Gas Shielded Arc Welding processes:

Electrogas welding
Gas shielded metal arc welding with non-consumable electrode
Gas shielded metal arc welding (MIG/MAG)
Plasma arc welding

Sheibani-Gas Shielded Arc Welding

:
: .
:
.
:
o
o ) CO2 (
o
o ) (
)(Electro-gas Welding

:
o .
o DC .
o .
) CO2 He Ar 80 Ar 20 (CO2
.
) (
.
.
:
o 12 75
o
o
-1 -2 .

-1
.
-2 .
-3 .

Sheibani-Gas Shielded Arc Welding

 -4 -1 -2 -3

-1 75mm
.
-2
-3 .

Sheibani-Gas Shielded Arc Welding

 ))Tungsten Inert Gas (TIG

)(Wolfram Inert Gas Welding (WIG) or Gas Tungsten Arc Welding (GTAW

.
1940.
) (
. )
(

. ) (

.
DC

. )) (High Frequency spark (H.F.
.
DCEN .
100 A DCEP . DCEN
.
.
.
.
) DCEP (AC .
.

:TIG
)(P.S
o + DC AC .
o 5-800 . 6-7mm
.

Sheibani-Gas Shielded Arc Welding

H.F
AC DC .
) (
.

.
)
( AC .
.
3-4 .

.
TIG ) (spot TIG
.

)( TIG ) (Pulsed TIG .
.

o .
.
.

o
.
o ) ( ) (
.

Sheibani-Gas Shielded Arc Welding

 o .
o .

)(Gun Torch
o .
.
o :

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.

.
: .

.
: .
.
: ) ( ) (
HF
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.
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1-2 )
( .

Sheibani-Gas Shielded Arc Welding

 .
. 8
.
.

:TIG
:
o .
o .

o .

o .
o ) (
.

Sheibani-Gas Shielded Arc Welding

 o .

:TIG

.
.

.
.

) (
:DC o
DCEP . 100 A
.
DCEN 8 .
DCEP arc cleaning
.
:AC o
DCEP .
.
o .

Sheibani-Gas Shielded Arc Welding

 o :
: heat input
.
: .

.

o heat input .

o ) ( ) (
.
o:
.
o

.

) (
o:


o
)( .

Sheibani-Gas Shielded Arc Welding


. .
.
. -1 -2 .
. -3 .

-4 .
AC
AC .
.
o:
NO .
. .
.
o

.
:
:

Sheibani-Gas Shielded Arc Welding

 ) (
o:
1 2
.
o:
.
.

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o
.

o .
o .


.

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o .
:
.
.
.

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)
( .
o:
.

.

Sheibani-Gas Shielded Arc Welding

1-3mm .
. .
.
90 .
.
.
.
:
o .
o .
o
.
o .
.
.
o TIG .
:
o
.

.
.
o ) (weld crater .
.
.
:

Sheibani-Gas Shielded Arc Welding

 :

:
.
.

.

.

-1 :
-

-
-

-2 :
-
- HAZ
-

Sheibani-Gas Shielded Arc Welding

 -3 .
.
. MMAW
.
-4 ) (Zr Mg Ti Al
DCEP
-5

-1

-2
-3 .
.
-4 . MMAW
.
-5
.
)(Tungstenarc spot welding
TIG
.

) 60 (
.
.:
o
o
o

Sheibani-Gas Shielded Arc Welding

 ))(Gas Metal-Arc Welding (GMAW

) Metal Inert Gas(MIG)/Metal Active Gas (MAG CO2
GTAW.
1948 GTAW
.

.
MIG.
CO2
. CO2-Metal Arc ) CO2
(Welding MAG . CO2
.

Sheibani-Gas Shielded Arc Welding


o + .
o 50-1200 A.
o .

o
o

) ( ) ( .

.

.

.
.

) ( )
( . .
.

o .

Sheibani-Gas Shielded Arc Welding

 o CO2
.
. CO2
. CO2 .

o
o

TIG
.
250 A
250 A .
) ( .
) (
.

o
o

.



.



.



.


.

.

Sheibani-Gas Shielded Arc Welding

 GMAW

.

) ( .
:
o ) Spray arc welding (Spray transfer )Free-
flight (Free transfer
o ) Short circuiting transfer short arc welding dip
(transfer
o ) Globular transfer (Long arc welding
o ) Pulsed current transfer (Pulsed arc welding

) 100 300 (
.

.


.
DCEP
) (transition current
.
.
) CO2
(O2 CO2 .
.

).(2-5 mm

Sheibani-Gas Shielded Arc Welding


o
.

) (.
o

.
20-200 .

.
o



.
.
.

Sheibani-Gas Shielded Arc Welding

 o .

o
. CO2 .
. CO2

Sheibani-Gas Shielded Arc Welding

 .
.
o .

.

o ) (11
.


.

100
.
o CO2 .
. CO2
. ) (
. CO2 .

.
o .
.

Sheibani-Gas Shielded Arc Welding

 o
.
.

.
Al SS

.


) (
.


.


.

Sheibani-Gas Shielded Arc Welding

 .
o .
.
o :
) 25 40(
) 450 600( :

.
) 1 3(
) 30 300(
:
) (

o :

-1 .
-2 .
-3 ) ( .
.
-4 .
-5 .
-6 ) (...
) ( .

-1 . CO2
) 20 (CO2

Sheibani-Gas Shielded Arc Welding

 -2 GMAW .

) (
o DCEP
. . DCEN

. AC
.
o
.
o .

) (
o

o
o

)
( .
. .

.
.

) (under cut.
.

o

.
o
.

) (
o
o
o
o

.
.
.
.

) (

Sheibani-Gas Shielded Arc Welding

.
TIG
.
) ( )
( .

.
) (
) ( . MIG ) ( MAG

. O2 CO2. MAG CO2
.
:
) (Mg Cu Ni Al ) (Ti .
) (
.
:
.
CO2 .
.
.
.
.
GMAW .

Sheibani-Gas Shielded Arc Welding

 o:
.
)
(.
o :
8

.

5 .
.
o :

.
CO2 ). (
18 20 CO2
.
o :
Al Cu Ni .

Sheibani-Gas Shielded Arc Welding

.
) . (
.
:

.
.
:

.
CO2 ) 5(
.
-

.
.
.
) ( )
( .
.
.
.
.

)(Electrode extension or Electrode stick ou

o ) (
.
o .

.

Sheibani-Gas Shielded Arc Welding


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o .

Sheibani-Gas Shielded Arc Welding

.
:
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o
o
o
o
o
.

.
.
.
AWS ER DIN EN ... .

) (
) (
) (
.

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.
.
CO2
.

Sheibani-Gas Shielded Arc Welding


...
.

) MMAW TIG(.
) SAW (ESW
MMAW .TIG

.
.
CO2 MMAW SAW TIG.


.

.
.

. .
.

.

GMAW

TIG
.
.
.
TIG .

.

Sheibani-Gas Shielded Arc Welding

Sheibani-Gas Shielded Arc Welding

 ))(Plasma arc welding(PAW

.
:
) ) ((Transferred arc
) ) ((Non-transferred arc .

) ( .
:TIG
o PAW TIG .
o PAW .
TIG . HAZ
TIG
.

Sheibani-Gas Shielded Arc Welding

 :
o ) (orifice gas
.
o ) :(constricting nozzle
) (orifice diameter ) .(throat length
....
o ) :(electrode setback
TIG TIG
.
o ) (Torch standoff
.
. TIG
.
0/25-5 10-30
.

o ) (4-10
.
.

Sheibani-Gas Shielded Arc Welding

 o
. .
o .

.

) 0/1-50( ) 50-400(
o TIG
.
.
.

)(keyhole
o



.

.
.
o .
o 1/6-9/5mm
.

Sheibani-Gas Shielded Arc Welding


.

... . 0/1-225 A
DCEN .

. 500A DCEN
.

o .
.
.
.
o . + + .
.

.
.

TIG 0/3-6/4mm
.

Sheibani-Gas Shielded Arc Welding

 Al Mg DCEN . Al Mg AC
.
:PAW

: .

Sheibani-Gas Shielded Arc Welding