Length Over Pipe Rack Un-Insulated 500m

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Heat balance for Regen eff gas streams:

5.8kg/s

Stream3
o

(T=380 C)

(T=220oC)

V-11307A/B

HPS

Tco2=232 C
Duty=1092*1.05 kW

Stream4

E-11214

Tci2

R-11401A/B

Stream5
o
(T=220 C)

R-11402A/B

(T=249oC)
HPC

Air Temp=15C

12"-P114280-11031(Carbon Steel)
Length over pipe rack un-insulated = 500m
Tco1

(T=220oC)

=167C

E-11213

Tci1=40.8oC
(T=212oC)
V-11209A/B Stream1

(T=220oC)

Duty=1880*1.05 kW

Stream6

(T=105.7oC)
5.8kg/s
20880 kg/hr
Methane Rich Gas

V-11406

V-11216A/B
Stream2

Basis:

1. Flow rate =5.8kg/s & Inlet temperature to E-11213 = 40.8oC of Methane Rich gas is kept constant.
2. Heat duty of Stream 1 & 2 is always available, as it is provided with Hot insulation (Hence no heat loss)
E-11213exchanger duty= 1880 * 1.05 kW
E-11214exchanger duty= 1092*1.05 kW

CASE-I : When Duty is not supplied by respective stream

From
STREAM Equipment

CYCLE TIME

Heating
Time(hrs)

1
V-11209A/B
24hrs
10
2
V-11216A/B
48hrs
12
3
V-11307A/B
48hrs
10
6
V-11406
180hrs
5
5
R-11402A/B
6-9months
4
4
R-11401A/B
8-10months
4
Reg Eff gas data:
Cp of Regeneration effluent at 212degC =
2.8kJ/kg.K
Methane risch gas data :
Flow Rate of Cold stream through E-11213 (m) =20880 kg/hr
Flow Rate of Cold stream through E-11214 (m)=20880 kg/hr
Cp of Cold stream at 40.8degC =
2.37kJ/kg.K
Cp of Cold stream at 167degC =
2.76kJ/kg.K
Cp of Cold stream at 232degC =
3kJ/kg.K

Excess
Temperature Flow
Available
Tco1
Heat Duty
Heat Duty
of
Rate(Kg/ Heat
Heat Duty calculated required for E- required
Stream(degC) hr)
Duty(kW) to E-11213
(degC)
11214(kW)
for E-11214
(a)
=1880-(a)
(b)
(d)=m*cp*(232-b) =1092-d
212
12300
1023.6
1372.5
140.65
1430.6
338.6
212
4200
349.5
220
550
49.19
1830.8
176.8
896.448
No
220
5500
491.9
1388.1
144
1378
286.02
220
2500
223.6
1656.4
163.8
1087.8
No
220
7000-8500 626.11
1253.89
133.9
1479.35
387.35

Remarks
Only stream 1&2 without other streams.
Excess Load required on E-11214 is 29.5%
Excess Load required on E-11214 is 25%
Excess Load required on E-11214 is 33.8%

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