135CHE135 - ASGN1 - GroupC3 - Port Wentworth

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AMMAR NIZAMUDDIN BIN MHD SUBRE

MOHD SYAKIR BIN ABDUL AZIZ


MUHAMMAD IKHMAL FIRDAUS BIN ABD
MAJID
MUHAMMAD ZULFIKRI BIN ZULKIFLI
MOHAMMAD HAZRY RAFIEQ BIN RAZAK
MALEK

Major accident:
2008 Georgia sugar refinery explosion
Port Wentworth, Georgia, United
Stated

Imperial sugar based in Sugar Land, Texas


Establish on 1924
Together with Savannah Food they bought a
refinery
160 acres and 872000 sq. ft.
Raw cane sugar converted to granulated sugar
On February 7, 2008 an explosion occur
Killed 14 workers and 40 injured.

Occur at Imperial Sugar, Port Wentworth,


Georgia, United Stated
7.00 pm local time

7.15 p.m

Few second
later

Another few
second later

Few minutes
later

Sugar dust explosion took place at conveyor belt


Located below bunker

Dust bang spread through the whole bunkers


3-inch cement floors experienced buckling and heaving from the
force that came from the explosion

The plank roof on the palletizer construction was blown


Violent fireball eruptions occured suddenly

Huge amount of dense smoke and quick fire had spread


throughout the territory and many constructions were involved

Accumulation of sugar dust in the new isolated


system.
The new volume of conveyer belt was only 10
percent of the old one
No equipment to take out sugar dust
Sugar dust blocked the conveyer belt
Overheated bearing

Inadequate design of equipment.


Not appropriate housekeeping of the factory
Overheated bearing
First dust explosion
Inadequate emergency evacuation plan

Sugar cane

Molasses and
bagasses as a by
product

Activated carbon
or ion exchange
resin used to
remove impurities

Lime to kill
enzyme

Supersaturated
solution

Thin syrup

Water is
evaporated

14 death
42 were injured
Estimated loss 15.5 million dollar
The airborne particles produced from dust
explosion also created air pollution, settling all
around the place
Loss of reputation of Imperial Sugar Company.

Control combustible dust accumulation


quantity
Improvement of training of operating
personnel
Emergency planning should be well-organized
Amelioration of communication between
different agencies and workers
Own safety standards should be applied

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