Tooling Supplis Section C

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Tooling Supplies

Section C Contents
A
Air File ............................................................... 299
B
Ball Point Metal Markers.................................. 287
Bolts
Eye Bolts.................................................... 294
Shoulder Bolts........................................... 292
Stripper Bolts ............................................ 292
C
Carbide Burr Sets .............................................. 302
Carbide Burrs ............................................301302
D
Diamond Files ................................................... 303
Die Grinders ...................................................... 300
E
Eye Bolts ............................................................ 294
EZ Torque Hoist Rings ...................................... 297
F
FasTie .........................................................278285
Forged Eye Bolts ............................................... 294
G
Grinders ............................................................. 300
H
Hand Controlled Magnetic Lifters ................... 297
Heavy Duty Lifting Slings ................................ 298
Hoist Rings ................................................295297
L
Latch Lock System ............................................ 293
Lifting Slings ..................................................... 298
Limit Switches ...........................................274277
Locating Ring - Poly Carbonate ........................ 286
M
Maglift ............................................................... 297
Magnetic Lifters ................................................ 297
Metal Markers ................................................... 287
Mold Handling Latch Lock System .................. 293
Mold Handling and Storage
Eye Bolts.................................................... 294
FasTie ................................................278285
Hoist Rings........................................295297
Latch Lock System .................................... 293
Lifting Slings ............................................. 298
Magnetic Lifters ....................................... 297
Metal Markers........................................... 287
Plate Puller ................................................ 287
Status Identification Markers .................. 286
Tie Bar Covers ........................................... 293
Mold Status Identification Markers ................ 286
N
Needle Files ....................................................... 303
P
Plate Puller ........................................................ 287
Pneumatic
Mini Grinder ............................................. 300

Polishing
Air File ....................................................... 299
Wands ........................................................ 299
Poly Carbonate Locating Ring .......................... 286
Q
Quick Ejector Tie in System .....................278285
S
Screws
Socket Head Cap Screws...................288292
Shoulder Bolts ................................................... 292
Side Pull Hoist Rings......................................... 296
Slide Lock .......................................................... 277
Slings.................................................................. 298
Smart Caps ........................................................ 286
Smartlock .......................................................... 277
Socket Head Cap Screws ...........................288292
Stripper Bolts .................................................... 292
Switches
Limit Switches ..................................274277
Slide Lock .................................................. 277
Smartlock .................................................. 277
Thinswitch ........................................274275
Versaswitch ............................................... 276
Swivel Hoist Rings ............................................ 295
T
Thinswitch .................................................274275
Tie Bar Covers ................................................... 293
Torque Hoist Rings ........................................... 297
V
Versaswitch........................................................ 276

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273

Limit Switch-Thinswitch

Switch contact adjustment

Adjustable
Design!

Verifies ejector plate return before closing


mold. Mount inside ejector housing and wire
to machine controls. Use for core slides or
any place where space is limited.

t Prevents costly mold damage


t thick
t Fits behind ejector plate
t Requires only 2 screw holes
t Very economical to install
t Ten million cycle mechanical life
t Adjustable operating point
t Electrical capacity at 240V
4 AMP inductive 5 AMP resistive
t SPDT
t 6 wire included - leads stripped & tinned
t U.S. Patent # 5,446,252
t Made in the U.S.A.
3

16

t .187 thick, same height as rest buttons


t Wire to machine controls to prevent mold closing before
ejector plate has completely returned
t Use two in series in opposite corners of ejector housing of
larger molds to ensure return of ejector plate
t Mounts inside ejector housing where it cannot be damaged
t Operating height adjustment between .187 and .250

1.500
1.000

T222
for use up to 175F
HT291
for use up to 250F

QUANTITY
DISCOUNT

1.250

2.156 2.000

Discount applies to
current net pricing
1024 switches less 5%
25+ switches less 10%

274

.394

MATERIALS
BODY Fiberglass reinforced nylon
SPRING Stainless steel
WIRE 22 GA stranded,
3-conductor w/jacket
SCREWS Hardened steel, black oxide finish
BACK COVER Polyester film
MAX. AMBIENT
TEMPERATURE 175F
MAX. VOLTAGE 250
Electrical Specifications
250 VAC
5 AMPS resistive
4 AMPS inductive
28 VDC (sea level) 5 AMPS resistive
4 AMPS inductive

TO MOUNT TAP HOLE #1024 3/8 DP.


FOR #10 BUTTON HEAD SCREW (INCLUDED) TYP (2 PLC'S)

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Limit Switch-Thinswitch
Liquid Resistant
General Description
Smartflow Thinswitch Liquid-Resistant
Limit Switch is designed to verify ejector
plate return in areas where occasional water
or oil spray is present. The Thinswitch helps
prevent accidental mold close in injection
molding applications by providing a position
switch that is tied to the injection molding
machine control. The liquid resistant switch
uses the same mounting hole locations as
the original Thinswitch. The Thinswitch
has been tested for reliability over 10 million
cycles without failure. Two switches can be
used in series for larger molds to ensure
the ejector plate return, preventing costly
mold damage.

US Patent 5,446,252
EU Patent 6,982,392

Specifications
Part Number/Operating Temperature
T222LR
Standard Model ....................................... 175F max.
(79.4C max.)
HT291LR
High Temp Model .................................... 250F max.
(121C max.)
Switching ............................................................ SPDT

Features and Benefits

t Over 10 million cycle life


t 175F (79.4C) standard temperature
rating
t 250F (121C) high temperature unit
for higher temperature needs
t Adjustable actuation between .187
and .250 from the mold base
t thick design fits snugly behind the
ejector plate between the rest buttons
t Stripped and tinned 6 ft. wire leads
t Mounting screws and wire clips included
3

Electrical
250VAC ............................................ 5 AMPS resistive
4 AMPS inductive
28VDC (sea level) ............................ 5 AMPS resistive
4 AMPS inductive

Materials
Body ................. Fiberglass-reinforced nylon
Dome ............... Polyurethane
Back Cover ....... Polyester film
Wire Leads ....... 22ga stranded,
3-conductor, shielded cable,
6 ft. (1.8m) long, ends stripped
and tinned

16

Rated Current vs. Steel Temperature


T222LR
AMPS

25.4
1.00

6.4
0.25

HT291LR

AMPS

5.0

85

29.4

5.0

100

37.7

4.0

120

49.0

4.5

155

68.3

3.0

155

68.3

4.0

210

98.8

2.0

175

79.4

3.5

250

121.1

38.1
1.50

Design and specifications are subject to


change without notice.

9.5
0.375

31.8
1.25
59.9
2.36

The Thinswitch Limit Switch is designed for use in very low power
mold protection control circuits. It is not intended to switch heavy
loads in power applications.

Cable
Linear =

mm
inches

4.8
0.18
Drill and Tap #1024 3/8 deep
to accept #10 button head screws
included with Thinswitch limit switch

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275

Limit Switch-Versaswitch
t Fits behind core
t Simply screw into mounting hole
t Very economical to install
t One million cycle mechanical life
t Adjustable operating point
t Electrical capacity at 240V, 3 AMP
inductive, 5 AMP resistive
t SPDT
t 6 wire included - leads stripped & tinned

Prevents
Costly Mold
Damage

MODEL V222 MATERIALS


BODY Anodized aluminum
PLUNGER Stainless steel
LOCKNUT Stainless steel
WIRE 22 ga stranded, 3 conductor with jacket

.60

.25

.50

.56

.11

t Maximum ambient temperature 180F


t Maximum voltage 240 VAC
t Operating force 1.6 kg./3.5 lb.
t Pretravel to operating point .060
t Over travel .010

/8 -24 NEF THREAD

1.37
All dimensions in inches.

Versaswitch Part # V222

QUANTITY
DISCOUNT
.575 (2)

Discount applies to
current net pricing
1024 switches less 5%
25+ switches less 10%

.36 x .22 Deep


C Bore (2)

TAP -20 Deep


From Bottom (2)

.125
.500
.221 (2)

/8 -24 NEF
thread thru
2.25

1.125

ACCESSORIES
P222

Twist lock electrical plug

BCR222

Electrical box, cover plate,


and receptacle

VB222

Mounting Bracket
(Red Anodized Aluminum)

276

.950 (4)
-20
thru (4)

1.06

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.50

.25 (4)

1.00

Smartlock
Installed in the slide, the plunger moves
into a recess in the locking plate of the
switch assembly, which is installed in the
mold plate. The switch actuator, located
in the bottom of the recess, closes the
normally open switch contacts when
the plunger is seated in the locking plate
recess. When the break away force is
applied to the slide, the lock is released,
and the switch returns to its normal state.

The SMARTLOCK slide lock and limit switch provides a


slide lock and SPDT switch in one unique package for use
in molding applications to verify slide position and prevent
mold damage. Install the plunger and switch assemblies into
corresponding milled pockets in the slide and mold plate.
In operation, the plunger moves into a recess in the locking
plate, providing a lock with 25 lbs maximum breakaway
force. (the breakaway force is adjustable by changing the
plunger bore depth.) The switch actuator is located in the
bottom of locking plate recess. When the plunger is seated
in the locking plate, the normally open contacts are closed.

Slide Retainer & Limit Switch

Specifications:

Mode of Operation

A revolutionary detent and safety switch. Confirms slide


position and prevents mold damage from premature molded
part ejection.
The Smartflow SMARTLOCK slide retainer and limit
switch is designed for injection molders to provide
switching plus slide retention in one unique package. The
SMARTLOCK locking function prevents premature slide
movement during molded part ejection while the SPDT
switch is simultaneously actuated.
The SMARTLOCK slide retainer and limit switch has been
tested for reliability over 10 million cycles without failure.
Two or more switches may be used for larger molds, or
molds with multiple slides. Increased safety and prevention
of mold damage result when the SMARTLOCK slide
retainer and limit switch is installed in a mold.

Features & Benefits

t Over 10 million cycle life provides long dependable service.


t 1727 pounds holding force: adjustable for optimum
operation
t 175F (79.4C) standard temperature rating allows
installation into most molding applications
t 250F (121C) high temperature unit provides
additional application flexibility
t Superior flush mount switch shielded from damage by
mounting inside a protective milled pocket
t Stripped and tinned 6 ft. wire leads make the switch
ready to install without modification
t Included mounting screws and wire clips help install
the SMARTLOCK switch neatly and easily
Slide

SMARTLOCK
Locking
Plunger Assembly

Schematic Diagram
Normally Closed (red)
Common (white)

Body: Fiberglass-reinforced nylon.


Locking Plate: Hardened Steel.
Plunger and Spring: Hardened Steel.
Wire Leads: 22ga stranded, 3-conductor, shielded cable,
6ft (1.8m) long, ends stripped and tinned

Parts Included:
(1) Switch Assembly
(1) Plunger Assembly
(2) 632 flat head switch mounting screws
(2) 1024 wire clamp mounting screws
(2) Wire clamps
(1) Instruction sheet
SL222 Standard Smartlock
SL291 Hi-Temp Smartlock
Switch
Actuator

Angle Pin
(Typical)

28.7
1.13

Switch Assembly

Center of Plunger
4
.157 to Center of
Switch Assembly

Sample Application

4.1
0.16 hole thru
for at head screw
(supplied)

Slide Unlocked

Locking Plate

4.0
0.157
30.2
1.18

Switch Assembly

Spring

9.1
0.36

14.3
0.56

19.1
0.75

15.1
0.594

Slide Travel

Normally Open (black)

Materials:

4.8
0.19

SMARTLOCK

Slide Locked

Maximum Breakaway Force:


1727 lbs. (812 kg)-user adjustable
Electrical:
250VAC, 28VDC (4 AMPS Inductive, 5 AMPS Resistive)
Operating Temperature:
SL222: 175F max. (79.4C)
SL291: 250F max. (121C)
Switching: SPDT

15.5
0.61

10.2
0.40

4.1
0.16
18.3
0.72

11.1
0.44
mm
inches

Adjustment Screw

Dimensions

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Linear =

mm
inches

Locking Plunger Assembly

277

FasTie
Quick Ejector Tie-In System
Description & Use
In an injection molding press, the FasTie system quickly ties-in the mold ejector plate to the press
ejection system, dramatically reducing mold change time. The greatest time savings are realized in presses
where space is limited and the ejector system is difficult to tie in using solid knock-out bars.
The FasTie coupler may be permanently mounted to the press ejector plate. The quick-connect locking
mechanism in the coupler snaps mechanically onto the mold-mounted stud during mold installation.
To release the ejectors, apply shop air to the coupler. The coupler opens to release the stud, disconnecting
the press and tooling ejector plates. The coupler remains in the open position, ready for a new mold to be set.
For multiple ejector locations, an air manifold is recommended to release all couplers simultaneously.
See the following catalog pages for installation examples.
The FasTie couplers and studs are available in 3 sizes to suit various applications: 1, 1-38 and 2

Features & Benefits

t FasTie installs easily into existing tapped holes, no additional machining is required
t FasTie reduces mold setting time by quickly uncoupling, plus there are no loose parts to stow
t FasTie remains coupled during mold cycling for increased tie-in reliability and reduce wear
t SpeedBar adjusts quickly without tools to the exact length required ( (12.7mm) from nominal
in .006 (.15mm) increments)*
t SpeedBar relieves molders from the time and trouble of machining ejector bars to fit different molds*
1

2-Inch

134-Inch Original

1-Inch High Strength

FasTie Couplers U.S. Patent No. 6,379,072

FasTie Studs

* 1-inch only

278

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Ideal for Center


Knock-Out

FasTie
Quick Ejector Tie-In System Installation Examples
Typical Application for 2 or 4 Ejector
Positions
Couplers are located at the end of the ejector
bars mounted to the press ejector plate. Studs are
mounted to each mold in storage. Ejector connection
is made without changing ejector bars. Ejector
housing shown is 1.062 thick. Air Manifold supplies
compressed air to the end of each ejector bar for
simultaneous coupler release. Fixed length bars are
finished on site, cut to length and tapped with -13
female thread.

Parts List
This setup is designed for captive molders, or
shops with tools using a standard thickness
ejector housing.

Qty
2 or 4
2 or 4
2 or 4
1

Part
FasTie Stud
FasTie Coupler
Fixed Length Ejector Bars or SpeedBar
Adjustable Length Bars
Air Manifold with tubing

Alternate Application for 2 or 4 Ejector


Positions
Couplers are installed next to the Press Ejector Plate.
Studs are placed at the end of the mold-mounted
ejector bars for easy removal. Molds are changed
quickly without accessing the back of the Press
Ejector Plate. For example, a press with 4 ejector
positions may be running molds using only the
horizontal positions, but the next mold may need
the 2 vertical ejector positions. Ejector housing
shown is 1.062 thick. Air Manifold supplies air to
the end of each ejector bar for simultaneous coupler
release.
This setup is designed for custom molders
who use a variety of injection molds with
different ejector patterns and ejector housing
thicknesses.

Parts List
Qty
Part
2 or 4
FasTie Stud
2 or 4
FasTie Coupler
2 or 4
Fixed Length Ejector Bars or SpeedBar
Adjustable Length Bars
1
Air Manifold with tubing

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279

FasTie
Quick Ejector Tie-In System Installation Examples
Alternate Application
for 2 or 4 Ejector Positions
Couplers are installed next to the Press Ejector Plate.
Studs are placed at the end of the mold-mounted
ejector bars for easy removal. Molds are changed
quickly without accessing the back of the Press
Ejector Plate.
For example, a press with 4 ejector positions may be
running molds using only the horizontal positions, but
the next mold may need the 2 vertical ejector positions.
Ejector housing shown is 1.062 thick. Air Manifold
supplies air to the mold side of the Press Ejector Plate
with the use of adapters.
This setup is used where there is limited access
to the back of the Press Ejector Plate. Custom
molders using smaller presses will benefit from
this application.

Parts List
Qty
Part
2 or 4
FasTie Stud
2 or 4
FasTie Coupler
2 or 4
Center Adapters
2 or 4
Fixed Length Ejector Bars or SpeedBar
Adjustable Length Bars
1
Air Manifold with tubing

Center Ejector Position


Center Ejector Bar and Coupler are installed into the
Press Ejector Plate, with the Coupler attached to the
end. The stud is installed in the Mold Ejector Plate.
Molds are changed quickly without accessing the back
of the Press Ejector Plate. Ejector housing shown is
1.062 thick. Shop air is supplied to the side of the
center adapter. No Air Manifold is needed. Fullythreaded Center Ejector Bar may be shortened to
proper length on-site. In many small machines, there
may not be room for an ejector bar.

For small presses with a center ejector, replace


the cylinder bolt with a Center Ejector Bar and
FasTie coupler.

280

Parts List
Qty
Part
1
FasTie Stud
1
FasTie Coupler
1
Center Adapters
High Strength Couplers and Studs are recommended
for 1 applications.

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FasTie
Specifications and Accessories
Speedbar

Specifications

U.S. Patent No. 6,315,544

Maximum operating temp..................................... 300F (149C)


Air pressure range ....................................................... 80100 psi
Stud material ..................................... Hardened Steel (5862 Rc)
Ejector bar and coupler material ..................High Strength Steel
Threaded Studs ...................................... B7 Alloy or Comparable
Air manifold material .................................................. Aluminum
Air tubing material.................................................... 18OD Nylon

Press Requirements:

Fixed Length Ejector Bar


Coupler Size

Platen thru hole min.


Ejector plate thru
hole min.
Ejector force per
coupler max.

1-inch
1.063
27 mm
0.512
14 mm

1-38-inch
1.45
36.8 mm
0.641
16.5 mm

2-inch
2.063
52.4 mm
0.765
19.4 mm

2.5 tons

5.5 tons

7.5 tons

C
Center Ejector Bar

Recommended FasTie Size per Press Size


& Knockout Qty
Press Tonnage
0250
250500
500750
7501000
1000+

Knockout Quantity
1 (Center)
2
4
1HS
1HS
1HS
1-38
1HS or 1-38 1HS or 1-38
1-38 or 2
2
1-38 or 2
3
2
1- 8 or 2
1-38 or 2
Don not use
2
2

Center Adapter

For best results, use the largest FasTie that will fit into the press.

Accessories
Additional parts to aid installation and use:

t SPEEDBAR Adjustable Length Ejector Bar*

Changes length without tools 12 in increments of .006.


Air passes through the bar for air hook-up at the back of
the press ejector plate.
Fixed Length Ejector Bar
Provides an air passage to the back of the press ejector
plate. Several lengths are stocked with one blank end for
on-site finishing.
Center Ejector Bar and Center Adapter
Provide an air passage in front of the press ejector plate
for center knockout. Also use for multiple knockouts.
Air Manifold
Splits single air supply into four circuits to aid air
connection. Comes with 18 diameter tubing and
pneumatic connectors.
*1-inch, 12-13 threaded only

Air Manifold

t
t
t

Ask about special thread sizes for


Ejector Bars and Center Adapters

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281

FasTie - Quick Ejector Tie-In System


1-Inch Couplers and Studs
FasTie Stud
n Locked Position

FasTie Coupler Bearing Surface Cross-Sections

FasTie Stud
n Locked Position

Original FasTie Coupler Design uses 6 ball bearings supplying


6 points of contact for load-bearing surface area.
High Strength Coupler Design employs three locking lugs, dramatically
increasing the load-bearing surface area of the components.

Original FasTie Couplers and Studs


Contact Area

72
2.825

Contact Area

Bal Bearings (6)


51
2.00

Locking Lugs (3)

Original 1 FasTie

High Strenght 1 FasTie

26.3
1.03
5
/8 11 Internal
Thread (Ref)

Threads per
Model Number
61
2.4

Threads per
Model Number

FASTIE Coupler

40
1.58

Model
Number
FTF50
FTF63
FTFM12
FTFM16

Thread
Size
-13
5
8-11
M12 1.75
M16 2

13
.50
HEX
27
1.062

FASTIE Stud

Model
Thread
Number
Size
3
FTM38
8-16
FTM50
-13
5
8-11
FTM63
FTMM12 M12 1.75
FTMM16 M16 2
FTMM20 M20 2.5

High Strength FasTie Couplers and Studs


Do not use HS FasTie Couplers in combination with original version
(above). Damage to couplers will result.
Center knock-out, multiple and high speed ejection indicate the need
for High Strength FasTie Couplers and Studs. High Strength Couplers
and Studs are longer than the original parts (see above), and are
not to be used in combination with Original Couplers and Studs. All
accessories are compatible with both styles of Couplers and Studs.

Model
Thread
Number
Size
3
FTMHS38
8-16
FTMHS50
-13
5
8-11
FTMHS63
FTMHSM12 M12 1.75
FTMHSM16 M16 2
FTMHSM20 M20 2.5
Threads per
Model Number
64
2.5
42
1.65

79
3.10
53
2.10
HS

26.3
1.03

/8-11 Internal
Thread (Ref)
Threads per
Model Number

FASTIE Strength Coupler

282

Model
Number
FTFHS50
FTFHS63
FTFHSM12
FTFHSM16

Thread
Size
-13
5
8-11
M12 1.75
M16 2

13
.50

HS
27
1.062

FASTIE Strength Stud

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HEX

FasTie - Quick Ejector Tie-In System


FasTie 1-Inch Accessories
Fixed Length Ejector Bar -13 threads

Model Number
FTBB50-8
FTBB50-10
FTBB50-12
FTBB50-14

Length
8
10
12
14

Model Number
SBAB50-6
SBAB50-7
SBAB50-8
SBAB50-9
SBAB50-10
SBAB50-11
SBAB50-12
SBAB50-13
SBAB50-14

Length
6
7
8
9
10
11
12
13
14

/8 Wrench Flats

-13 (M) UNC

25.4
1.00

Per Model Number

SPEEDBAR Adjustable Ejector Bar -13 threads


-13 (F) UNC
-13 (M) UNC

/8 Wrench Flats
25.4
1.00

Per Model Number

Center Adapter

Model Number
FTCA63
FTCAM16
FTCAM20

60.9
2.4
38.1
1.50

12.7
.50

Threads per
Model Number

/8 Wrench Flats

Thread Size
5
8-11
M16 2
M30 25

Air Handling Parts


FTAM100
Air Manifold Assembly
Pneumatic Fitting
FTPF2
90 Elbow, 1032 18 OD tube
FTT125
Tubing 18OD, nylon

/8 11 (M)

Elbow Air Fitting


for 1/8OD Tubing

Center Bar (use with FTF-63 or FTFHS-63 only)


5

/8 11 (F) UNC
67mm/2.65
Min. Thd. Depth

Threads per
Model Number
7

/8 Wrench Flats

Model Number
FTCA63-63
FTCAM16-63

25.4
1.00
1032 (F)
for Air Fitting

t Manifold
t (4) elbow pneumatic fittings
t (4) 4ft tubing
1

Call for a quote on thread


sizes not shown

89.2
3.51

FTAM100

Includes:

Thread Size
5
8-11
M16 2

Linear = mm
inch
(TYP)

69.8
2.75

101.6
4.0

NPT (F)
19
0.75

25.4
1.00
18.2
.72

3.9
0.154

1032 (F)
4 PLCS

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25.4
1.00

Air Manifold

283

FasTie - Quick Ejector Tie-In System


FasTie 1-38-Inch Components
1-38 FasTie Coupler

7
/8 9 Internal
Thread (Ref)
72.8
2.87

25.4
1.00

Model Number
FTF1.4-63
FTF1.4-75
FTF1.4-M16
FTF1.4-M20

35.1
1.38

Thread Size
8-11
-10
M16 2
M20 2.5
5

14

1-38 FasTie Stud

1 Hex

30.3
1.19

1-38 Center Adapter

31.8
1.25

Model Number
FTF1.4-63
FTF1.4-75
FTF1.4-M16
FTF1.4-M20

15.9
.63
38.1
1.50

Model Number
FTCA1.4-75
FTCA1.4-M16
FTCA1.4-M20

12.7
.50
31.7
1.25
Wrench
Flats

Thread Size
8-11
-10
M16 2
M20 2.5
5

Thread Size
-10
M16 2
M20 2.5

FasTie 2-Inch Components


FasTie Coupler

51
2.00

98.43
3.875

Model Number
FTF2-63
FTF2-75

Thread Size
5
8-11
-10

Model Number
FTM2-63
FTM2-75
FTM2M16
FTM2M24

Thread Size
5
8-11
-10
M16 2
M24 2.5

Model Number

Thread Size

51
2.00

11/8 12 Internal
Thread (Ref)

Threads per
Model Number

2 FasTie Stud

50.1
2.0

1 HEX

Threads per
Model Number

2 Center Adapter
38.1
1.50

Threads per
Model Number
1.25 Wrench flats

38.1
1.5

12.7
.50

15.9
.63
Ref.

FTCA2-75
FTCA2M16
FTCA2M20

11/8 12 Thread
Elbow Air Fitting
for 1/8 OD Tubing

Ejector Bars for 1-38-inch and 2-inch FasTies are special orders.
Contact your representative for information.
284

-10
M16 2
M20 2.5

Linear = mm
inch
(TYP)

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FasTie - Quick Ejector Tie-In System


Determine Ejector Bar Length

t Determine length of Solid Ejector Bar


t Select Connected FasTie length from table
t Subtract Connected FasTie length from Solid Ejector Bar length
t Subtract Center Adapter length if needed
t Result is FasTie Ejector Bar length
Connected FasTie Lengths
Description
Original 1 FasTie
High Strength1 FasTie
138 FasTie
2 FasTie

Part Numbers
FTF-xx and FTM-xx
FTFHS-xx and FTMHS-xx
FTF14-xx and FTM 14-xx
FTF2-xx and FTM2-xx

X Length
3.062/77.8mm
3.162/80.3mm
4.300/109.2mm
5.875/149.2mm

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285

SmartCaps
Mold Status Identification Markers
Now our molds tell us what needs to happen. The mold doesnt sit, waiting for someone to find out
if it needs work. And we never hang a mold until its ready. Its so simple.
Darryl Lawrence,
President Excelerated Mold Group

Yellow P.M.
REQD caps
also available!

t Smart Caps snap on or off your mold


locating rings quickly.
t Tells at a glance, even 50 feet away, the
status of your molds.
t Holds a condition note or work
order safely under the Smart Cap.
t Three color coded status caps available:
GREEN Ready to mold
RED Mold needs work
YELLOW Mold needs preventive
maintenance before storage

Part Number
SCG
SCR
SCY

Description
Green Ready to Mold
Red Needs Work
Yellow P.M. Required

Poly Carbonate Locating Rings


t Made of engineering grade materials 30% fiber filled flame

t
t
t
t
t
t
t
t
t
t
t

retardant Polycarbonate
Tensile strength 16,500 PSI @ 73
Flex strength 23,000 PSI
Compressive strength 21,000 PSI
Shear strength 9,500 PSI
2 Aluminum inserts for 516 cap screws
Reduce platen damage and nozzle band contact
Form fits to worn platens
Speeds set-up, easy to clean-off
Materials do not stick, PEEL RIGHT OFF!
Prevents electrical shorts
Replaces standard 6501 & 6501 LN locators
Withstands 428F continuous temperatures
Mounting hole pattern fits DME or National
Low prices!
High quality!

Part Number
P-6501

286

.940
2
4

Description
Poly Locating Ring

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Metal Markers
Metal Marker
The Nissen Metal marker utilizes a specially-formulated polyurethane paint
to provide permanent marking under almost any conditions. The marks will
remain bright, clear, and legible even on material that will be stored outside
for long periods of time or material that will receive heavy abuse.
The Nissen Ball Point Metal marker is available in an unbreakable plastic
bottle for marking with paint on metal, wood, plastic, glass, etc. The tough
metal tip has a 18 precision stainless steel ball and comes with a plastic cap
to keep the tip clean and to allow the marker to be carried in your pocket.

t Marks on all metals, wood, rubber, glass, etc.


t Writes on any surface; rough,
Part Number
smooth or rusty, wet, oily, or dry.
MMWHB
t Marks with stand heat and
t
t

weathering, they wont chip,


peel, fade or rub-off.
Fast-drying
Marker is refillable.

Description

Color

Point

Metal Marker

White

16

MMORB

Metal Marker

Orange

MBWHM

Metal Marker in a bottle

White

MBORM

Metal Marker in a bottle

Orange

16

Plate Puller-for 3 Plate Molds


Plate Puller

Wt. of Plate
50 lbs.
100 lbs.
150 lbs.

PPS300
Needed for PP300K

27.5mm

5mm Pin

7mm

25mm

PPS100
Needed for PP100K,
PP200K and
PP300K

Male

29mm

6mm
Bolt 6 30mm

Female

8mm

PPS200
Needed for PP200K
and PP300K

27.5mm

19mm

Description
Replacement Spring
Replacement Spring
Replacement Spring

Wt. of Plate
50 lbs.
100 lbs.
150 lbs.

15.5mm

Part Number
PPS100
PPS200
PPS300

Description
Male and Female Plate Puller with Spring
Male and Female Plate Puller with Spring
Male and Female Plate Puller with Spring

21mm

Part Number
PP100K
PP200K
PP300K

24mm

* Plate Puller is 55mm wide


with 1 set of springs it is 60mm wide
with 2 sets of springs it is 63mm wide
with 3 sets of springs it is 66mm wide

6mm
Bolt 6 30mm

20mm

15mm

20mm

5mm Pin

55mm

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287

Socket Head Cap Screws


Diameter

Length
Under Head
8
16
1
4
3
8
1
8
3
16
1
4
3
8
3
16
1
4
3
8
1
2
3
16
1
4
3
8
1
2
1
4
3
8
1
2
5
8
3
4
1
4
3
8
1
2
5
8
3
4
1
4
3
8
1
2
5
8
3
4
7
8
1
1
4
3
8
1
2
5
8
3
4
7
8
1
114
112
3
8
1
2
5
8
3
4
7
8
1
114
112
134
2

Coarse Threads
Threads/
Part
Inch
Number

#0
.060 Dia.
0.05Hex Key
#1
.073 Dia.
1
16 Hex Key
#2
.086 Dia.
5
64 Hex Key
#3
.099 Dia.
5
64 Hex Key
#4
.112 Dia.
3
32 Hex Key

#5
.125 Dia.
3
32 Hex Key

#6
.138 Dia.
7
64 Hex Key

#8
.164 Dia.
9
64 Hex Key

#10
.190 Dia.
5
32 Hex Key

288

56
56
56
56
56
56
56
56
40
40
40
40
40
40
40
40
40
40
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
24
24
24
24
24
24
24
24
24
24

SH02316C
SH02014C
SH02038C
SH02012C
SH03316C
SH03014C
SH03038C
SH03012C
SH04014C
SH04038C
SH04012C
SH04058C
SH04034C
SH05014C
SH05038C
SH05012C
SH05058C
SH05034C
SH06014C
SH06038C
SH06012C
SH06058C
SH06034C
SH06078C
SH06100C
SH08014C
SH08038C
SH08012C
SH08058C
SH08034C
SH08078C
SH08100C
SH08114C
SH08112C
SH10038C
SH10012C
SH10058C
SH10034C
SH10078C
SH10100C
SH10114C
SH10112C
SH10134C
SH10200C

Fine Threads
Threads/
Part
Inch
Number
80
SH00018F
80
SH00316F
80
SH00014F
80
SH00038F
72
SH01018F
72
SH01316F
72
SH01014F
72
SH01038F
ANSI/
ASME
B13.3
ASTM
A574

Boxes are factory


sealed with certified
traceability.

40
40
40
40
40

SH06314F
SH06038F
SH06012F
SH06058F
SH06034F

36
36

SH08038F
SH08012F

36

SH08034F

32
32
32
32
32
32
32
32
32
32

SH10038F
SH10012F
SH10058F
SH10034F
SH10078F
SH10100F
SH10114F
SH10112F
SH10134F
SH10200F

53  s#ANADA  s7ORLDWIDE    


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Quantity
Per Box
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

Socket Head Cap Screws


Diameter

Length
Under Head
8
2
5
8
3
4
7
8
1
114
112
134
2
214
212
234
3
3
8
1
2
5
8
3
4
7
8
1
114
112
134
2
214
212
234
3
314
312
1
2
5
8
3
4
7
8
1
114
112
134
2
214
212
234
3
314
312
4
412
5
3
4
7
8
1
114
112
3

1
4
.250 Dia.
3
16 Hex Key

5
16
.3125 Dia.
1
4 Hex Key

8
.375 Dia.
5
16 Hex Key
3

16
.4375 Dia.
3
8 Hex Key
7

Coarse Threads
Threads/
Part
Inch
Number
20
SH14038C
20
SH14012C
20
SH14058C
20
SH14034C
20
SH14078C
20
SH14100C
20
SH14114C
20
SH14112C
20
SH14134C
20
SH14200C
20
SH14214C
20
SH14212C
20
SH14234C
20
SH14300C
18
SH56038C
18
SH56012C
18
SH56058C
18
SH56034C
18
SH56078C
18
SH56100C
18
SH56114C
18
SH56112C
18
SH56134C
18
SH56200C
18
SH56214C
18
SH56212C
18
SH56234C
18
SH56300C
18
SH56314C
18
SH56312C
16
SH38012C
16
SH38058C
16
SH38034C
16
SH38078C
16
SH38100C
16
SH38114C
16
SH38112C
16
SH38134C
16
SH38200C
16
SH38214C
16
SH38212C
16
SH38234C
16
SH38300C
16
SH38314C
16
SH38312C
16
SH38400C
16
SH38412C
16
SH38500C
14
SH76034C
14
SH76078C
14
SH76100C
14
SH76114C
14
SH76112C

Fine Threads
Threads/
Part
Inch
Number
28
SH14038F
28
SH14012F
28
SH14058F
28
SH14034F
28
SH14078F
28
SH14100F
28
SH14114F
28
SH14112F
28
SH14134F
28
SH14200F
28
SH14214F
Boxes are factory sealed
with certified traceability.
24
24
24
24
24
24
24
24
24
24
24

SH56012F
SH56058F
SH56034F
SH56078F
SH56100F
SH56114F
SH56112F
SH56134F
SH56200F
SH56214F
SH56212F

24
24
24
24
24
24
24
24
24
24
24

SH38012F
SH38058F
SH38034F
SH38078F
SH38100F
SH38114F
SH38112F
SH38134F
SH38200F
SH38214F
SH38212F

24

SH38300F
ANSI/
ASME
B13.3
ASTM
A574

20
20
20

SH76100F
SH76114F
SH76112F

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Quantity
Per Box
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
50
100
100
100
100
100

289

Socket Head Cap Screws


Diameter

16
.4375Dia.
3
8Hex Key
7

2
.5000 Dia.
3
8 Hex Key
1

5
8
.625 Dia.
1
2 Hex Key

4
.750 Dia.
5
8 Hex Key
3

290

Length
Under Head
134
2
214
212
234
3
314
312
4
3
4
7
8
1
114
112
134
2
214
212
234
3
314
312
4
412
5
512
6
612
7
8
1
114
112
134
2
214
212
234
3
314
312
4
412
5
512
6
612
7
8
114
112
134
2

Coarse Threads
Threads/
Part
Inch
Number
14
SH76134C
14
SH76200C
14
SH76214C
14
SH76212C
14
SH76234C
14
SH76300C
14
SH76314C
14
SH76312C
14
SH76400C
13
SH12034C
13
SH12078C
13
SH12100C
13
SH12114C
13
SH12112C
13
SH12134C
13
SH12200C
13
SH12214C
13
SH12212C
13
SH12234C
13
SH12300C
13
SH12314C
13
SH12312C
13
SH12400C
13
SH12412C
13
SH12500C
13
SH12512C
13
SH12600C
13
SH12612C
13
SH12700C
13
SH12800C
11
SH58100C
11
SH58114C
11
SH58112C
11
SH58134C
11
SH58200C
11
SH58214C
11
SH58212C
11
SH58234C
11
SH58300C
11
SH58314C
11
SH58312C
11
SH58400C
11
SH58412C
11
SH58500C
11
SH58512C
11
SH58600C
11
SH58612C
11
SH58700C
11
SH58800C
10
SH34114C
10
SH34112C
10
SH34134C
10
SH34200C

Fine Threads
Threads/
Part
Inch
Number
20

SH76200F

20
20
20
20
20
20
20

SH12100F
SH12114F
SH12112F
SH12134F
SH12200F
SH12214F
SH12212F

20

SH12300F

Boxes are factory sealed


with certified traceability.

18
18
18
18
18

SH58100F
SH58114F
SH58112F
SH58134F
SH58200F

18

SH58212F
ANSI/
ASME
B13.3
ASTM
A574

53  s#ANADA  s7ORLDWIDE    


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Quantity
Per Box
100
50
50
50
50
50
50
50
50
100
100
100
100
100
50
50
50
50
50
50
25
25
25
25
25
25
25
25
25
25
50
50
50
50
50
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

Socket Head Cap Screws


Diameter

3
4
.750Dia.
5
8Hex Key

8
.875 Dia.
3
4 Hex Key
7

1
1.000 Dia.
3
4 Hex Key

114
1.250 Dia.

Length
Under Head
214
212
234
3
314
312
4
412
5
512
6
612
7
8
2
214
212
234
3
314
312
4
412
5
512
6
612
7
8
2
214
212
234
3
314
312
4
412
5
512
6
612
7
8
212
3
312
4
412
5
512
6
612

Coarse Threads
Threads/
Part
Inch
Number
10
SH34214C
10
SH34212C
10
SH34234C
10
SH34300C
10
SH34314C
10
SH34312C
10
SH34400C
10
SH34412C
10
SH34500C
10
SH34512C
10
SH34600C
10
SH34612C
10
SH34700C
10
SH34800C
9
SH78200C
9
SH78214C
9
SH78212C
9
SH78234C
9
SH78300C
9
SH78314C
9
SH78312C
9
SH78400C
9
SH78412C
9
SH78500C
9
SH78512C
9
SH78600C
9
SH78612C
9
SH78700C
9
SH78800C
8
SH100200C
8
SH100214C
8
SH100212C
8
SH100234C
8
SH100300C
8
SH100314C
8
SH100312C
8
SH100400C
8
SH100412C
8
SH100500C
8
SH100512C
8
SH100600C
8
SH100612C
8
SH100700C
8
SH100800C
7
SH114212C
7
SH114300C
7
SH114312C
7
SH114400C
7
SH114412C
7
SH114500C
7
SH114512C
7
SH114600C
7
SH114612C

Fine Threads
Threads/
Part
Inch
Number

ANSI/
ASME
B13.3
ASTM
A574

Boxes are factory


sealed with certified
traceability.

53  s#ANADA  s7ORLDWIDE    


$-% DMENETsWWWDMENETINDUSTRIALSUPPLIESs$-%PRICELISTWWWDMENETPRICES

Quantity
Per Box
25
25
25
25
25
25
25
25
25
25
25
25
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Each
Each
Each
Each
Each
Each
Each
Each
Each

291

Socket Head Cap Screws


Diameter

Length
Under Head
7
8
9
10
12
3
312
4
412
5
512
6
612
7
8
9
10
12

1 4
1.250 Dia.
1

112
1.500 Dia.

Coarse Threads
Threads/
Part Number
Inch
7
SH114700C
7
SH114800C
7
SH114900C
7
SH1141000C
7
SH1141200C
6
SH112300C
6
SH112312C
6
SH112400C
6
SH112412C
6
SH112500C
6
SH112512C
6
SH112600C
6
SH112612C
6
SH112700C
6
SH112800C
6
SH112900C
6
SH1121000C
6
SH1121200C

Fine Threads
Threads/
Part Number
Inch

Quantity
Per Box
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each
Each

Boxes are factory sealed


with certified traceability.

ANSI/
ASME
B13.3
ASTM
A574

Shoulder (Stripper) Bolts


Shoulder Dia.
Thread Size
Thread Length
Head Diameter
Head Height
Hex Size
Shoulder
Length
5
8
3
4
1
114
112
134
2
214
212
234
3
314
312
334
4
414
412
434
5
512
6

292

4
1024
3
8
3
8
3
16
1
8
1

Part
Number
SB4-58
SB4-34
SB4-100
SB4-114
SB4-112

Part
Number
SB5-58
SB5-34
SB5-100
SB5-114
SB5-112
SB5-134
SB5-200

16
420
7
16
7
16
7
32
5
32
5

Part
Number
SB6-58
SB6-34
SB6-100
SB6-114
SB6-112
SB6-134
SB6-200
SB6-214
SB6-212
SB6-234
SB6-300
SB6-314
SB6-312
SB6-334
SB6-400

8
1618
1
2
9
16
1
4
3
16
3

Part
Number
SB8-58
SB8-34
SB8-100
SB8-114
SB8-112
SB8-134
SB8-200
SB8-214
SB8-212
SB8-234
SB8-300
SB8-314
SB8-312
SB8-334
SB8-400
SB8-414
SB8-412
SB8-434
SB8-500

2
816
5
8
3
4
5
16
1
4
1

Part
Number

SB10-114
SB10-112
SB10-134
SB10-200
SB10-214
SB10-212
SB10-234
SB10-300
SB10-314
SB10-312
SB10-334
SB10-400
SB10-414
SB10-412
SB10-434
SB10-500

8
213
3
4
7
8
3
8
5
16
5

Part
Number

SB12-112
SB12-134
SB12-200
SB12-214
SB12-212
SB12-234
SB12-300
SB12-314
SB12-312
SB12-334
SB12-400
SB12-414
SB12-412
SB12-434
SB12-500
SB12-512
SB12-600

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4
811
7
8
1
1
2
3
8
3

Tie Bar Covers


B.A.R. Barrier Against Repairs

Part
Number
TBR125
TBR200
TBR250
TBR300
TBR350
TBR400
TBR500
TBR600

For Tie
Bar Dia.
112 178
2 238
212 278
3 338
312 378
4 478
5 578
6 678

Ring
I.D.
112
2
212
3
312
4
5
6

Ring
width
1
1
118
118
114
114
112
112

Prevent damage to those expensive tie bars!!


cover each tie bar with expandable nylon rings in
alternating yellow and black colors. Molds may then
be installed or removed without gouging, scraping or
scratching tie bars. When machine is operating, the
rings remain in the forward position. When installing
or removing a mold, simply spread out the rings along
the tie bars (see photo). Rings have 532 wall thickness
and are of tough and resilient nylon. Easily spread
open (by hand) to install or remove. Suggest installing
permanently no need to remove. Rings should be
installed in proper quantities to accommodate minimum
shut die-height, and are shipped in packages of 32
(16 yellow, 16 black).
All One Price:
Kit of 32 total
(16 black, 16 yellow)
any size

Latch System-for Mold-Handling


~ How it works ~
The T.O.I (Tool Opening Interrupter) holds the mold closed for
transporting, setup, teardown or storage.
The T.O.I is two pieces; a fixed piece that bolts to the stationary
mold half, and a slide that moves within a track on the fixed
piece. The slide bolts to the movable mold half. As the mold is
lifted, the slide wedges tightly to the fixed piece, preventing
the mold from opening.
To prevent damage to the tooling and machine, if the installer
forgets to remove the T.O.I after installing the mold on
the machine, the latch is designed to safely break apart
when the machine opens the mold, Thus not damaging
eye bolts on handling hole.
Caution: Close Mold Parting Line
then install, T.O.I.

9 Long

12 Long

Stationary Mold Half

Slide Eyebolt

Fixed Piece
Eyebolt

4 Clearance
Hole

Slide

Cutting Guide
8 Clearance
Hole
(not visible
here)

9 Long
Part Number TOI9
(Ref# MAI0266)

12 Long
Part Number TOI12
(Ref# MAI0264)

Fixed Piece
Movable Mold Half

Note: Hoist Rings or Shoulder type eye bolts


MUST be used with T.O.I. - not included.

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293

Forged Eye Bolts


t High quality U.S. forged eye bolts
t Shoulder design
t Shows full engagement
t Huge savings, always in stock!
Material: C1030 steel forged heat treated quenched and drawn
Tensile strength: 65,000 PSI min.
Yield strength: 50,000 PSI min.
Elongation: 30% min.
Reduction of area: 60% min.
Warning: Rated capacity is substantially reduced when loading at any angle
greater than 45 from bolt centerline. At an angle of 45 rated capacity is reduced
to 14 of shown rating.

U.S. Thread (UNC-2A)


Part
Reference Safe Working
Number
#
Load [lbs]
EB250
EB21
500
EB312
EB22
900
EB375
EB23
1300
EB437
EB24
1800
EB500
EB25
2400
EB625
EB27
4000
EB750
EB28
5000
EB875
EB29
7000
EB1000
EB30
9000
EB1125
EB31
12000
EB1250
EB32
15000
EB1500
EB34
21000
EB1750

28000
EB2000

38000

Thread
Size A
1
4-20
5
16-18
3
8-16
7
16-14
1
2-13
5
8-11
3
4-10
7
8-9
18
118-7
114-7
112-6
134-5
2412

A-B-C-D Refer to Photo


Shank
Eye I.D.
Eye O.D.
Lgth B
C
D
3
1
4
1316
7
118
8
178
114
1
11116
138
1116
11316
1
3
1 2
1 16
218
3
3
1 4
1 8
2916
1
2
1 2
21316
1
5
2 4
1 8
3316
1
13
2 2
1 16
3916
3
2 4
2
4116
3
3
2 16
4716
1
1
3 2
2 2
5316
3
7
3 4
2 8
6
4
314
678

Metric Sizes
Part
Reference Safe Working
Number
#
Load [lbs]
EBM6
EBM6
EBM8
EBM8
500
EBM10
EBM10
740
EBM12
EBM12
1030
EBM16
EBM16
1600
EBM20
EBM20
2860
EBM24
EBM24
3850
EBM30
EBM30
6400
EBM36
EBM36
8970
EBM42

11960
EBM48

16400
294

Thread
Size A

Shank
Lgth B

Eye I.D.
C

Eye O.D.
D

M8 1.25
M10 1.5
M12 1.75
M16 2.0
M20 2.5
M24 3.0
M30 3.5
M36 4.0
M42 4.5
M48 5.0

16 mm
20 mm
24 mm
32 mm
40 mm
48 mm
60 mm
72 mm
84 mm
96 mm

25 mm
27 mm
30 mm
35 mm
41 mm
46 mm
55 mm
63 mm
73 mm
82 mm

43 mm
46.0 mm
54.0 mm
65.0 mm
81.0 mm
90.4 mm
112.7 mm
131.8 mm
152.4 mm
174.6 mm

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Hoist Rings
t 100% magnetic particle inspected
t OSHA approved
t Minimum 5 to 1 safety factor in ratings
t Range of movement: swivel 360, pivot 180
t Meets Military Specification No.
MIL-STD 1365 (11) or MIL-STD 209C.
t Independent laboratory tested
t Manufactured for over 25 years
t Mil. Spec. Mil.-Std. 1365 (11) or 209C
t Dont accept Look Alike imitations
Hoist Rings vs. Eyebolts
Side or angle pulling forces can cause eyebolts
to twist, bend or break when heavy, angular
unbalanced loads are involved.

Part
Number
33212
33214
33312
33314
33515
33516
33614
33615
33714
33716
33102
33103
33101
33105
33106
33107
33401
33420
33424
33427
34212
34312
34515
34614
34714
34102
34105
34401
34402
34403
34404

G
Thread

Lbs.
Cap.

1618
1618
3
816
3
816
1
213
1
213
5
811
5
811
3
410
3
410
3
410
3
410
7
89
18
18
18
1147
1386
1126
2412

M8 1.25
M10 1.5
M12 1.75
M16 2.0
M20 2.5
M24 3.0
M30 3.5
M30 3.5
M36 4.0
M42 4.5
M48 5.0

5
5

B
A
RADIUS

M
D
F

C
BUSHING FLANGE

800
800
1000
1000
2500
2500
4000
4000
5000
5000
7000
7000
8000
10000
10000
10000
15000
20000
24000
30000

B
2.29
2.29
2.29
2.29
3.50
3.50
3.50
3.50
3.50
3.50
5.10
5.10
5.10
5.10
5.10
5.10
6.75
6.75
6.75
8.00

400
450
1050
1900
2200
4200
4500
7000
11000
12500
13500

16.50
16.50
25.40
25.40
25.40
35.60
35.60
50.80
50.80
57.20
57.20

58.20
58.20
88.90
88.90
88.90
129.50
129.50
171.50
171.50
203.20
203.20

The quality you need at a price you can afford. American Drill
Bushing is The Name in hoist rings. Made to OSHA specs, these
hoist rings are often specifically required by many companies and
marked by number on many blueprints. Weve added many larger
sizes and longer bolt lengths for your convenience. If you are looking
for something we dont list, please ask one of our knowledgeable sales
people, we can probably special order it for you.
Dimensions

A
0.65
0.65
0.65
0.65
1.00
1.00
1.00
1.00
1.00
1.00
1.4
1.4
1.4
1.4
1.4
1.4
2
2
2
2.25

G THREAD

C
E
0.96
0.56
0.96
1.06
0.96
.56
0.96
1.06
1.50
1.00
1.50
1.25
1.50
1.00
1.50
1.25
1.50
1.00
1.50
1.50
2.05
1.20
2.05
1.45
2.05
1.20
2.05
1.45
2.05
1.20
2.05
2.20
2.87
2.63
2.87
2.63
2.87
2.63
2.81
2.96
Metric sizes
24.40
16
24.40
16
38.10
25
38.10
25
38.10
25
52.10
28
52.10
38
72.90
67
72.90
67
71.40
79
71.40
79

F
3.23
3.23
3.23
3.23
5.31
5.31
5.31
5.31
5.31
5.31
7.00
7.00
7.00
7.00
7.00
7.00
9.22
9.22
9.22
12.47

K
1.25
1.25
1.25
1.25
1.89
1.89
1.89
1.89
1.89
1.89
2.81
2.81
2.81
2.81
2.81
2.81
2.88
2.88
2.88
4.20

82
82
134.9
134.9
134.9
177.8
177.8
234.2
234.2
316.7
316.7

31.80
31.80
48.00
48.00
48.00
71.40
71.40
73.20
73.20
106.70
106.70

Spare Bolt w/Ring

Foot
lbs.

Wt.

7
7
12
12
28
28
60
60
100
100
100
100
160
230
230
230
470
670
800
800

0.52
0.54
0.56
0.58
1.72
1.82
1.78
1.88
1.89
2.02
7.23
7.25
7.33
7.57
7.63
7.81
16
17.2
18.1
36
.24
.25
.78
.81
.86
3.29
3.44
7.26
8.21
15.91
16.36

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Part
Number
33252
33254
33352
33354
33555
33556
33654
33655
33754
33756
33122
33123
33121
33125
33126
33127
33421
33422

33108
33402
33521
33612
34101
34103
34107
34214
34314
34516
34615

295

Side Pull Hoist Rings


P
C
L

M1

D
E

A*2

G Thread Size

M2

STANDARD
Part
Number
36305
36310
36315
36320
36325
36330
36335
36340
36345
36350
36355

Rated
Load (KG)
800
1000
2500
4000
5000
7000
8000
10000
15000
24000
30000

Part Number
36305
36310
36315
36320
36325
36330
36335
36340

16 18
8 16
1
2 13
5
8 11
3
4 10
3
4 10
7
8 9
18
114 7
112 6
2 412

4
4
3
4
3
4
3
4
7
8
7
8
7
8
3
3
3

8
8
7
8
7
8
7
8
114
114
114
214
214
214

12164
12564
11732
14164
12532
214
238
212
4716
41116
5316

2
2
1
2
1
2
1
2
3
4
3
4
3
4
114
114
114

.479
.479
.979
.979
1.229
114
114
112
1916
3
3516

42332
42332
42332
42332
42332
614
614
614
12
12
12

378
378
378
378
378
514
514
514
812
812
812

2316
2316
2316
2316
2316
318
318
318
534
534
534

3
3

7
7

Description
HDSP .8K LB 516-18 .479 TP
HDSP 1K LB 38-16 .479 TP
HDSP 2.5K LB 12-13 .979 TP
HDSP 4K LB 58-11 .979 TP
HDSP 5K LB 34-10 1.229 TP
HDSP 7K LB 34-10 114 TP
HDSP 8K LB 78-9 114 TP
HDSP 10K LB 1-8 112 TP

M1

M2

32
32
7
32
7
32
7
32
5
16
5
16
5
16
9
16
9
16
9
16

25764
22732
24564
25964
21516
4
378
334
61516
61116
6316

3316
3316
3316
3316
3316
4316
4316
4316
8
8
8

114
114
114
114
114
158
158
158
3
3
3

518
518
518
518
518
634
634
634
13
13
13

414
414
414
414
414
558
558
558
11
11
11

7
7

TL
ft/Ibs
7
12
28
60
100
100
160
230
470
800
800

t Self-aligning in the direction of the load


t Rotates 360
t Alloy steel, blackoxide finish
t 100% magneticparticle inspected

METRIC
Part
Number
36805
36810
36815
36820
36825
36830
36835
36840
36845
36850
36855

Rated
Load (KG)
400
450
1050
1900
2200
3000
4200
4500
11000
12500
13500

Part Number
36805
36810
36815
36820
36825
36830
36835

296

M1

M2

M8 1.25
M10 1.5
M12 1.75
M16 2.0
M20 2.5
M20 2.5
M24 3.0
M30 3.5
M36 4.0
M42 4.5
M48 5.0

19
19
19
19
19
22
22
76
76
76
76

22
22
22
22
22
32
32
57
57
57
57

34
36
38
42
46
57
61
113
113
113
113

13
13
13
13
13
19
19
32
32
32
32

14
24
37
37
37
39
43
58
78
80
80

120
120
120
120
120
159
159
305
305
305
305

99
99
99
99
99
133
133
206
206
206
206

56
56
56
56
56
79
79
146
146
146
146

5
5
5
5
5
8
8
14
14
14
14

73
71
69
65
61
83
79
178
172
166
166

81
81
81
81
81
106
106
203
203
203
203

32
32
32
32
32
41
41
76
76
76
76

130
130
130
130
130
171
171
304
304
304
304

108
108
108
108
108
143
143
279
279
279
279

Description
400KG M8X1.25 14MM TP
450KG M10X1.5 24MM TP
1050KG M12X1.75 37MM TP
1900KG M16X2.0 37MM TP
2200KG M20X2.5 37MM TP
3000KG M20X2.5 39MM TP
4200KG M24X3.0 43MM TP

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TL
N.M.
9.5
16.0
37.0
80.0
135.0
135.0
311.0
637.2
1085.5
1085.5
1085.5

EZ-Torque Hoist Rings


Hoist Ring eliminates the need of locating and using expensive hydraulic tensioners or torque multipliers for heavy load
(WLL) capacity hoist rings.
A 75,000 lb. WLL Hoist Ring requires the mounting bolt to be torqued to 4,300 lbs-ft. ADBs EZ-Torque requires only
a standard torque wrench and 92 lbs-ft of torque per screw
Part Number

Normal Torque
(lbs-ft.)
470
800
800
2,100
2,100
4,300
6,600
12,000
19,800
29,000

WLL

23490
23494
23290
23590
23592
23690
23790
23792
23794
23798

15,000#
24,000#
30,000#
50,000#
50,000#
75,000#
100,000#
150,000#
200,000#
250,000#

EZ-Torque
(lbs.-ft.)
10
18
23
49
49
92
98
123
193
207

Thread
114-7
112-6
2-412
212-8
212-4
3-4
312-4
414-4
5-4
6-4

Bunting Maglift
Bunting MagLift Hand-Controlled Permanent Magnetic Lifters
Bunting MagLift Permanent Magnetic Lifters are powered by blocks of highenergy neodymium magnetic material. Switching is achieved by making one of
these blocks reversible. In the on position, the reversible block is in parallel
with the static blocks so that a concentrated magnetic field is produced at the
pole feet for lifting. In the off position, the reversible block is rotated through
180 degrees to provide a total magnetic short circuit within the lifter body.
Force/Air Gap Curve Force
(lbs)
Hand Controlled
4500
4000

Standard Magnetic Lifter


MagLift 4400
MagLift 2200
MagLift 1100
MagLift 550

3500
3000
2500

2000
1500

1000
500
0

A
10

20

30

40

50

60

70

80

90

100
Air Gap
(in/1000)

Dimensions

Flat Section
Round Section
Safe
Min.
Safe
Max
Lifter
Max
Max
A
B
C
D
E
F
Work ThickWork
DiaModel
Weight
Length
Length
(in) (in) (in) (in) (in) (in)
Load
ness
Load
meter
(lbs)
(inches)
(in)
(lbs)
(in)
(lbs)
(in)
MAGLIFT275
9.9
4.3
5.9 3.0 2.4 2.1
5.9
275
0.6
60
110
10
60
MAGLIFT550
18.7
6.5
8.3 3.5 2.8 3.0
7.9
550
0.8
60
220
12
60
MAGLIFT1100
38.5
8.9 11.1 4.2 3.5 4.1
9.6 1100
1.0
80
440
16
80
MAGLIFT2200
80.3 12.8 15.4 5.4 4.1 4.4 14.4 2200
1.4
120
880
18
120
MAGLIFT4400
173.8 15.7 19.0 7.3 5.2 6.7 20.7 4400
2.8
120
1760
24
120
The maximum stated length is not the maximum diameter (always work within the stated Safe Work Load).
Above values are based on cold rolled mild steel.
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297

Heavy Duty Lifting Slings


t Red Safety Alert threads sewn into plys- red shows when sling should
be replaced. Protects employees and employer!
t Meets OSHA requirements
t Thick - 2 ply nylon web
t Coated for abrasion resistance
t Use to 200F
t Do not overload!
3

t
t
t
t

16

Follow all manufacturers


recommendations.
Eye lengths:
1 wide sling = 512
2 wide sling = 612
3 foot overall length
Use for: Barrels, Screws, End Caps, Molds and
other lifting requirements within their lifting range
Slings are impervious to most chemicals

Dont Take A
Chance On
Worn Slings!

Part
Number
EE2-801
EE2-801-4
EE2-801-6
EE2-801-8
EE2-802
EE2-802-4
EE2-802-6
EE2-802-8

Size
1 3 FT.
1 4 FT
1 6 FT.
1 8 FT
2 3 FT.
2 4 FT.
2 6 FT.
2 8 FT

Meets O.S.H.A
Requirements

Rated Capacity-Lbs.
Vertical
Choker
Basket
3,100
2,480
6,200

6,200

4,960

TON

Sling Load Chart


As the sling-to-load angle
decreases, so does the
rated capacity of a sling.
Use this chart for
all type slings; rope,
chain or synthetic web.

298

Sling-toLoad Angle

12,400

QUANTITY
DISCOUNT
Discount applies to
current net pricing
2-5
less 2%
6 or more less 6%

Sling-To-Load Angle is always RATED SLING CAPACITY (one leg)


ACTUAL
SLING
the angle between the sling leg SLING
SLING
LIFTING
CAPACITY
and the horizontal surface.
CAPACITY
EFFICIENCY
AT 90
100%
90
1000#
1000#
96.6%
75
1000
966
86.6%
1000
866
60
70.7%
1000
707
45
30
50.0%
1000
500
15
25.8%
1000
258
5
8.7%
1000
87

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Hi-Cycle Air File


t 9 mm stroke means faster
cutting and less heat buildup
t Rear exhaust
on/off switch on unit
t 3700 strokes per minute
t Includes 4 files shown accepts any tang files
t 1 Year Warranty
t Weight: 2.2 lbs. length: 6.9
1

Part Number AF825

air consumption: 6 CFM

Polishing Wands

These disposable wands make it possible to use diamond


compound or carborundum grit with the air filer. Apply
diamond compound directly to the side of the wand with
radiused edges. It may also be used as a sander by gluing a
small piece of carborundum cloth to the flat side of the wand.
Instruction sheet included.
Part Number AFW Set of 12 wands, 2 each of 6 different sizes

Check Out Section D for


a complete listing of Mill Files
and other abrasives!

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299

Pneumatic Mini Grinder


t collet size, includes wrenches and coupler
t 54,000 RPM/8 CFM
t Ideal for access to confined areas, comfortable to use.
t Finger operated speed control, convenient and precise
t 5 Braided hose & 13 protector, insure long term use
t Smooth running
t Low cost!
1

Part Number DG390

Die Grinders
SM512 14 High Speed Die Grinder
Heavy duty, lightweight construction for general high speed polishing & grinding
Rear exhaust
Ball bearing construction for longer tool life
Grooved handle design for firm grip
Variable speed throttle for positive speed control
Cylinder constructed of high quality steel
1 year warranty against defects
22,000 RPM/4 CFM

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SM522 Pneumatic 14 Angle Die Grinder


Heavy duty, lightweight construction for general
high speed polishing & grinding
Chrome plated paddle safety trigger
Ball bearing construction for longer tool life
Grooved handle design for firm grip
Variable speed throttle for positive speed control
Cylinder constructed of high quality steel
1 year warranty against defects
20,000 RPM/4 CFM

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Kit SM512K
Includes:
1 - SM-512 Die Grinder
1 - 14 Collet installed
1 - 18 extra Collet
Model
Number
SM512
SM512C
SM512K
SM522
300

Speed
RPM
22,000
22,000
20,000

10 - Mounted wheels
1 - Blow Molded case,
Coupler, Wrenches

Collet
Size
1
4
1
8
1
4
1
4

Inlet Size
NPT
1
4
4
4

1
1

Hose
Air Press. Air Cons.
Length
Size
PSI
CFM
3
8
90
4
634
1
8 Collet for Grinders
3
8
90
4
634
3
8
90
4
5-12

Weight
Lbs.
118

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118
3
4

Solid Carbide Burrs


Highest quality carbide burrs in a wide selection of sizes and styles at very attractive prices!
Burrs of any size, shape and cut can be manufactured to your specifications
Cylindrical
Part
Number
SA1
SA3

Cylindrical End Cut


Face
Dia.
Length
1
5
4
8
3
3
8
4

Round Tree Shape


Part
Number
SF1
SF1A

Dia.
4
4

1
1

Pointed Tree Shape


Face
Length
5
8
3
4

Ball Shape
Part
Number
SD12
SD2
SD4
SD5
SD6

Dia.
8
16
7
16
1
2
5
8
1

Face
Length
1
8
5
16
7
16
1
2
5
8

Part
Number
SM1
SM3
SM3B
SM4
SM6

Face
Dia.
Length
5
1
4
16

Part
Number
SJ1
SJ3

Dia.
4
4
5
16
3
8
5
8
1
1

Face
Length
1
2
1
3
4
5
8
1

Part
Number
SC12
SC14
SC1
SC1A
SC2
SC2A
SC3
SC3A
SC5

Dia.
8
16
1
4
1
4
5
16
5
16
3
8
3
8
1
2
1

Face
Length
5
8
5
8
5
8
1
3
4
1
3
4
1
1

Oval Shape
Part
Number
SE3
SE5

Dia.
8
2

3
1

Face
Length
5
8
7
8

Part
Number
SL2
SL4

Dia.
16
2

Face
Length
7
8
118

Flame Shape
Face
Dia.
Length
1
3
4
16
1
3
8
4

Carbide Thin Disk (Flat)


Part
Number
X261F
X264F

Cylindrical Radius Cut

14 Taper-Radius End

60 Included
Face
Dia.
Length
1
1
4
8
3
3
8
16
3
3
4
8

Inverted Cone (E = End Cut)


Part
Number
SN1

Part
Face
Dia.
Number
Length
3
3
SG3
8
4

Cone Shape

90 Included
Part
Number
SK1
SK2
SK7

Part
Face
Dia.
Number
Length
5
1
SB12M
8
8
5
1
SB1M
4
8
3
5
SB2M
16
4
5
SB2AM
16
1
3
3
SB3M
8
4
7
SB4M
16
1

Face
Dia.
Length
3
1
4
32
1
1
2
8

Part
Number
SH1
SH2
SH5

Dia.
4
16
1
2
1

Face
Length
1
2
3
4
114

Carbide Thin Disk (Radius)


Part
Number
X262R
X263R
X264R

Dia.
16
8
1
2

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Face
Length
3
32
1
8
1
8

301

Solid Carbide Burrs


Series 40 - Solid Carbide
Set #1 - The 8 Rotary Files Indicated By* - in a plastic case.
Part Number SA9999
SA43*
1
8 916

SA42
3
32 716

SB41 ECO
1
8

SA41
1
16 14

SC42*
1
8 916

SC41
3
32 716

Series 51
Set #4
- All files in this group
Part Number. 519999 .
Note: Does not include case

SD42*
1
8

SD41
3
32

SE41*
1
8 14
4 Diameter Carbide Head
8 Dia. Shank (heat treated steel)
114 Shank Length - 134 Max overall

1
1

SH41
1
8 14

SG44*
1
8 12

SG43
1
8 38

SG41
1
8 14

SF42*
1
8 12

SE41
1
8 14

SM43
1
8 587 Incl.Taper

SM42
1
8 716
14 Incl.Taper

SM41
1
8 1132
12 Incl.Taper

SL42
1
8 128 Incl.Taper

SL41*
1
8 716
8 Incl.Taper

SJ42
1
8
60 Incl.Taper

SA51

SB51

SD51

SC51

SF51

SG51

SM51
SK42
1
8 90 Incl.Taper

SN42*
1
8 36
10 Incl.Taper

SN41
3
32 18
10 Incl.Taper

16
4
2
2
2

222

SE51
SM51

410

Carbide Burr Sets

302

Burr Set A
SA1
SC1
SD1
SE1
S1
SG1
SH1
SL1
SM1
Part Number C250-9

Burr Set B
SA5
SC5
SD5
SE5
SF5
SG5
SH5
SL4
SM5
Part Number C500-9

Burr Set C
SA3
SC3
SD3
SE3
SF3
SG3
SH2
SL3
SM4
Part Number C375-9

Burr Set D
SA5
SC1
SD3
SE5
SF1
SG3
SH5
SL3
SM1
Part Number C927-9

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High Quality Needle Files


Mascot Needle Files
Number
Shape
NF33860
Equalling
NF33861
Flat
NF33862
Half-Round
NF33863
Round
NF33864
Square
NF33865
Three-Square
6- Shapes Above In A Plastic Pouch
NF33867
Assortment

Economical, Swiss single-cut files do not clog as easily as double-cut.


Overall length 512, Smooth cut only.

Tell Needle Files


Shape
Barrette
Crossing
Equalling
Half-Round
Knife
Round
Square
Three-Square
Warding

Medium Cut
Number
NF33880
NF33882
NF33884
NF33886
NF33890
NF33894
NF33898
NF33900
NF33902

Fine Cut
Number
NF33881
NF33883
NF33885
NF33887
NF33891
NF33895

NF33901
NF33903

Tell Needle Files in Sets of 6 or 12


NF33906
6 Pcs/Med Cut
NF33907
6 Pcs/Fine Cut
NF33908
12 Pcs/Med Cut
NF33909
12 Pcs/Fine Cut
6 Piece Sets include 1 of each Barrette, Equalling,
Half-Round, Round, Square and Three-Square Files
12 Piece Med. Cut Set includes one of each style plus
1 extra of the following; Equalling, Round, Three-Square
12 Piece Fine Cut Set includes one of each style except
square plus 1 extra of the following; Barrette,
Half-Round, Round and Three-Square

NEEDLE FILE STAND


Attractive metal stand
conveniently holds
and displays up to 12
needle files. May be
used free-standing on
workbench, hanging on
a peg or snapped closed
for carrying. Files not
included.
# NF31685

Diamond Needle Files


Excellent quality, economically priced files;
available in the five most popular shapes.
Deliver excellent performance deburring,
smoothing and finishing ultrahard
materials, such as hardened steel, carbide,
ceramics, glass. All files are 512 (14cm)
long, with 212 diamond surface bonded
to file faces by special process. Available in
just one surface fineness.

Diamond Needle Files


Number
Shape
NF33961
Equalling
NF33962
Half-Round
NF33963
Round
NF33964
Square
NF33965
Three-Square
5- Shapes Above in a Plastic Pouch
NF33960
Assortment

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303

New Products

Defender Bench Scale


Anti-Static Tinsel

Interchangeable Temp Heat Gun


304

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