1994 Jeep Wrangler S

ENGINE OVERHAUL 1994-95 ENGINE Chrysler Corp. 4.0L 6-Cylinder

TORQUE SPECIFICATIONS
Application
Camshaft Sprocket Preload Bolt
Connecting Rod Cap Nut

Ft. Lbs. (N.m)

80 (108)
33 (45)

Cylinder Head Bolts (1)

Stage 1
Stage 2
Stage 3

22 (30)
45 (61)
(2)

110 (149)

Bolts (2)

Exhaust Manifold
Bolts No. 1-5 & No. 8-11
Bolts No. 6 & 7
Fan Bolt
Flexplate-To-Converter Bolts
Flexplate-To-Crankshaft Bolts
Flywheel-To-Crankshaft Bolts

24 (33)
23 (31)
18 (24)
40 (54)
55 (75)
105 (142)

Intake Manifold Bolts (2)

Bolts No. 1-5 & No. 8-11
Bolts No. 6 & 7
Main Bearing Cap Bolts
Stage 1
Stage 2
Stage 3
Oil Pump Retaining Bolts
Long
Short
Pulley-To-Vibration Damper Bolts
Rocker Arm Bolts
Starter Bolts

24 (33)
23 (31)
40 (54)
70 (95)
80 (108)
17 (23)
10 (14)
20 (27)
21 (29)
33 (45)
80 (108)

Vibration Damper Bolt (3)

Water Pump Bolts
Front Cover Bolts
Oil Pan Bolts
1/4" X 20
5/16" X 18
Oil Pump Cover Bolts
Valve Cover Bolts
(1) All bolts except No. 11. Tighten bolt No. 11 to 100 ft. lbs. (136 N.m) See Fig. 4 .
(2) Tighten

22 (30)
INCH Lbs. (N.m)
62 (7)
120 (14)
156 (18)
70 (8)
80 (9)

in sequence. See Fig. 3 .

taller
Sbado, 23 de Junio de 2012 02:07:26
02:07:22 p.m.

Page 1

2006 Mitchell Repair Information Company, LLC.

1994 Jeep Wrangler S

ENGINE OVERHAUL 1994-95 ENGINE Chrysler Corp. 4.0L 6-Cylinder

(3) With

bolt cleaned and threads lubricated with oil.

ENGINE SPECIFICATIONS
GENERAL ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Displacement
Bore
Stroke
Compression Ratio
Fuel System
Horsepower @ RPM
Cherokee & Grand Cherokee
Wrangler
Torque Ft. Lbs. @ RPM
Cherokee & Grand Cherokee
Wrangler

Specification
242 Cu. In. (4.0L)
3.88" (98.5 mm)
3.44" (87.4 mm)
8.7:1
PFI
190 @ 4750
180 @ 4750
225 @ 4000
220 @ 4000

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
Application
Crankshaft
End Play
Runout
Main Bearings
Journal Diameter
No. 1-6

In. (mm)
.0015-.0065 (.038-.165)
(1)

2.4996-2.5001 (63.48963.502)
2.4980-2.4995 (63.44963.487)
.0005 (.013)
.0005 (.013)
.0010-.0025 (.025-.064)

No. 7
Journal Out-Of-Round
Journal Taper
Oil Clearance
Connecting Rod Bearings
Journal Diameter

2.0934-2.0955 (53.17253.226)
.0005 (.013)
.0005 (.013)

Journal Out-Of-Round
Journal Taper
taller
Sbado, 23 de Junio de 2012 02:07:22 p.m.

Page 2

2006 Mitchell Repair Information Company, LLC.

1994 Jeep Wrangler S

ENGINE OVERHAUL 1994-95 ENGINE Chrysler Corp. 4.0L 6-Cylinder

Oil Clearance
(1) Information is not available from manufacturer

.0015-.002 (.038-.050)

taller
Sbado, 23 de Junio de 2012 02:07:22 p.m.

Page 3

2006 Mitchell Repair Information Company, LLC.