Muhammad Harmainey bin Jasnih

27126

Estimated Cost Modification

Items
Probe Type Low Water Level Cutoff
Capacitance level indicator
Vector control frequency inverter
Automatic Water Level Regulator
Cum Indicator
Column level indicator with float for
indirect level reading
Feed Water Flow Meter
Transparent Steam Water Medium
Pressure with Expansion Loop Drum
Water Level with Glass Gauge
Steam Flow Meters and Transmitters
Integrated Boiler Control System
Ultrasonic Feed Water Flow
Indicator
High Differential Pressure Boiler
Feed Water Control Valve
Installation cost, consultation cost
and software soft

Unit(s)
1
1
1

Price/unit
745
1020
3000

Total price
745
1020
3000

4060

4060

2500

2500

5000

5000

4450

4450

1
1

7599
100,153

7599
100,153

8920

8920

2050

2050
60000

Total

594498

Calculation for Production Cost

*assume

that all changes in other cost such as depreciation cost, interest rate of
money, fluctuation of currency and etc. are negligible.
Element(s)
Working hours per year

Calculation(s)
5days/wk 8 hrs/day 4
wk/month 12 month/ yr

Result(s)
1920 hr/yr

Total steam required per

year

30 t/hr 1920 hr/yr

57600 t/yr

Total weight of water per

year

57600 t/yr @ 57600 m3/yr

Total price of water per year RM 1.06/m357600 m3/yr

RM 61056/yr

Total Production Cost

RM 61056/yr

*assume a 1% increase in CPO production rate due to improved steam quality consistency.

Element(s)

Calculation(s)

Result(s)

Total hr of operation time

5days/wk 8 hrs/day 4 wk/month 12 month/ yr

1920 hr/yr

Total of CPO per hour

(based on BAPOM current throughout of
14%)

60mt/hr 14%

8.4 mt/yr

1% increase

8.4 mt/yr X 1%

0.084 mt/hr

Total CPO

0.084 mt/hr X 1920 hr/yr

161.28 mt/yr

Total profit

161.28 mt/yr X RM 2130/mt

1% increase in profit margin

RM 343,526.40 X 1%

RM 343,526.40
RM 3435.264

The capital investments is RM 594,498, total extra income after modification per day
RM 3435.264/day, so;
=

margin.

173. 05744 days to cover up for capital investment

173 days to cover up the capital investment (approx.)
6 months to cover up the capital investment, based on the 1% increase in profit

Cost-benefit Analysis (CBA);

0.00577