rariseot8 Replacing wing jing plate The present document was valid at the time of print. A later version may be available online WM 505355 Replacing wing joining plate Tools Designation Type Number | Description twist drill Commercially Nr.201 available tool Countersink Commercially | Nr.202 available tool ohshafi losmain747@gmail, Dec 14, 2014 Technical values Location Description Type Basic value Tolerance 1 Tolerance 2 Dail bit Diameter 6.5mm Dat bit Diameter 6.5mm Preliminary work Preliminary work for body repairs (without straightening system) 1. Remove accessories in the repair area. 1.4. Remove accessories in the repair area according to the extent of damage on the vehicle. 2. Cover accessories adjacent to the repair area on the vehicle. 2.1. Cover all accessories remaining on the vehicle and adjacent areas with fire-proof protective covers. 3. Reshape connection area of the sheetmetal parts to be replaced. See Information on aluminium repairs —+ SXOQINO5 Information on aluminium repairs 4. Expose joint areas. tps:techino2 persche.com PAGInfosystem/VFModuleManager? ype=Navigatlon§Prin=trueBlk=GVO 15rane Replacing wing jing plato 4.1, Remove underbody protection, paint, etc, from the joint areas of the body using a hot-air gun or rotary brush. Safety instructions and information on quality Safety instructions and information on quality Caution Non-observance of safety instru: + Risk of damage to the vehicle + Danger of injury + Read the relevant safety instructions as well as general information and quality instructions —+ SXOOINO1 Safety instructions. Protection of electrical components during body repairs —+ 5X00IN02 Protection of electrical components during body repairs Corrosion protection measures during repairs > SXO0/NO3 Corrosion protection measures during repairs Information on aluminium repairs —» 5XOOINOS Information on aluminium repairs Body parts of various sheet-steel strengths — SXO0INO4 Body parts of various sheet-steel strengths Replacing punch rivets and penetrated joints + 5XO0IN23 Replacing punch rivets and penetrated joints Setting solf-tapping screws — 5X00IN24 Setting solf-tapping screws Working with body structural adhesive — 5X00IN21 Working with body structural adhesive Removing wing joining plate Removing wing joining plate BD twrormatin + Some of the repair illustrations show only one side of the vehicle. + Naturally, some steps also have to be performed on the opposite side of the vehicle as well. + These must be carried out as a mirror image of the steps shown for the front and rear. tps:techino2 persche.com PAGInfosystem/VFModuleManager? ype=Navigatlon§Prin=trueBlk=GVO 26ranaao% Replacing wing joining pate This page contains the following errors: error on line 50 at column 7: Encoding error Below is a rendering of the page up to the first error. Front wing joining plate 1. Drill through clinch points using a drill bit. -» Diameter: 6.5 mm. 2. Drill through punch rivets -A- using a twist drill Nr.201 3. Heat up bonding areas using a hot-air gun. nipe:techinfo2.persche.com/PAGInosystonVF ModeManage’7T ypo=Navigation8Print= ue8iK= GVO 35ranaao% Replacing wing joining pate Loosening bonding areas Preparing front wing joining plate for installation Preparing front wing joining plate for installation 1. Fit wing joining plate and secure it to the body. 1.1. Drill bores for the rivets through the existing holes. > Diameter: 6.5 mm 2. Remove plate. 3. _ Countersink bores for installing countersunk rivets. Countersink Nr.202 4, Prepare connection areas for bonding. Preparing connection areas for bonding Preparing connection areas of body for installing wing joining plate stalling wing joining plate Preparing connection areas of body fo! 1, Prepare connection areas for bonding. Preparing connection areas for bonding Installing wing joining plate Installing wing joining plate nipe:techinfo2.persche.com/PAGInosystonVF ModeManage’7T ypo=Navigation8Print= ue8iK= GVOrane Reolacing wing jing plate 1 2 3 Apply adhesive, Applying adhesive Fit luggage compartment bracket Rivet in luggage compartment bracket. -> BLIND RIVET 000.043.207.59 Subsequent work Subsequent work for body repairs (without straightening system) 1 Clean joint areas and sheetmetal flanges with a wire brush Prime joint areas and sheetmetal flanges with 2K primer. Restore standard seal with body sealant -> 5X00IN42 Seam sealing. Also seal the repair area carefully. Paint repair area and adjacent surfaces, if necessary. Restore standard underbody protection with underbody sealant —> 5X00IN43 Underbody protection. Apply standard cavity preservation + SXO0IN44 Cavity preservation. Also apply cavity preservation to the repair area Install removed accessories in the repair area. 981110, 981111, 981120, 981121, 981130, 981131, 981310, 981311, 981320, 981321, 981330, 981331 Model year as of 2012 C00, C02, COS, C06, CO7, COB, C09, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20, C21, C22, C23, C24, C25, C26, C27, C28, C32, C33, C34, C35, C36, C37, C38, C39, C41, C45, C46, C96, C97, C98, C99 tps:techino2 persche.com PAGInfosystem/VFModuleManager? ype=Navigatlon§Prin=trueBlk=GVO 55