TZD-1

:TZD-1

1
1 DV12V
2 80VA
3 20KV
4 50M
5 600X300X1200mm
6 55kg

12V
0.1MPa

1
2
3

1 15

2
3
4

1
2

 5-10

3
4
5
6
7

2
3
7

1 4-6mm

1 12.8v

1 12v7ah

18v
3

5mm

200mm

Instruction Manual for

TZD-1 Solar Automatic Ignition System

Carefully read this manual before use

Manufacturer:
Tel:
Fax

TZD-1 solar automatic ignitor consists of pulse signal generator, high-speed pulse switch system and largepower drive circuit. This product has reliable quality with stable performance, thus is the best choice for waste
gas burning in oil drilling industry.
I. General technical data
1. Power supply: DC 12V rechargeable battery (solar automatic charging)
2. Power consumption of whole device: 80VA
3. Output voltage: 20KV
4. High-voltage transmission distance: 50m
5. Overall dimensions: 600X300X1200mm
6. Weight: 55kg
II. Properties
This product provides all-weather use. It incorporates 12V rechargeable battery as a safety power and a solar
automatic charging unit.
It is used to fire low-pressure0.1MPamethane gas separated from liquid-gas separator, but is not suitable
for ignition of high-pressure gas flow or liquid flow.
III. Installation Steps
1. Cut a small hole on the wall of the pipe near the outlet of the discharge pipeline, and insert the gas emptying
tube at the tail of the lighter into the hole.
2. Fix the lighter assembly on the discharge pipeline, and make sure that the burning opening of the lighter
assembly is in line with the outlet of the discharge pipeline.
3. Place the solar ignitor at the place far from the discharge pipeline in non-explosionproof-required area, and
make the solar panel face the sun so as to maintain a sufficient level of energy of the solar battery.
4. Connect the earth wire to the discharge pipeline, and connect the high tension wire to the central pole of the
lighter assembly. Be sure that the high tension wire has a well insulated cover and runs overhead by shackle
insulators.
IV. How to use
1. After the initial installation, turn on the power of the solar ignitor, and if there is a short sound of high
tension discharge from the lighter every 15 seconds, it indicates that the ignition device is in sound condition.
2. Turn off the power of the ignition device and let it be there for use.

3. In case of gas spillover in the pit during drilling, just turn on the power switch.
4. Keep the power switch of the ignitor on in the course of use in order to prevent the firing gas from going out
by itself.
V. Tips
1. The solar ignitor should be placed at the non-explosionproof-required area surrounding the well site.
2. It is prohibited to allow high tension wire to touch the ground. The high tension wire should be connected in
overhead manner by shackle insulators and should not contact with non-insulated objects in order to avoid
being burnt out by fire. The high tension wire near the lighter should be 5-10m of naked steel wire.
3All people shall never touch the high tension wire to protect themselves against electric shock.
4. Wire connection shall be secure.
5. Non-professional personnel shall not open the enclosure without authorization in order to avoid danger.
6. The product should be located at the place with ventilation during use and storage of it.
IV. Maintenance
1. If the spark is weak or no spark occurs when igniting, check whether the high tension wire drops onto the
ground or contacts with any non-insulated object, or whether the battery is in low level of power or not.
2. If there is discharge sound but no spark occurs, check whether the insulators at the central pole of the lighter
are in normal insulating condition or whether the discharge gap is proper or not.
3. The normal service life of the battery is two years. If the performance of the battery lowers, replace it with a
new one.

Working principle: a small part of the combustible gas in the discharge pipeline comes into
the lighter and is ignited, and then the fired flame bursts forth from the lighter and ignites
the combustible gas in the discharge pipeline.

Solar panel

Power switch

Enclosure

Lighter

Central pole
Discharge gap 5mm
High tension wire
Earth wire

Gas emptying tube

Discharge pipeline

Installation Diagram for Solar Ignition Device

TZD-1


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