feed Tray Set Lever
> The Paper feed tray set lever [A] is linked with the PF lever plate ass'y [D] by the PF tray spring [C].
And the PF lever plate ass'y [D] is fixed with PFT lever shaft [F].
> When the paper feed tray set lever [A] is set lower position, the PFT lever [E] rises and push the
Paper feed tray [B] up. Thus papers on the Paper feed tray [B] touch the Pick up roller [G].
> When the paper feed tray set lever [A] is set upper position, the PFT lever [E] moves down and
Paper feed tray [B] goes down too. Thus papers on the Paper feed tray [B] is released from the Pick
up roller [G].
> Pressure between paper on the Paper feed tray and the Pick up roller can be adjusted.
F
G
E
A
D
4-1
H
F
C
E
B
G
I
A:Pickup roller
B:Paper feed clutch
C:Main motor
D - I: Drive gears
4-2
2-1 144.8
2-2 142.2
ON
Main motor
Blocked
Open
Position-A
sensor
ON
Paper feed
clutch
A:Drum
B:Pickup roller
C:Paper
D:Paper gate
E:Guide roller
F:Stripper pad
G:Timing roller
H:Pressure roller
B
C
H
G
F
4-3
A:Pickup roller
B:Stripper spring
C:Stripper pad
D:Paper
4-4
A
C
4-5
B
KS Series (Version 1.2)
Precaution in Assembly
> Make sure to hook the the Paper feed tray unit [A] to the both side of the Lock pins [B] firmly in
position.
A
B
4-6
C
B
4 -7
Precautions in Assembly
> Core of the Pick up roller has the slit for the Pin [D] on the drive side when the roller is installed.
If the rollers are put back on the shaft the opposite side (turned around), the Pick up roller [A]
cannot be positioned correctly so the the Lock ring [B] cannot be installed.
Placed correctly on the shafts, the roller should be fixed by the Pin [D] of the Pick up roller
shaft.
C
A:Pickup roller
B:Lock ring
C: PF support roller
D: Pin
4-8
4. Stripper Pad
1. Disconnect the power supply from the machine.
2. Lower the Paper feed tray all the way down.
3. Remove the Lock ring of the Pickup roller them slide the roller towards front side.
4. Remove the Stripper pad [C] base carefully, not to damage the Stripper spring [B].
5. Remove the Stripper Pad [B] from the Stripper pad base [A].
Precaution in Assembly
> Set the Stripper spring [B] correctly in the machine before setting the Stripper pad base [A]
back
in place.
> Make sure to fif the Pickup roller in correct position then insert the Lock ring.
4-9
Precautions in Assembly
> Match the position of the flat cut portion of the Metals [C] with that of the Main frame or PF
clutch support plate [B].
> Mount the slit on the clutch over the Drive gears bracket [D] on the machine to prevent the
clutch
from rotating. (Refer to fig.b)
C
A
B
fig.b
4 - 10
3. Adjustment
1. Paper Feed Tray Pressure
1-1.Original Type of the Paper feed Tray set Lever
For KS500
Serial Number 81530001- 81530500
For KS500C Serial Number 81510001- 81510500
1. Lower the Paper feed tray set lever [A] .(Upper the Paper feed tray)
2. Insert ruler to the slit of the Paper feed tray set lever [A] to measure the distance from top edge
of the PF adj. screw [B] to the edge of the Paper feed tray set lever [A].
3. The adjustable range is + 1mm to - 7mm from the edge of the Paper feed tray set lever [A].(refer
to fig.a)
Strong(CW)
W eak(CCW)
-7mm
+1mm
*1. If the distance is already positioned at +1mm, it cannot be adjusted weaker.(fig.b)
*2. If the distance is already positioned at -7mm, it cannot be adjusted stronger.(fig.c)
*3. The standard position can be adjusted by the PF tray position adjustment.(See page 4-13)
4. In case of no paper feeding occurs, trun the PF adj. screw [B] towareds CW direction to increase
the the pressure.
5.In case of multiple paper feeding occurs, turn the PF adj. screw [B] towards CCW direction to
decrease the pressure.
Precaution in Adjustment
> Do not turn the PF adj. screw [B] any more if the PF adj. screw [B] rotation becomes tight. (It is
the sign of the limit position of the adjustment.) Otherwise the steps of the PF adj. screw [B] will
be damaged.
Storong
Weak
fig.a
B
7mm
1mm
fig.c
fig.b
4 -11
W eak(CCW)
+12mm
+7mm
*1. If the distance is already positioned at +7mm, it cannot be adjusted stronger.(refer to fig.b)
*2. If the distance is already positioned at +12mm, it cannot be adjusted weaker.(refer to fig.b)
*3. The standard position can be adjusted by the PF tray position adjustment.(See page 4-13)
5. In case of no paper feeding occurs, trun the PF adj. screw [B] towareds CW direction to increase
the the pressure.
6.In case of multiple paper feeding occurs, turn the PF adj. screw [B] towards CCW direction to
decrease the pressure.
Precaution in Adjustment
> Do not turn the PF adj. screw [B] any more if the PF adj. screw [B] rotation becomes tight. (It is
the sign of the limit position of the adjustment.) Otherwise the steps of the PF adj. screw [B] will
be damaged.
>Adjust set position of the PF adj. dial [C] against the PF adj.screw [B].
fig.a
A
fig.b
4 -12
A
42mm or 43mm
D
A: Base plate;PFT
B: Plate;PFT
C: PF press-adj. Lever
D: PF Adj. screw
E: PF Adj. dial
F: Paper feed tray set lever
Old Type
4 -13
New Type
KS Series (Version 1.2)
A: Stripper pad
B: paper guide plate lower
A
Paper
4.See the stoping position of the paper during the printing and if it is not the same as the
above, adjust paper feed pressure.
*Certain count of paper feeding is needed for the checking. If checking with just few sheets
of papers, the stopping position would not be stable.
Top view
A
Multiple Paper
Feeding
Standard
range
NO Paper
Feeding
Paper
*In case Paper got into more than the standard range, turn Adj. Screw CCW to decrease the
pressure.
*In case Paper didi not get into the standard range, turn Adj. Screw CW to increase pressure.
4 -14
Indication / Amount(mm)
-4
-3
-2
-1
Note:
>The Paper feed clutch adjustment is affected by the Timing clutch timing adjustment. For instance,
the Timing clutch timing is adjusted as the print position shifts for +2mm, the Paper feed clutch ON
timing also shifts +2mm. That means the timing of the movement between the Timing clutch and the
Paper feed clutch is unchanged.
DECREASE
Indication / Amount(mm)
-4
-3
-2
-1
Note:
>The Paper feed clutch adjustment is affected by the Timing clutch timing adjustment as same as the
Paper feed clutch ON timing adjustment.
4 - 15
CHAPTER
5:
CONTENTS
1. Theory of Operation
1. Second Paper Feed Drive Mechanism ...................................................................
2. Vertical Print Position ............................................................................................
2. Removal and Assembly
1. Load Spring ...........................................................................................................
2. Timing Clutch .........................................................................................................
3. Paper Guide Plate .................................................................................................
4. Paper Gate ............................................................................................................
5. Timing Roller ..........................................................................................................
3. Adjustment
1. Print Position(Timing Clutch ON Timing) ................................................................
1
2
3
4
5
6
7
8
1. Theory of Operation
1. Second Paper Feed Drive Mechanism
1. Drive
> Timing clutch [F] makes clockwise rotation (looking from the rear) with the turn of the main
motor [G].
> The Timing gear [F] rotation is transfered to the Timing gear [F] via the Timing clutch [E].
> The Timing roller [C] rotates Guide roller [B].
2. Timing Clutch
> After certain time from paper got in the Timing clutch [E] activates then the Timing clutch gear
rotation is transfered to Timing roller [C].
3. Timing Roller
> The Timing roller [C] contains Load spring which applies brake on the roller at all times.
It stops the rotation of the roller as soon as the Timing clutch [E] goes off.
4. Guide Roller
> The Guide roller [B] always contacts with the Timing roller [C].
> It rotates when the Timing roller [C] starts rotating.
> The Guide roller [B] rotation stops when the Timing clutch [E] goes off.
B
A
A:Paper gate
B:Guide roller
C:Timing roller
D:Load spring
E:Timing clutch
F:Timing gear
G:main motor
E
F
5-1
144.8
(144.2)
(63.7)
78.5
160.3
Paper feed clutch 2nd
(157.7)
61.3
(58.7)
Paper gate
B
D
A:Guide roller
B:Timing roller
C:Timing clutch
D:Timing clutch gear
5-2
A:Load spring
B:Collar
C:E-ring
5-3
2. Timing Clutch
1.
2.
3.
4.
5.
6.
F
C
B
A
E
H
5- 4
E
D
C
B
A
Front side
5-5
4. Paper Gate
1.
2.
3.
4.
A:Paper gate
5- 6
D
C
F
C
E
A:Timing roller
B:Guide roller
C:Metal(Long)
D:Metal(Short)
E:One-way gear
F:E-ring
G:Load spring
A
B
5-7
3. Adjustment
1. Print Position (Timing Clutch ON timing)
Vertical print position can be changed by changing the Timing clutch activate timing.
The Timing Clutch activate timing can be cahnged by using TEST MODE No.84 or No.86.
Test No.84 is for when the machine runs at 60 r.p.m. and Test No.86 is for when the machine runs at
90 r.p.m..
Adjustment Procedure
1. Turn off the power of the machine.
2. Keep pressing
and
key on the control panel then turn on the power.
3. Enter [9] and [4] with the ten key to put a master that has horizontal line on the top of the master.
The line is for checking the print position.
4. Press [Reset] key to the machine operation be back to normal then get 5 sheets printouts with
60 r.p.m. and get another 5 sheets printouts with 90r.p.m..
5. Measure the position of the horizontal line from the top edge of the paper.
6. Check the printouts whether the horizontal line on the paper is 10mm from the edge or not.(refer
to the figure below)
7. In case the horizontal line is not at 10mm when the printing speed is 60 r.p.m., start up the
TEST MODE and enter [8] and [4] and select the number by pressing
or
key.
In case the horizontal line is not at 10mm when the print speed is 90 r.p.m., enter [8] and [6] and
select the number by pressing
or
key.
10mm
Printed paper
Image up
Image down
-7
-6
-5
-4
-3
-2
-1
[Exsample] : In case the line is positioned 7 m m from edge of the paper with the printing speed at 60 r.p.m..
1. Go into Test mode and enter [8] and [4].
2. Change the indication from [0] to [-3] by pressing
key.
3. Press [Reset] key to the machine operation to be back to normal and try to print 5 sheets.
4. Measure the distance between edge of the paper and the horizontal line. If the distance is not 10mm,
back to the procedure 1.
5 -8
CHAPTER
6:
PRESS SECTION
CONTENTS
1. Theory of Operation
1. Press Mechanism ..................................................................................................
2. Removal and Assembly
1. Pressure Roller ......................................................................................................
2. Pressure Lever Ass'y .............................................................................................
3. Pressure Shaft Ass'y .............................................................................................
3. Adjustment
1. Pressure Lever Ass'y Position ...............................................................................
1
3
4
5
7
PRESS SECTION
T H E O RY OF OPERATION
1. Theory of Operation
1. Press Mechanism
1. Pressure Lever and Pressure Roller
> The Pressure lever [D] is fixed with the Pressure shaft [G] at certain position. And the Pressure
roller [A] stays on the Pressure ass'y [K], of which is fixed the Pressure shaft [G].
> While the Main motor [C] is making the Drum rotation without paper (not prininting process), the
Pressure hook [H] engages with the Pressure lever [D] so that the Pressure shaft ass'y stays
lower.
> When paper comes in and pushes the Paper gate [J] up, the Pressure hook [I] is risen. So the
Pressure lever [D] is released then the Cam follower [I] of the Pressure lever ass'y gets contact
with the Pressure cam [E]. Thus the Pressure roller [A] is risen and contacted to the Drum when
Drum rotation is at 118 degrees.
> Pressure of the Pressure roller [A] is given to the Drum [F] by the Pressure spring [B].
> Once the Pressure lever [D] is released from the Pressure hook [H], movement of the Pressure
lever [D] is controled by the Pressure cam [E].
> The Pressure hook becomes lower when the paper throughs out from the Paper gate [J]. Then
the Pressure roller [A] is lowered by the Pressure cam [E] at the Drum rotation 118 degrees
from the A-position where the Clamp plate on the Drum comes near the Pressure roller [A].
> The Pressure lever [D] becomes lowered again by Pressure cam [E] at Drum rotation 218
degrees.
F
E
J
A
G
I
K
D
HH
Paper gate is pushed
up by paper.
And Pressure hook is
raised.
Then Pressure lever
rises by Pressure cam
at Drum 118.
C
A:Pressure roller
B:Pressure spring
C:Main moter
D:Pressure lever ass'y
E:Pressure cam
F:Pressure shaft ass'y
G:Pressure shaft
H:Pressure hook
I :Cam follower
J :Paper gate
K:Pressure ass'y
Pressure hook
becomes lower when
the paper throughs
out. Then Pressure
lever is lowered by
Pressure cam at Drum
218.
6-1
PRESS SECTION
T H E O RY OF OPERATION
C
E
F
B
E
A:Pressure roller
B:Pressure lever ass'y
C:Drum
D:Pressure spring
E:Pressure shaft
6-2
PRESSURE SECTION
R E M O VAL AND ASSEMBLY
A
B
A:Screw
B:Pressure roller
6-3
PRESSURE SECTION
R E M O VAL AND ASSEMBLY
6-4
PRESSURE SECTION
R E M O VAL AND ASSEMBLY
A
C
6-5
MEMO
6-6
PRESSURE SECTION
ADJUSTMENT
3. Adjustment
1. Pressure Lever Ass'y Position
1. Make confidential master on the Drum.
2. Bring the Drum to the Position-A.
3. Disconnect the power supply from the machine.
4. Remove Back cover. (See page 1-5)
5. By using the Drum rotation lever, place high position of the Pressure cam [B] to the Cam follower
[C] of the Pressure lever [A].
6. Using fingure, disengage the Pressure lever [A] from the Hook lever [D]by pushing up the Hook
lever [D] then rotate the Drum by using Drum rotation lever until the Pressure lever [A] disengages
from the Hook lever [D] without any support. (At A-position is reccommended)
7. Confirm that the gap between the Pressure cam [B] and Cam follower [C]on the Pressure lever [A]
is 2 mm -2.5 mm.
8. If the gap is too small or big, loosen the two set screws on the Pressure lever ass'y [A].
9. Place 2 mm Allen key or 2 mm thick plate between the Pressure cam [B] and Cam follower [C]
and rotate the Pressure lever towards clockwise.
10. While rotating the Pressure lever towards clockwise, tighten the two set screws on the Pressure
lever ass'y. The Pressure lever ass'y should be pushed all the way in when tightening the two
set screws.
B
D
Turn the Pressure shaft to lift the
Pressure roller against the Drum.
2-2.5m m
6-7
CHAPTER
7:
CONTENTS
1. Theory of Operation
1. Paper Ejection Mechanism .................................................................................... 1
2. Paper Separation Mechanism ................................................................................ 3
2. Removal and Assembly
1. Suction Unit ........................................................................................................... 5
2. Transfer Belt .......................................................................................................... 6
3. Suction Fan ........................................................................................................... 7
4. Separation Fan Unit ............................................................................................... 8
5. Separation Fan ...................................................................................................... 9
6. Paper Receiving Sensor ......................................................................................... 9
7. Separator ............................................................................................................. 10
8. Paper Receiving Tray ........................................................................................... 11
3. Adjustment
1. Separator Position ............................................................................................... 13
KS Series(Version 1.2)
KS Series(Version 1.2)
1. Theory of Operation
1. Paper Ejection Mechanism
1. Paper Separation from the Drum
> The paper is separated from the Drum by the Paper separation fan [A] and Separator [D].
2. Paper Ejection
> Suction fan [C] pulls the paper, separated from the Drum, on to the Suction unit.
> The Transfer belts [B] on the Suction unit, driven by the Main motor, ejects the paper onto
the Paper receiving tray.
> Drive speed of the Transfer belt is 1.6 times as the Drum rotation speed.
3. Paper Receiving Sensor
> Paper receiving sensor [E] checks whether the paper is separated from the Drum and ejected
correctly or jammed.
A
D
E
A: Separation fan
B: Transfer belts
C: Suction fan
D: Separator
E: Paper receiving sensor
7-1
KS Series(Version 1.2)
Paper Ejection Timing Chart - From Start to in printing Press STA RT button
Blocked
Blocked
Position-A
sensor
Blocked
ON
Main motor
Open
Paper receiving
sensor
1
257 280
No detection
ON
2
104
2
334
1
1
257 280
2
334
Detecting paper
Detecting paper
Separation fan
Suction fan
1 The Paper receiving sensor is checked to see whether no paper is detected at every Drum angle 257
degrees and 280 degrees.
If paper is detected, the machine assums that paper jam occurs in the paper ejection area and indicates
[J 3]
.
2 The Paper receiving sensor is checked to see whether paper is detected at every Drum angle 334
degrees and 104 degrees.
If paper is not detected, the machine assums that paper jam occurs in the paper feed area and indicates
[J 2]
.
Paper Ejection Timing Chart - From in printing to Stop Press STOP button
Blocked
Blocked
Position-A
sensor
Main motor
ON
334
Paper receiving
sensor
Separation fan
Suction fan
OFF
104
257 280
Detecting paper
No detection
ON
OFF
1 The Paper receiving sensor is checked to see whether no paper is detected at Drum angle 257 degrees
and 280 degrees after paper feed is stopped.
If paper is detected, the machine assums that paper jam occurs in the paper ejection area and indicates
[J 3]
.
2 The Paper receiving sensor is checked to see whether paper is detected at Drum angle 334
degrees and 104 degrees.
If paper is not detected, the machine assums that paper jam occurs in the paper feed area and indicates
[J 2]
.
KS Series(Version 1.2)
7-2
C
E
B
A
C
A:Separator shaft
B:Separator
C:Separator lever ass'y
D:Paper receiving tray
E: Drum support left
7-3
KS Series(Version 1.2)
MEMO
7-4
KS Series(Version 1.2)
Precaution in Assembly
> Hook the Suction unit [A] on both side of the plates on the machine frame.
> Insert theFeet of the Suction unit cover [C] to holes of the Base plate [D].
C
B
A:Suction unit
B:Suction unit Cover
C:Feet (of Suction cover)
D:Base plate
7-5
KS Series(Version 1.2)
2. Transfer Belt
1. Disconnect the power supply from the machine.
2. Remove Back cover. (See page 1-5)
3. Remove Suction unit. (See page 7-5)
4. Remove two mounting screws of the De-electricity brush and remove the brush.
5. Remove four mounting screws of the Suction face cover [B].
6. Lift the face cover and remove the Belt driven shaft [D] by unhooking the Transfer belts [A].
7. Remove E-ring of the Belt pulley shaft [C] and remove the Bearing [F].
8. Slide the Belt pulley shaft [C] and remove the Transfer belts [A] from the Suction face cover [B].
A
C
F
D
E
A:Transfer belts
B:Suction face cover
C:Belt pulley shaft
D:Belt driven shaft
E:De-electricity brush
F:Bearing
Precautions in Assembly
> Match the half-pierced section on the Suction face cover [B] with its counter part.
> Match the half-pierced section on the De-electricity brush [E] with its counter part.
7-6
KS Series(Version 1.2)
3. Suction Fan
1. Disconnect the power supply from the machine.
2. Remove Back cover.(See page 1-5)
3. Remove Suction unit [B]. (See page 7-5)
4.Turn over the Suction unit [B] and disconnect the Connector of the Suction fan [A].
5. Remove two mounting screws of the Suction fan [A] and remove the fan.
A:Suction unit
B:Suction fan
7-7
KS Series(Version 1.2)
Precaution in Assembly
> Match the half-pierced section on hinge of the Separation fan unit [B] with its counter part.
A
A:Separation fan unit
B:Hing (of Separation unit)
7-8
KS Series(Version 1.2)
5. Separation Fan
1. Remove the Separation fan unit [C]. (See page 7-8)
2. Disconnect the Connector of the Separation fan [C].
3. Remove two mounting screws of the Separation fan [A] and remove the fan.
A:Separation fan
B:Paper receiving sensor
C:Separation fan unit
7-9
KS Series(Version 1.2)
7. Separator
1. Disconnect the power supply from the machine.
2. Remove the Back cover and Front cover.(See page 1-5)
3. Remove the Paper receiving tray.
4.Remove the Separation fan unit.(See page 7-8)
5. Remove the Separation spring [C].
6. Remove E-ring [A] from the drive side of the Separator shaft [B].
7. Slide the Separation shaft [B] towards the rear (machine drive side) and remove the Separation
shaft [B].
B
C
A:E-Ring
B:Separation shaft
C:Separator spring
7 - 10
KS Series(Version 1.2)
Precaution in Assembly
> Match the half-pierced sections on the Lock plates F and R with their counter parts.
A
B
D
Fig.a
7 - 11
KS Series(Version 1.2)
MEMO
7 - 12
KS Series(Version 1.2)
3. Adjustment
1. Separator Position
1. Using Test Chart No.8 or No.14, make a master and prints.
2. Adjust the printing position by the Print position button on the Operation panel, so that there is
10 mm white margin on the top of the prints.
3. Confirm that the paper separates from the Drum [C] and there is no black line on the center of the
prints.
4. If the paper does not separate from the Drum, or there is a black line on the center of the prints,
an adjustment on the Separator position is necessary.
5. For the adjustment, disconnect the power cable from the machine and remove the Front cover.
(See page 1-5) and the Power supply PCB. (See page 8-6)
6. Loosen the mounting screw [D] of the Separator plate [E] and slide the plate.
7. Tighten the mounting screw [D] of the plate when the space between the tip of the Separator [B] is
between 1.0mm and 1.4mm from the Drum surface and not touching it.
8. Make sure if the space is between 1mm and 1.4mm anywhere on the Drum surface by using the
Drum rotation lever.
Precaution in Adjustment
> Printed papers using Test Chart No.8 / No.14 original should separate from the Drum [C] when
the top white margin on the prints are adjusted to 10 mm by the Print position button.
1.0 - 1.4mm
B
C
1.0 - 1.4mm
B
A
D
[1]
[2]
A
E
[1] direction :Increases the gap
[2]direction :Decreases the gap
A:Separator lever
B:Separator
C:Drum
D:Mounting screw
E:Separator plate
7 - 13
KS Series(Version 1.2)
CHAPTER
8:
DRUM SECTION
CONTENTS
1. Theory of Operation
1. Master on Drum (in printing) Check Mechanism ..................................................... 1
2. Ink Bottle Set Check Mechanism ........................................................................... 2
3. Ink Supply Mechanism .......................................................................................... 3
4. Squeegee Roller Rotation Mechanism ................................................................... 5
2. Removal and Assembly
1. Drum Unit .............................................................................................................. 7
2. Screen ................................................................................................................... 8
3. Drum Body ............................................................................................................ 9
4. Ink sensor PCB ................................................................................................... 11
5. Ink Bottle Guide ................................................................................................... 12
6. Ink bottle set Sensor ............................................................................................ 12
7. Drum Support F & Drum Support R ...................................................................... 13
8. Squeegee Roller .................................................................................................. 14
9. Ink Pump Unit ...................................................................................................... 17
10. Inking Motor ....................................................................................................... 18
3. Adjustment
1. Squeegee Gap ..................................................................................................... 19
DRUM SECTION
T H E O RY OF OPERATION
1. Theory of Operation
1. Master on Drum (in printing) Check Mechanism
AAaaa
1. Master Sensor
> Master Sensor [B] checks the presence of master on the Drum before the start of printing.
> 134 Drum rotation after the first Position-A, the Master Sensor [B] looks for the master [A] on
the Drum.
> The result (whether the master [A] is found or not) is memorized until the Drum is pulled out of
the machine or the power is turned off.
> If no master is detected on the Drum, [C27] is indicated on the Operation panel and stops the
printing operation.
A
A: Master
B: Master sensor
Drum angle = 134
(From Position-A)
8-1
DRUM SECTION
T H E O RY OF OPERATION
8-2
DRUM SECTION
T H E O RY OF OPERATION
H
C
J
G E
A: Squeegee roller
B: Doctor roller
C: Inking motor
D: Driven shaft
E: Ink distributor
F: Long roll of ink tube
G: Ink sensor
H: Overflow sensor
I: Ink sensor PCB
J: Ink bottle
8-3
DRUM SECTION
T H E O RY OF OPERATION
Drum stops
ON
Main motor
Blocked
Blocked
Position-A
sensor
Open
Ink sensor
No detection
Blocked
Ink detected
1
Inking motor
ON
OFF
1 The Inking motor does not activate at the start of Main motor even though the Ink sensor is not
detecting the ink.
2 The Inking motor activates when the light path of the Position-A sensor changes from "blocked" to
"open" with the rotation of the Drum if the Ink sensor is not detecting the ink.
3 The inking motor stops when the Ink senser becomes detecting the ink.
4 The Inking motor activates when the Ink sensor no longer detects the ink during printing.
5 The Inking motor turns off when the Main motor is turned off.
> If Ink sensor does not detect ink within 20 seconds after the Inking motor is activated, the machine
assumes that the Ink Cartridge is empty and [C 8] is indicated.
If the machine power is turned OFF before the 20 second count, the counting continues from that point
when the machine is turned ON again.
> If Overflow sensor detects ink for more than 0.5 seconds, the machine assumes that the ink has over
flown within the Drum and displays error message [E 4].
> If excess current is detected for more than 2.5 seconds after the Inking motor is activated, the machine
assumes that the Inking motor has locked and indicates error message [E 16].
Ink is sucked in
A
A: Inner rotor
B: Outer rotor
C: Ink "IN"
D: Ink "OUT"
8-4
DRUM SECTION
T H E O RY OF OPERATION
F
C
G
H
A: Squeegee roller
B: Doctor roller
C: Squeegee roller gear R [with one way clutch]
D: Squeegee roller gear F
E: Drum main gear
F: Intermediate gear A
G: Intermediate gear B
H: Intermediate gear C
I: Intermediate gear D
J: Main motor gear
K: Main motor
L: Driven shaft
K
J
8-5
MEMO
8-6
DRUM SECTION
R E M O VAL AND ASSEMBLY
C
A: Load spring plate
B:Power supply cover
C:Power supply PCB
D: Main PCB cover
E: Main PCB
F
E
8-7
DRUM SECTION
R E M O VAL AND ASSEMBLY
2. Screen
1.
2.
3.
4.
Precaution in Assembly
> Do not bend, wrinkle or damage the Screen [B].
B
A
C
A: Screen
B: Screen springs
C: Clamp plate base
D: Special screw
8- 8
DRUM SECTION
R E M O VAL AND ASSEMBLY
3. Drum Body
1.
2.
3.
4.
5.
B
A: Clamp plate base
B: Drum body
C: Drum support F
D: Drum Support R
E: Special screw
8- 9
DRUM SECTION
R E M O VAL AND ASSEMBLY
Precaution in Assembly
> Do not bend or damage the Drum body.
> The Drum body has
and
marks with F engraved next to one of the two arrow marks.
The F mark indicates the "front" (Operation panel side).
> Mount the screws on the two holes marked
and
first.
Then mount the two Special screws [A] next to the first two screws.
A: Special screws
A
> After the first and second set of the screws are in, temporary hook the Screen springs [B]
in the manner shown by the illustration below.
This is to pull and fit the Screen evenly on the Drum supports F and R.
B:Screen spring
B
> Mount the remaining screws and remove the two temporary mounted Screen springs.
> Mount the last two remaining screws and hook the Screen springs to complete the assembly.
If necessary, refer to page 8-8 to check how the springs were hooked on the Drum.
8- 10
DRUM SECTION
R E M O VAL AND ASSEMBLY
Precaution in Assembly
> The Ink sensor and Overflow sensor antennas should both be standing at a right angle to the
PCB.
> The two antennas must not be touching the Doctor roller or Driven shaft.
8- 11
DRUM SECTION
R E M O VAL AND ASSEMBLY
AA
8- 12
DRUM SECTION
R E M O VAL AND ASSEMBLY
B
E
H2
G3
G4
C
H1
G1
G2
D
A:Drum U Support BKT R
B:Drum Support R Ass'y
C:Drum Support F Ass'y
D:Drum U Support BKT F
E:Intermediate wire harness
F:Drum Shaft Clampers
G1-4: Mounting screws (cap screw)
H1-2: Mounting screws (set screw)
I :Drum center shaft
8- 13
DRUM SECTION
R E M O VAL AND ASSEMBLY
8. Squeegee Roller
1. Make a confidential master on the Drum.
2. Remove the Drum from the machine (See page 8-7), and remove Ink bottle from the Drum.
3. Remove Ink bottle guide (See page 8-11)
4. Remove Drum support F & Drum support R (See page 8-12)
5. Remove following parts from the Drum unit.
> Ink pump unit (See page 8-16)
> Screen (See page 8-7)
> Drum body (See page 8-8)
6. Remove Ink sensor PCB[K] (page 8-10)
7. Remove Ink blocking plates [F/G].
8. Loosen securing screw on both side of Drum shaft joint then remove two mounting screws each
from the Squeegee frames [I/J] on both ends.
9. Remove Center shaft ass'y [A].
10. Remove both side of mounting screws and pull out Drive shaft gear [L] then remove Drive
shaft [B] from the Squeegee unit.
11.Remove Squeegee drive gear [D] and Squeegee idler [E] from rear side of Squeegee roller
shaft [M].
12. Remove Transfer gear [H] from front side of Squeegee roller shaft [M].
C
K
B
D
E
L
M
H
I
8- 14
DRUM SECTION
R E M O VAL AND ASSEMBLY
14.
15.
16.
17.
Remove four screws each from the Drum main frames [C].
Remove the Squeegee frame R [A] and the Squeegee frame F [E].
Slowly take out the Squeegee roller [B].
The Doctor roller [D] will also come apart from the Squeegee unit.
CAUTION:
Two O-rings [H] may fall off from the Squeegee block F [F] and R [G] when the Doctor roller [D]
is removed.
Do not lose these O-rings [H].
REAR
H
D
F
C
FRONT
A: Squeegee frame R
B: Squeegee roller
C: Drum Main Frame
D: Doctor roller
E: Squeegee frame F
F: Squeegee block F
G:Squeegee block R
H:O-ring
Precaution in Assembly
> Do not forget to return the two O-rings [H] in their original positions.
8- 15
DRUM SECTION
R E M O VAL AND ASSEMBLY
Precaution in Assembly
> When tightening the Drum shaft clampers [A], use the Adj. shaft [C] as a JIG to set the
position.
> Bring the Drum to the Position-A.
Tighten both side of the Drum shaft clamper[A] of the Drum with four screws after placing the
JIG[C] through the holes on the Drum U support BKT R [D], Drum support R ass'y [G], Drum
support F ass'y [F] and the Drum U support BKT F [E].
REAR
FRONT
B
B
F
E
D
8- 16
DRUM SECTION
R E M O VAL AND ASSEMBLY
Precautions in Assembly
> Match the half-pierced section of the Ink pump unit with its counter part.
8- 17
DRUM SECTION
R E M O VAL AND ASSEMBLY
8- 18
DRUM SECTION
ADJUSTMENT
3. Adjustment
1. Squeegee Gap
1. Make a confidential master on the Drum.
2. Remove the Drum from the machine.(See page 8-7)
3. Remove the Screen. (See page 8-8)
4. Remove the Drum body. (See page 8-9)
5. Clean out the ink from the Squeegee unit.
6. Using thickness gauge, measure the gap between the Squeegee roller and Doctor roller.
The gap should be 0.08 mm 0.02 mm.
If not, the gap should be adjusted.
7. To adjust, loosen the securing screw [B] of the Doctor roller adjust plate [A] located at both ends
of the Squeegee unit by 3.0 mm Allen wrench.
8. Move the adjust plate [A] by inserting a rod, such as 2.5mm Allen wrench [D], in the Adj. hole [C]
on the plate to change the Squeegee gap.
9. Tighten the securing screw of the two Doctor roller adjust plates after the adjustment is done.
Caution in Adjustment
> The Squeegee gap between the Squeegee roller and Doctor roller should be equal throughout
the length of the two rollers.
C
0.08 mm 0.02mm
WIDER
(REAR)
D
C
NARROWER
0.08 mm 0.02mm
(FRONT)
WIDER
8 - 19
MEMO
8- 20
CHAPTER
9:
PAPER JAM
CONTENTS
1. Theory of Operation
1. Paper Jam at First Paper Feed Area ......................................................................
2. Paper Jam at Paper Receiving Area .......................................................................
3. Print Start Timing Chart .........................................................................................
4. During the Printing Timing Chart ............................................................................
5. Print Stop Timing Chart ..........................................................................................
1
2
3
4
5
PAPER JAM
T H E O RY OF OPERATION
1. Theory of Operation
1. Paper Jam at Paper Feed Area
1. Paper recieving sensor
> Paper recieving sensor[D] checks for paper every time the Drum angle at 334 and 104 turn from
the Position-A during printing.
> If the Paper recieving sensor does not detect paper either angle at Drum 334 nor 104,
the machine assumes paper has jammed at the paper feed area and displays message [J 2].
Drum 334
Drum 104
Drum 104
Drum 334
ON
Main motor
ON
Position-A sensor
Blocked
Blocked
C
Drum at 334
Drum at 104
A: Pickup roller
B: Paper
C: Pressure roller
D: Paper receiving sensor
E: Drum
PAPER JAM AT PAPER FEED AREA
Drum at 104
Drum at 334
9-1
PAPER JAM
T H E O RY OF OPERATION
ON
Position-A sensor
Looks at the paper
Paper receiving
sensor
Open
Paper Detected
A : Paper recieving sensor does not detect the paper at the drum angle from 257 to 280.
NORMAL PAPER DISCHARGE
Drum at 257
Drum at 280
D
A
Drum at 280
Paper stays under the Paper receiving sensor from Drum position at 257 to 280.
The paper has stuck on the suction unit or stuck with the separator.
9-2
PAPER JAM
T H E O RY OF OPERATION
180
270
66.3
160.3
334 0
Drum angle
Blocked
Position-A sensor
Main motor
30
rpm
Blocked
60 rpm
90 rpm
ON
Paper receiving
sensor
Blocked
Detection
1st
paper
No detection
1ON 2
2nd
paper
1st paper
Timing clutch
Separation fan
Suction fan
ON
ON
1.
2.
3.
4.
1. When the drum angle becomes 66.3 or 63.7 degrees, the Paper feed clutch is turned ON.
2. When the drum angle becomes 144.8 or 142.2 degrees, the Paper feed clutch is turned OFF.
3. When the drum angle becomes 160.3 or 157.7 degrees, the Timing clutch is turned ON.
4. When the drum angle becomes 61.3 or 58.7 degrees, the Timing clutch is OFF.
9-3
PAPER JAM
T H E O RY OF OPERATION
334
104
257 280
104
280
Drum angle
Blocked
Position-A sensor
Main motor
1. J 2
Paper receiving
sensor
Detection
Detection
ON
Detection
ON
Timing clutch
2. J 3
ON
ON
ON
Separation fan
Suction fan
Total counter
count
Count of A
Count of B
1. The Paper receving sensor checks whether the paper feeding is correct or not.
If the Paper receiving sensor does not detect paper at Drum angle 334 and 104 , the machine assumes
that the paper jam has occurred in the paper feeding area and indicates the message [J 2].
2. The Paper receving sensor checks whether the paper feeding is correct or not.
If the Paper receiving sensor detects paper at Drum angle 257 and 280 , the machine assumes
that the paper jam has occurred in the paper receiving area and indicates the message [J 3].
9-4
PAPER JAM
T H E O RY OF OPERATION
104
257 280
104
315
Drum angle
1
Blocked
Blocked
Blocked
Position-A sensor
2
Main motor
Paper receiving
sensor
Separation fan
Suction fan
ON
60 or 90 rpm
15 rpm
4
1.95 rpm
OFF
No detection
Detection
(Last paper)
OFF
ON
Total counter
count
(Count of the last paper)
1 When the Paper receiving sensor changes from "detecting ( the drum at 334 and 104 ) " to "not detecting"
(the drum angle at 257 and 280 ), the count signal is activated and the print quantity display on the Panel
is decreased by one count and the Copy counter count goes up one count.
If at this time the print quantity display on the Panel becomes zero "0" or the STOP key is pressed, the
print stop movement starts from the next Drum position-A.
2 When the next Drum position-A is detected, the Drum rotation speed becomes 15 rpm to be ready for the
stopping the Drum rotation.
3 The Drum rotation speed becomes 1.95 rpm at Drum angle 315 .
4. Then the Main motor completely stops at the Drum position-A.
9-5
CHAPTER
10:
CONTENTS
1. Theory of Operation
1. Clamp Unit Positioning Mechanism .......................................................................
2. Clamp Plate Master Release Mechanism ..............................................................
3. Clamp Plate Master Clamp Mechanism .................................................................
2. Removal and Assembly
1. Clamp Unit .............................................................................................................
2. Clamp Motor ..........................................................................................................
3. Clamp Sensor C ....................................................................................................
4. Clamp Sensor L .....................................................................................................
1
2
4
7
8
8
8
1. Theory of Operation
1. Clamp Unit Positioning Mechanism
1. Clamp Sensors C and L
> The Clamp plate arm [A] and the Master projection plate arm [E] of the Clamp unit are checked
by the Clamp sensors C [C] and L [F] to see if they are in home position every time the STA RT
button is pressed for the machine operation with the drum rotation.
> The Clamp unit is at its home position when the light paths of Clamp sensor C [A] and Clamp
sensor L [F] are both opened.
> If the light path of Clamp L [F] and C [C] sensor is cut when the start button is pressed, the
machine indicates [E 3] immediately.
F
C
D
B
10 - 1
E
F
B
A
A: Clamp sensor L
B: Clamp sensor C
C: Master release bar
D: Clamp cam ass'y
E: Master projection plate arm
F: Clamp plate arm
G: Clamp plate
10 - 2
DRUM SECTION
T H E O RY OF OPERATION
Start button
is pressed
180
270
180
270
Clamp encoder
Open
Clamp sensor L
Clamp sensor C 4
Blocked
1
Max. 10sec
Max. 10sec
1 If the Start button is pressed when the light path of the Clamp sensor L is not blocked and the Clamp
sensor C is blocked, the Clamp motor is activated to make the light path of the Calmp sensor L and C
unblocked within 10 seconds. If the both could not be opened within 10 seconds, the machine assumes
that the Clamp motor has locked and displays error message [E 3].
2 If the light path of Clamp sensor L and C does not become blocked within 10 seconds after the light path
of the Clamp sensor L and C became opened, the machine assumes that the Clamp motor has locked
and displays error message [E 3].
3 If the light path of Clamp sensor C does not become blocked and that of Clamp sensor L does not
become open within 10 seconds after the light path of the Clamp sensor L and C became blocked, the
machine assumes that the Clamp motor has locked and displays error message [E 3].
4 When STA RT button is pressed, the machine confirms whether the light path of Clamp sensors L and C
are opened or not. If the light paths of Clamp sensors L and C are not both open, the machine will display
[E 3] immediately.
10 - 3
E
A: Clamp plate
B: Clamp encoder disc
C: Clamp cam ass'y
D: Clamp open arm
E: Clamp sensor L
F: Clamp sensor C
Sends master
10 - 4
Clamp sensor C
Blocked
2
Open
3
10 sec.
10 sec.
4
Open
Blocked
1
Clamp sensor L
Clamp motor
ON
OFF
ON
5
1 If the light path of the Clamp sensor L is not blocked within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 03].
2 If the light path of the Clamp sensor C is not opened within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 03].
3 The Drum waits for the master with the Clamp plate opened.
4 If the light path of the Clamp sensor L is not opened within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 03].
5 The Clamp motor activates to clamp the master with the Clamp plate when the master loading to the
drum is completed.
10 - 5
MEMO
10 - 6
Precaution in Assembly
> Match the half-pierced section on the Clamp unit [A] with its counter part.
A: Clamp unit
B: Clamp motor
C: Clamp sensor C
D: Clamp sensor L
B
C
D
10 - 7
2. Clamp Motor
1. Disconnect the power supply from the machine.
2. Remove Back cover. (See page 1-5)
3. Remove Clamp unit. (See page 10-7)
4. Remove two mounting screws of the Clamp motor [A] and remove the motor.
3. Clamp Sensor C
1.
2.
3.
4.
5.
Precaution in Assembly
> Match the half-pierced section of the Clamp sensor bracket with its counter part.
4. Clamp Sensor L
1.
2.
3.
4.
Precaution in Assembly
> Match the half-pierced section of the sensor with its counter part.
A: Clamp motor
B: Clamp sensor C
C: Clamp sensor L
10 - 8
CHAPTER
11:
CONTENTS
1. Theory of Operation
1. Master Removal Unit Mechanism ........................................................................... 1
2. Master on the Drum (before master removal) Check Mechanism ............................ 2
3. Clamp Plate Master Release Mechanism .............................................................. 4
4. Master Removal Mechanism .................................................................................. 6
5. Master Disposal Box Set Mechanism .................................................................... 8
2. Removal and Assembly
1. Master Removal Unit .............................................................................................. 9
2. Master Removal Clutch ........................................................................................ 10
3. Master Removal Sensor ....................................................................................... 11
4. Disposal Box Set Sensor ..................................................................................... 11
5. Master Removal Hook .......................................................................................... 12
6. Vertical Transport Roller (Upper) .......................................................................... 13
7. Vertical Transport Roller (Lower) .......................................................................... 13
8. Master Removal Guide (Lower) ............................................................................ 13
1. Theory of Operation
1. Master Removal Unit Mechanism
> The Master removal unit [A] removes the master on the drum each time the master making
operation is made.
> The Master removal hooks [D] guide the removed master towards the Master disposal box [C].
> The Transpotation roller upper [E] and lower [F] are engaged via gears. And rotation of the
transpotation roller upper and lower is made by the rotation of the Main motor via the Mater
removal clutch [B].
A
F
E
A
D
B
D
11 - 1
B
D
11 - 2
Open
Position-A sensor
Master sensor
Drum at 134
Detecting
master
Main motor
OFF
ON
11 - 3
B
E
C
11 - 4
Start button
is pressed
180
270
180
270
Clamp encoder
Open
Clamp sensor L
Clamp sensor C 4
Blocked
1
2
Max. 10sec
Max. 10sec
Max. 10sec
If the Start button is pressed when the light path of the Clamp sensor L is not blocked and the Clamp
sensor C is blocked, the Clamp motor is activated to make the light path of the Calmp sensor L and C
unblocked within 10 seconds. If the both could not be opened within 10 seconds, the machine assumes
that the Clamp motor has locked and displays error message [E 3].
2 If the light path of Clamp sensor L and C does not become blocked within 10 seconds after the light path
of the Clamp sensor L and C became opened, the machine assumes that the Clamp motor has locked
and displays error message [E 3].
3 If the light path of Clamp sensor C does not become blocked and that of Clamp sensor L does not
become open within 10 seconds after the light path of the Clamp sensor L and C became blocked, the
machine assumes that the Clamp motor has locked and displays error message [E 3].
4 When STA RT button is pressed, the machine confirms whether the light path of Clamp sensors L and C
are opened or not. If the light paths of Clamp sensors L and C are not both open, the machine will display
[E 3] immediately.
11 -5
D
C
11 - 6
315
134
Open
Position-A sensor
ON
Main motor
1.95rpm
OFF
15rpm
15rpm
Blocked
ON
Master removal
clutch
OFF
Detecting removed master
Master removal
sensor
1 During the initializing of the drum towards the position A in the master removal operation, if removed
master is detected by Master sensor at Drum angle 134 , the Master removal sensor looks for the
removed master.
If removed master is not detected by the Master removal sensor at Drum 134, the machine assumes
master removal error has occurred and displays the message [J 9].
2 When the Drum returns to Position-A and the Master removal sensor confirms the removed master has
cleared through the sensor.
If the Master removal sensor still detects removed master, the machine assumes removed master has
jammed at master removal area and displays message [J10].
Master removal sensor detects removed master when the Start button is pressed, the machine assumes
* If
that the removed master is jammed and the message [J10] is displayed.
11 - 7
11 - 8
B
C
D
11 - 9
Precaution in Assembly
> Mount the slit on the Master removal clutch [C] over the Clutch B bracket [A].
E
C
A:Clutch B BKT
B:Metal
C:Master Removal Clutch
D:Metal
E:M-R Gear
F:E-ring
11 - 10
Disconnect the power supply from the machine, and remove Master removal cover.(See page 1-5)
Slide the Master removal unit out.
Disconnect the Connector of the Master removal sensor [C].
Remove the mounting screw of the Master removal sensor bracket and remove the bracket.
Remove the sensor from the bracket.
Precaution in Assembly
> Match the half-pierced section of the Master removal sensor bracket with its counter part.
Disconnect the power supply from the machine, and remove Master removal cover.(See page 1-5)
Disconnect the Connector of the Disposal box set sensor [A].
Remove the mounting screw of the Disposal box set sensor bracket and remove the bracket.
Remove the sensor [A] from the bracket.
11 - 11
Precaution in Assembly
> Engage the tips of the Master removal hooks with the counter parts correctly.
> Do not apply unnecessary force to the Master removal hooks to avoid any damage of the hooks.
11 - 12
H
E
B
C
G
11 - 13
CHAPTER
12:
CONTENTS
1. Theory of Operation
1. Original Loading Mechanism .................................................................................. 1
2. Original Scanning Mechanism ............................................................................... 3
3. Image Scanner ...................................................................................................... 5
2. Removal and Assembly
1. White Roller ........................................................................................................... 7
2. Image Scanner Unit ............................................................................................... 8
3. Original IN Sensor .................................................................................................. 9
4. Pickup Roller ....................................................................................................... 10
5. Eject Roller Upper ................................................................................................ 10
6. Document Feeder Hook ....................................................................................... 10
7. Load Roller .......................................................................................................... 11
8. Eject Roller Lower ................................................................................................ 11
9. Read Pulse Motor ................................................................................................ 11
3. Adjustment
1. Image scanner ..................................................................................................... 13
1. Theory of Operation
1. Original Loading Mechanism
An original placed on the Original rack [G] is automatically fed when the master making process is
started.
1. Shading Compensation
> When the Original IN sensor [I] detects the original, the LED of the Image scanner [H]
turns ON and the shading compensation takes place.
2. Original Loading
> After the shading compensation is done, the Read pulse motor [A] activates to start feeding the
original by rotating the Pickup roller [B] and Load roller [F].
> The original put on the Original rack [G] is fed into between the Image scanner [H] and the White
roller [C]. Then the original is fed towards the Eject roller upper [E] and lower [J] by rotation of
the White roller [C].
> The Eject roller upper [E] and lower [J] feeds the original then ejects it from the document feeder.
B
H
F
G
12 - 1
Motion ends
Original set
2
Original IN sensor
No detection
Original detected
1
ON
Scanner LED
OFF
ON
OFF
OFF
293
pulses
Max.
5sec.
B
H
F
G
12 - 2
C
D
B
A:Image scanner
B:Eject roller
C:White roller
D:Original IN sensor
E:Read pulse motor
F:Eject roller (Lower)
12 - 3
Motion ends
Clamp motor
OFF
ON
Main motor
Detecting original
Original IN sensor
ON
180 ms
Scanner LED
1
128 p
ON
1 180 ms after the Main motor is activated (Clamp motor stops), the Read/Write start signal turns ON and
the image scanning is started (Scanner LED lights ON) by the Image scanner.
2 Pulse of the Read pulse motor is counted 128 pulses after the tailing edge of the Original clears out from
the Original IN sensor, the Read/Write start signal and the Image scanner LED are turned OFF to stop the
image scanning.
3 After the pulse of the Read pulse motor is counted 539 pulses from the Read/Write start signal and the
Image scanner LED are turned OFF or, the pulse of the Read pulse motor is counted 5082 pulses from
the Read pulse motor starts activating.
12 - 4
3. Image Scanner
The image scanning is done by an optical type Image scanner [A] which emits greenish-yellow light
from LED array [B] against an original and catches the image after it is reflected.
2048 pieces of photo transistors are installed as the receiving elements of the scanner. Those
receiving elements are combined as the Photo transistor array [C].
And the Image scanner covers around 260mm width which is about the size of B4 width.
Therefore the scanner is called Contact Image Scanner (CIS).
Top view
12 - 5
MEMO
12 - 6
A:Document feeder
B:White roller
C:Pin
D:White roller gear
E:White roller holder
12 - 7
B
D
12 - 8
3. Original IN Sensor
1. Disconnect the power supply from the machine.
2. Remove the Document feeder. (See page 12-7)
3. The Document feeder cover. (See page 3-10)
4. Disconnect connector of the Original IN sensor [A] and remove the mounting screw of the sensor
then remove the Original IN sensor [A].
A:Original IN sensor
B:Original guide base plate
12 - 9
4. Pickup Roller
1. Disconnect the power supply from the machine.
2. Remove the White roller cover upper [E] from the document feeder. (See page 12-8)
3. Remove the Pick up roller spring [C] then remove the Pick up roller [D].
A
G
B
H
C
D
12 - 10
7. Load Roller
1. Disconnect the power supply from the machine.
2. Remove the Document feeder (See page 12-7) and the Document feeder cover. (See page 3-10)
3. Remove both side of E-rings then remove metals and gears from shaft of the Load roller [B].
4. Remove the Laod roller [B] from the unit.
D
E
12 - 11
A:Eject roller
B:Load roller
C:Read pulse motor
D:Pin
E:Gear
KS Series (Version 1.2)
MEMO
12 - 12
3. Adjustment
1. Image scanner gain adjustment
After replacing the Image scanner unit, the gain adjustment of the scanner is required.
The adjustment procedure is as follows.
1. Disconnect the power supply from the machine.
2. Connect the probes of a Digital multi meter (Valtage tester) [D] with 1 pin and 2 pin (in case there is
any difficulties to connect the 2 pin, it is acceptable to connect the main body instead) of the CN111
[B] on the Main PCB [C].
3. Set up Test mode and enter "9" and "0" (No.90) then press the Start key.
4. Check the indication of the multi meter whether it is between the range of 1.85 V and 1.95 V.
5. If the voltage is not in the range, turn the VR1 [A] on the Main PCB [C] to adjust the voltage.
B
A: VR 1
B: CN111
C:Main PCB
D:Digital multi meter
12 - 13
CHAPTER
13:
CUTTER SECTION
CONTENTS
1. Theory of Operation
1. Cutter Home Positioning Mechanism ..................................................................... 1
2. Cutting Mechanism ................................................................................................ 3
2. Removal and Assembly
1. Cutter Unit ............................................................................................................. 5
CUTTER SECTION
T H E O RY OF OPERATION
1. Theory of Operation
1. Cutter Home Positioning Mechanism
1. Home Position Switch
> Each time the machine power is turned ON or All Reset Button is pressed, the Home
position switch [D] checks the position of the Cutter [B].
> The Cutter position is checked by the Home position switch [B] and the End position switch
[D], of which is located the opposit end of the Cutter rail.
2. Home Position
> The Home position of the Cutter [B] is where the Home position switch [D] is detected.
> If the Home positioning switch [D] is not detected, the Cutter motor [C] activates and rotates the
Cutter gear [E] until the Home position switch [B] becomes detecting.
F
D
A
C
A:Cutter Unit
B :Cutter
C:Cutter motor
D:Home position switch
E:Cutter gear
F:End position switch
13 - 1
CUTTER SECTION
T H E O RY OF OPERATION
Movement starts
Home Position
Switch
End position
Switch
C W
Cutter motor
1
ON
2000ms
2
500ms
3
CCW
2000ms
4
ON
500ms
breakes
breakes
1 If the Home position switch is detected (the Cutter does not move from the Home position) even though
500 ms has passed after the Cutter motor activated, the machine assumes the Cutter motor has locked
and indicates error message [E 13].
2 If the End position switch is not detected within 2000 ms after the Cutter motor activates (cutter not at
home position), the machine assumes the Cutter motor has locked and indicates error message [E 13].
3 If the Home position switch is detected (the Cutter does not move from the End position) even though
500 ms has passed after the Cutter motor activated, the machine assumes the Cutter motor has locked
and indicates error message [E 13].
4 If the Home position switch is not detected within 2000 ms after the Cutter motor activates (cutter not
at End position), the machine assumes the Cutter motor has locked and indicates error message [E 13].
13 - 2
CUTTER SECTION
T H E O RY OF OPERATION
2. Cutting Mechanism
1. Master Cutting
> Cutter motor [C] activates and cuts the master each time the master loading is made on the
Drum.
2. Cutter Motor
> As the Cutter motor [C] activates, it rotates the Cutter gear [E], and the housing of the Cutter [B]
presses against the actuator of the End position switch [F].
> Then the Cutter moter [C] activates again and return to the Home position switch [D].
> The Cutter motor [C] then stops at the Home position switch [D] and the cutting motion ends.
B
D
A:Cutter Unit
B :Cutter
C:Cutter motor
D:Home position switch
E:Cutter gear
F:End position switch
13 - 3
MEMO
13 - 4
CUTTER SECTION
R E M O VAL AND ASSEMBLY
Precaution in Assembly
> Match the half-pierced sections of the Cutter unit with its counter part.
FRONT
A:Cutter unit
13 - 5
CHAPTER
14:
CONTENTS
1. Theory of Operation
1. Master Making ....................................................................................................... 1
2. TPH Positioning ..................................................................................................... 3
3. Thermal Power Safety Switches ............................................................................ 5
2. Removal and Assembly
1. Write Roller ............................................................................................................ 7
2. Thermal Print Head (TPH) ...................................................................................... 8
3. TPH Position Sensor ............................................................................................. 9
3. Adjustment
1. Thermal Power of Thermal Print Head .................................................................. 11
1. Theory of Operation
1. Master Making
When the STA RT key is pressed for master making, the Drum rotates to remove the master on the
Drum.
At the same time the TPH-CTL signal is turned ON to supply heating power to the Thermal print head
[A].
1. Start of the Master Making
> While the Drum is rotates to remove the master on the Drum, the Write pulse motor [D]
activates and starts feeding the master material from the master roll 50 ms after the Drum
rotates 100 from the first Drum Position-A.
> At the same time the original starts feeding through the ADF unit for scanning.
> As the Write pulse motor activates and feeds the master for 5mm, the Read & Write start
signal is turned ON and the Thermal print head begins making image on the master material.
2. End of the Master Making
> After a certain set time, the Master tension plate solenoid activates and swings down the
Master tension plate.
> The master runs through the Master tension plate and as the Master tension plate swings
down, it gives tension on the master while the master is loaded on the Drum.
> Either the original scanning ends or if the Write pulse motor activates for the maximum master
making length, both the TPH-CTL signal and Read & Write start signal turn OFF.
> The Write pulse motor is still activated until full length of master material is transferred.
The Write pulse motor then stops and completes the master making process.
C
D
14 - 1
Original IN sensor
Clamp motor
Detecting original
OFF
ON
ON
1
Write pulse
motor
180ms
ON
2
TPH-CTL signal
*1
4769 pulses
10.87mm
14pluse
MAX 4141pulses
*1
1 The Write pluse motor and the Main motor activate after 180 ms the Clamp motor goes off.
2
After the Write pulse motor activates 14 pulses (1.2 mm), the TPH-CTL start signal turns ON and master
making starts. The original scanning starts at the same time.
After the Scanning is completed or Write pulse motor has rotated maximum master making length, both
the Read/Write start signal and TPH-CTL signal are turned OFF to end the master making.
*1:The maximum master making length of the Write pulse motor is 4141 pluses or 10.87mm plus the
pluses until the original throughing out the Original In sensor.
4 After the TPH CTL signal off, the Write pulse motor keeps turning until one full size master length
(4769 pulses) of master material is moved forward.
The Write pulse motor then turns OFF and the Cutter unit cuts the master material.
14 - 2
2. TPH Positioning
The TPH [C] moves down and up when master feeding is necessary or the master making process is
ended.
When the TPH unit [C] is at the home position, the TPH unit detouch the Write roller [B].
When the Master making starts, the TPH unit [C] is lowered by the Write pulse motor [D].
Rotation of the Write pulse motor is transferred to the TPH position cam [E] via geras on the Master
making unit.
1. TPH position sensor
>The TPH position sensor [A] checks whether if the TPH stays upper or not.
>If the light path of the TPH position sensor is changed from "unblocked" to "blocked", the machine
assums that the TPH stays at upper position.(The TPH detouchs the Write roller)
>If the light path of the TPH position sensor is changed from "blocked" to "unblocked", the machine
assums that the TPH stays at lower position.(The TPH touchs the Write roller)
Spring force
C
B
TPH
detouching
A Sensor blocked
Sensor opened
TPH
Touching
14 - 3
OFF
ON
ON
ON
ON
TPH position
sensor
CCW
ON
CW
CW
Blocked
ON
CW
ON
TPH position
sensor
CCW
OFF
Blocked
Blocked
14 - 4
14 - 5
MEMO
14 - 6
Precaution in Assembly
> Match the flat part of the Metal [C] on the rear side to the E-ring fitting to the Write roller ass'y
[B] shaft.(refer to below photos a and b)
C
A
FRONT
Flat part
B
a. Corrct position
b. Incorrct position
A:Lock ring
B:Write roller ass'y
C:Metal
D:Collar
REAR
14 - 7
A:TPH connector
B:Ground wire
C:TPH ass'y screw
D:TPH ass'y
E:TPH position plate
Precautions in Removal
> Do not touch the Connector pins [A] on the TPH ass'y [D], as static electricity may damage the
TPH ass'y [D].
> Do not contact the heat emitting portion of the TPH ass'y [D] against hard surfaces.
14 - 8
A: Spring
B: Master making upper unit cover
C: Position sensor plate
D: Master making unit
E: TPH position sensor
14 - 9
MEMO
14 - 10
3. Adjustment
1. Thermal Power of Thermal Print Head
Thermal power must be adjusted each time the Thermal print head is replaced.
1. Disconnect the power supply from the machine.(unpluge the power cable)
2. Remove the Front cover. (See page 1-5)
3. Connect a Voltmeter to No.1 and No.3 pins of the connector CN008 of the Power supply PCB.
4. Connect the power cable back to the machine.
5. Set up Test mode No.51. (refer to page APX(2)-1)
6. Press "Start" button to enable the TPH power supply.
7. Check to see that the Voltage reading on the Voltmeter equals to the voltage setting on the chart
)
shown in the next page for the new Thermal print head on the machine with the new resistance (
setting.
) of the new TPH is found printed on a seal attached on the TPH itself.
The resistance (
8. If the voltage on the Voltmeter does not match with the voltage on the chart in the next page, turn
the Volume adjust knob, of which can be seen throgh the protection cover of the Power suplly
PCB until the corect voltage reading is obtained on the Voltmeter.
9. TPH voltage can be adjusted by the VR named "NORMAL Adj." (lower position) & "FINE Adj."
(upper position).
Firstly adjust the TPH voltage by the NORMAL Adj. VR and precise adjustment can be done by
FINE Adj. VR.
10. After the adjustment is done, exit from the Test mode.
No.3 pin
CN008
FINE Adj. VR
NORMAL Adj. VR
14 - 11
All KS Models
)
Resistance (
1697 ~ 1715
1716 ~ 1734
1735 ~ 1753
1754 ~ 1772
1773 ~ 1792
1793 ~ 1811
1812 ~ 1831
1832 ~ 1840
Voltage (V)
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
17.0
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
Voltage (V)
18.0
18.1
18.2
18.3
18.4
18.5
18.6
18.7
Caution in Adjustment
> The new Thermal print head must be installed before making above adjustment.
> All four Thermal power safety switches (page 14-5) must be pressed to get the correct
voltage reading on the Voltmeter.
14 - 12
CHAPTER
15:
CONTENTS
1. Theory of Operation
1. Master Making Unit Set Mechanism ...................................................................... 1
2. Master Positioning Mechanism .............................................................................. 2
3. Master Feeding Mechanism ................................................................................... 4
4. Clamp Plate Master Clamp Mechanism ................................................................. 6
5. Master Loading on the Drum Mechanism ............................................................... 8
6. Master Advance after Master Cutting ................................................................... 10
2. Removal and Assembly
1. Master Making Unit .............................................................................................. 13
2. Master Making Unit Set Switch ............................................................................ 15
3. Write Pulse Motor ................................................................................................ 16
4. Master Positioning Sensor ................................................................................... 17
5. Master Loading Solenoid ..................................................................................... 18
6. Master End Sensor .............................................................................................. 19
1. Theory of Operation
1. Master Making Unit Set Mechanism
1. Master Making Unit Safety Switch
> When the Master making unit is closed, the Master making unit safety switch [A] is also
pressed by the Master making unit upper frame [B].
When the Master making unit safety switch [B] is not pressed, the power to the Main motor
and TPH is terminated.
2. Master End Sensor
> The Master end sensor [C] detects the black strip on the master material at the very end of the
master roll and indicates the "Replace master roll" message, [C 6].
15 - 1
15 - 2
Detecting master
2
Write pulse motor
max. 5 seconds
Master Loading
Solenoid
188
pulse
1 The Master loading solenoid activates to release the Master tension plate from the master. At the same
time, the White pulse motor activates to feed the lead edge of the master.
2 If the light of Master positioning sensor is not reflected back (no master detection) within 5 seconds
after the activation of the Write pulse motor, the machine assumes master mis-feed has occurred and
indicates the message [J 4].
C
B
A
E
D
A:Master roll
B:Thermal print head
C:Cutter
D:Write roller
E:Master positioning sensor
15 - 3
A:Master material
B:Clamp plate
15 - 4
ON
Main motor
Clamp plate
close
Clamp plate
starts to open
OFF
Blocked
Position-A sensor
ON
ON
Clamp motor
2
389 pulses
(32.4mm)
Clamp sensor C
Blocked
Open
1
10 sec.
Clamp sensor L
Blocked
Open
10 sec.
1 If the light path of the Clamp sensor L does not becomes blocked and the Clamp sensor C does not
becomes open, the machine assumes that the Clamp motor did not activate or Clamp sensor L or C has
been damaged and [E 3] is indicated.
2 The Write pulse motor is activated when the Clamp plate opens and the Clamp motor stops.
The master is then carried 389 pulses (32.4 mm) towards the Drum, until the leading edge of the master
is under the Clamp plate.
3 If the light path of the Clamp sensor L does not becomes open, the machine assumes that the Clamp
motor did not activate or Clamp sensor L has been damaged and [E 3] is indicated.
DRUM
Position-A
F
A:Master roll
B:Thermal print head
C:Cutter unit
D:Master positioning sensor
E:Clamp plate
F:Write roller
G:Master material
15 - 5
B
G
Sends master
D
A
E
15 - 6
Motion starts
Clamp sensor C
Blocked
1
Open
10 sec.
10 sec.
Blocked
Clamp sensor L
Open
2
ON
ON
3
Clamp motor
1 If the light path of the Clamp sensor C is not opened within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 3].
2 If the light path of the Clamp sensor L is not blocked within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 3].
3 The Drum waits for the master with the Clamp plate opened.
4 The Clamp motor activates to clamp the master with the Clamp plate when the master loading to the
drum is completed.
5 If the light path of the Clamp sensorL is not opened within 10 seconds after the Clamp motor is
activated, the machine assumes that the Clamp motor is locked and displays error message [E 03].
15 - 7
Position
A
134
D
E
A:Clamp plate
B:Drum
C:TPH
D:Write roller
E:Master roll
F:Cutter unit
G:Master sensor
15 - 8
134
292
Drum angle
Position-A sensor
Detecting
OFF
Not Detecting
ON
1.95 rpm
Main motor
Clamp motor
ON
180ms
OFF
5mm
OFF
4854 pulses
ON
OFF
Cutter motor
Master sensor
Detecting master
1. The Write pulse motor activates after 180ms when the Clamp motor goes off.
2. The Whrite pulse motor keeps going the activation to feed the master until 4854 pulses is counted.
3. The Master sensor checks the master on the Drum at the drum position 134 degrees.
If the Master sensor detects the master, the Master counter adds the one count.
If not, the machine assums that master loading miss occurred and [J 5] is displays.
4. The Drum stops at the durm position 292 degrees to cut the master.
The Drum restarts the rotating to complete the master feeding on the drum.
15 - 11
E
B
D
A:Master roll
B:Themal Print head
C:Write pulse motor
D:Write roller
E:Master positioning sensor
15 - 10
ON
Cutter motor
Master advance
movement starts
OFF
Position A
Master positioning
sensor
188
pulses
2
Write pulse motor
OFF
Detecting master
ON
max 5 sec.
ON
3
Master loading
solenoid
OFF
1. The Drum comes back to the position -A after the master cutting is done if the Master positioning sensor
[E] detects the master material (master is not cut), the machine assums that master cut miss occcurred
and [J 6] is indicated.
2. If the Master poitioning sensor [E] does not detecte the master within 5 seconds, the machine assums
that Master mis-feed occurred and indicates error message [J 4].
3. The Write pulse motor and the Master loading solenoid strat their activation at the same time to proceed
the master advance operation.
4. The master advance movement ends when the Write pulse motor rotates 188 pulses.(16mm)
Then the leading edge of the master material stops under the Master positioning sensor [E].
B
E
A
A:Master roll
B:Thermal print head
C:Cutter Unit
D:Write roller
E:Master positioning sensor
15 - 11
MEMO
15 - 12
C
A:Mounting screw
B:Hook
C:Powe supply PCB
D:Main PCB
E:Master making unit
F:Cutter unit
15 - 13
Precaution in Assembly
> Hook the Master making unit on under the catch on the machine frame.
> Match the half-pierced section of the Cutter unit [F] with its counter part.
15 - 14
15 - 15
Precaution in Assembly
> Keep the certain backlash between the moter gear [B] and the drive gear [C] when install the
motor [A] in the Master making unit.
15 - 16
B
C
Precaution in Assembly
>Do not apply any damages to the Master feed sheets [D] to prevent master jam.
> Place the Master feed sheets [D] under the Cutter guide plate [C].
15 - 17
15 - 18
Precaution in Assembly
> Do not damage the hooks of the Master end sensor when install the sensor to the sensor
bracket on the machine.
Hooks
15 - 19
APPENDIX
CONTENTS
Electrical Components
1. Sensors .....................................................................................................
2. Switches ....................................................................................................
3. Clutches & Solenoids ................................................................................
4. Motors & Fan .............................................................................................
Test Mode
1. Operation Procedures ................................................................................
2. Test Items and Operations .........................................................................
Users Mode
1. Operation Procedures & Items ...................................................................
Advice Displays (Call Service Messages)
1. Display Messages .....................................................................................
Description of PCBs
1. Block Chart ................................................................................................
2. Location of PCBs .......................................................................................
3. Main PCB ..................................................................................................
4. Power Supply PCB ....................................................................................
5. Ink sensor PCB .........................................................................................
APX(0)-1
APX(0)-2
APX(0)-3
APX(0)-4
APX(1)-1
APX(1)-3
APX(2)-1
APX(3)-1
APX(4)-1
APX(4)-2
APX(4)-3
APX(4)-4
APX(4)-5
APPENDIX (0)
ELECTRICAL COMPONENTS
Electrical Components
1. Sensors
A
H
B
E
I
J
A:Master positioning sensor
B:Original IN sensor
C:TPH position sensor
D:Paper receiving sensor
E:Master end sensor
F:Main motor encoder
G:Clamp sensor L
H:Clamp sensor C
I:Master removal sensor
J:Master sensor
K:Overflow sensor
L:Ink sensor
M:Ink bottle Set sensor
N:Position-A sensor
O:Master disposal box set sensor
M
K
APX(0) - 1
APPENDIX (0)
ELECTRICAL COMPONENTS
2. Switches
A
APX(0) - 2
APPENDIX (0)
ELECTRICAL COMPONENTS
APX(0) - 3
APPENDIX (0)
ELECTRICAL COMPONENTS
B
F
C
G
D
A:Cutter motor
B:Read pulse motor
C:Separation fan
D:Suction fan
E:Write pulse motor
F:Clamp motor
G:Main motor
H:Ink motor
APX(0) - 4
APPENDIX (1)
TEST MODE
Test Mode
1. Operation Procedures
The Test mode program enables a service technician to check the operation of each electrical
component in the machine.
1. [Starting Up Test Mode]
Turn ON the power while pressing the PRINT POSITION buttons
and
on the machine
operation panel.
If the Test mode is activated, the following indication will be displayed in the print quantity display.
The display shows the version number of the System ROM.
10 1
System ROM
Version No.
(Ver. 1.01)
12
Test No.
Test Mode status
0 for OFF status
1 for ON status
12
12
If the test is a one-cycle operation test, it will automatically stop after one check.
If the test is a non-cycle operation test, pressing the "START" button will stop the test.
00
35
APX(1) - 1
APPENDIX (1)
TEST MODE
00
0
80
Test mode No.
Test Mode status
0 for OFF status
1 for ON status
or
00
0
CAUTION:
>Test Mode No.98 resets all the Adjustment selections made on the machine back to "0".
>Test Mode No.99 resets all the Adjustment selections made on the machine back to "0".
Refer to page APX(1)-7 for detail on the above.
APX(1) - 2
APPENDIX (1)
TEST MODE
Test Component
Detection status
Original IN sensor
Master sensor
Actuator is pressed
Actuator is pressed
Clamp sensor L
Clamp sensor C
10
Actuator is pressed
11
Position-A sensor
12
13
Ink sensor
Ink is detected
14
Overflow sensor
Ink is detected
15
Actuator is pressed
16
Actuator is pressed
17
Actuator is pressed
18
19
Not available
20
Not available
21
Not available
22
Not available
23
Not available
24
Not available
25
Not available
26
Not available
27
28
29
Not available
APX(1) - 3
APPENDIX (1)
TEST MODE
2) Motor/Solenoid Test
Use "START" button for ON/OFF control.
No.
Test Component
30
31
32
33
34
35
36
Not available
37
38
39
40
41
42
Clamp motor
43
Not available
44
45
46
Timing clutch
47
Ink motor
48
Suction fan
49
Separation fan
50
51
52
Not available
APX(1) - 4
APPENDIX (1)
TEST MODE
No.
Clear Items
53
54
55
Not available
Life counter display
Total counter (from machine set up) is displayed on the panel.
56
Not available
57
Not available
58
Not available
59
Not available
APX(1) - 5
APPENDIX (1)
TEST MODE
Test Item
60
61
TPH move up
Activate the TPH pressure motor until the light path of the TPH position sensor
from "unblocked" to "blocked".
62
63
Cutter HP sensor ON
64
65
66
67
Inking operation
If ink sensor is not detect ink inside the Squeegee roller, confidential master is made on
the drum. Then starting inking and printing.
68
69
70
71
72
73
74
75
76
77
APX(1) - 6
APPENDIX (1)
TEST MODE
5) Adjustment mode etc.
The following items can be reprogrammed to make fine adjustments in Image scanning and
Master making.
Use the Print position button
or
to make the setting.
Amount in (+) indicates shift to the LEFT, and (-) indicates shift to the RIGHT.
No.
Test Item
80
81
82
83
84
SW setting
-4
-3
-2
-1
Amount (mm)
-4
-3
-2
-1
-4
-3
-2
-1
Amount (mm)
-4
-3
-2
-1
-4
-3
-2
-1
Amount (mm)
-4
-3
-2
-1
-4
-3
-2
-1
Amount (mm)
-4
-3
-2
-1
-7
-7
-6
-6
-5
-5
-4
-4
-3
-3
-2
-2
-1
-1
SW setting
1
1
2
2
3
3
4
4
5
5
6
6
7
7
Amount (mm)
85
0
0
-7
-7
-6
-6
-5
-5
-4
-4
-3
-3
-2
-2
-1
-1
SW setting
1
1
2
2
3
3
4
4
5
5
6
6
7
7
Amount (mm)
APX(1) - 7
0
0
APPENDIX (1)
TEST MODE
Test Item
Timing clutch ON timing (90 rpm)
SW setting
Amount (mm)
-7
-7
-6
-6
-5
-5
-4
-4
-3
-3
-2
-2
-1
-1
SW setting
1
1
2
2
3
3
4
4
5
5
6
6
7
7
Amount (mm)
87
-7
-7
-6
-6
-5
-5
-4
-4
-3
-3
-2
-2
-1
-1
SW setting
1
1
2
2
3
3
4
4
5
5
6
6
7
7
Amount (mm)
88
89
90
0
0
0
0
Not available
Image elongation and shurikage in image scanning
SW setting
Amount (mm)
-2
-1
-1
-0.5
0
0
1
0
2
1
3
1.5
4
2
5
2.5
SW setting
Amount (mm)
6
3
7
3.5
8
4
9
4.5
10
5
11
5.5
12
6
13
6.5
Shading compensation
Shading compensation
ON
Shading compensation
OFF
1
0
91
92
Image dark
6
7
93
Not available
94
95
Not available
APX(1) - 8
APPENDIX (1)
TEST MODE
Press the Start key to enable the Test mode and make the setting selection by pressing the Print
position key
or .
No.
96
Test Item
Master removal count
Master removal count is displayed on the panel.
97
98
99
APX(1) - 9
MEMO
APX(1) - 10
APPENDIX (2)
USERS MODE
Users Mode
1. Operation Procedures
The users mode program enables a machine operator to get some special functions of the machine.
This mode is explained in "User's Guide" and is intended for customers to make a selection if
required
1. [Starting Up Users Mode]
Turn ON the power.
Press " " key on the Control Panel.
This makes access to the User mode.
2. [Making Selections]
After the access is made, select the item(s). If pressing [1] and then [Start] key, the first item
appears on the display as shown below.
U - 1
If another item is desired, select it using the print quantity keys.
In case of selecting item No.02, press "*" and then "2". The display changes as shown below.
U - 2
Now choose either of the two initial settings for the selected item.
The selection is made by pressing the "START" button.
Repeat this procedure until all required changes are made.
To exit from this mode, press the "ALL RESET" button for 1 second.
All new initial settings are memorized and the display returns to normal operation.
Item No.
Contents
Copy counter
Master counter
Avarage copy counter Displaying the avarage copy count per master.
Confidential mode
Remove the master on the drum then put the new master on
the drum.
Newspaper mode
APX(2) - 1
MEMO
APX(2) - 2
APPENDIX (3)
ADVICE DISPLAYS
Display Condition
E1
E3
Resetting Method
Turn Power SW
OFF & ON.
E4
Ink Overflow
If the Overflow sensor detects excessive ink in the Squeegee unit.
E6
Turn Power SW
OFF & ON.
E13
E16
Turn Power SW
OFF & ON.
E19
Turn Power SW
OFF & ON.
APX(3) - 1
APPENDIX (3)
ADVICE DISPLAYS
Note: The Advice Display number with "( )" will be displayed while " " key is pressed.
No.
Display Condition
Resetting Method
J 1
J 2
J 3
J 4
J 5
J 6
J 7
J 8
Original Jam
During the Original set movement, if the Original IN sensor still
detecting Original (sensor light reflected) the master making
movement.
J 9
J 10
APX(3) - 2
Original IN sensor
OFF & ON.
Remove the
jammed master.
Master removal
sensor OFF
Remove the
jammed master.
APPENDIX (3)
ADVICE DISPLAYS
Note: The Advice Display number with "( )" will be displayed while " " key is pressed.
No.
Display Condition
Resetting Method
C 1
C 2
C 3
C 4
C 5
C 6
C 7
C 8
APX(3) - 3
CN004
WRITE_A
WRITE_B
+24VA
+24VA
WRITE_/A
Wire;F
035-51010-04
10
11
12
13
14
Write
Stepping
Motor
490-33006
PM42L-048-ZWC7
Read
Stepping
Motor
443-32005
GP2A25
Master Top
Sensor
GND
444-30000
GP1A73A
GND
OUT
VDD
OUT
VDD
OUT
444-30000
GP1A73A
GND
OUT
VDD
490-50001
TDS-06A-85
M-Loading Solenoid
1
3
3
COM 035-51023
Safty SW Assy
10
10
11
11
12
12
13
13
14
14
N.O
M-M Safty
10
12
TPH+_R
TPH+
VDD
TPH+
VDD
TPH+
/STROBE1
TPH+
/STROBE2
TPH+
TPH+
THERMISTOR
TPH-
THERMISTOR
TPHTPH-
/STROBE3
/STROBE4
TPH-
GND
TPH-
CLOCK
TPH-
GND
LATCH
TPH-_R
Wire;M-M Unit
035-51001-03
GND
DATA IN
GND
VDD
Cutter Unit
15
14
13
12
11
10
10
11
12
6
5
13
14
15
16
035-96321
Ink Pump Unit
CLK
Wire;Main-Scanner
035-51018
TPH_TH
GND
/STB3
/STB4
GND
KEY_IN1
KEY_IN0
SCAN_/CE
SCAN_C
SCAN_B
SCAN_A
10
11
12
13
14
15
16
17
18
19
D_CLK
GND
/LST
GND
WR_DATA_TPH
GND
VDD
GND
CMD
/STRDY
IF_YOBI
PDATA
SDATA
CN108
SCAN_LED
CK1
+24VA
SH
GND
GND
VDD
-12V
GND
AIN
CN105
BOTTLE_SW8
BOTTLE_SW7
BOTTLE_SW6
BOTTLE_SW5
BOTTLE_SW4
BOTTLE_SW3
VDD
BOTTLE_SW1
CN103
BOTTLE_SW2
GND
INK_PONP-
INK_PONP+
GND2
/STB2
/VSYNC
10
9
8
10
9
8
7
6
CUT_M-
CUT_M+
/CUT_SW_2
GND
/CUT_SW_HP
GND
GND2
/STB1
VDD
KEY_IN2
10
Wire;F
035-51010-03
7
+24V
GND2
VDD
GND
VLED
GLED
GND
SI
GND
-12V
VDD
SIG
GND
CN104
VDD
15
A_KEN
15
14
VDD
VDD
CN110
VDD
+24V
CN107
VDD
035-98004
Cutter Unit
1
Wire;F
035-51010-02
GND
13
14
12
PANEL_/CE_O
444-60000
DL101-58UB
VDD
+24V
VDD
PANEL_/LATCH_O
VDD
10
VDD
11
13
ATSUNIGE_SEN
BEEP_O
PANEL_/RESET_O
Wire;Main-Panel
035-50502-02
ontact
mage Scanner
VDD
OUT
10
VDD
BOTTLE_SET
12
GND
GND
GND
444-80300
KYT-252-8GAN1-RS
444-30000
GP1A73A
GND
GND
11
VDD
10
10
11
HAIHAN_JAM_SEN
GND
VDD
GND
/HE
9
12
MASTER_END_SEN
CN109
/LST
GND
16
-12V
GND
GND
DCLK
13
MASTER_TOP_SEN
BUSY
VDD
VDD
GND
VDD
11
490-51001
BJ-3.5-091
14
GEN_IN_SEN
STATUS
BOX_SEN
/P.F
GND
CN102
15
CN106
Wire;M-M Unit
3 035-51001-04
PANEL_SCK_O
PANEL_DO_O
COM 035-51023
Safty SW Assy
GND
Wire;M-M Unit
035-51001-07
443-32005
GP2A25
Orignal In
Sensor
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GND
GND
BEEP
RESET
LATCH
ENABLE
SCK
TXD
VDD
Control Panel
Unit
M-Rmv
Clutch
TPH-
VDD
OUT
26
CN001
ATSU_SET
HAISHI_SET
HAISHI_SET
TPH-
TPH-_R
/CRRDY
GND2
25
490-51002
2nd Clutch BJ-3.5-071
GND
GND2
GND2
+24V
24
Separation
Base
+24V
TPHTPH-
Suction
Unit
GND
+24V
490-51001
BJ-3.5-091
VDD
DRAM_MASTER_SEN
VDD
23
1st Clutch
VDD
VDD
CN111
GND
22
TPH-
TPH+_R
2
Suction Fan
490-41002
D09F-24SS2-02(EX)
GND
GND
GCAO
GND
TPH+
CN008
AGND
21
Separation Fan
490-41002
D09F-24SS2-02(EX)
/P.F
-12V
Wire;M-M Unit
1 035-51001-02
GND
CN005
CN003
TPH-_R
3
444-30000
GP1A73A
Bottle Set
Sensor
HAIHAN_CL
2
1
20
TPH+_R
TPH+
M-Rmv Unit
+24VA
GND 444-33000
GP2A200LCS
OUT
VDD P-Rcv Sensor
18
1
PF Safty
2JI_CL
19
N.O
+24VA
1JI_CL
17
+24VA
HAIHAN_SET
HIAHAN_SET
17
BUNRI_FAN
16
HAISHI_SET
16
+24VA
Wire;P-Rcv Sensor
1 035-51013
3
15
ATSU_SET
VDD
+24VA
SUCTION_FAN
14
VDD
15
/TPH_OV
COM 035-51023
Safty SW Assy
/CLAMP_OV
HAISHI_SEN
13
GND 444-41001
Encoder Sensor
OUT
14
/M_MOTOR_OV
13
TYAKU_SL_O
12
INK_SEN
GND
OUT
12
VDD
INK_OF_SEN
444-31001
OS-895633-602
/R_P_EN
CLAMP_M_O
11
11
10
10
M_MOTOR_ENC
GND
/W_P_EN
020-60004
Ink Sensor 5V
VDD
GND
GND
R_P_B_O
4
3
M-Rmv Sensor
HAIHAN_SET
INK_SEN
R_P_A_O
HAISHI_SET
10
W_P_B_O
ATSU_SET
/TPH_OV
11
INK_OF_SEN
Wire;Ink Sensor
035-51007
/CLAMP_OV
12
VDD
/M_MOTOR_OV
W_P_A_O
TYAKU_SL_O
13
TPH_ON_O
Drum Unit
3
1
/R_P_EN
CLAMP_IN
VDD
VDD
/W_P_EN
14
M_MOTOR_ON_OFF_O
VDD
444-43000
KH0726-00
OUT
Drum Master
GND
Sensor
R_IN_A
R_IN_B
4
5
W_IN_B
15
W_IN_A
16
CLAMP_D_SEN
TPH_ON
M_MOTOR_PWM_O
GND
M_MOTOR_ON_OFF
VDD
OUT
M_MOTOR_PWM
CN101
Wire;F
035-51010-05
17
GND 444-30000
OUT GP1A73A
1
GND 3
035-51024
Wire;M-Rmv Unit
CN006
444-30000
GP1A73A
M-Disposal Box
Senser
444-30000
OUT GP1A73A
VDD Clamp Lebar Sensor
GND
TYAKU_SL
GND
Wire;R
035-51011
+24VA
TPH-
490-21005
CCWTG-47A-E076,24V
Clamp Motor
READ_/A
TPH+
COM 035-51023
Safty SW Assy
+24VA
TPH+
+24VA
TPH+
Clamp Unit
2
READ_B
TPH+
1
CLAMP+
READ_A
READ_/B
CLAMP-
490-20002
CCWTD3292-240
CN002
Wire;R
035-51011
Main Motor
(035-50502)
CLAMP_L_SEN
Main Frame F
Main Frame R
Assy
CN100
HIAHAN_SET
VDD
CN007
FG
M_MOTOR-
M_MOTOR+
WRITE_/B
035-51001-05
1 Wire;M-M Unit
VDD
GND
VDD
KEY_IN2
KEY_IN1
KEY_IN0
SCAN_ENABLE
SCAN_C
SCAN_B
SCAN_A