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ICC 200

ICC 300 H-E


ICC 350

09.2004

Service manual

ERBE

ICC 200, ICC 300 H-E, ICC 350

SERVICE

MANUAL

10128-002, 10128-009, 10128-010, 10128-015, 10128-016


10128-023, 10128-025, 10128-027, 10128-028, 10128-036
10128-051, 10128-054, 10128-055, 10128-056, 10128-058
10128-061, 10128-064, 10128-065, 10128-066, 10128-070
10128-071, 10128-072, 10128-073, 10128-074, 10128-075
10128-076, 10128-077, 10128-078, 10128-080, 10128-081
10128-082, 10128-083, 10128-200, 10128-202, 10128-204
10128-205, 10128-206, 10128-213, 10128-214, 10128-300
10128-301, 10128-303, 10128-304, 10128-305, 10128-306
10128-307,10128-310, 10128-403

09.2004

This service manual was created by

Michael Grosse
Dipl.-Phys. (Physicist)
Tel
Fax
E-Mail

(+49) 70 71 / 755254
(+49) 70 71 / 7555254
mgrosse@erbe-med.de

Net

http://www.erbe-med.de

Please contact me directly with your


suggestions, criticism or information
regarding this manual. Your feedback
helps me design this document
according to your requirements and to
constantly improve it.

All rights to this service manual, particularly the right to reproduction, distribution and translation,
are reserved. No part of this service manual may be reproduced in any form (including photocopying,
microfilm or other means), or processed, reproduced or distributed by means of electronic systems
without prior written permission from ERBE Elektromedizin GmbH.
The information contained in this service manual may be revised or extended without prior notice
and represents no obligation on the part of ERBE Elektromedizin GmbH.
Copyright ERBE Elektromedizin GmbH, Tbingen 2004
Printed by: ERBE Elektromedizin GmbH, Tbingen
Printed in Germany

Art. No.: 80116-201

Contents

Art. No.: 80116-201


09 / 2004

Chapter

Title

Page

Table of contents ................................................................................... 5

Test programs and adjustments .......................................................... 7


Calling up Test program mode ....................................................................... 10
Basic settings of the SETUP parameters ........................................................ 11
Front panel of the ICC 200 (INT) after starting up the unit ......................... 12
Front panel of the ICC 200 (UL) after starting up the unit .......................... 13
Front panel of the ICC 300 after starting up the unit ................................... 15
Front panel of the ICC 350 after starting up the unit ................................... 16
Test programs 18 ........................................................................................... 17
Test program 9 (Display programs 112) ..................................................... 28
Test programs 1015 ....................................................................................... 39
Test program 16 (Adjustments, measuring equipment, jumper) ................. 45
Adjustment of ZMK Neurotest and TUR Neurotest ................................... 105
Adjustment of remote control for Neurotest ............................................... 111
Adjustment of activation and instrument detection .................................... 115
Test program 17, 23 ....................................................................................... 123

ERROR list ......................................................................................... 127

Circuit description ............................................................................. 137

Block diagrams .................................................................................. 169

Circuit diagrams ................................................................................. 175

Appendix A (Part numbers, PCB arrangement) .............................. 241

Appendix B (Abbreviations, notes, addresses) .............................. 263

5 / 266

6 / 266

Chapter 1

Test programs
and
adjustments

Test programs
ERBOTOM ICC 350, 300, 200
Version 4.0 / 3.0 / 2.0

No. Test program function

V 4.0 / 3.0 / V 2.0

1 Basic front panel setting (only ICC 300 and 200)

2 Calls up the Error list

3 Test of all D-flipflop circuit memories

4 Test of all front panel visual signals

5 Test of all acoustic signals

6 Test of all relays

7 NESSY: Version number setting

8 Display of software version no. and option no.

9 Activation of display programs

10 Time limit setup


11

Measurement and display of extra-low voltages +15 volts, 15 volts,


+24 volts and the temperature

12 Setting the FORCED voltage (2.0: 3 x forced; 4.0: 4 x forced)

x
x
x

13 not assigned
14 not assigned
15 not assigned
16 Test and setting help for all unit calibration functions

17 Brightness setting for the seven-segment displays

18 not assigned
19 not assigned
20 not assigned
Art. No.: 80116-201
09 / 2004

21 not assigned
22 not assigned
23 AUTO START start delay setup

TEST PROGRAMS AND ADJUSTMENTS

9 / 266

Calling up the
TEST PROGRAM mode

, ,
,

,,,
,

, ,

,,

,
,, ,
,
,, ,

2
3 4

11 12

14 15 16

Note regarding the drawing


The front panel shown of the ICC 350 applies to the ICC 200 and ICC 300 in such a way that only the
AUTO CUT and AUTO COAG control panels apply to the ICC 300, and the AUTO CUT, AUTO COAG
and AUTO BIPOLAR control panels apply to the ICC 300.
Calling up
Press key 3 (Roll) when switching on the power and hold it down.
Setting the test program number
Using keys 8 (Up) or 9 (Down), set the required program number.
Starting and finishing test programs
By pressing key 3 (Roll), start or finish a test program.
Exiting the test program mode
Exit the TEST PROGRAM MODE by switching off the power or setting TEST PROGRAM no. 0 using key 9
(Down).
10 / 266

TEST PROGRAMS AND ADJUSTMENTS

Basic settings of the SETUP


parameters
ERBOTOM ICC 350, 300 and 200
AUTO START delay
ICC 350, ICC 300

AUTO START delay


ICC 200

Autostart stage

Basic settings

Remarks

0s

adjustable using
Test program 23

0.5 s

1s

no stepping

0.5 s

output

max. time limit

Auto Cut

90 s

Auto Coag 1

90 s

Auto Coag 2

90 s

Auto Bipolar

90 s

NE 1

| || *)

Time limit setting


ICC 350

NESSY version no.


FORCED voltage version
Brightness of the
seven-segment display

*)

Test program 10

adjustable using
Test program 7

adjustable using
Test program 12

10

adjustable using
Test program 17

|| means a split NE electrode,


| means a non-split NE electrode,

Art. No.: 80116-201


09 / 2004

| || means both split and non-split NE electrode are possible.

TEST PROGRAMS AND ADJUSTMENTS

11 / 266

Front panel of the ICC 200 (INT)


After starting up the unit
Factory setting

B asic setting IC C 200 w ithout


EN D O C U T option
AUTO C UT

Effe ct 3

120 watts max.

AUTO C OAG

FORC ED

60 watts max.

AUTO C OAG (with ARGON option)

Spray

60 watts max.

Footswitch se tting

ye llow = AUTO C UT

blue = AUTO C OAG

AUTO C UT

Effe ct 3

120 watts max.

AUTO C OAG

FORC ED

60 watts max.

AUTO C OAG (with ARGON option)

Spray

60 watts max.

Footswitch se tting

ye llow = AUTO C UT

blue = AUTO C OAG

END O C UT

ON

Basic setting ICC 200 with


ENDO CUT option

12

/ 266

Pulse le ngth

tON = 50 ms

Pause le ngth

tOFF = 750 ms

TEST PROGRAMS AND ADJUSTMENTS

Front panel of the ICC 200 (UL)


After starting up the unit
Factory programming

Basic programming
ICC 200 without ENDO CUT option
Effe ct 3

120 watts max.

AUTO C OAG

FORC ED

60 watts max.

Footswitch se tting

ye llow = AUTO C UT

blue = AUTO C OAG

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09 / 2004

AUTO C UT

TEST PROGRAMS AND ADJUSTMENTS

13 / 266

NOTE
If the settings are reset, the factory programming of the ICC 200 E and ICC 200 E/A units is lost.
It can be restored using the following table.

Basic programming
ICC 200 E and ICC 200 E/A
AUTO C UT

Effe ct 3

200 watts max.

AUTO C OAG

FORC ED

25 watts max.

AUTO C OAG

SOFT

65 watts max.

AUTO C OAG

BIPOLAR

20 watts max.

AUTO C OAG (for IC C 200 E/A only)

Spray

60 watts max.

Footswitch se tting

ye llow = AUTO C UT

blue = AUTO C OAG

END O C UT

ON

14

/ 266

Pulse le ngth

tON = 50 ms

Pause le ngth

tOFF = 750 ms

TEST PROGRAMS AND ADJUSTMENTS

Front panel of the ICC 300


After starting up the unit
Factory setting

Basic setting ICC 300


Effect 3

150 watts max.

AUTO COAG

SOFT

60 watts max.

AUTO BIPOLAR

AUTO START = off

60 watts max.

Footswitch setting

yellow = AUTO CUT

blue = AUTO COAG

Art. No.: 80116-201


09 / 2004

AUTO CUT

TEST PROGRAMS AND ADJUSTMENTS

15 / 266

Front panel of the ICC 350


After starting up the unit
Factory setting

Basic setting ICC 350


AUTO CUT

Effect 3

150 watts max.

HIGH CUT

switched off

AUTO COAG 1

SOFT

60 watts max.

AUTO COAG 2

FORCED

60 watts max.

AUTO BIPOLAR

AUTO START = off


AUTO STOP = off

40 watts max.

Footswitch setting

yellow = AUTO CUT

blue = AUTO COAG 2

16 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 1


ICC 200, 300 only

General description
Using this test program, any front panel setting can be made. This setting is known as the basic setting.
After termination, the basic setting is stored internally. Only completely saved channels are stored. The
basic setting display flashes. Acknowledge by pressing any key.
Termination
Using Power off.
Switch off a channel
Using the Down key (8), set the lowest intensity. Once the lowest display is set, the seven-segment
display changes to ---. This means that the channel has been switched off.
Basic setting and brief power failure
For a brief power failure of 15 seconds max., the front panel setting last set is displayed.
Activation of a channel is blocked if a channel has not been completely set or the basic setting was not
acknowledged.
The basic setting set at the factory corresponds to the FIXE basic setting.
FIXE basic setting
A FIXE basic setting is stored in the program. This basic setting is accepted and displayed if:
the stored front panel setting is invalid, e.g. through failure of the circuit memory or through battery
memory lost,

in Test program 1, the All off setting has been accepted.

Art. No.: 80116-201


09 / 2004

TEST PROGRAMS AND ADJUSTMENTS

17 / 266

Test program no. 2


Call up and display of the error memory

General description
The ICC units are equipped with a system for error detection, error indication and error memory. Every error
receives an error number (ERROR no.). The unit stores the last 10 ERROR numbers. Test program 2 displays
the stored ERROR numbers. The most recent error occurring chronologically is in memory location 1.
Display
AUTO CUT

AUTO COAG 1

Err.

1 ... 10

AUTO COAG 2

AUTO BIPOLAR
xxx

xxx: Display of the error number


By pressing keys 8 (Up) or 9 (Down), you can call up the memory locations one after another. By pressing
key 7, you delete the error numbers at all memory locations.
Example
After starting the test program with key 3, for example, Error no. 2 appears at memory location 1 with the
following display:
Display
AUTO CUT

AUTO COAG 1

Err.

18 / 266

AUTO COAG 2

AUTO BIPOLAR
2

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 3


Test of all D-flipflop circuit memories

General description
Test of all D-flipflop (D-FF) circuit memories. After starting the test with key 3, you will see the following display:
Display
(ICC 350, ICC 300)
AUTO CUT
buS

*)

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR
d0 ... d7 alternating

Display
(ICC 200)
buS

d0 ... d7 alternating

buS*) (D-FF-Test Nr. 0) tests the external control bus for signal lines d0d7. The signal lines d0d7 are
switched on and off one after another. The switching statuses can be displayed on the bar graph (adapter
board 30183-102).
Using the keys 8 (Up) or 9 (Down), you can call up D-FF tests 1-11. You will see the following display:
Display
(ICC 350, ICC 300)
AUTO CUT

AUTO COAG 1

dFF

1 ... 11

AUTO COAG 2

AUTO BIPOLAR
d0 ... d7 alternating

Display
(ICC 200)

Art. No.: 80116-201


09 / 2004

dFF 1 ... 9

d0 ... d7 alternating

The D-FF signal lines d0-d7 are switched on and off one after another. The signals can be measured at the
D-FF outputs. There is an error if

there is more than one output status at the same time,

there is constantly an output signal in spite of switching over,

there is no output signal in spite of D-FF activation.

*)

buS is the seven-segment display for the word BUS.


TEST PROGRAMS AND ADJUSTMENTS

19 / 266

Test program no. 3


Test of all D-flipflop circuit memories

Overview of the D-flipflop tests

Test no. D-FF description

20 / 266

Position

Remarks

0 external control bus

Motherboard

1 D-FF IC 2

Motherboard

2 D-FF IC 3

Motherboard

3 D-FF IC 9

Extra-low voltage and tone

4 D-FF IC 19

Control board

5 D-FF IC 20

Control board

6 D-FF IC 6

ST power stage

7 D-FF IC 10

Senso-board

8 D-FF IC 8

Relay board

not ICC 200

Extension motherboard slot J9

not ICC 200

10

Extension motherboard slot J9

not ICC 200

11

Extension motherboard slot J9

not ICC 200

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 4


Check of the optical signals on the front
panel

General description
Using this program, you can test the optical displays on the front panel. After starting the test program, you
will see the following display:

Art. No.: 80116-201


09 / 2004

All optical signals on the front panel are switched on. The 7-segment displays show 8. for all numbers.

TEST PROGRAMS AND ADJUSTMENTS

21 / 266

Test program no. 5


Sound control for all available sounds

General description
Using this program, you can test and set all available sounds. After starting the program, you will see the
following display:
Display
AUTO CUT

AUTO COAG 1

ton

0 ... 4

AUTO COAG 2

AUTO BIPOLAR

Using the keys 8 (Up) or 9 (Down), you can set a test number from 0 to 4. The following correspondence
applies between the test numbers and the sounds:

Test no. Tones switched on


0

22 / 266

Tone variants

Remarks

Tone generation
switched off

1 Basic tone 1

Volume adjustable

2 Basic tone 2

Volume adjustable

3 Basic tone 3

Volume adjustable

4 Basic tone 4

Volume adjustable
Basic tone 1 to 3

Volume adjustable

Mixed tone: Basic tone 1 and 2

Volume adjustable

Mixed tone: Basic tone 1 and 3

Volume adjustable

Mixed tone: Basic tone 2 and 3

Volume adjustable

Basic tone 1 to 3

Alarm volume

Mixed tone: Basic tone 1 and 2

Alarm volume

Mixed tone: Basic tone 1 and 3

Alarm volume

Mixed tone: Basic tone 2 and 3

Alarm volume

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 5


Sound control for all available sounds

Frequency adjustment for warning tones


The warning tone frequency setting can be adjusted independently of other assemblies on the low-voltage
power supply (jumper J2) with Test program no. 5.
Activate Test program no. 5. MP 4 is GND for frequency counter.

Call Tone 1: Set frequency at MP 1 with TP 2 to 493 Hz (2 Hz) with frequency counter.

Call Tone 2: Set frequency at MP 2 with TP 3 to 414 Hz (2 Hz) with frequency counter.

Call Tone 3: Set frequency at MP 3 with TP 4 to 329 Hz (2 Hz) with frequency counter.

To check settings the various tones and mixed tones are generated one after the other by calling
Tone 4. Here, take especial care that the operating and warning tones have different volumes.

Art. No.: 80116-201


09 / 2004

TEST PROGRAMS AND ADJUSTMENTS

23 / 266

Test program no. 6


Relay test

General description
Using this program, all relays can be actuated. The NESSY measurement monitor is switched off. After
ending the test program, relay no. 1 is switched on for the power starting current limitation.
Test program no. 6 is also intended for safety testing of the unit. With this test, there may be a brief
failure of the power supply due to the external intervention. If the test program is activated, the test
program is automatically called up again after a brief power failure of up to approx. 15 seconds. However,
if the power failure is longer than 15 seconds, this will not occur.
After starting the test program, you will see the following display:
Display
AUTO CUT

AUTO COAG 1

rEL

0 ... 1

AUTO COAG 2

AUTO BIPOLAR

Designation of the PCBs with their assigned relays


PCB

Slot

Relay function

Remarks

Motherboard ICC 350

see lines 3 and 4

Motherboard ICC 200

see lines 3 and 4

Motherboard

Rel. 1: Power starting current limitation

Motherboard

Rel. 2: Capacitance ground

Power module

J5

Rel. 1: Switchover ST generator: HF

ST power stage

J6

Rel. 1: Output HF: UE1 to NE

ST power stage

J6

Rel. 2: Output HF: Rel. 3 to AE

ST power stage

J6

Rel. 3: Output HF: UE1 to AE

ST power stage

J6

Rel. 19: Connection to power supply

Senso-board

J7

Rel. 1: Output NE - NESSY

Senso-board

J7

Rel. 2: Output AE

Senso-board

J7

Rel. 3: Output NE

Relay board

J8

Rel. 1: Output AE 1

only ICC 300 / 350

Relay board

J8

Rel. 2: Output AE 2

only ICC 300 / 350

ICC 200: Mono output


board

J8

Rel. 1: Output AE 1

only ICC 200

24 / 266

only for ICC 350

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 6


Relay test

Overview of the relay test options


Test no. 0
Switch off all relays
Test object

Relay status

Rel. 1, motherboard

switched off

all other relays

switched off

Remarks
Power starting
current limitation

Test no. 1
Switch on all relays
Test object

Relay status

Rel. 1, motherboard

switched on

Rel. 2, motherboard

depending on
dongle installed
capacitance
grounded
(only ICC 350)

all other relays

switched on

Remarks
Power starting
current limitation

switched on
or off

Art. No.: 80116-201


09 / 2004

All relays on PCBs additionally required for the ERBOTOM ICC 350 MIC are switched on.

TEST PROGRAMS AND ADJUSTMENTS

25 / 266

Test program no. 7


Setting the NESSY version

General description
Using this program, you can set four NESSY versions. After starting the test program, you will see the
following displays when you activate key 3:
Display
AUTO CUT

AUTO COAG 1

NE.1

|| or |

AUTO COAG 2

AUTO BIPOLAR

In the AUTO COAG field:


||

means a split neutral electrode,

means of non-split neutral electrode.

Using the keys 8 (Up) or 9 (Down), you can set four different NESSY versions:

No.

AUTO CUT

AUTO COAG 1

Remarks

NE.1

|| or |

for split and non-split electrodes

NE.2

only for non-split electrodes

NE.3

||

only for split electrodes; acoustic (3 times) and


visual alarm

NE.4

||

only for split electrodes; acoustic (continuous


tone) and visual alarm

At the end of the test, the NESSY version number is stored. Version number 1 is the standard version set
when the unit is delivered. In case of memory failure, version no. 1 is automatically set. When switching on
the power, version no. 2, 3 or 4 is displayed briefly if this is set. The standard version no. 1 is not displayed.

26 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 8


Display of the software version and any
options

General description
Using this program, you can display the software version, while on the ICC 350 and ICC 300, you can also
see the display of an option identification number.
After starting the program, you will see the following display:
Display
AUTO CUT

AUTO COAG 1

Snr

x.xx

AUTO COAG 2

AUTO BIPOLAR
y

Explanation:
x.xx Software version no. (e.g. 2.0)
y

Option code no. (e.g. 8).


Code
no. means
0 Unit without option
1 ICC 350: Neurotest ZMK
2 ICC 350: Neurotest TUR
4
8 ICC 350: ENDO CUT function
16
32
64

Art. No.: 80116-201


09 / 2004

128
256

The code number is based on a binary code:


Example
Code no. 2 means

ICC 350 Neurotest TUR

Code no. 9 means

ICC 350 Neurotest ZMK

Endocut

TEST PROGRAMS AND ADJUSTMENTS

27 / 266

Test program no. 9


Activating display programs to display
measurement values

General description
This program activates displays in the standby mode or during activation. With key 3, Test program no. 9 is
started.
After starting, you will see the following display:
Display
AUTO CUT

AUTO COAG 1

nr.

AUTO COAG 2

AUTO BIPOLAR

Within Test program no. 9, 22 subprograms for displaying specific data can be called up, while subprograms
16 to 22 are intended only for use by the manufacturer.
These subprograms can now be set using keys 8 (Up) or 9 (Down). Once the required display program has
been selected, it is reactivated using key 3. The selected display program remains activated until the power
is switched off.
Display
AUTO CUT

AUTO COAG 1

nr.

0 ... 22

28 / 266

AUTO COAG 2

AUTO BIPOLAR

TEST PROGRAMS AND ADJUSTMENTS

Display programs nos. 13

The selected display program now displays the required data during regular operation of the unit. To do
this, the appropriate operating modes must be set and the accessories activated.
The display program remains activated until the power is switched off. To return to normal operation, the
unit must be switched off for a short time and switched back on again.
Display program no. 1: not assigned

Display program no. 2: not assigned


Display program no. 3:
ST generator time control with activation of SPRAY or FORCED.
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

ttt

P2

P3

tst

ttt

Difference between set frequency and actual frequency

P2

Set power [W]

P3

Set power [W]

tst

Abbreviation of the test title (Time-ST stage)

Display program no. 3:


ST generator time control with activation of FORCED.

Art. No.: 80116-201


09 / 2004

Display on ICC 200:


AUTO CUT

AUTO COAG

ttt

tst

ttt

Difference between set frequency and actual frequency

tst

Abbreviation of the test title (Time-ST stage)

TEST PROGRAMS AND ADJUSTMENTS

29 / 266

Display programs nos. 45

Display program no. 4:


ST generator measurement values with ST generator activation.
Output measurement values U st, Ist
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

uuu

iii

P3

UI

uuu

Measurement value of the output voltage sensor

iii

Measurement value of the output current sensor

P3

Set power [W]

UI

Abbreviation of the test title (Voltage and current measurement)

Display program no. 4:


ST generator measurement values with ST generator activation.
FORCED activation
Display for ICC 200:
AUTO CUT

AUTO COAG

uuu

USt

uuu

Measurement value of the output voltage sensor

Display program no. 5:


Power supply unit measurement values for ST generator activation.
Measurement values Unt, Int
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

uuu

iii

P3

UI

uuu

Measurement value of the power supply unit voltage

iii

Measurement value of the power supply unit current

P3

Set power

UI

Abbreviation of the test title (Voltage, current measurement)

30 / 266

TEST PROGRAMS AND ADJUSTMENTS

Display program nos. 57

Display program no. 5:


Power supply measurement values with ST generator activation, FORCED activation.
Measurement values Unt, Int
Display for ICC 200:
AUTO CUT

AUTO COAG

uuu

Unt

uuu

Measurement value of the power supply unit voltage

Display program no. 6:


ST generator measurement values for ST generator activation, FORCED activation.
Measurement value Ist
Display for ICC 200:
AUTO CUT

AUTO COAG

iii

Ist

iii

Measurement value of the output current sensor

Display program no. 7:


Power supply unit measurement values for ST generator activation, FORCED activation.
Measurement value Int
Display for ICC 200:
AUTO CUT

AUTO COAG

iii

Int

Measurement value of the power supply unit current

Art. No.: 80116-201


09 / 2004

iii

TEST PROGRAMS AND ADJUSTMENTS

31 / 266

Display program no. 8

Display program no. 8:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement value U act
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

ppp

uuu

cos

PU

ppp

HF power output [W], present power output

uuu

HF output voltage [V], present output voltage

cos
PU

cos-j-value from the table (ICC 350 only)


Abbreviation of the test title (Power and voltage measurement)

Display program no. 8:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement value Uact
Display for ICC 200:
AUTO CUT

AUTO COAG

ppp

ppp
P

32 / 266

HF power output [W]


Abbreviation of the test title (Power measurement)

TEST PROGRAMS AND ADJUSTMENTS

Display program no. 9

Display program no. 9:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement values I real, cos j (Real part of the current and cos j between voltage and current)
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

iii

cos

ppp

IC

iii

Real part of the measurement value from the HF output current

cos
ppp

cos-j value from the table (ICC 350 only)


HF power output [W] for ICC 350

IC

Abbreviation of the test title (Current measurement and cos j measurement)

Display program no. 9:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement value: Measurement value of the real part of the HF output current
Display for the ICC 200:
AUTO CUT

AUTO COAG

iii

Measurement value of the real part of the HF output current

Abbreviation of the test title (Current measurement)

Art. No.: 80116-201


09 / 2004

iii

TEST PROGRAMS AND ADJUSTMENTS

33 / 266

Display programs nos. 1011

Display program no. 10:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement value U act
Display for the ICC 200:
AUTO CUT

AUTO COAG

uuu

uuu

HF output voltage [V]

Abbreviation of the test title (Voltage measurement)

Display program no. 11:


Measurement values for activation of the sine-wave generator.
AUTO CUT, AUTO COAG 1 and 2 in SOFT mode, AUTO BIPOLAR
Output measurement value cos j
Display for the ICC 200:
AUTO CUT

AUTO COAG

cos

Cos

cos

cos-j value from the table

Cos

Abbreviation of the test title (cos-j measurement)

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TEST PROGRAMS AND ADJUSTMENTS

Display program no. 12 (Start)

Display program no. 12:


Contact resistance at AUTO START, in standby operation.
Only valid for AUTO START 0, 1, 2 and in standby operation.
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

uuu

P2

P3

br

uuu

Measurement value of the contact monitor voltage measurement

P2

Set power for AUTO COAG 1 [W]

P3

Set power for AUTO COAG 2 [W]

br

Contact monitor

Display program no. 12:


Contact resistance for AUTO START, in active condition.
Only valid for AUTO START 0, 1, 2 and in active condition.
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

rda

P2

P3

br

Calculated value of the contact resistance [ohms]

P2

Set power for AUTO COAG 1 [W]

P3

Set power for AUTO COAG 2 [W]

br

Contact monitor

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09 / 2004

rda

TEST PROGRAMS AND ADJUSTMENTS

35 / 266

Display program no. 12 (continued)

Display program no. 12:


Contact resistance for AUTO START, in standby operation.
Display for ICC 200:
AUTO CUT

AUTO COAG

uuu

br

uuu

Measurement value of the contact monitor voltage measurement

br

Contact monitor

Display program no. 12:


Contact resistance for AUTO START, in active condition.
Display for ICC 200:
AUTO CUT

AUTO COAG

rda

br

rda

Calculated value of the contact resistance [ohms]

br

Contact monitor

36 / 266

TEST PROGRAMS AND ADJUSTMENTS

Display program no. 15

Display program no. 15:


NESSY transition resistance in stand-by-operation and on activation.
Display for ICC 350 and ICC 300:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

rtr

P2

P3

br

rtr

calculated NESSY transition resistance [Ohm]

P2

set power for AUTO COAG 1 [W]

P3

set power for AUTO COAG 2 [W]

br

AUTO START monitor

Display program no. 15:


NESSY transition resistance in stand-by-operation and on activation.
Display for ICC 200:
AUTO CUT

AUTO COAG

rtr

calculated NESSY transition resistance [Ohm]

AUTO START monitor

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09 / 2004

rtr

TEST PROGRAMS AND ADJUSTMENTS

37 / 266

Display programs nos. 1322

NOTE
Display programs nos. 13 and 14 are not assigned. The program nos. 1722 are only intended for internal
use by the manufacturer.

38 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 10


Changing the maximum time limit

General description
Using this program, you can change the time limit for the ICC 200, 300 and 350. The setting range varies
from 3 to 960 seconds.
Using the appropriate Up or Down keys, the time limit restriction for every current quality can be set
individually.
For the ICC 350, various time limit settings can be stored in the individual program memories for each user.
This occurs after selecting the program number with program memory key 2 and then changing the respective
current qualities using the appropriate Up or Down key.
After termination of Test program 10 using key 3, the settings made are stored.
In case of memory failure, as well as in the delivery condition, the max. time limit for all programs and
current qualities (CUT, COAG 1, COAG 2, BIPOLAR) is set at 90 seconds.
After starting Test program 10 with key 3, you will see the following display:
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

t1

t2

t3

t4

t1: Time limit restriction for AUTO CUT in seconds


t2: Time limit restriction for AUTO COAG 1 in seconds
t3: Time limit restriction for AUTO COAG 2 in seconds
t4: Time limit restriction for AUTO BIPOPLAR in seconds.

Using the following keys, you can adjust the max. time limit (see page 1-4):
:

Keys 4 and 5

AUTO COAG 1 :

Keys 8 and 9

AUTO COAG 2 :

Keys 11 and 12

AUTO BIPOLAR :

Keys 15 and 16

Art. No.: 80116-201


09 / 2004

AUTO CUT

TEST PROGRAMS AND ADJUSTMENTS

39 / 266

Test program no. 11


Measurement value output for the
measurement channels

Using this program, you can measure the internal supply voltages and the temperature of the unit. In addition,
you can display all analog direct measurement channels 1, 2, 3 and 4 as well as analog multiplex measurement
channels.
After starting the test program, you will see the following display:
Display ICC 350 / 300
AUTO CUT

AUTO COAG 1

AUTO COAG 2

XX.X

XX.X

XX.X

tPt

ttt

xxx

Ch

4 22

yyy

XX.X

Voltage value [V]

ttt

Temperature [C]

xxx

ADC measurement value in the range 0 255

yyy

ADC measurement value in the range 0 255

AUTO BIPOLAR

Using the keys Up (8) or Down (9), call up the subprograms U, U-, tPt and Ch 4 22.
U0

is the low voltage controlled to +15 volts 10%

U1

is the low voltage controlled to 15 volts 10%

U2

is the low voltage controlled to 24 volts 10%

tPt

is the temperature display of the output stage 15%

Ch4 22 are the analog measurement channels according to the following table:
Display ICC 200
AUTO CUT

AUTO COAG 1

U.15

XX.X

15

XX.X

U.24

XX.X

tPt

ttt

C.aa

yyy

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AUTO COAG 2

AUTO BIPOLAR

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 11


Measurement value output of the
measurement channels

XX.X

Voltage rating [ V ]

ttt

Temperature [C ]

C.aa

Channel number

yyy

ADC measurement value in the range 0 ... 255

Using the Up (8) or Down (9) keys, call up the subprograms U, U-, tPt und C. 4-22.
U0

is the supply voltage controlled to +15 volts

U1

is the supply voltage controlled to 15 volts

U2

is the supply voltage controlled to +24 volts

tPt

is the temperature display of the output stage

C. 4 22 are the analog measurement channels according to the following table.


Voltage test U 0 or U.15
Measurement and display of the supply voltage controlled to +15 volts
Display XX.X: e.g. 14.6 equals 14.6 volts
Voltage test U1 or 15
Measurement and display of the supply voltage controlled to 15 volts
Display XX.X: e.g. 14.6 equals 14.6 volts
Voltage test U 2 or U.24
Measurement and display of the supply voltage controlled to +24 volts
Display XX.X: e.g. 23.6 equals +23.6 volts
Measurement of the output stage temperature
Art. No.: 80116-201
09 / 2004

Display tPt 25 means that the temperature inside the unit is 25 C.


Test of the analog measurement channels (Subtest 4 22)
Measurement and display of 19 analog measurement channels inside the unit.
(Intended for internal use by the manufacturer only).

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

Test program no. 12


Setting the FORCED voltage

General description
When this program is called up, the set FORCED version is displayed. Using the Up (8) or Down (9)
keys, you can set one of three (V2.0) or four (V4.0) FORCED versions.
With FORCED coagulation, the ST pulse generator produces short pulses with a high no-load voltage. The
high no-load voltage has both advantages and disadvantages which are described in this section with the
features.
Using Test program 12, the no-load voltage can be changed relative to the set power limitation.
After starting the test program, you will see the following display:
AUTO CUT

AUTO COAG 1

For.

vs nr

AUTO COAG 2

For.

Voltage limitation for FORCED coagulation

vs nr:

FORCED version nos. 13 (V2.0) or 14 (V4.0)

AUTO BIPOLAR

Call up the version number using the Up (8) or Down (9) keys.
Forced version vs nr 1
A power limitation of 1 to 30 watts increases the no-load voltage constantly up to approx. 1,300 Vp.
Above 30 watts power limitation, the no-load voltage is limited to approx. 1,300 Vp.
Characteristics of the version vs nr 1

Minimal image interference on monitors.

Danger of burns from contact with a terminal.

Good coagulation via a terminal without heavy spark formation.

No heavy spark formation even at a high power setting.

To direct power into the tissue, the tissue must be contacted (No power transmission via spark).

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09 / 2004

FORCED version vs nr 2
A power limitation of 1 to 30 watts increases the no-load voltage constantly up to approx. 1,300 Vp. Above
30 watts power limitation, the no-load voltage continues to increase:
No-load voltage at 40 watts: approx. 1,500 Vp
No-load voltage at 50 watts: approx. 1,700 Vp
No-load voltage at 60 watts: approx. 1,900 Vp
No-load voltage from 80 to 120 watts: approx. 2,300 Vp.

TEST PROGRAMS AND ADJUSTMENTS

43 / 266

Test program no. 12


Setting the FORCED voltage

Characteristics of version vs nr 2
The characteristics are between those of the vs nr 1 and those of the vs nr 3.
FORCED voltage version vs nr 3
A power limitation of 1 to 30 watts increases the no-load voltage constantly up to approx. 2,300 V p. Above
30 watts power limitation, the no-load voltage is limited to approx. 2,300 Vp.
Characteristics of version vs nr 3

Image interferences on monitors possible.

Danger of burns from contact with a terminal possible.

Heavy spark formation with coagulation via a terminal.

Heavy spark formation also at a 30 watts power setting.

To direct high-frequency power into the tissue, the tissue must not necessarily be contacted (current flow or
powered transmission [see vs nr 2] possible via arc).
FORCED voltage version vs nr 4
A power limitation of 1 to 30 watts increases the no-load voltage constantly up to approx. 2,600 Vp. Above
30 watts power limitation, the no-load voltage is limited to approx. 2,600 Vp.
Characteristics of version vs nr 4

Image interference on monitors possible.

Danger of burns from contact with a terminal possible.

Heavy spark formation with coagulation via a terminal.

Heavy spark formation also at a 30 watts power setting.

To direct high-frequency power into the tissue, the tissue must not necessarily be contacted (current flow or
powered transmission [see vs nr 2] possible via arc).
Important notes

The vs no set only applies to FORCED AUTO COAG 1, FORCED AUTO COAG 2 and for programs
0 to 11.

For the MIC program, vs nr 1 is automatically set.

In case of memory failure, vs nr 1 is automatically set.

When switching on the power supply, vs nr 2, vs nr 3 or vs nr 4 (V4.0) is briefly displayed. The standard vs
nr 1 is not displayed.

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TEST PROGRAMS AND ADJUSTMENTS

Test program no. 16


Pre-information:
Recommended measuring equipment

Measuring equipment
To service equipment from the ICC series, various meters are necessary. The following list summarizes
recommended measuring equipment for a quick overview.
ATTENTION !
Individual parts and boards are at supply voltage potential. After removing the housing cover, there is risk of
electrical shock due to unintentional contact with the power plug connected.
The HF power meter, the oscilloscope and the frequency counter must be operated as floating.
The unit contains a lithium battery which must only be discarded in battery collection containers in completely
discharged condition (i.e. after use). Otherwise, care must be taken to prevent shorting in accordance with
the battery regulations.

EE order no.
(230 V; 50/60 Hz)

EE order no.
(120 V; 50/60 Hz)

Testbox 2

20183-040

20183-041

70 V testbox for spark monitor ICC

20100-019

20100-028

Measuring equipment

Art. No.: 80116-201


09 / 2004

HF power meter

Isolating transformer for APM 600

20100-013

Adapter cable for NESSY monitor

20100-003

Bipolar adapter cable

20100-004

Measurement cable for LF patient leakage current

20100-009 (standard)

Measurement cable for LF patient leakage current

20100-012 (international)

2-channel oscilloscope (> 40 MHz)

Frequency counter

Multimeter with A range

Bipolar testbox automatic starter ICC

20100-017

Extension board

30183-106

TEST PROGRAMS AND ADJUSTMENTS

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Test program no. 16


Pre-information:
Jumper on the display board

General information
On the display board, there are slots for jumper which, by plugging in so-called jumpers, can activate
special software by which our HF surgical units from the ICC series can be adapted to prescribed special
conditions (such as are necessary in various countries) or by means of which specific tests can be performed
by the testing department and service.
WARNING
These jumpers are already positioned during production and must never be changed randomly. For a software
update, make certain that the jumpers are correctly plugged in. Back-up plugs are in the bag with the spare
fuses.
Where are the slots for the jumpers?
If you look at the display board inside the open unit from the perspective of the rear panel, the following
stylized image can be seen:
J3J6
6
3

Connector
to the CPU
LED display

LED display

LED display

LED display

J7J10
7
10

J7J10
7
10

Only at right on
ICC 300

Two blocks are available to receive jumpers: At the top right is a block with the slots J3J6, at the bottom
left (ICC 300: bottom right) is the block with the slots J7J10.
46 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 16


Pre-information:
Jumper on the display board

Block 1

Jumper plugged in

Jumper not plugged in

Output circuitry with


capacitance ground.

Output circuitry is "floating


output".

Maximum temperature of
generator is displayed
(ERROR 11).

The unit is delivered with this


setting.

J5 J5 functions together with J6.

(see following explanation)

(see following explanation)

J6 J6 functions together with J5.

(see following explanation)

(see following explanation)

Pos. Function
Only ICC 350:
Switchover of neutral
J3
electrode to "capacitance
grounded" or "floating output".
J4

Only for test purposes.


Temperature display.

Art. No.: 80116-201


09 / 2004

The J5 and J6 slots are read by the CPU as a binary number. In this way four different functioning methods,
independent from one another, are programmable by plugging in these jumpers:

J5

J6

Description of the set function

free

free

None of the following 3 programs is selected.

plugged

free

Contact monitor is blocked and AUTO START display is "off".

free

plugged

During activation, another activation signal from some other source has switched off
the unit activation (Spanish regulation).

F leakage current > 150 mA, but < 300 mA:


Triple visual and acoustic alarm is triggered.
plugged plugged
HF leakage current > 300 mA:
The HF generator is switched off. Visual and acoustic alarm is triggered.

TEST PROGRAMS AND ADJUSTMENTS

47 / 266

Test program no. 16


Pre-information:
Jumper on the display board

Block 2 (as of Version 1.06)

Pos. Function

Jumper plugged in

Jumper not plugged in

(not applicable)

(not applicable)

J7 (not in use)

Deactivation of ERROR 30
Low-resistance load operation possible for BIPOLAR COAG
(as of V 2.00):
< 5 ohms triggers ERROR 30
- after 4 s red LED (output
to protect accessories and
error)
J8 generator.
- Output current max. 1.5 A
ERROR 30 can be
- no ERROR indication
deactivated here when
(This specification especially
activating AUTO BIPOLAR.
applies to the USA.)

ERROR 30 warning appears


due to delivery status
(not USA, ERROR 30
deactivated here).

Regardless of the selection, special settings are necessary for specific countries. These can be found in the
following matrix. Explanation:
1

Jumper must be plugged in,

Jumper must not be plugged in,

(according to the description for Block 1).

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Country

J5

J6

J7

J8

Germany

no function

per above table

European countries
(excepted:
see below)

no function

per above table

Great Britain

no function

per above table

Spain

no function

per above table

Japan

no function

per above table

USA

no function

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 16


Pre-information:
Jumper on the display board

Note regarding ERROR 30


With bipolar coagulation, it may happen that, over a longer period of time, a short circuit occurs on one of
the bipolar forceps. Particularly for thin forceps, there is a danger with a short circuit that the forceps begin
to glow due to the high current and the HF generator is damaged due to a mismatch.
Since tissue resistance quickly reaches values above 50 ohms during a coagulation process with conventional
bipolar instruments, normally after starting the coagulation by desiccating the tissue, it is assumed that,
with a continuously low resistance of less than 50 ohms, an error status results which is indicated by
ERROR 30.
In addition, there are large-area coagulation forceps for which a resistance less than 50 ohms is set, insofar
as the legs are only open to a small degree. If the operating surgeon activates such an instrument with a
small leg opening, ERROR 30 is indicated after approx. 5 seconds and activation is switched off. This error
message is felt to be a nuisance by some operating surgeons. In these particular cases, the ERROR 30 error
message can be switched off on units above Version 2.00 by means of the jumper in position J8. In this case,
at a resistance less than 50 ohms, the output current of the ICC is limited to 1.5 A.
WARNING

Art. No.: 80116-201


09 / 2004

For a power setting greater than 20 W, there is a danger of destroying the HF generator after approx. 1
minute during short-circuit operation. There is no warning if the ERROR 30 error message is switched off.

TEST PROGRAMS AND ADJUSTMENTS

49 / 266

Test program no. 16


General description

General description
All adjustment work is performed solely with the help of this test program. Here the sequence from
Adjustment 1 to Adjustment 13 must be followed.
Ending the test is only possible at the setting Adjustment 0 (as of 0 in the display).
If Test program 16 is activated, the test program is automatically called up again if there is a brief power
failure lasting up to approx. 15 seconds. If the power failure lasts longer than 15 seconds, the test program
is no longer automatically called up.
This text describes only the function of the program. The unit is adjusted according to the adjustment
instructions. These adjustment instructions are a component of the service documents.
After starting the test program with key 3, you will see the following display:
Display ICC 350 / 300
AUTO CUT

AUTO COAG 1

Ab

xx (0 13)

xx

AUTO COAG 2

AUTO BIPOLAR

Adjustment test number (beginning with 0)

Display ICC 200


AUTO CUT

AUTO COAG

Ab

xx

xx

Adjustment test number (beginning with 0)

Adjustment 0 permits entry and exit from Test program 16.

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TEST PROGRAMS AND ADJUSTMENTS

Test program no. 16


List of individual adjustments

Test program 16:


Adjustment

List of individual adjustments


Function of the adjustment

Phase relationship of the power supply unit

Current/voltage setting of the power supply unit

Setting of the actuation pulse length for the HF generator

Phase relationship of the HF generator

Current/voltage setting of the HF generator

Current/voltage setting of the amplified measurement values of the HF generator

Phase angle setting (cos Phi)

Adjustment of the function monitor sensor

NESSY adjustment: Contact resistance

10

HF leakage current monitor

11

Starting threshold of the contact monitor

12

Length of actuation pulse and frequency setting of the ST generator

13

LF leakage current measurement and setting help for CF

Art. No.: 80116-201


09 / 2004

Using the Up (8) and Down (9) keys, call up an adjustment test number. Start the adjustment test with
key 3.

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 1

TEST PROGRAMS AND ADJUSTMENTS

53 / 266

Adjustment 1
Power supply unit phase relationship

Procedure

Unplug power cable from the ERBOTOM ICC.

Pull off the black lines on the bridge-connected rectifier BR 1 on the motherboard and connect an
adjustable isolating transformer to BR 1 in its place, the output voltage of which is adjusted to 0 V.
With well prebalanced boards, a transformer with a fixed voltage of approx. 155 V AC can also be
used.
ATTENTION !

For units which are set to 120 V, you must absolutely make certain that the Erbotom ICC is operated via an
isolated transformer. In addition, the connection between J15 and J20 on the motherboard must be removed
from J15.

Connect 200 ohms load resistance (e.g. APM 600) to MP1 = GND and MP2 on the power module
(slot J5).

Connect the oscilloscope to MP1 = GND and MP2 = probe on QC power stage end stage (slot J4).

Plug the power cable for the Erbotom ICC back in and activate Test program 16, Adjustment 1.

Activate using the yellow pedal on the footswitch (AUTO CUT).

Slowly increase the output voltage on the isolating transformer. With a correct setting, the voltage
characteristic corresponds to the graph illustrated below, whereby the small dip (approx. 20 V) next
to the square-wave edges represent a good criterion of evaluation for this.

Set the phase angle using TP13 (control board, slot J3). For the final setting, the square-wave voltage
must be increased to approx. 100 V. (Display in AUTO CUT approx. 205).

After the setting is complete, disconnect the ERBOTOM ICC from the power, remove the cable from
the isolating transformer to BR1 and connect the two black lines again to the bridge-connected
rectifier.
Fig.: Voltage characteristic of supply unit power

T
1>

1) Ch 1:

54 / 266

50 Volt 500 ns

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 1
Power supply unit phase relationship

ICC 350
ICC 300

Art. No.: 80116-201


09 / 2004

AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

Ab

nPh

before activation

U NTG

nPh

during activation

ICC 200
AUTO CUT

AUTO COAG

Ab

nPh

before activation

U NTG

nPh

after activation

U NTG

Power supply unit voltage [V]

nPh

Adjustment of the phase relationship for the power supply unit generator

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 2

TEST PROGRAMS AND ADJUSTMENTS

57 / 266

Adjustment 2
Power supply unit output parameters

Procedure

Connect 500 ohms load resistance (APM 600) to MP1 = GND and MP2 = +U on Power Module
board (slot J5).

Plug in the power cable on the ICC.

Call up Test program 16, Adjustment 2.

Activate ERBOTOM ICC using the yellow footswitch pedal (AUTO CUT).

Set TP2 on the control board (slot J3) in such a way that 100 W (tolerance +0% / 7%) can be
measured at the HF power meter and a power supply current of 447 mA (tolerance 444...455 mA) is
displayed in the AUTO COAG 1 display. In the AUTO CUT display, a power supply voltage of 223
V (tolerance 223227 V) is displayed.

Disconnect the ICC from the power and remove the connecting cable from MP1 and MP2.
ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

Ab

U NTG

I NTG

AUTO COAG 2

AUTO BIPOLAR

I NTG V1

nUI

before activation

nUI

during activation

U NTG

Power supply voltage [V];

Set value = 223 V

I NTG

Power supply current [mA];

Set value = 447 mA

I NTG V1 Amplified power supply current [mA]


nUI

Adjustment of the current voltage setting of the power supply generator

ICC 200
AUTO CUT

U NTG

AUTO COAG
nUI

before activation

I NTG

after activation

U NTG

Power supply voltage [V];

Set value = 223 V

I NTG

Power supply current [mA];

Set value = 447 mA

58 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 2

Art. No.: 80116-201


09 / 2004

Power supply unit output parameters

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

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09 / 2004

Adjustment 3

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 3
Actuation pulse length HF generator

Procedure

Measure the actuation pulse TS1 on the control board (slot J3) with an oscilloscope at measuring
point MP6 = GND and MP2 = probe tip.

Switch on the ICC and call up Test program 16, Adjustment 3.

Using TP14 on the control board (slot J3), set a pulse length of 350 ns.
ATTENTION: Pulse is inverted.

Disconnect the ICC from the power.

Remove the probe from MP6 and MP2.


ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

Ab

thF

AUTO COAG 2

AUTO BIPOLAR
thF

Pulse length of the HF generator [ms];

auto. activated

Set value = 350 ns

ICC 200
AUTO CUT

AUTO COAG
thF

thF

62 / 266

Pulse length of the HF generator [ms];

auto. activated

Set value = 350 ns

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 3
Actuation pulse length HF generator

5 V/Div

Art. No.: 80116-201


09 / 2004

100 ns/Div
Fig.: Transistor switching pulse

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 4

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 4
Phase relationship HF generator

Procedure

Switch the ICC back on and call up Test program 16, Adjustment 4.

With probe 100 : 1, the no-load HF output voltage between the active and neutral electrode must be
measured; for 2 monopolar outputs: Output CUT / COAG 2.

Activate the ICC using the yellow footswitch pedal (AUTO CUT).

Observing the output voltage form, increase the power supply voltage in the CUT field (AUTO CUT
display corresponds to the set power supply voltage; AUTO COAG 1 display corresponds to the
actual power supply voltage). Using TP15 on the control board (slot J3), a symmetrical sine-wave
characteristic must be set.

At a maximum power supply voltage (= 250 V), make the final adjustment. At the same time, set a
good symmetrical sine-wave shape and a minimum power supply current (= display in AUTO BIPOLAR field), which means a minimal no-load power loss (see Fig.). CAUTION: The best possible
sine-wave characteristic has priority over the absolute current minimum.
ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

U SOLL = 30 V

U SOLL

U NTG

AUTO COAG 2

AUTO BIPOLAR

I NTG V1

U SOLL

Set power supply voltage [V]

U NTG

Power supply unit voltage [V]

Ph

before activation

I NTG

during activation

I NTG V1 Amplified power supply current [mA]


I NTG

Power supply current [mA]

ICC 200
AUTO CUT

AUTO COAG

U SOLL (Start = 30 V)

nPh

before activation

U SOLL

U NTG

after activation

U SOLL

Set power supply voltage [V]

U NTG

Power supply unit voltage [V]

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TEST PROGRAMS AND ADJUSTMENTS

Adjustment 4
Phase relationship HF generator

300 V/Div

Art. No.: 80116-201


09 / 2004

500 ns/Div
Fig.: HF no-load voltage

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

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09 / 2004

Adjustment 5

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 5
HF generator output parameters

Procedure

Call up Test program 16, Adjustment 5.

Connect the HF power meter, e.g. APM 600 (set to 500 ohms) via active cable to active and neutral
electrode output sockets on the ICC; for 2 monopolar outputs: CUT / COAG 2 output and NE socket.

Activate the unit with the yellow pedal of the footswitch (AUTO CUT).

Using TP3 on the control board (slot J3), the HF output voltage is set in such a way that a power of
100 watts is indicated on the HF power meter and a value of 223 volts HF effective voltage (tolerance
220223 volts) in the display on the AUTO CUT field.

Under certain conditions, TP 4 (HF current limitation) must be turned back far enough before this
setting so that no current limitation is effective.

Using TP4 on the control board (slot J3), the HF current limitation is set in such a way that a value of
447 mA effective HF current (tolerance 439447 mA) with constant power output appears in the
AUTO COAG 1 field.

Insofar as the measurement of the phase angle between HF voltage and HF current produces a value
greater than 98 (which is 100 cos j) at this setting in the AUTO COAG 2 field, a value of 100 watts
HF power output is displayed (tolerance 97...100 watts) in the AUTO BIPOLAR field after correct
adjustment of voltage and current.

For the voltage characteristic at a 500 ohms load, see Fig.


ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

Ab

U HF

I HF

AUTO COAG 2

AUTO BIPOLAR

cos Phi

UI

before activation

during activation

ICC 200
AUTO CUT

AUTO COAG

U HF

UI

before activation

I HF

after activation

U HF

HF voltage [V];

I HF

Real part of HF current [mA];

70 / 266

Set value = 223 V


Set value = 447 mA

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 5
HF generator output parameters

Art. No.: 80116-201


09 / 2004

100 V/Div
Fig.: HF voltage at
R = 500 ohms
500 ns/Div

cos Phi

Phase angle 0100*)

Emitted active power

Set value = 100


[W];

Set value = 100 watts at 500 R

cos-j display, when the Up (8) key is pressed.


P display, when theDown (9) key is pressed.
*)To avoid decimal places, the value of the table value of cos j is indicated times 100, such that 100 means cos j = 1.

TEST PROGRAMS AND ADJUSTMENTS

71 / 266

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TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 6

TEST PROGRAMS AND ADJUSTMENTS

73 / 266

Adjustment 6
HF generator output parameters amplified

Procedure

Call up Test program 16, Adjustment 6.

With the same setup as for Adjustment 5, the unit is activated. At the same time, 5 watts (tolerance
4.55.5 watts) should be output at the HF power meter.

Using TP 5 on the control board (slot J 3), the amplified HF voltage measurement is set in such a way
that a value of 50 volts HF output voltage is displayed in the AUTO CUT field.

Using TP 6 on the control board, the amplified HF current measurement is set. The value 100 mA Hf
output current is displayed in the AUTO COAG 1 field when set correctly.

In the Auto Bipolar field, the emitted active power is displayed.

In the Auto Coag 2 field, the phase angle cos j is displayed.


ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

Ab

U HF

I HF

AUTO COAG 2

AUTO BIPOLAR

cos Phi

UI

before activation

during activation

ICC 200
AUTO CUT

U HF

AUTO COAG
UI

before activation

I HF

after activation

U HF

HF voltage amplified [V];

Set value = 50 V

I HF

Real part of the amplified HF current [mA]; Set value = 100 mA

cos Phi

Phase angle 0100 from the table

Set value = 100

Emitted active power

Set value = 5 watts at 500 R

[W];

ICC 200:
cos-j display appears when the Up (8) key is pressed.
P-display appears when the Down (9) key is pressed.

74 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 6

Art. No.: 80116-201


09 / 2004

HF generator output parameters amplified

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 7

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 7
Phase angle (cos j)

Procedure

Call up Test program 16, Adjustment 7.

Using ERBE original cable, connect the APM 600 (set at 500 ohms) to the ICC; with 2 monopolar
connections: Connect active output socket: CUT / COAG 2 (ICC 300 / 350) and NE socket.

Connect a capacitor with 1 nF (e.g. ERBE component no. EE 51103-026) with short lines across the
active electrode and NE sockets on the HF power meter.
This produces a phase shift between voltage and current of 45 at a frequency of 340 kHz.

Activate the cut footswitch.

Using TP 7 on the control board (slot J3), the unit is set in such a way a value of 73 (display is
100 cos j) is displayed in the AUTO CUT field and a value of 120 (analog / digital converter
measured value) is displayed in the AUTO COAG 1 field.
ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

Ab

PHI

before activation

COS

xxx

PHI

during activation

ICC 200
AUTO CUT

COS

COS

AUTO COAG
PHI

before activation

xxx

after activation

cos-j values from table;

Set value = 73

0 means phase shifting = 90


100 means phase shifting = 0
xxx

Analog cos-j measurement value;

Veff

HF output voltage;

Range 0255

200 mA output current limitation

78 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 7

Art. No.: 80116-201


09 / 2004

Phase angle (cos j)

TEST PROGRAMS AND ADJUSTMENTS

79 / 266

80 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 8

TEST PROGRAMS AND ADJUSTMENTS

81 / 266

Adjustment 8
Spark monitor

Procedure (also applies to the units without HIGH CUT or ENDO CUT)

On the ICC 300 and ICC 200 without ENDOCUT, TP8 should be set to the upper limit (to do this,
turn TP8 clockwise).

Call up Test program 16, Adjustment 8.

A DC voltage of 70 volts is fed into the patient circuit between the center control for the active AE
socket (with 2 monopolar outputs: Output CUT / COAG 2) and the neutral electrode NE socket (AE =
+, NE = ). To do this, the ERBE TESTBOX 70 volts is recommended (ERBE Order no. 20100-019).

Adjust TP8 on the control board (slot J3) is set in such a way that a measurement value of 77 is
indicated for the A/D converter, and a value of 70 volts DC is displayed in the AUTO COAG 1 field.
On the ICC 200 ENDOCUT, this value appears in the AUTO CUT field, while the A/D converter
value is not shown.
ICC 350
AUTO CUT

AUTO COAG 1

xxx

yyy

AUTO COAG 2

AUTO BIPOLAR
FU

Standby

ICC 200 ENDO CUT


AUTO CUT

AUTO COAG

yyy

FU

Standby

yyy

Fed-in DC voltage for the spark measurement value (70 V)

xxx

Analog spark measurement value

The input for applying the test DC voltage is the CUT / COAG 2 socket.

82 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 8

Art. No.: 80116-201


09 / 2004

Spark monitor

TEST PROGRAMS AND ADJUSTMENTS

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TEST PROGRAMS AND ADJUSTMENTS

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09 / 2004

Adjustment 9

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 9
NESSY resistance measurement

Procedure

Call up Test program 16, Adjustment 9.

Connect an NE cable to the NE input receptacle on the ICC system.

Connect the other end of the NE cable between 120 ohms of resistance.

Set TP9 on the control board (slot J3) in such a way that a measurement value of 200 for the A/D
converter is displayed in the AUTO CUT field and a resistance of 120 ohms is displayed in the AUTO
COAG 1 field.

Now exchange the terminating resistor for a resistance value of 40 ohms. Now verify the measurement
at this resistance; a resistance of 40 ohms (tolerance 37...43 ohms) must be displayed in the AUTO
COAG 1 field.
ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

xxx

R b

AUTO COAG 2

AUTO BIPOLAR
r

Standby

ICC 200
AUTO CUT

AUTO COAG

xxx

R b

Standby

R b

Contact resistance at the neutral electrode [W]

xxx

Analog measurement value of the contact resistance.

For resistance values outside the measurement accurary, the display --- appears.

86 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 9

Art. No.: 80116-201


09 / 2004

NESSY resistance measurement

TEST PROGRAMS AND ADJUSTMENTS

87 / 266

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TEST PROGRAMS AND ADJUSTMENTS

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09 / 2004

Adjustment 10

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment 10
HF leakage current measurement

Procedure (This adjustment only applies to the ICC 350)

Call up Test program 16, Adjustment 10.

Connect the HF power meter (set to 350 ohms load resistance) between the active electrode of the
CUT / COAG 2 (center) socket and the potential equalization.

Jumper J3 must be plugged into the display board for this adjustment (earthed reference).

Short together the NE-ERBE original adapter cable. Activate the ICC 350 using the blue footswitch
pedal (AUTO COAG 1).

Using the power setting in the AUTO COAG 1 field, set the leakage current flowing to ground to a
value of 150 mAeff (tolerance 131169 mA) (use an HF effective current meter or set a power of 7.9
watts at a HF power meter with a load resistance of 350 ohms [tolerance 6.010 watts (from P = I R
with P = 7.9 watts and R = 350 ohms is a current I = 150 mA)]).

Set TP10 on the control board (slot J3) in such a way that the HF leakage alarm is thus displayed
visually (the LED in the safety field flashes in the display indicates the value 50 in the Auto Cut
field).

Increase the leakage current by changing the power setting until an audible alarm is also emitted.
This should occur at 300350 mA (accordingly 31.543 watts on a HF power meter at the above
setting).
ICC 350
AUTO CUT

AUTO COAG 1

xxx

ppp

AUTO COAG 2

AUTO BIPOLAR
HFL

ppp

Set SOFT COAG power which can be changed during activation.

xxx

Measurement value of the HF leakage current measurement.

Standby

Using the power setting in the AUTO COAG 1 field, set the HF leakage current flowing to ground at
Ieff = 150 mA. This is not assigned for the ICC 200 and 300 since no HF leakage current monitor is
available there.

90 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 10
HF leakage current measurement

ICC
AE

APM 600
NE
AE

Potential equalization
NE cable with pin
short-circuit
I

HF leakage

Art. No.: 80116-201


09 / 2004

3 m cable

NE

TEST PROGRAMS AND ADJUSTMENTS

91 / 266

92 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 11

TEST PROGRAMS AND ADJUSTMENTS

93 / 266

Adjustment 11
Contact monitor

Procedure

Call up Test program 16, Adjustment 11.

At the BIPOLAR output of the ICC, the ERBE bipolar Testbox for the bipolar automatic starter (EE
20100-017 ) or appropriate fixed resistors (1.2 kOhm and 2.5 kOhm with a capacity of 15 watts as
well as 18 kOhm, 1 watt) is connected via the EE bipolar original cable.

With a resistance of 2.5 kOhm (socket 12), a value of 25 must be displayed in the AUTO CUT field.
(Display = resistance divided by 100). The setting of the switch-on threshold with PT11 on the PCB
control board (slot J3) proceeds in such a way that, at a load resistance of 2.5 kOhm, the display in
the AUTO COAG 2 field changes from OFF to ON.

Now the short-circuiting monitor is set by connecting a 6 ohm resistor (capacity = 0.5 watts) to the
BIPOLAR outlet. Then, the display rLo appears on the AUTO COAG 1 display. Using TP12 on the
PCB control board J3, the display is set to a measurement value of 100 in the AUTO CUT display.

Testing the shutdown response: To do this, exit Test program 16 briefly by selecting Test program 0.
The ICC operates in the normal mode. Switch on AUTO START 1. Set the bipolar power to 1 watt.
The BIPOLAR outlet is connected to sockets 1 and 3 on the ERBE Testbox and thereby charged with
1.2 kOhm. The BIPOLAR generator must automatically be activated after the delay time. Now press
pushbutton 1 on the Testbox. This raises the capacity resistance to 18 kOhm. The BIPOLAR generator
must now shut down.

This test must be repeated at the power settings 20 watts, 40 watts, 50 watts (or without AAMI
standard up to 120 watts).

ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

uuu

OFF

br

open output

rda

ON

br

loaded output

iii

rLo

br

loaded output

ICC 200
AUTO CUT

AUTO COAG

uuu

OFF

open output

rda

ON

loaded output

94 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 11

Art. No.: 80116-201


09 / 2004

Contact monitor

uuu Standby measurement value of the contact monitor at a preset bipolar power of 10 watts
rda Calculated contact resistance at activation [W/100]
iii

Amplified output current at contact resistance < 1 kW

rLo Display if resistance measured at activation < 1 kW


1

TEST PROGRAMS AND ADJUSTMENTS

95 / 266

96 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 12

TEST PROGRAMS AND ADJUSTMENTS

97 / 266

Adjustment 12
Pulse/pause length ST output stage

Procedure

Call up Test program 16, Adjustment 12.

Measure actuation impulse TSI_STE at measuring point MP 3 on ST output stage (slot J6) with the
oscilloscope (measuring point MP1 = GND).

Using TP16, set this to a pulse length of 200 ns (50 ns).


IMPORTANT! The pulse time is measured at average amplitude, i.e. at approx. 7.5 volts level.
ATTENTION! The pulse is inverted.

The repetition frequency at TP17 is set in such a way that the value 0 (tolerance 0...4) is displayed in
the AUTO CUT field.

Now exit the test program and return the ICC to normal operating condition.

To check the performance, connect the HF output to the HF power meter, setting 500 ohms.

Activate the ICC using the blue footswitch pedal at the SPRAY and FORCED normal settings. The
power output in watts should correspond to the display in the AUTO COAG 2 field.

Check whether the maximum emitted output power with SPRAY and FORCED is within the tolerance
limits (120 W 15 %). If necessary, conform the pulse length to the PCB control board using TP16.
TP17 must no longer be changed.
ICC 350
ICC 300
AUTO CUT

AUTO COAG 1

xxx

ppp

AUTO COAG 2

AUTO BIPOLAR
tSt

Standby

ICC 200
AUTO CUT

AUTO COAG

xxx

tSt

Standby

ppp Set AUTO COAG 2 FORCED power


xxx Difference = Set frequency minus actual frequency

98 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 12
Pulse/pause length ST output stage

5 V/Div

50 ns/Div
Art. No.: 80116-201
09 / 2004

Fig. : Transistor switching pulse ST


output stage

TEST PROGRAMS AND ADJUSTMENTS

99 / 266

100 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment 13

TEST PROGRAMS AND ADJUSTMENTS

101 / 266

Adjustment 13
LF leakage current monitor (ICC 350 only)

Procedure

Call up Test program 16, Adjustment 13.

Set the jumper to the capacitance grounded operating mode (place jumper J3 on display board).

Perform adjustment using ERBE TESTBOX 2 or another 50 Hz sine-wave current source.

Between the neutral electrode output and the potential equalization, feed a 50 Hz sine-wave current
of 45 A (see Figure).

Using TP1 on the motherboard, set the leakage current monitor in such a way that the display in the
AUTO CUT field changes just from 0 to 1 at 45 Aeff.
Reset jumper to previous condition.
ICC 350
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

I nF

Standby

x = 0 for LF leakage current < 50 A


x = 1 for LF leakage current > 50 A.

For adjustment, the test current must be fed according to the instructions.
Adjustment 13 is not assigned on the ICC 300 and ICC 200.
Measurement setup

Battery-powered
measurement unit
only!
INF

ICC
AE

NE

+
ERBE
Testbox 2

18
N
LI
PE

19

102 / 266

Power
supply
110 V
115 V
230 V

TEST PROGRAMS AND ADJUSTMENTS

Adjustment 13

Art. No.: 80116-201


09 / 2004

LF leakage current monitor

TP1

TEST PROGRAMS AND ADJUSTMENTS

103 / 266

104 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment of
ICC 350 ZMK Neurotest
Version V2.00
ICC 350 TUR Neurotest
Version V2.00

TEST PROGRAMS AND ADJUSTMENTS

105 / 266

Adjustment of Neurotest
board
Neurotest board
EE 30128-070
Jumper JP4 on the front panel is used to activate the display of the feedback frequency of output current
measurement and display of the feedback frequency of the remote control are activated.
ATTENTION
On the ZMK version, there is a display only during activation and if the Neurotest circuit is closed. On the
TUR version there is a display as soon as the NT LED lights up on the remote control.

AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

SPH

Intensity no.

Frequency measurement Current measurement

SPH:

The Neurotest program is activated.

Intensity no.

Set intensity number is 15. It corresponds to the intensity number which has been set
on the remote control.

Frequency measurement Measurement of feedback frequency of the remote control.


Current measurement

Measurement of feedback frequency of the output current measurement.

Setting the feedback frequency of output current measurement


(trimming potentiometer TP 1: Setting the feedback frequency)
The Neurotest board is isolated and actuated via optocoupler. The feedback frequency of the output current
measurement also takes place via an optocoupler. The output current pulse is converted into a frequency.
This frequency can be measured at test point MP7. Test point MP6 is reference ground. Test points MP6 and
MP7 relate to the electronic circuitry of the ICC unit. Without activation, the feedback frequency is 0 Hz.
After the pulse time, the feedback frequency is only available at MP7 for a brief period.
Test setup
At the Neurotest output, connect up a test resistor of 1 kOhm, 0.5 W and 1%. On the TUR version, the
Neurotest output is between the neutral electrode and the CUT/COAG 2 output. The TUR version is activated
with the yellow pedal of the dual-pedal footswitch. On the ZMK version the Neurotest output is between the
neutral electrode and the Neurotest output. The ZMK version is activated with the ZMK fingerswitch.
The setting is performed at intensity 3. For this setting the set feedback frequency must be adjusted to 73. If
the electronic fuse trips, the display of feedback frequency is approx. 40.

106 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment of Neurotest
board
Neurotest board
EE 30128-070
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR
Current measurement
Set

Min.

Max.

SPH

52

42

75

SPH

91

81

100

SPH

3
(Set value 73)

73

63

83

SPH

64

54

74

SPH

59

49

69

ATTENTION!
Don't forget to remove the jumper!
Check the fusible link for correct rating
F1: Microfuse FF 1/16 /125 V (62 mA), Wickmann Type 19278K
High-voltage test
The high-voltage test is conducted according to the specifications in the test record.
Testing the activation signals
The TUR version is activated with the yellow pedal of the double-pedal footswitch. The ZMK version is
activated with the ZMK fingerswitch.

Art. No.: 80116-201


09 / 2004

Performance test on the constant-current circuit


A test resistor of 1k, 0.5W and 1% and a rotary potentiometer of 50k 0.3W are connected in series at the
Neurotest output. Measure the square-wave voltage on the 1k test resistor. (1mA corresponds to 1V) The
tolerance range of output currents is +25% to 25%. Larger deviations generate an output error display.

TEST PROGRAMS AND ADJUSTMENTS

107 / 266

Adjustment of Neurotest
board
Neurotest board
EE 30128-070
Square-wave output peak current

Control range of constant-current source

SPH 1: 5 mA

0Rapprox. 20 kOhm

SPH 2: 10 mA

0Rapprox. 10 kOhm

SPH 3: 15 mA

0Rapprox. 6 kOhm

SPH 4: 20 mA

0Rapprox. 5 kOhm

SPH 5: 25 mA

0Rapprox. 4 kOhm

Testing the constant-current source


Slowly set the rotary potentiometer higher from 0R. At a total resistance of approx. 6 kOhm, there is an
output error display. At approx. 6 kOhm, the output current is constant.
Performance test on output error monitoring.

At the Neurotest output connect a test resistor of 1 kOhm, 0.5 W and 1%.

Set SPH 1.

Activate the unit. When the circuit is interrupted there will be an output error message.

Performance test on the electronic fuse


The output current is monitored constantly. In the event of an excess dose, the electronic fuse trips and via
longitudinal transistor T3 switches off the constant-current source supply voltage. The electronic fuse is
monitored in the interval between the pulses. If the electronic fuse has tripped, this is indicated by the
message ERROR 90 or ERROR 84.

To trip the electronic fuse: Activate the Neurotest function and briefly connect test point MP9 to MP2.
The electronic fuse should respond. The microfuse must not trip.

General information about the self-check


Before activation, or when setting the intensity on the remote control, there is a check on the electronic fuse
in two steps.
1.

Briefly switch on transistor T1 and thus trip the electronic fuse. There is a message ERROR 90 or
ERROR 84 if the electronic fuse has tripped.

2.

Briefly switch on transistor T2 and thus reset the electronic fuse. There is a message if the electronic
fuse has not been reset.

108 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment of Neurotest
board
Neurotest board
EE 30128-070
Activation test

Art. No.: 80116-201


09 / 2004

Activation of the HF LED on the remote control takes place at intensity setting 0 using the rotary switch on
PC board EE 30121-442. At an intensity setting of 1 to 5 the NT LED is actuated by the CPU and the HF
LED must not light up. On the TUR version a check must be performed as to whether activation of the HF
is inhibited when intensity of 1 ... 5 is set. On the ZMK version, activation of the HF is possible even if
intensity 1 ... 5 has been set.

TEST PROGRAMS AND ADJUSTMENTS

109 / 266

110 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment of
remote control for
Neurotest

TEST PROGRAMS AND ADJUSTMENTS

111 / 266

Adjustment of
remote control for Neurotest
Neurotest board
EE 30121-442
Setting the remote control for Neurotest board EE 30121-442
Jumper JP4 on the front panel is used to activate the display of the feedback frequency of output current
measurement and display of the feedback frequency of the remote control are activated.
AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

SPH

Intensity no.

Frequency measurement Current measurement

ATTENTION!
On the ZMK version, there is a display only during activation and if the Neurotest circuit is closed. On the
TUR version there is a display as soon as the NT LED lights up on the remote control.
SPH:

The Neurotest program is activated.

Intensity no.

Set intensity number is 15. Corresponds to the intensity number


which has been set on the remote control.

Frequency measurement Measurement of feedback frequency of the remote control.


Current measurement

Measurement of feedback frequency of the output current measurement.

Setting the feedback frequency for intensity setting


(trimming potentiometer TP 1: Setting feedback frequency)
The intensity setting is converted to a frequency. This frequency can be measured at Pin 1 AD654 on IC1.
Test point MP6 is reference ground. Frequency is measured using a frequency meter. The setting takes
place at intensity 5 - for this setting the set feedback frequency is adjusted to 38.0 Hz (0.5 Hz, +0.0 Hz) on
the frequency meter.

AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

Frequency measurement

Currency [Hz]

Set

Min.

Max.

Set

Min.

Max.

SPH

10

200

180

215

SPH

14

11

20

105

80

120

SPH

3
(Set value 73)

24

21

28

62

57

67

SPH

32

29

36

45

43

49

SPH

38

37

60

38

37

40

112 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment of
remote control for Neurotest
Neurotest board
EE 30121-442
ATTENTION!
Dont forget to remove the jumper.
Setting the feedback frequency for intensity adjustment can also be performed without the ICC unit by
supplying +15 V to the remote control and measuring the feedback frequency using the frequency meter.
High-voltage test
The high-voltage test is performed using the specifications in the test record.
Testing the LED display

Art. No.: 80116-201


09 / 2004

Actuation of the HF LED is conducted at intensity setting 0 using the rotary switch PC board on EE 30121442. At an intensity setting of 1 to 5, the NT LED is actuated by the CPU and the HF LED must not light up.
The NT LED only lights up when the feedback frequency is in the valid range. Check intensity setting 15.

TEST PROGRAMS AND ADJUSTMENTS

113 / 266

114 / 266

TEST PROGRAMS AND ADJUSTMENTS

Art. No.: 80116-201


09 / 2004

Adjustment of
activation
and instrument detection

TEST PROGRAMS AND ADJUSTMENTS

115 / 266

Adjustment of activation
and instrument detection
MIC board 30128-200 (V4.0)
List of units involved
ICC 350 MIC-MIEN

V4.0 EE 10128-080

ICC 350 MIC-MIEN-DOKU

V4.0 EE 10128-081

ICC 350 MIC-MIEN F

V4.0 EE 10128-082

ICC 350 MIC-MIEN Int.

V4.0 EE 10128-083

ICC 350 MIC-MIEN Int UL

V4.0 EE 10128-215

ICC 350 MIC-MIEN Japan, 100V

V4.0 EE 10128-310

Identification of the trimming potentiometers:


Trimming potentiometer TP 1: setting the instrument detection.
Trimming potentiometer TP 2: setting the activation detection.
Valid instrument number
Program no.

Instrument

Resistance

Instrument no.

12 MIC

TEM instrument EE 20191-275

10 Ohm 1 %; 0,2 W

13 MIEN

Probe EE 20191-356

30 Ohm 1 %; 0,2 W

13 MIEN

Probe EE 20191-357

30 Ohm 1 %; 0,2 W

The probes of no. 2 are only suitable for coagulation and CUT remains inhibited.
Display of instrument number

AUTO CUT

AUTO COAG 1

AUTO COAG 2

AUTO BIPOLAR

Inr.

Nr.

p3

nd

Inr.

Instrument recognized

No.

Instrument number

p3

Power setting AUTO COAG 2

nd

Compressed air valve for needle control is actuated (only MIC)

nd

Compressed air valve for needle control is not actuated (only MIC)

116 / 266

TEST PROGRAMS AND ADJUSTMENTS

Adjustment of activation
and instrument detection
MIC board 30128-200
Setting the instrument detection

The setting takes place in program 12 MIC.

Connect a resistor of 51 R, 1% and 0.2W to the test line.


ATTENTION!

The original ERBE TEM connecting cable EE 20192-086 has a cable impedance of 1 Ohm per cable, which
produces a series resistance of 2 Ohms for the instrument detection. In the line to and from the unit the
instrument test line must have a series resistance of < 0.5 Ohm. Since on the V4.00 version only the TEM
instrument no. 1 and MIEN probe no. 1 are connected up, it is sufficient to perform the balance only for
these instruments.
With jumper JP4 on the front panel the measurement display is activated.
Measurement display
AUTO CUT

AUTO COAG 1

I measurement

I no.

I-measurement

Measurement of instrument detection 0255

I-No.

Instrument number

Using trimming potentiometer TP 1, set I measurement to 52 (resistance of 51 R 1%; 0.2 W).

Art. No.: 80116-201


09 / 2004

Testing the instrument detection

Detection resistance

Instrument no.

0R

02

10 R

320

30 R

2145

51 R

set value 52

62 R

7091

TEST PROGRAMS AND ADJUSTMENTS

Valid range

117 / 266

Adjustment of activation
and instrument detection
MIC board 30128-200
Setting of activation detection
Set the trimming potentiometer TP 2 to approximately the center position.
ATTENTION!
Never forget to remove jumper JP4.
Test instructions for program 12 MIC

Assignment of MIC output socket for the MIC program:


Pin 1:

NE 1

Pin 2:

NE 2 not assigned

Pin 3:

CUT cutting function

Pin 4:

Instrument detection between Pin 1 and Pin 4

Pin 5:

Activation detection between Pin 1 and Pin 5

Set and test instrument detection and activation detection:


Test instrument detection together with the TEM instrument EE 20191-275 and connecting cable EE
20192-086 in the MIC program.

Connect up the compressed air supply:


The MIC output socket is active in the MIC program. Connect up to the compressed air supply (max.
5 bar). Connect up 10 Ohm detection resistor corresponding to TEM instrument no. 1.

Test CUT function:


The CUT function is activated with the yellow footswitch.
MIC socket

AUTO CUT

APM

P [Watt]

NE1
CUT

Effect 3
40 W

500 Ohm

40 15 %

ATTENTION!
The measuring system will be damaged beyond repair if the HF lines are connected up to the APM incorrectly.

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TEST PROGRAMS AND ADJUSTMENTS

Adjustment of activation
and instrument detection
MIC board 30128-200
The output error display is activated at 40 W and 500 Ohm. Activation of the BIPOLAR CUT function
is also possible without the neutral electrode.

Compressed air control


At instrument 1 the compressed air valve is opened during CUT activation. The compressed air valve
controls the needle of the TEM instrument. After activation the needle reset time elapses. After needle
reset time has elapsed the compressed air valve closes and the needle is reset. Needle reset time is
indicated in test program 23. Check the compressed air valve to make sure that it operates properly
and to ensure there are no leaks.

Check monopolar coagulation


Activation of the SOFT function and the FORCED function is performed using the blue footswitch.
MIC socket
NE1
ICC 350 NE Electrode

AUTO COAG 2

APM

P [Watt]

SOFT 120 Watt

75 Ohm

120 15 %

FORCED 60 Watt

350 Ohm

60 15 %

Test instructions for program 13 MIEN

Art. No.: 80116-201


09 / 2004

Assignment of the MIC output socket for the MIEN program


Pin 1:

NE 1 bipolar

Pin 2:

CUT and COAG function bipolar. (MIEN protective circuit).

Pin 3:

not assigned

Pin 4:

Instrument detection between Pin 1 and Pin 4

Pin 5:

Activation detection between Pin 1 and Pin 5

Test instrument detection.


Test instrument detection together with the MIEN probe EE 20191-305/308 and handlepiece EE
20191-306 in the MIEN program.

Test bipolar CUT function


The CUT function is activated using the yellow footswitch.
ATTENTION!

The measuring system will be damaged beyond repair if the HF lines are connected up to the APM incorrectly.

TEST PROGRAMS AND ADJUSTMENTS

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Adjustment of activation
and instrument detection
MIC board 30128-200

MIC socket

AUTO COAG 2

APM

P [Watt]

NE1 CUT

Effect 3
15 Watt

500 Ohm

15 3 (W)

The output error display is activated at 40 W and 500 Ohms. Activation of the bipolar CUT function is also
possible without the neutral electrode.

Test bipolar SOFT coagulation


The SOFT function is activated with the blue footswitch.

MIC socket

AUTO COAG 2

APM

P [Watt]

NE1 CUT

SOFT 15 Watt

500 Ohm
No-load voltage 84 5 Vp

7 2 (W)

Test the protective circuit with test program 18


In the event of an error, the protective circuit in the MIEN program prevents an overdose of HF
voltage and HF current. If the output current is too high, the fusible link in the protective circuit trips.
The test checks whether the correct fuse is inserted. The manufacturer of the fuse and the fuse rating
can be found in the parts list.

Testing the voltage limitation with no load


Activate test program 18.
In the AUTO CUT display panel the set value of HF output voltage is displayed. With the CUT Up/
Down buttons, the HF output voltage can be adjusted in the range from 260Vp to 500 Vp (50Vp).
Connect oscilloscope to the MIC output socket NE1 and CUT.
The highest HF peak voltage at the AUTO CUT Effect 3 (15 W) setting is 340 Vp. At this voltage the
protective circuit must not yet impose any limitation.
The protective circuit limits the output voltage from 360 Vp upward. Range in which the limitation
must be activated: 360450 Vp.
At the setting of 499 Vp the fuse will not trip and the operability of the protective circuit remains
intact.
ATTENTION!

As soon as the voltage limitation is activated, current flows through the protective diodes and the diodes heat
up. The duration of the test from the moment of voltage limitation must not exceed 5 seconds or else the
protective diodes break down and the circuit will have to be repaired.

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TEST PROGRAMS AND ADJUSTMENTS

Adjustment of activation
and instrument detection
MIC board 30128-200

Voltage limitation at setting of 415 V p.


ATTENTION! The test duration must
not exceed 5 seconds!

Voltage limitation at setting of 499 V p.


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09 / 2004

ATTENTION! The test duration must


not exceed 5 seconds!

TEST PROGRAMS AND ADJUSTMENTS

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122 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 17


Brightness setting of the 7-segment displays

General description
Using this program, you can adapt the brightness of the 7-segment displays in 10 stages to the lighting
conditions of the room.
After starting the test program, you will see the following display:
AUTO CUT

AUTO COAG 1

Int

xx

AUTO COAG 2

AUTO BIPOLAR

Int Intensity (brightness) of the displays


xx Present intensity, adjustable from 1...10.
You can make the intensity brighter using the Up (8) key or darker using the Down (9) key.

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After termination of the test program, store the brightness setting with key 3.

TEST PROGRAMS AND ADJUSTMENTS

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Test program no. 23


Changing the delay time with
AUTO START

General description
Using this program, you can change the specifications for the delay time when activating AUTO START.
The delay time is the time which passes after the forceps contacted the tissue and the HF generator is
actuated.
So that the operating surgeon can know whether the forceps have contacted the tissue, the AUTO BIPOLAR activation display (blue triangle in the AUTO-BIPOLAR field) switches on at contact. Then the delay
time starts. After the delay time has passed, the HF generator and the activation tone are switched on.
In case of error in the memory medium, the following basic settings have been preset:
ICC 350 and ICC 300:

ICC 200:

AUTO START 0:

0 seconds,

AUTO START 1:

0.5 seconds,

AUTO START 2:

1 second;

AUTO START:

0.5 seconds.

After starting Test program 23, you will see the following display:
AUTO CUT

AUTO COAG 1

SEt

Up

AUTO COAG 2

AUTO BIPOLAR
tt.t

Time setting
Possible from 0.1 to 10 seconds in the following time steps:
from 0.1 to 2.0 seconds in 0.1 seconds steps
from 2.0 to 10.0 seconds in 0.5 seconds steps.
Procedure for ICC 350

AUTO START

Setting range

0 greater than/equal to t greater than/equal to 1

1 greater than/equal to t greater than/equal to 2

2 greater than/equal to t greater than/equal to 10 seconds

You can set and store the delay time for every user-specific program 0 to 9 and for every AUTO-START
time (0, 1 and 2).
Since the AUTO-START time 0 can be no longer than AUTO-START time 1, it is best to proceed from the
longest time for AUTO START 2 and then set the times for AUTO START 1 and AUTO START 0.
124 / 266

TEST PROGRAMS AND ADJUSTMENTS

Test program no. 23


Changing the delay time for
AUTO START

NOTE
You will find the assignment of keys with the numbers given below on pages 1-4 (Calling up of the test
program mode) of this Service Manual.
1. Using key 2

Set program number

2. Using key 14

Set AUTO START 2

3. Using Up or Down key Set the required time


4. Using key 14

Set AUTO START 1

5. Using Up or Down key Set the required time


6. Using key 14

Set AUTO START 0

7. Using the Up or Down key

Set the required time

8. Using key 1

Store the set values.

Steps 1 to 8 can be repeated individually for every required program.


Then exit the test program using key 3.
Procedure for ICC 300

AUTO START

Setting range

0 greater than/equal to t greater than/equal to 1

1 greater than/equal to t greater than/equal to 2

2 greater than/equal to t greater than/equal to 10 seconds

Art. No.: 80116-201


09 / 2004

For every AUTO START time (0, 1 and 2), you can set and store a delay time. Since the AUTO-START time
0 cannot be any longer than the AUTO-START time 1, it is best to proceed from the longest time for AUTO
START 2 and then set the times for AUTO START 1 and AUTO START 0.
1. Using key 14

Set AUTO START 2

2. Using the Up or Down key

Set the required time

3. Using key 14

Set AUTO START 1

4. Using the Up or Down key

Set the required time

5. Using key 14

Set AUTO START 0

6. Using the Up or Down key

Set the required time

7. Using key 3

Exit the test program and the set values


are stored.

TEST PROGRAMS AND ADJUSTMENTS

125 / 266

Test program no. 23


Changing the delay time for
AUTO START

Procedure for ICC 200

AUTO CUT

AUTO COAG 1

SEt

Up

AUTO COAG 2

AUTO BIPOLAR
tt.t

For the AUTO START function, you can set and store a delay time.
1. Using the Up or Down key

Set the required time

2. Using key 3

The set values are stored and the test program is


exited.

126 / 266

TEST PROGRAMS AND ADJUSTMENTS

Chapter 2

ERROR list

ERROR list V 4.X


ERBOTOM ICC 350 (V4.0, V2.0), ICC 300 (V3.0),
ICC 200 (V2.0)

Automatic error detection, indication and documentation


ERBOTOM ICC series high-frequency surgical units are equipped with a device for automatic error detection,
indication and documentation (ERROR monitor).
Error detection, indication, documentation
For ERBOTOM ICC series equipment as of software version 2.0 / 4.0, the ERROR monitor can, depending
on the type of equipment and its outfit, detect up to 91 currently occurring errors (ERROR) and indicate them
on the display.
Error numbers (ERROR nos.) are assigned to the various errors. If an error is detected, it is immediately
reported. The error report is both visual and audible.
The error numbers of detected errors are automatically stored chronologically. Since only 10 memory locations
are available, only the last 10 error messages are displayed. If the same error is detected several times in a row,
the corresponding error number is then saved only once in consideration of the limited number of available
memory locations. The error numbers documented in memory can be displayed via Test program 2 and
deleted.
Troubleshooting for ICC family equipment
The ICC unit family is equipped with an error detection system which detects and stores the last 10 errors
detected in an ERROR list. This error memory can be called up via Test program no. 2. The user should thus
be capable of localizing errors himself and deciding whether this is an operating error or an error in the
accessories, which he can possibly eliminate himself, or whether it is necessary to make use of the technical
service.
If there is a complete failure of the system and no display is visible, the power supply may have been
interrupted or the voltage supply inside the unit is defective. In such a case, first check whether the outlet
used is live or a fuse in the house power supply has been tripped (Does a different unit function at this
outlet?). If the outlet used is live, check the powerline to the unit and replace if necessary. The equipment
fuses on the rear panel should also be checked and replaced if necessary.
ATTENTION!

Art. No.: 80116-201


09 / 2004

Only use original fuses of the same specification.


If these efforts bring no results, there is probably an error within the unit. You should then contact the
technical service.
For a malfunction with a properly functioning display but with no indication of an ERROR number in the
display, the error may be located in defective accessories. It is possible, for example, that there may be a
defect in the fingerswitch or footswitch, or a disruption in the associated connecting cable. The cause of the
error may be determined by exchanging the accessories used.
To determine other causes of errors, an ERROR number in the unit display indicates the course of further
action according to the following table.

ERROR LIST

129 / 266

ERROR no. 113

Error
no. Designation and remedies
No HF voltage present at the HF voltage sensor. Error in the HF generator.
1 Short circuit in accessories: Replace accessories.
Other equipment error: Technical Service.
2

HF output voltage too high, error in the HF generator.


Equipment error: Technical Service.

The switched-mode power supply unit supplies no voltage during activation, error in the
3 switched-mode power supply unit.
Equipment error: Technical Service.
The switched-mode power supply unit supplies too high a voltage upon activation of the ST
4 generator, error in the switched-mode power supply unit.
Equipment error: Technical Service.
LF leakage current is > 50 A and flows into the unit via the neutral electrode.
Check positioning of the patient, whether there is contact with the infusion stand or the like.
5
Other defective equipment connected to the patient?
Are the potential equalization and grounded conductor OK?
6

During the activation phase, the safety shutoff feature output reports "ON".
Equipment error: Technical Service.

During the activation phase, the safety shutoff feature output reports "OFF".
Equipment error: Technical Service.

8 not assigned
Maximum continuous time limit exceeded.
9 Only activate the unit if necessary. The time limit monitor is a safety feature and should
generally only be increased with a strict indication using Test program 10 in the setup.
10

Error during activation of the AUTO CUT, no valid front panel setting.
Confirm control panel by pressing a key. Select required power setting.

11

Error during activation of AUTO COAG 1 or AUTO COAG 2, no valid front panel setting.
Confirm control panel by pressing a key. Select required power setting.

12

Error during activation of AUTO BIPOLAR, no valid front panel setting.


Confirm control panel by pressing a key. Select required power setting.

Error during activation of AUTO CUT:


- NESSY: measured NE impedance is > 120 ohms.
- Using Test program no. 7, split electrodes were set: NE impedance < 10 ohms.
13
Check NE cable.
Check NE contact surface: Short circuit? Is NE stuck to metal?
If necessary, set required neutral electrode using Test program 7.

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2 ERROR LIST

ERROR no. 1422

Error
no. Designation and remedies

14 (not assigned)

15 (not assigned)

16 (not assigned

Error during activation. HF leakage current > 300 mA.


17 Check position of the patient: Contact points with infusion stand or the like.
Otherwise equipment defect: Technical Service.
Error during activation. 150 mA < HF leakage current < 300 mA.
18 Check position of the patient . Eliminate contact points with infusion stand or the like.
Otherwise equipment defect: Technical Service.
Error during activation of AUTO CUT and AUTO COAG: NESSY current density error.
Check NE cable for interruption.
19
Check contact surface and application point of the NE.
Otherwise equipment defect: Technical Service.
For AUTO CUT and AUTO COAG: NESSY current symmetry error.
Variably high current flowing into the joint phases of the NE.
20
Check cable to the NE (interruption).
Check NE contact surface.
Art. No.: 80116-201
09 / 2004

21

Current symmetry error.


See ERROR 20.

When switching on the power, AUTO CUT is switched on.


Activate unit only after switching on power. Check fingerswitch and footswitch as to whether a
22
key or pedal is stuck or the switch is defective.
Otherwise equipment defect: Technical Service.

ERROR LIST

131 / 266

ERROR no. 2333

Error
no. Designation and remedies
Switch on the power, AUTO COAG 1 is switched on.
Activate unit only after switching on power. Check fingerswitch and footswitch as to whether
23
key or pedal is stuck or switch is defective.
Otherwise equipment defect: Technical Service.
When switching on the power, AUTO COAG 2 is switched on.
Activate unit only after switching on power. Check fingerswitch and footswitch as to whether
24
key or pedal is stuck or switch is defective.
Otherwise equipment defect: Technical Service.
When switching on the power, AUTO BIPOLAR is switched on by footswitch.
Activate unit only after switching on power. Check footswitch as to whether key or pedal is
25
stuck or switch is defective.
Otherwise equipment defect: Technical Service.
Contact is detected when switching on the power. Contact monitor is active.
Check the forceps connecting cable or check forceps for a short circuit. The forceps tips are
26
touching or lying on a conductive base: Isolate forceps.
Otherwise equipment defect: Technical Service.
Overheating! Internal unit temperature > 100C. Permissible output power is reduced.
Unit generated max. power for a longer period of time.
27 Allow unit to cool down.
Coagulation electrode too large?
Short circuit or error in accessories?
Activation signal for the blue footswitch button already on.
Is the blue footswitch button depressed? Is the button or switch stuck? If necessary, briefly
28
unplug the footswitch as a test.
First preselect footswitch on the front panel and then switch on.
For Spanish version:
29 During activation, a further activation signal is detected.
Double activation not permissible.
30

Mismatch! Over a time period > 5 sec , the load resistance is < 50 ohms.
Check accessories for short circuit.

Mismatch! The output power is > 100 watts. During activation, the load resistance remains
31 constant and < 300 ohms. After a prescribed time, ERROR 31 appears.
Check accessories for short circuit.
Multiple activation detected.
32 No simultaneous activation via several sources.
If unsuccessful, unit is then defective. Technical Service.
33

132 / 266

At the end of activation, a new activation signal immediately appears.


No simultaneous activation via several sources.

2 ERROR LIST

ERROR no. 3448

Error
no. Designation and remedies
34

Multiple activation detected during AUTO BIPOLAR .


No simultaneous activation via several sources.

There is already a new activation signal during AUTO BIPOLAR with AUTO STOP or AUTO
35 START.
No simultaneous activation via several sources.
When pressing the BIPOLAR AUTO START key, there is already an AUTO START signal .
The contact monitor is activated.
36
see ERROR no. 26.
Otherwise equipment defect: Technical Service.
Error during activation.
37 At the point in time of activation, the power supply unit voltage has not yet dissipated. Power
supply discharge faulty. Equipment defect: Technical Service.
38

During AUTO START activation, the contact resistance is < 6 ohms.


Inspection of the forceps and supply cable for short circuit.

Art. No.: 80116-201


09 / 2004

39 not assigned
40

Monitor ST generator time control. Output error: ST time control for FORCE and SPRAY.
Actual value > set value plus 20%: Technical Service necessary.

41

Like Error 40, but


Actual value < set value minus 20%: Technical Service necessary.

42

Like Error 41, but


Actual value > set value minus 40%: Technical Service necessary.

43

Monitor of ST generator time control.


Output error. No frequency feedback: Equipment defect: Technical Service.

44

Monitor of the ST generator output voltage.


Output error: Equipment defect: Technical Service.

45

HF generator error during self-check.


HF output voltage too low : Equipment defect: Technical Service.

Self-check.
46 Error within the permissible limits during comparison of the power supply unit voltage with the
HF output voltage. Equipment defect: Technical Service.
HF generator error during self-check.
47 Like Error 46, but error outside permissible limits.
Equipment defect: Technical Service.
Patient current.
48 No signal from the output current monitor.
Equipment defect: Technical Service.

ERROR LIST

133 / 266

ERROR no. 4982

Error
no. Designation and remedies
49 not assigned
A key on the front panel is depressed.
50
Operating field key is depressed or defective during the power start-up phase. If it cannot be
to 70
corrected, then equipment defect: Technical Service.
71

Interface error for ICC 350 DOKU: Start or stop bit error or number of bits incorrect.
Equipment defect: Technical Service.

72

Interface error for ICC 350 DOKU: Signal in receiving register has not been read out.
Equipment defect: Technical Service.

73

Interface error for ICC 350 DOKU: Parity sign placed incorrectly.
Equipment defect: Technical Service.

74

Interface error for ICC 350 DOKU: No connection to PC available.


Equipment defect: Technical Service.

75

Interface error for ICC 350 DOKU: Sign stays in transmitter buffer. SIO module not transmitting.
Equipment defect: Technical Service.

76

Interface error for ICC 350 DOKU: Interface storage takes too long; hard disk is too slow.
Equipment defect: Technical Service.

77
not assigned
to 79
ICC 350 NEUROTEST: No valid frequency for the 5-stage intensity setting.
80 Replace remote control.
Otherwise equipment defect: Technical Service.
ICC 350 NEUROTEST: The intensity setting was set to 0 during activation.
81 Do not set anything during activation.
Otherwise equipment defect: Technical Service.
ICC 350 NEUROTEST: NESSY measurement: NE impedance > 120 ohms.
82 Test the neutral electrode and supply line or position of the NE on the patient.
Otherwise equipment defect: Technical Service.

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2 ERROR LIST

ERROR no. 8391

Error
no. Designation and remedies
83

ICC 350 NEUROTEST: Output current too high, but still within the permissible limits.
Equipment defect: Technical Service.

84

ICC 350 NEUROTEST: Output current too high; outside permissible limits.
Equipment defect: Technical Service.

ICC 350 NEUROTEST: No output current. Interruption of the circuit or failure of the frequency
feedback system.
85 Check the neurotest cable supply lines or the handle, NE and cable and replace if
necessary.
Otherwise equipment defect: Technical Service.
ICC 350 NEUROTEST: Output current too low, but within the permissible limits.
Check the neurotest cable supply lines, or the handle, NE and cable, and replace if
86
necessary.
Otherwise equipment defect: Technical Service.
ICC 350 NEUROTEST: Output current too low; current is below the permissible limit.
87 Check neurotest cable.
Otherwise equipment defect: Technical Service.
88

ICC 350 NEUROTEST: Max. time limit has run out. The time limit monitor is a safety measure.
Only activate unit if necessary.

89

ICC 350 NEUROTEST: When switching on the power, already a neurotest activation signal.
Equipment defect: Technical Service.

90

ICC 350 NEUROTEST: Electronic fuse triggered or frequency feedback system has failed.
Equipment defect: Technical Service.

Art. No.: 80116-201


09 / 2004

ICC 350 NEUROTEST: After switching on the neurotest function using the intensity adjuster, a
test determined that the electronic fuse was not triggered or the frequency feedback system
91
has failed.
Equipment defect: Technical Service.

ERROR LIST

135/ 266

136 / 266

2 ERROR LIST

Chapter 3
Circuit description

Motherboard

The following functions are also found on the motherboard:

Starting current limitation

Supply voltage changeover and power rectification

Power transformer for low voltage supply

Rectifier for low voltage

Chipselect generation and level adaptation of TTL level to 15 volt level for CMOS components.

Generation of the external control bus and of signal lines from the data from PIO outputs

HF leakage current measurement

HF leakage current limitation

Changeover between floating and capacitance-grounded output

Input circuit for the footswitch

Various level adaptations.

The motherboard detects the other PCBs via connectors and contacts them.
Starting current limitation
The supply voltage moves from the power supply to the motherboard via the connector J 11.
Immediately after switching on the ICC, the supply unit capacitors are charged which causes a heavy
power surge by which, without protective measures, the fuses for the in-house electrical system would be
triggered.
Therefore a starting current limitation has been realized on the motherboard which limits the current peak
to noncritical values after switching on.
The corresponding power current first flows into the ICC via the resistor R5 and the fuse F1. The relay
contacts REL 1 are still briefly opened. Power current is therefore temporarily limited to noncritical values
due to resistor R5.

Art. No.: 80116-201


09 / 2004

As soon as the 24 volt supply voltage is available, relay REL 1 can pick up, bridges resistor R5 and fuse F1
with its relay contacts, and relieves both of them. This short span of time is sufficient to effectively limit the
starting power surge.
LED D2 lights red when the relay REL 1 is actuated and thus serves as a control.
Supply voltage switchover and power rectification
The unit can be changed over either to the 230 volt or 115 volt supply voltage range. The remaining voltage
deviations within the specification are offset by the controlled power supply units.
The supply voltage can be switched over by shifting the connectors J 16 to J 22.
In the 230 volt range, the bridge-connected rectifier BR1 functions as intended as a true bridge circuit. The
wire bridges must be connected as follows:

CIRCUIT DESCRIPTION

139 / 266

Motherboard

J 15

free

J 16J 20

grey

J 17J 21

brown

J 18J 22

yellow

J 19

free

In the 115 volt range, the bridge-connected rectifier BR1 operates with the electrolyte capacitors C6, C7 as
a voltage doubler. The wire bridges must be connected as follows:
J 15J 20

grey

J 16

free

J 17

free

J 18J 21

brown

J 19J 22

yellow

For the low voltage supply, there is a transformer TR 1 with rectifier BR2 and filter capacitor C15 on the
motherboard. Here an unregulated DC voltage is provided in the 24 volt range.
Since data are present on the databus for all parts of the circuit simultaneously, it is necessary to separately
determine for which part of the circuit the currently output data is intended. This is realized by the Chipselect
method by which the chip to be addressed is selected and addressed using a special Chipselect signal.
This signal activates only one among a number of addressable modules. These signals are generated within
the Multiplexer IC 4 and converted in the transistor arrays IC10 and IC11 to 15 volt CMOS level.
The PIO (Parallel Input Output module) produces data in a brief period of time for many different target
assemblies. While the data are only present briefly at the PIOs, the data for target assemblies should be
present longer. For this an independent external control bus and independent control lines are used. The
data for the signal lines are stored in the D-flipflops IC2 and IC3 and brought to the 15 volt CMOS level in
the transistor arrays IC8 and IC9.
For the external control bus, the PIO data only need to be brought to the 15 volt CMOS level in IC7.
Limitation of the high frequency leakage currents
High frequency leakage currents are effectively limited in the ICC. The transformer UE1 is used for limitation.
All lines which lead to a high-frequency output socket on the ICC are directed via transformer UE1. If no
high frequency leakage currents occur, the HF current flows from the generator via the patient to the neutral
electrode and via the transformer UE1 back to the generator completely.
Therefore ideally, the current flowing away is equal to the current flowing back. The windings of the
transformer UE1 are switched in such a way that the resulting magnetic field is canceled by the current
flowing back and forth. Thus the windings of this transformer have no inductivity; the current can flow
unimpeded.
However, if high-frequency leakage currents do occur within the patient circuit, the current flowing back
and forth is generally not equal. The magnetic fields in the transformer UE1 do not cancel each other out;
140 / 266

3 CIRCUIT DESCRIPTION

Motherboard

an inductivity of the coils results which limits the high-frequency leakage current with this inductive
impedance.
Monitoring the high-frequency leakage currents
As intended, the high-frequency current should only be used for cutting or coagulating tissue. To do this, it
must flow to the active electrode in a small area and with a high current density, and flow back again from
the neutral electrode over a large area and with a low current density.
However, if the body of the patient is in contact with another electrically conductive object, the current may
also take an undesirable path and, for example, cause a burn there. These undesirable currents are known as
leakage currents. It is therefore important to know whether such a leakage current is flowing and how
large it is.
Such leakage current cannot simply disappear, but must instead always flow back to the generator. The
largest proportion of these high-frequency leakage currents flow back to the generator via the power cable
and the grounded conductor.
Since all power lines and the grounded conductor are directed through the ring core of the coil L1, a
corresponding high frequency voltage is induced if HF leakage current is present in the coil L1, which is
rectified with diode D1, restricted with D6, D7 and smoothed in capacitor C13. For further processing, this
DC voltage is fed to the processor system via the isolation amplifier IC12.
Changeover between flowing and capacitance-grounded output
High-frequency surgical units are generally available either in capacitance ground of the neutral electrode
or floating neutral electrode connection systems, whereby no components are integrated between the
connection to the neutral electrode and chassis in the latter connection system.
Both connection systems have advantages and disadvantages.
The advantage of capacitance ground is that the feed line from the neutral electrode to the patient is grounded
at a high frequency via the capacitor and the risk of burns is reduced. However, it is a disadvantage that
impermissible low-frequency leakage currents may flow through this capacitor during cardiac operations.

Art. No.: 80116-201


09 / 2004

If the neutral electrode is operated as floating, on the other hand, the low-frequency leakage currents can be
kept very easily below the limit value of 10 or 50 mA during cardiac operations, but the risk of burns is
increased in this connection system since the line from the neutral electrode is about half the high frequency
voltage of the generator.
With the ICC high-frequency surgical units, the low-frequency leakage current to the patient is measured.
At the first malfunction, this must not exceed 50 mA. Once this condition is ensured, the unit is permitted
to carry the CF designation (Cardiac Floating). If the possible low-frequency leakage current is under 500
mA in the first case of malfunction, the unit is therefore not suitable for operations on the heart and has the
designation BF (Body Floating).
Initially the ICC is capacitance-grounded via capacitors C30 and C31 and the relay contact REL 2. The
advantages of capacitance ground are fully exploited. The low-frequency leakage current is measured via
the prescribed simulation R25, C28. If for any reason a low-frequency leakage current should appear, it is
then evaluated. If it exceeds the limit of 50 mA, the relay contacts REL 2 are then opened and thus a lowfrequency leakage current can no longer flow. The ICC thus fulfills the CF requirement for cardiac surgery
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CIRCUIT DESCRIPTION

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Motherboard

in every situation.
The voltage occurring in the simulation is proportional to the current and is compared in the operation
amplifier IC14 functioning as a comparator to the maximum permissible value that is prescribed and
adjustable via the resistor divider R22 and TP1. The signal for switching over the relay REL 2 is present at
the BF / CF output.
Footswitch input circuit
The footswitch is operated at a DC voltage of 15 volts via a multipole line. Since the footswitch connection,
due to its length of up to several meters, can also function as a receiving antenna and absorb interferences,
an RC low-pass is connected directly to the input sockets of the ICC which severely dampens high interference
frequencies. The footswitch signals are then regenerated using the buffer IC 13.
For further processing in the processor, the output signals from IC 13 are adapted to the TTL level of the
processor. To do this, the noninverting buffer IC5 is used.
Further signals are converted in the same manner from 15 volt CMOS level to the TTL level in the buffers
IC1 and IC6.

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3 CIRCUIT DESCRIPTION

CPU board
Slot J1

The following functions are located on the PCB:

The CPU with RAM and EPROM

The clock generator

The voltage supply monitor

The digital input and output via Parallel Input/Output modules (PIO)

Analog inputs via an A/D converter

The Chipselect generation

The safety interlock signal for controlling the activation signals.

As the central processing unit (CPU), the CMOS microprocessor Z84 C00 (IC1) is used together with the
EPROM 27 C 512 as the program memory (IC3) and the battery-buffered RAM 5864 as the main memory
and constant memory (IC2)
The clock pulse for operation of the computer is produced in the quartz clock generator IC16 and then processed
in the two D-flipflops IC13 to a half-frequency, counterphase clock.
In case of a breakdown of the supply voltage, the current computer data must still be saved and stored in the
battery-buffered RAM. All these tasks are supported by the supervisor circuit IC10 (MAX 691).
The supply voltage is monitored via the resistor voltage divider R3, R4 and the Powerfail input (Pin 9,
IC10). The data are buffered by a 3 volt lithium battery BT1 which is connected at Pin 1 of the IC10. The
circuit also monitors the voltage of this buffer battery. When switching on, the circuit affects a reset of the
computer system to a specific initial status and provides the monitoring and functional capability through an
integrated watchdog circuit.
In addition, the +5 volt supply voltage is also monitored in a separate circuit via resistor R9, diode D1, buffer
capacitor C13 and resistor R7 via the PIO IC6, Pin 27.
The digital inputs and outputs of the computer are taken care of by the Parallel Input/Output circuits (PIOs,
IC4 to IC7). The input and output ports are specified and connected by the program.

Art. No.: 80116-201


09 / 2004

Analog dimensions, processed by the processor, move via the level adaptation (resistor network RN1, resistors
R15 to R18) and simultaneous low-pass (capacitors C16 to C19) to the 4-channel analog-digital converter
IC14, from whence the data are available to the processor.
Since all system data are present together at the databus, the system must be able to address the target modules
to which the data apply. This occurs in a processor system by means of the Chipselect lines by which very
specific modules can be addressed via the assistance of selection signals.
The Chipselect signals are created in the decoder IC9 from the addresses A3, A4 and A5. Depending on the
address, only one output line each is switched to logical low.
All signals from the various fingerswitches and footswitches are summarized and verified in a safety interlock
signal as to whether any impermissible overlappings or impermissible conditions are produced. If no
impermissible overlappings are determined, the safety interlock signal generates a signal which identifies the
passed on data as save. This logic is accepted by the programmable controller IC17.

CIRCUIT DESCRIPTION

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Low voltage supply


Slot J2

The following assemblies are located on the PCB:

Voltage regulator for +24 volts

Voltage regulator for +15 volts

Voltage regulator for +5 volts

Voltage regulator for 15 volts

Three sound generators for the acoustic signals

Circuit for tone selection

Tone output amplifier with volume control.

Voltage regulator for +24 volts


The unstabilized DC voltage, gained on the motherboard via transformer TR1 and bridge-connected rectifier
BR2, moves to the input of a switched-mode power supply unit. This consists of the integrated switching
controller IC3, the memory choke L1 and the free-wheeling diode D1 with the necessary wiring. The
output voltage is adjusted via the voltage divider R22, R23.
At the output of the switching controller, a stabilized DC voltage of +24 volts is available. The presence of
this voltage is indicated by the LED6.
This voltage is mainly used to operate the relays in the surgical unit.
Voltage regulation for +15 volts
The instable input voltage, the presence of which is indicated by LED 4, moves to the switching
controller IC 1. The circuit extensively corresponds to the +24 volt regulation, however the transformer
UE 1 is used here as the memory choke which simultaneously taps a part of the connector voltage
occurring there for the operation of the 15 volt regulation.
The output voltage of 15 volts prescribed by the divider ratio of the resistors R30 and R31 is used to
operate the CMOS circuits and the operation amplifier. Its proper presence is signaled by the LED 2.
Voltage regulation for 15 volts
The negative operation voltage of 15 volts is mainly required for the negative voltage supply of the
operation amplifier. Since the capacity of this voltage source is just minimal due to the circuit, a simple
regulating circuit could be used. The principle of analog regulation is thus sufficient, and the resulting
losses are minimal.
The switched-mode voltage tapped from the switched-mode power unit for + 15 volts at transformer UE 1
is rectified through the diode D6 such that a negative DC voltage is present at the input of the analog
regulator IC10. This voltage is stabilized by the fixed voltage controller IC10 to 15 volts. The proper
presence of this voltage is indicated by the LED1.

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3 CIRCUIT DESCRIPTION

Low voltage supply


Slot J2

Voltage regulation for +5 volts


A controlled voltage of +5 volts is mainly required to operate the CPU, the TTL logic modules and the light
displays on the front panel. Since the capacity of this voltage source is relatively high, a switched-mode
power supply unit was used.
The circuit corresponds extensively to that of the +24 volt regulator: The instable input voltage is stabilized
to +5 volts by means of the regulator IC6. The proper presence of the output voltage is indicated by the
LED3.
From Pin 3 of the integrated switching controller IC1 of the +15 volt voltage regulation, a connection leads
to the transistor T2 of the +5 volt control. In this way it is possible to block the function of the +5 volt power
supply unit as long as the +15 volt supply is not available. This measure is used to increase the functional
security of the unit.
Tone generators for the signal tones
The tone generators are used to audibly signal all operating and danger conditions when operating the
surgical unit. To do this, three tone generators are available, the signals of which may be mixed with one
another to produce pleasant and differing tones in this way.
The timer IC4 produces the tone frequency for the first tone, which can be adjusted using the trim
potentiometer TP2 at 493 Hz.
Timer IC5 produces the tone frequency for the second tone, which can be adjusted using the trim
potentiometer TP3 at 414 Hz.
Timer IC7 produces the tone frequency for the third tone, which can be adjusted using the trim potentiometer
TP4 at 329 Hz.
The generated tone frequencies can now be switched on selectively using the analog switches on the IC8
and mixed with one another. The combination of individual tones is prescribed by the program and is
selected using the D-flipflops of the IC9 as a target memory and switched through using the analog switches
of the IC8. Via resistors R5, R7, R9, R24, R10 and R16, the tone frequencies are combined so that one
sound can result from several individual frequencies.

Art. No.: 80116-201


09 / 2004

The volume of the operating tones can be adjusted using a potentiometer which is connected in parallel to
resistor R11.
The volume of the alarms must not be reduced. For this reason, the reduction of amplitudes by means of the
integrated analog switch IC8, Pin 10-11, which is also controlled by the CPU, can be passed by so that the
tone signal in this case is reproduced with the maximum amplitude at the tone output amplifier IC 2.
The R37, C9, C10, C11, R39 network is used for sound shaping, so that a pleasant sound results in the
loudspeaker which follows the tone amplifier.

CIRCUIT DESCRIPTION

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Control board
Slot J3

The following assemblies are found on the PCB:

Measured value acquisition and adjustment

The contact monitor

Actuation and power setting of the ST output stage

Actuation of the power module

Synchronization of the QK output stage

Hardware electronic safety circuits

Spark control

Actuation of the QK output stage.

Measured value acquisition and adjustment


The measurement signals, which are triggered mainly to the Senso-board as well as to other parts of the
entire unit, move first to the control board where they usually must still be adjusted in order to finally move
on to the processor.
For most inputs, an input circuit consists of a variable voltage divider with which the signal voltages can be adjusted.
Various signal voltages, the values of which are needed very quickly by the processor system, proceed via
the amplifiers IC1 and IC2 directly to the processor. (See diagram page 2/3).
Other signals which are not required for fast processing can be fed to the processor system in multiplex
operation. (Circuit diagram page 3/3). These signals are fed to the 16-channel multiplex IC 3, scanned in
chronological order, then amplified in the operation amplifier IC1 and only then fed one after another to the
processor system (output ANALOG 4).
The individual operating voltages, for example, are determined in this way:
The +15 volt operating voltage is fed via the resistor divider R39, R40 to the multiplexer.
The +24 volt operating voltage is fed via the resistor divider R41, R42 to the multiplexer.
The 15 volt operating voltage is first fed via R31 to the operation amplifier IC2 by inverting it. Now the
voltage can also be processed as a positive parameter via the multiplexer which only switches through
positive signals.
The multiplexer IC3 receives its address actuation A0 to A3 from the control bus via the target memory (Dflipflop) IC19.
The contact monitor
In the bipolar operating mode, it is necessary that the generator be switched on via the forceps when
biological tissue is found between the forceps tips. This is the purpose of the contact monitor. It should
switch on the generator at a tissue impedance of 2.5 kOhm.
In principle, two starting points can be specified and adjusted. The appropriate valid area is prescribed by
the control bus, stored in target memory IC20 and switched through there according to the activated output
(BER_1 or BER_2).
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3 CIRCUIT DESCRIPTION

Control board
Slot J3

For example, if area 1 is activated, the emitter from transistor T2 is set high and gives its output voltage via
the trim potentiometer TP 11, resistor R45 and diode D2 to the measurement line U_NETZT, which also
leads at the power module to the sensor line of the switched-mode power supply's output voltage, but at the
same time also to the measurement system of the processor (trim potentiometer TP1 on the control board).
Transistor T2 can therefore be regarded as an extra-low voltage power supply, the output voltage of which
the HF generator of the power module uses to produce a minimal HF voltage and emit this as a test voltage
to the bipolar socket.
The internal impedance of this mini power supply unit is adjusted via the trim potentiometer TP11.
If the generator is now loaded with the tissue in the forceps (or with a 2.5 kOhm impedance), the supply
voltage at the internal impedance of the mini power supply unit collapses by a specific amount.
This voltage collapse is measured by the processor system and compared with the prescribed set values. If
they agree, the main power supply unit is switched on and the HF generator supplies the preset power.
The mini power supply unit cannot be fed in reverse due to the diode D2 (protective diode).
Since the internal impedance can be changed via the trim potentiometer TP11, the starting point of the
contact monitor can be adjusted here relative to the loaded impedance of the generator (tissue impendance).
Actuation and power setting of the ST output stage
The instruction to actuate the ST output stage arrives as a digital word from the control bus. From this, in
the digital-analog converter IC8, a DC voltage results which is transformed into a specific frequency in the
voltage frequency converter IC15, which can be adjusted using the trim potentiometer TP17.
The clock pulse generated in this way is the repetition frequency of the ST output stage actuation.
The pulse length of each individual actuation pulse is taken from the repetition frequency. Using the EXOR
of the IC12, a monoflop is realized with which the pulse length of the actuation pulse can be adjusted using
the trim potentiometer TP16. After a steepening of the edge, the actuation pulse TSI_STE is available at
output 11 of the EXOR IC12.
The generator power can be adjusted via the repetition frequency.

Art. No.: 80116-201


09 / 2004

Actuation of the power module


The power generator of the power module is a feedback generator in principle which receives its actuation
pulse from the control board. The generator, however, does not begin to oscillate itself, but must instead be
started by a pulse.
The circuit receives the start-up signal and thus the necessary starting pulse from the processor via its PIO
on the CPU board and the transistor array IC8 on the motherboard.
The HF_EIN signal is directed to the comparator IC14 on the control board, the output of which remains at
logical HIGH during activation.
When starting up, the ascending signal is differentiated via the RC element R19, C73 and moves to the gate
of the transistor T4 which then briefly connects through and triggers the monoflop IC16. This is the starting
pulse at which the generator begins to operate. Using the trim potentiometer TP15, the pulse length of the
first monoflop in the IC16 can be set and resulting in a symmetrical sine-wave characteristic for the generator
signal (adaptation to the parallel oscillating circuit).
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CIRCUIT DESCRIPTION

147 / 266

Control board
Slot J3

The resetting of the first monoflop IC16 triggers a secondary pulse in the second monoflop IC16 which
represents the true actuation pulse for the output stage driver. The length of this actuation pulse is adjustable
using the trim potentiometer TP14.
The power module generator is therefore always only initiated at the start of a half oscillation through the
actuation pulse. Due to the oscillating circuit as load resistance, the oscillation is extended into a complete
sine wave.
For all further oscillations during an activation phase, the generator is fed back via the resulting sinus
signal. A part of the output voltage U_PRIM of the parallel circuit is directed to the comparator IC14, the
output pulses of which now trigger the monoflops IC16.
The power module generator therefore continues to oscillate as a feedback generator until the activation
signal HF_EIN is reaccepted by the processor.
In this way, it is ensured that the generator always oscillates exactly at the resonance frequency of the
oscillating circuit and the operating frequency need not be manually adapted to the production-related
tolerances of the oscillating circuit elements.
Synchronization of the QK output stage
The quasi-complementary output stage operates at a serial oscillating circuit (on the power module) to
produce the required sine-wave current. This serial circuit affects the current in the QK output stage like a
flywheel and forces the temporal characteristic of the current to a certain extent.
Due to the improved efficiency and to protect the QK output stage, the transistors should always be switched
over at the same time that the current in the serial circuit has just made a zero crossing. This then reduces
the losses in the transistors.
This requirement can best be met according to the principle of feedback. Such a circuit principle has
already been realized in the actuation of the power module. There too, the advantages of digital control
signals with their low electrical power consumption and its versatility could be combined with the feedback
for a generator of high efficiency.
The generator cannot start by itself; it needs a starting circuit. The digital oscillator IC18 is a free-wheeling
oscillator, the frequency of which should be as close as possible to the frequency of the serial circuit. Its
output signal is directed to the priority encoder IC11. As long as no current flows in the QK output stage,
the measurement signal of the current U_IHP is zero (measurement point MP1). The comparator IC9
detects no current at input 9, therefore its output signal is low and the monoflop IC13 produces no pulses.
Its output is then continuously low and thus also the selector S1 of the priority encoder IC11. As a result,
the inputs IA2 and IA3 are switched through to the output. In this way, the signal for the starting circui IC18
or actuating the QK output stage is switched at the start.
Once the QK output stage has started up, a current is produced there which, at sufficient level, exceeds
the threshold of the comparator IC9, Pin 10. Since the current in the QK output stage is half-wave-shaped,
a pulse results at the output of the comparator with the frequency of the QK output stage. This pulse
triggers the monoflop IC13 at input 4. The ON time has been selected somewhat longer than the period
length of the HF signal of the QK output stage, so that the monoflop does not drop out as long as pulses
from the generated HF retrigger this monoflop (principle of the watchdog circuit). The monoflop increases
the selector input of the priority encoder IC11 to high-level. In this way, the signal from the start generator
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3 CIRCUIT DESCRIPTION

Control board
Slot J3

is no longer switched through for actuation of the QK output stage, but instead the output signal of the
comparator IC9, PIN 12.
This comparator detects the zero crossings of the high frequency current of the QK output stage and provides
a pulse at the rate of the HF at the priority encoder which switches this rate through to the actuation with
sufficient current flow of the output stage. In this way, the actuation has now been switched over from freewheeling by means of the start generator in a no-load case to feedback current control in a load case.
Hardware electronic safety circuits
The current from the QK output stage is measured one more time:
First the measurement voltage is divided by means of the divider R57, R61, then rectified using diode D10
and an average is generated using the time constants from the resistor R50 and the capacitor C10. As a
result, the comparison voltage from the divider is present at the input of the comparator IC4, on the one
hand, and on the other, the average of a voltage which corresponds to the average current of the output
stage. If the average output stage current exceeds the set threshold, the comparator tilts. Its output signal
blocks actuation of the output stage via the AND gate IC7, Pin 4, and the QK output stage is blocked for a
specific minimum time prescribed by the monoflop IC10, part 2. In this way, the circuit is provided with a
recovery time and a pump effect is avoided.
This is therefore an electronic fuse for the QK output stage.
In a similar manner, further measurement dimensions are monitored not only through software, but also
through hardware:
Voltage and current of the patient circuit are directed via their parameters UP_HF and IP_HF from the
Senso-board on the comparator IC6. This also applies to the voltage from the power supply unit U_NETZT
and its current U_INT from the power module.

Art. No.: 80116-201


09 / 2004

The integrated module IC6 is a comparator, the threshold voltage of which can be preset as a digital word
via the control bus. In this way, the threshold voltage can be adapted to current requirements prescribed by
the processor. The comparator compares the analog instantaneous values with those limit values set by the
processor and passes its Yes/No decisions on to the NOR circuit IC5. There the signals are summarized and
directed to gate IC7. If one single parameter has exceeded its limit value, the QK output stage actuation is
blocked by the AND circuit IC7. At the same time, the monoflop IC10, Part 1, is triggered, maintaining the
blockade for a specific minimum time, so that a pump effect caused by switching off and back on again too
quickly is avoided.
Via the second part of the AND circuit IC7, further important enable signals are controlled for the QK
output stage:

Is there an enable signal from the processor?

Is the safety interlock signal giving its enable?

Is there currently no reset of the processor?

If any of these questions can be answered with NO, the QK output stage is blocked.
The spark control
Several ICC units offer both a control of the HF output voltage as well as optionally a control of the
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CIRCUIT DESCRIPTION

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Control board
Slot J3

sparking which occurs during the cutting and coagulation process at the active electrode. Both control
principles have concrete applications.
The control of spark intensity can be activated via the HIGH CUT key.
On the Senso-board, the DC voltage U_FUNKE occurring during a spark is gathered via an isolation
amplifier (description there) and directed to the control-board.
The required set value of the spark intensity is transmitted via the control bus to the digital analog converter
IC8. Its analog output signal is combined and compared at the comparator IC4 with the actual value of the
spark U_FUNKE. If the actual value is greater than the set value, output 12 tilts to frame potential and
illuminates the red LED D1. In addition, the output signal moves to the input Pin 2 of the NOR circuit IC5.
The gate IC7 with the monoflop IC10 switches off the QK output stage for a minimum period of time. In
this way, the supply voltage for the HF generator is reduced and therefore also the intensity of the spark.
Actuation of the QK output stage
The MOS field effect transistors of the quasi-complementary output stage require brief start or stop pulses
for their actuation during the zero crossing of the sinusoidal output current.
As is known from the section Synchronization of the QK output stage, there is a pulse at the output of the
priority encoder IC11 which is already synchronous to the zero crossings of the output current. This pulse
must now be prepared in such a way that a start or stop pulse is produced for each of the two output stage
transistors at the right point in time respectively.
If one assumes that neither of the two QK transistors are switched conductively after a pause, Transistor A
first requires a start pulse. The transistor then switches on and produces a sinusoidal half-wave within the
oscillating circuit of the QK output. At the end of this half-wave, this Transistor A must be switched back
off using a brief pulse. Then Transistor B should take over the second half-wave and be conductive. Therefore
Transistor B requires its short start pulse after Transistor A has switched off. It remains conductive until the
zero crossing of the second half-wave and must be shut off again at its end using a pulse.
In this way, a complete sine-wave oscillation has resulted and the process repeats itself constantly until the
QK output stage is switched off.
The output of the circuit IC11 produces a pulse with every zero crossing on the sinus current. However, the
actuation requires, as described, two pulses during a half-wave, specifically a start and a stop pulse. It is
therefore necessary to double the frequency of the available pulse. This occurs in the EXOR gate IC12
together with the RC low-pass R67, C15. Using this low pass, the signal at input 1 of gate IC12 is slightly
delayed compared to input 2, which leads to an output pulse with the length of the delay time for every
change in the input signal. The input frequency is thus doubled. The resulting pulses are extremely short.
By means of small, though non-negligible running times in the circuit, the signal received in the meantime
is no longer completely synchronous to the current zero crossings of the output signal. Using the monoflop
IC13, the correct phase relationship of the actuation pulses to the output current can be re-established by
specifically extending the pulses. The necessary delay time can be adjusted using the trim potentiometer
TP13.
By halving the previously double frequency in D-flipflop IC21, Part 2, the original operating frequency of
the QK output stage is recreated with a pulse duty factor of 1:1. Output pin 13 has a HIGH level, while
Transistor A is addressed. The inverted output 12 has a HIGH level, while Transistor B of the QK output
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3 CIRCUIT DESCRIPTION

Control board
Slot J3

stage is addressed. The output signals A and B thus serve in the selection of currently active transistors.
From the previously doubled frequency, the short start and stop pulses are produced for the respectively
active transistor.
The first part of the monoflop IC17 produces the start pulse, the second part the stop pulse.
The first part of the D-flipflop IC21 is additionally actuated by an ON_OFF signal for the safety circuits. In
this way, all start pulses can be suppressed on the one hand, while on the other, it is ensured that the
transistors can still be shut off in any case.

Art. No.: 80116-201


09 / 2004

The arrangement of selection pulses for the individual transistors with the on/off pulses is made in the
NAND gate IC1 on the QK output stage.

CIRCUIT DESCRIPTION

151 / 266

QC power stage
Slot J4

The QC output stage (30128- 528)


The following functions are located on the PCB:

Decoding of the switch signals

Power-on time-delay circuit

Preamplifier, driver and electrical isolation of actuation

Clamping circuit

Push-pull output stage.

The output stage acts as a power amplifier for high-frequency signals, as is required, for example, in switchedmode power supply units and high-frequency surgical units. This output stage is designed for push-pull
operation on account of the greater efficiency and larger possible output power. As there are frequently
problems in procuring and storing identical P and N channel transistors - which are required for a push-pull
output stage - it is advantageous to be able to use two transistors of the same type. This circuit is then called
a quasi complementary output stage, or QC output stage for short.
The aim of the development was to produce an output stage with the highest possible efficiency and a
sinusoidal output signal with the smallest possible proportion of harmonic frequencies. Actuation should
require as low a power as possible and preferably be possible in digital mode so that the transistors can be
used in switching operation with low power loss.
All the stated requirements led to the present circuit.
Circuit principle
The complementary output stage consists of two N channel MOS-FET transistors, T1 and T2, which are
operated alternately as switches. The amplified digital output signal is present at the source of transistor T1
and simultaneously at the drain of transistor T2, since these connections are conductively connected to each
other. However, since a sinusoidal output signal is a required condition, the output of the output stage is
switched to an oscillating circuit (which is located on the next PCB).
The QC output stage is actuated between the gate and source of the respective transistor, which always
leads to electric potential problems with this circuit logic, since the actuation signal has to be superimposed
on the output signal.
This problem can be solved by actuating the relevant transistor via a transformer. If this method is used for
both output stage transistors, it has the advantage that the actuation circuit can be completely isolated from
the output circuit and the high output voltages occurring in the event of a defect cannot damage the actuation
circuit.
The disadvantage, however, is that the transformer cannot transmit any DC signals.
This is where the gate-source capacitance of the MOS-FETs proves useful. Since this capacitance is of high
quality, the gate-source capacitance can maintain an applied charge for a sufficient length of time. The
clamping circuit consisting of diodes D8, D9, D10 and D5, D6, D7 has the effect that the gate-source
capacitance can be charged with a short positive pulse. This positive pulse is fed via diode D8 to the gate of
transistor T1 and charges the GS capacitance sufficiently for the transistor to be switched to a conducting
state.
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3 CIRCUIT DESCRIPTION

QC power stage
Slot J4

This charge cannot then flow back into the actuation circuit after the actuation pulse has ended, since diode
D8 acts as a block and diode D9 also permits no reverse current due to its Z-diode characteristic. The result
is that the transistor remains in a conducting state as long as its GS capacitance has sufficient charge.
If, on the other hand, a sufficiently large negative pulse comes from the actuation circuit, the Z-diode
voltage at diode D9 is exceeded and the GS capacitance can be discharged again. Transistor T1 thereby acts
as a block.
It can thus be seen that a MOS-FET transistor can be operated in switching mode via such a clamping
circuit by means of a pulse transformer with short start and stop pulses.
Capacitors C4 and C5 are connected in parallel to the GS capacitance and support the effect described.
Since their capacitance is significantly higher than the corresponding gate-source capacitances, the circuit
becomes largely independent of parameter scatter of the gate-source capacitances of different production
batches.
It is the task of actuation to time the actuation process in such a way that each of the two power transistors
receives a short start pulse and, after a defined pause, a stop pulse at the right time. It must be ensured that
the two transistors are never switched to a conducting state simultaneously, since a short circuit of the
supply voltage would result!
Circuit description
The actuation signals are generated on the control board (30128-357). These signals are short pulses for
starting and stopping the output stage transistors and two additional pulses, one for selecting the upper
output stage transistor and the other for selecting the lower output stage transistor.

Art. No.: 80116-201


09 / 2004

These pulses come via connector J1 to the NAND gates IC1 and IC4 on the QC board. There the "Start"
and "Transistor A" pulses, for example, are brought together (as are "Stop" and "Transistor A"). The following
pulse sequences are thus present at the outputs of IC 1:

Start transistor A

Stop transistor A

Start transistor B

Stop transistor B.

These pulses are each preamplified in the triply parallel gates of the NOR circuits IC 2 and IC3. The outputs
of IC2 and IC3 actuate the driver stages, each consisting of two parallel transistors T3 to T10. The output
signal of the four parallel drivers is then amplified to such a level that the pulse transformers UE1 and UE2
can be operated with sufficient energy.
In the case of a complementary output stage, it must be strictly ensured that the two output stage transistors
are not simultaneously in the activated state, as this would cause a short circuit across the two transistors
and damage the output stage beyond repair.
Therefore, the stop pulses generally have the highest priority. They ensure a safe state of the output stage
during undefined operation. The start pulses are separated in the actuation logic to ensure that only one
output stage transistor is actuated at any one time.
An undefined state could, however, occur in rare cases if the +15 V operating voltage is too low at any point
3

CIRCUIT DESCRIPTION

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QC power stage
Slot J4

in time. For this possibility, in which the logic might operate undefined, a "Power-on time-delay circuit"
avoids undefined starting of the output stage transistor.
With transistor T11, the supply voltage VDD = + 15 V is monitored. If this voltage is missing, capacitor C10
is quickly discharged via diode D12. This logical LO signal is sent to the two NAND gates IC 1 and
blocks the starting pulses. If the supply voltage is present, capacitor C10 is charged to 15 V via transistor
T11 and resistor R8 in a predefined delay time. This HI signal reaches the two NAND gates again (see
above) and enables the start pulses for the output stage.
On the secondary side of the driver transformers, short, steep spikes occur, initially a positive pulse for
starting, then a negative pulse for stopping the corresponding output stage transistor.
These spikes reach the gates of the MOS-FET transistors via the clamping circuit described above, and
switch the gates.
The amplified output signal is tapped at the two mutual connection points of the transistors.

154 / 266

3 CIRCUIT DESCRIPTION

Power module
Slot J5

Power module UL
Slot J5
The following assemblies are found on the PCB:

Serial oscillating circuit for the QC power stage

Generation of the operating voltage for the HF generator

Driver and output stage of the HF generator

Output circuit of the HF generator

Measurement of various operating parameters

Serial oscillating circuit for the QC power stage


The QC power stage has the task of generating a sine-wave current as free of distortion as possible. The QC
power stage is not used in the ICC to generate high-frequency power for cutting or coagulating, but instead
functions here as a switched-mode power supply unit with a high switching frequency and efficiency. The
QC transistors are always switched over in the zero crossing of the current. The current is forced at the
same time through the serial circuit from coil L2 and capacitor C17 into a sinusoidal shape.
Generation of the operating voltage of the HF generator
The high-frequency power is tapped via the transformer UE2 and rectified by means of the diodes D3, D4.
The capacitors C4, C10 are filter capacitors. With 22 F, they can be measured relatively minimally and the
ripple of the output voltage is nevertheless small due to the high operating frequency. In this way, this
switched-mode power supply unit can also be stabilized very quickly.
The output DC voltage of the power supply unit is available at the cathode of diode D3 and is
a)

directed via the UNTSTE connection to supply the ST output stage,

b)

used to operate the HF output stage via relay REL1.

The negative pole of the capacitor C10 leads to the chassis via the resistor R5. R5 is used as a shunt to
measure the output current taken from this power supply unit. The voltage alloted to R5 if used for
measurement by UINT.

Art. No.: 80116-201


09 / 2004

In the activation pauses, the power supply unit can be discharged via NTE (power supply enable). To do
this, the transistor T3 is switched conductively and discharges the stored power supply voltage via the
resistor R12.
The power supply output voltage is divided into smaller values via the resistor divider R7, R8 and lead to
the measuring device (U-NETZT).
Via the relay REL1, the transformer UE2 can be switched over. With an activated relay, a higher output
voltage can be taken from the transformer. This is required to operate the ST output stage to generate
especially high voltage peaks. This high voltage is switched off to protect the HF output stage by means of
the second contact from relay REL1.

CIRCUIT DESCRIPTION

155 / 266

Power module
Slot J5

Power module UL
Slot J5
Driver and output stage of the HF generator
The actuation signal for the HF output stage is generated on the control board (IC16) and fed to the power
module driver IC1 via the motherboard.
Due to the high-gate source capacitance of the output stage transistors T1 and T2, the driver must be able to
emit and accept high reactive currents when transferring this capacitance. That is why two drivers are
switched in parallel. The output current of the driver is restricted by the resistors R1 and R19 to protect the
driver.
The output stage transistors T1 and T2 are switched in parallel due to the necessary high current and
operate on output transformer UE1.
Output circuit of the HF generator
The output circuit of the output stage consists of the transformer UE1 on the primary side and the two
capacitors C5 and C7 switched in parallel. This parallel circuit is designed for the operating frequency of
the HF generator and forms a sine-wave voltage in a no-load case.
At the secondary side, there is a serial circuit made up of coil L1 and the capacitor C1. This serial circuit is
also designed for the operating frequency of the HF generator and produces a sine-wave current in the
output circuit.
In this way, in every load state of the generator, both the voltage and the current are sinusoidal.
Measurement of various operating parameters
The output current in the QC power stage flows via the transformer UE3 which is secondarily loaded with
the resistors R13, R14 and R15 and is used as a current transformer.
The voltage at these resistors corresponds to the output voltage of the QC power stage (half-cycle current)
and is routed as U-IHP to the control board.
The current in the power supply unit is measured at shunt R5 and routed as U-INT (voltage as a function of
the power supply current) to the control board.
The output voltage of the power supply unit is divided via the resistors R7, R8 and routed as U-NETZT to
the control board (IC14).
The HF primary voltage of the output stage is picked up at the oscillating circuit capacitor C5 and routed as
U-PRIM to the control board (IC14).
The output stage temperature is recorded by the thermistor NTC1 and routed as voltage from the divider
R2, NTC1 with the designation TEMP to the control board (IC2).

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3 CIRCUIT DESCRIPTION

ST power stage
Slot J6

The following assemblies are located on the PCB:

Output stage with driver for high HF voltage pulses

Relay with relay control

Feedback of actuation frequency for the CPU

ST power stage
The ST power stage is used to generate high pulses for coagulation without a cutting effect, particularly for
quick superficial coagulation.
The designation ST output stage is derived from the abbreviation of spray generator for TUR.
The power control and the generation of actuation pulses are found on the control board.
The actuation pulses (TSI-STE) move to the driver IC4 and then to the ST output stage transistor T1. This
operates on the output transformer UE1, the secondary side of which emits the high frequency via the
capacitors C1 and C2 as well as the relays REL1, REL2 and REL3 at the connections AE and NE. The
emitted high frequency is fed to the outputs via the Senso-board.
The capacitors C1 and C2 serve as a high-pass for suppression of faradic effects and are also an additional
protection in isolating the patient circuit from the equipment circuit. Due to the necessary high electric
strength, two relay contacts each are switched in series.
The output relay is actuated via the relay driver IC7 which receives its actuation signals via the bus and the
target memory IC6 (D-flipflop).
The ST power stage is supplied with voltage that is switched with relay REL19 from the power module via
the connectors J2 and J3.
The integrated counter IC1 subdivides the frequency of the actuation signal of the ST output stage to a low
frequency, so that the frequency in the CPU can be determined by means of a counting loop.

Art. No.: 80116-201


09 / 2004

Since the processor prescribes the actuation frequency, it receives feedback in this way as to whether the set
and actual values agree. This is important since the output power of the ST power stage is controlled via the
repetition frequency of the individual pulses.

CIRCUIT DESCRIPTION

157 / 266

Senso-board
Slot J7

The following assemblies are located on the PCB:

Current monitor for the patient circuit

Voltage monitor for the patient circuit

Phase monitor for the patient circuit

Spark monitor for monitoring the sparking at the electrodes

Safety system for the neutral electrode (NESSY)

Relay control

Current monitor for the patient circuit


The high-frequency current moves from the generator to the Senso-board via the connectors J1 and J2. On
the way to the electrodes, the current is directed by the transformer UE1, the load resistors R11 and R12 of
which are transformed at a ratio of 2500:1 to the primary side and thus serve as a shunt for current
measurement.
The output voltage of the secondary winding is also proportionate to the high-frequency output current.
This voltage now moves to one of the operation amplifiers IC7 and IC8, which represent an ideal rectifier
together with the diodes D27, the capacitor C30 feedback resistor R30.
The rectified voltage IP_PAT is lead via the control board to the processor and, after further amplification
in the operation amplifier IC8, is also lead as voltage IP_PAT A for adjustment at the trim potentiometer
TP6 also to the processor.
The output voltage of the transformer UE1, on the other hand, moves after a restriction through the diodes
D16, D17 to the comparator IC3, the open collector of which operates at the resistor R23. There the zero
crossings of the HF current are detected, together with the second part of the comparator IC3, at the output
of which a signal according to the zero crossing of the HF voltage is present. Using the common load
resistor R23, this circuit represents a WIRED OR. There is a digital signal at the output the pulse length
of which corresponds to the phase relationship between voltage and current of the HF signal.
The voltage monitor for the patient circuit
Parallel to the lines which lead to the active electrode AE and the neutral electrode NE, the high-frequency
voltage is picked up and led via the capacitor C1 to the transformer UE2, which transforms the voltage by
a factor of 12.5 weakened to the secondary winding.
After a further halving of the measurement voltage in the resistor divider R15, R16, it moves, similar to the
situation in a current monitor, to an active, ideal rectifier, consisting of the operation amplifiers IC4, IC8 as
well as the diode D23, the capacitor C33 and the negative feedback resistor R52. The parameter for the
high-frequency patient voltage UP_HF is then led to the processor via the control board, as is also the
amplified signal UP_HF A.
At the same time, the output voltage of the transformer UE2 is directed to the comparator IC3 which emits
a digital signal to the WIRED OR during its positive phase. (See above for description).

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3 CIRCUIT DESCRIPTION

Senso-board
Slot J7

Phase monitor for the patient circuit


The phase monitor determines the phase angle between the voltage and current in a high-frequency patient
circuit. In this way not only the apparent power, but also the active power emitted to the patient can be
calculated.
As already described in the current monitor and voltage monitor sections, the zero crossings of the voltage
and current characteristics are evaluated in the comparators of the open collector operation amplifier IC3
and summarized as WIRED OR in the load resistor R23. There is therefore a digital signal at the output
7 of the IC3, the pulse length of which corresponds to the phase relationship between the current and
voltage.
This signal is smoothed using the diodes D20 and D21, the resistor R40 and the capacitor C13 (averaging),
then amplified and decoupled via the operation amplifier IC9.
The voltage U_PHASE corresponding to the phase between the HF current and HF voltage is directed to
the control board and can be adjusted there using the trim potentiometer TP 7. The result is fed to the
processor.
The spark monitor for monitoring the spark cycle at the electrodes
During the cutting process, for example, there is sparking at the active electrode. To maintain a consistant
quality for the cut, the spark must be recorded and controlled in its intensity.
Our generators produce sine-wave output voltages with a very low distortion factor. If a spark occurs in a
patient circuit, harmonic frequencies of the output signal are thus produced by the nonlinear characteristic
of the spark channel. Harmonics can be either harmonics or DC voltage. This is why one can also say
rectifier effect of the spark.
The DC voltage resulting in this way moves from the patient circuit to the spark monitor of the ICC. It
moves via the resistors R1, R2, R4 and R5 to the Z-diodes D1 and D2, switched antiserially, which limit the
signal to 15 volts. Then follows the operation amplifier IC2, switched as an isolation amplifier, which
makes the DC voltage signal durable.

Art. No.: 80116-201


09 / 2004

The DC voltage proportional to the spark intensity in the patient circuit must now be evaluated by the unit
and fed isolated to the unit circuit. The remainder of the circuit is in principle an isolation amplifier: DC
voltage signal is chopped, fed isolated via a transformer to the unit circuit and then rectified again.
The oscillator module IC1 produces a square-wave signal with a pulse duty factor of 1:1, present at outputs
10 and 11 of the IC1. This is the chopper frequency which actuates the transistor T1 and T2 in push-pull
operation. This push-pull amplifier functions on the output transformer UE5, which is operated via the
isolation amplifier IC1 using the spark voltage as the operating voltage.
In this way, the spark voltage is chopped from the transistors T1,T2 and fed via the transformer UE5 as an
isolation at the secondary side to the unit circuit as AC voltage.
Diode D15 then follows on the secondary side, which again rectifies the alternating signal thus resulting
and smoothes this by means of the capacitor C22.

CIRCUIT DESCRIPTION

159 / 266

Senso-board
Slot J7

In this way there is another DC voltage, proportional to the spark intensity, which is reduced via the resistor
divider R32, R33 and then fed to the isolation amplifier IC9. The output signal U_FUNKE moves from
there via the control board to control the processor.
The electronic components of this isolation amplifier within the patient circuit require an isolated voltage
supply to function. For this, a DC/DC converter is used which consists of a Colpitts oscillator (circuit
around Transistor T6), the alternating signal of which is transferred from the transformer UE6 to the secondary
side and rectified by diodes D4 and D6. The DC voltages thus resulting are limited to 9.1 volts by the Zdiodes D3 and D5 respectively.
In this way, voltages of +9.1 volts and 9,1 volts are available to the electronic circuit within the patient
circuit which is identified with I+9 and I9.
Safety system for the neutral electrode (NESSY)
Problem description: The line for the neutral electrode must be monitored for wire break according to the
standard since there is risk of topical burns for the patient with an incorrect supply line.
In the ICC, correct application of the neutral electrode on the patient is also checked, as well as the uniform
distribution of the HF current to the two electrode surfaces (symmetry).
To monitor the connecting line, the cable is designed as a two-wire connection, the loop resistance of which
is measured. If the resistance value determined in this way is below a specific limit value, one can assume
that the neutral electrode line has no wire break. With conventional single-surface neutral electrodes,
monitoring is performed in this way.
However, such monitoring cannot determine whether the neutral electrode is actually applied to the patient
or whether it is lying around somewhere else.
To also check the correct application to the patient, the contacts of the neutral electrode must be divided,
whereby a control current must flow over the electrode halves and the patient. This control current permits
resistance measurement of the tissue impedance of the patient and thus information as to whether

the electrode is not connected or has a wire break (impedance > 120 ohms),

is lying directly on the operating table (impedance < 5 ohms),

or, most probably, is correctly applied to the patient (impedance between 5 and 120 ohms).

If the high-frequency current is not flowing regularly over both surfaces of a divided neutral electrode, this
can lead to burns due to current concentration under the electrode. It is therefore also necessary to check the
symmetrical current distribution on both halves of the electrode.
The NESSY system, a neutral electrode safety system patented by ERBE, takes care of all the tasks
mentioned.
Principle of the NESSY measurement system
The electric resistance of the neutral electrode is measured via an oscillator, the amplitude of which is
dampened by the resistance from the patient and measured by the system. With a correct circuit design, a
sufficiently precise resistance measurement is possible in this way.

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3 CIRCUIT DESCRIPTION

Senso-board
Slot J7

The symmetry of HF current on the halves of the neutral electrode is measured by a symmetrical transformer,
the output voltage of which is a function of current symmetry.
Implementation: The circuitry is found on the Senso-board. The oscillator is designed as a frequencyselective feedback amplifier: The amplifier IC6 actuates the push-pull stage, consisting of the transistors T4
and T5, and passes the amplified output signal to the frequency-selective serial circuit made of capacitor
C20, coil L1 and the inductivity from the primary side of transformer UE4.
One part of the output signal at the transformer UE4 is picked up via the resistor R18 and fed to the active
bandpass from the operation amplifier IC5 and its wiring. The center frequency is equal to the resonance
frequency of the previously mentioned serial circuit.
One part of the output signal from the active bandpass is fed again in proper phase to the amplifier IC6,
such that the entire arrangement fulfills the oscillation condition and oscillates at the resonance frequency
as an oscillator.
The oscillator can be switched off via the transistors T7 and T8 by means of the disable signal OSZI_DIS
from the processor.
The resistance of the neutral electrode is determined by loading this oscillator with the resistance to be
measured. The voltage collapses on the internal impedance of the oscillator according to the load. Thus
every oscillator voltage can be assigned an appropriate resistance value.
The oscillator voltage is present at the input of the active bandpass and can be picked up at the output of the
operation amplifier IC6.
After peak rectification by diode D30 and capacitor C34, the measurement voltage U_NESSY can be
picked up at the isolation amplifier IC9 and moves via the adjustment on the control board (trim potentiometer
TP9 ) to the processor to determine the resistance of the neutral electrode.
The high-frequency output voltage for the neutral electrode is balanced by the capacitors C2 and C3 on
both lines to the neutral electrode, i.e. divided equally.

Art. No.: 80116-201


09 / 2004

Whether the current on both lines to the neutral electrode is now of equal size, depends on whether the two
electrode halves of the split neutral electrode are applied with the same surfaces to the patient. By measuring
the symmetry of the current and the resistance, it is therefore possible to receive information as to whether
the electrode is applied well to the patient with this entire surface.
The high-frequency current flows via the two primary windings 1 and 2 of the transformer UE3 in such a
manner that the resulting magnetic flow is cancelled out by equally strong currents. Thus in this case, no
voltage is induced at winding 3 of the transformer UE3. The reverse is true: The more unsymmetrical the
current flow is, the greater the voltage induced in winding 3.
The high-frequency output voltage, which is a measure for the unsymmetry of the current flow, is rectified
using diode D9 and filtered with capacitor C57, then amplified using the operation amplifier IC9, so that a
signal U_SYM is available which moves via the control board to the processor for evaluation.
The current density is calculated mathematically from the following dimensions, now known:

High-frequency current,

Symmetry of the high-frequency current at the neutral electrode,

Contact resistance of the neutral electrode to the body of the patient.

CIRCUIT DESCRIPTION

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Senso-board
Slot J7

The relay control


The relays REL1, REL2 and REL3 are used to switch on the required output sockets. The relays are controlled
by the control bus via the target memory D-flipflops IC10 and the transistors T9, T10 and T11.

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3 CIRCUIT DESCRIPTION

Relay board
Slot J8 (for ICC 300, 350)

The following assemblies are located on the PCB:

Fingerswitch monitor 1

Fingerswitch monitor 2

Relays and their actuation for optional, separate connection of high-frequency to the required output
sockets.

The fingerswitch monitors are used to activate the surgical unit from the surgeon's handle. The monitor can
detect which output sockets carry high frequency and which current quality (cutting or coagulating) should
be switched on.
Since the handles are within the patient current circuit electrically, the monitor circuits must be designed
isolated from the unit circuit and from the chassis.
The monitor circuits must therefore be supplied with current from a floating voltage source. These voltage
sources must however also be well isolated at high frequencies, such as are used in high-frequency surgery.
This means that monitors with their voltage sources must be designed as low capacity compared to the rest
of the unit.
The voltage supply for the monitors is realized by two push-pull converters.
The voltage converter for monitor 1 essentially consists of the transistors T1, T2 and the transformer UE 1.
The voltage converter for monitor 2 essentially consists of the transistors T5, T6 and the transformer UE 2.
The transistors of this converter are monitored via the oscillator IC 6, which supplies a symmetrical, squarewave signal, that is shortened in the monoflop IC5, in such a way that it is ensured that the two transistors
of a converter are not switched on at the same time.
The NAND circuits of the IC 4 create an appropriate push-pull signal that is directly suitable for actuation
of the converter transistors.
Since both fingerswitch monitors have identical circuits, the circuitry of only one of the two monitors is
explained in the following:
On the secondary side of the converter transformer UE 1, a needle-shaped output signal forms in the midfrequency range which is directed both to the diode bridge D1 to D5 with the transmitter diode from IC 1 as
well as via the RC low-pass C3, R2, C1, R1 on the handle's selection keys.

Art. No.: 80116-201


09 / 2004

Due to the bridge circuit for diodes D1 to D5, the transmitter diode for optocoupler IC 1 may be illuminated
during both half-waves and connect through the receiving transistor for the optocoupler IC 1 by pulses.
If, on the other hand, a key on the handle is pressed, a voltage needle for the converter voltage is dampened
by the Si diode integrated into the handle, so that the transmitter diode for the coupler IC1 can no longer be
illuminated for the affected voltage needle and the appropriate transistor is no longer connected through at
exactly this voltage needle.
The output signal from the receiving transistor is directed to the two data inputs for the D-flipflops of the
IC3. These two D-flipflops additionally receive the actuation signals for the converter transistors, so that a
definite assignment is possible here between the dampened voltage needle and the actuation signal. The
two D-flipflops therefore function as a scanning circuit in proper phase, the output signal of which can be
assigned to the switched key in the handle.

CIRCUIT DESCRIPTION

163 / 266

Relay board
Slot J8 (for ICC 300, 350)

Since a diode is switched in series for each of the two pushbuttons on the handle, although both diodes have
a definite and opposite polarity, this circuitry can be detected exactly via the dampened half-wave after
pressing a pushbutton, as to whether and which button was activated. Outputs 2 or 12 on the IC3 therefore
provide reliable information as to whether the cutting or coagulating key was pressed. The information
that no key was pressed is just as possible as the information that both keys were pressed simultaneously.
Isolation of the fingerswitch monitor is complete via the transformer UE1 and via the optocoupler IC1.
The function of the second fingerswitch monitor is equivalent.
The two relays REL 1 and REL 2 are also found on the same PCB which safely separate the two output
sockets for the active electrodes from the generator circuit when the unit is not activated, while connecting
only the activated output socket to the generator when the unit is activated.
Due to the higher electrical strength that can be achieved, two relay contacts are switched in series.
The two relays are activated from the CPU via the target memory D-flipflops IC8 and the transistors T3,
T4.

164 / 266

3 CIRCUIT DESCRIPTION

Display board

The following assemblies are found on the PCB:

7-segment displays and their actuation

Keyboard and LED matrix for light fields

Operating board bus and keyboard treatment

Target memory and driver for rows and columns of the display matrix

Jumpers for activation of special software

7-segment displays and their actuation


All settings on the ICC are, insofar as this concerns numerical values, shown on the display board with 7segment displays.
The data to be displayed come from the operating board bus system B1BUS via the target memory (8-fold
D-flipflops) IC5 and IC7 on the segment driver IC6. This results in the bus for the segment actuation
identified as S1BUS.
The segment bus S1BUS controls the series resistors necessary for current limitation in the LEDs the
segments A to F and decimal point DP for the displays LED1 and LED2.
The columns are selected by the target memory IC5 via column driver transistors, which are depicted in the
circuit diagram each directly over the 7-segment displays.
In this way, every individual segment within the matrix is addressable via the column selection and the
segment control.
Keyboard and LED matrix for light fields
All keys for entering operating parameters are designed as membrane buttons and switched electrically in
the form of a matrix with columns and rows.
In addition, all visual displays with the exception of numerical displays are designed in the form of LED
displays or LED fields which are electrically switched as a matrix.

Art. No.: 80116-201


09 / 2004

Operating board bus and keyboard treatment


To control the operating and display board, an independent bus system is required that is derived from the
address bus (A0 to A7). To do this, the addresses A0 to A7 are inverted in the transistor array IC12 and
through the transistor T21 and forming the operating board bus B1BUS, which now addresses the target
memory of the display board in conjunction with the corresponding independent chipselect signal from the
inverter IC8 and the required assemblies.
The rows of the keyboard are multiplexed via the target memory IC1; this produces the row actuation
pulses TZ1 to TZ4 (keyboard row).
If a specific key is now activated, this sends its answer during its activation time via the row actuation pulse
as an output signal via a line for the keyboard columns TS2 to TS3 to the keyboard encoder IC11, which
forms a 4 bit binary number from this and directs it via its output to the CPU for evaluation.

CIRCUIT DESCRIPTION

165 / 266

Display board

Target memory and drivers for rows and columns of the display matrix
The LED matrix is actuated by the already described internal bus system B1BUS of the display board.
The 8-fold D-flipflops IC2, IC3 and IC12 are used as target memories for columns (IC2) and rows (IC3).
The columns of the lamp matrix LS1 to LS6 are activated via the driver transistors T2, T20, T11, T10, T4
and T9 switched as emitter followers in a multiplex method and each switched for a brief time to +5 volts.
The current is then led via the appropriate LED and directed via the necessary current limitation resistors as
well as the transistor array IC4 to chassis.
The blue LEDs D36 and D37 for display of the coagulation channels are an exception, the anodes of which
are permanently at +5 volts via the current limitation resistors and are switched on via the transistor array
IC13.
Jumpers for activation of special software
Jumpers J3 to J10 are intended for software specialities available for tests and for switching on special
features in certain countries. The corresponding jumpers are already placed during production and must not
be changed arbitrarily.

166 / 266

3 CIRCUIT DESCRIPTION

Upper wiring module

The upper wiring module PCB directs the rectified supply voltage from the motherboard via the plug J14
as a supply voltage to the QC power stage. In addition, this PCB is used as a connection between the QC
power stage and the power module, since currents of this dimension cannot be directed via the motherboard.
The lines between the QC power stage and the motherboard are directed through a ferrite core to reduce
interferences from the QC power stage into the network.
CAUTION

Art. No.: 80116-201


09 / 2004

This PCB is at supply voltage potential

CIRCUIT DESCRIPTION

167 / 266

Chapter 4

Block diagrams

ICC 200
Block diagram

V 2.0 / V 4.0

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*
Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces

Art. No. 80116-201


09 / 2004

Ers. durch = Repl. by

BLOCK DIAGRAMS

171 / 266

ICC 300

V 2.0 / V 4.0

Block diagram

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*
Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces
Ers. durch = Repl. by

172 / 266

BLOCK DIAGRAMS

ICC 350

V 2.0 / V 4.0

Block diagram

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*

Art. No. 80116-201


09 / 2004

Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces
Ers. durch = Repl. by

BLOCK DIAGRAMS

173 / 266

Chapter 5

Circuit diagrams

PCBs for
ICC 200, 300, 350

OUT

SG531P

EN

IC16

C1

Vcc
+5V

68nF
C4

OSC

PF1

VCC
VBAT

IC10

68nF

VNOT
BAT ON
RES
RES
PFD
WD0
WD1
CE IN

GND

68nF
C5

C11

13

11

14

10

16

15

68nF
C6

GND

Vcc
+5V

Vcc
+5V

VNOT

74HC00

&

GND

IC11

74HC74

S
C
D
R

IC13

CE OUT 12
LOW LINE 6
8
OSC SEL
GND 4
MAX691

Vcc
+5V

R12

D2

68nF
C3

GND

R3

R4

R21

Vcc
+5V

220R

&

74HC00

10

13

12

11

R6

IC13

&

11

74HC00

13

12

Vcc
+5V

CE_IN

Vcc
+5V IC15

74HC74

S
C
D
R

Vcc
+5V

CLK

WDI

RES

RES

CE_OUT

10

Vcc
+5V IC15

GND

10nF

C15

Vcc
+5V

Vcc
+5V

Vcc
+5V

68nF
C7

1N4148

5k6
R11

68nF
C8

5k6
R10

68nF
C9

5k6

68nF
C10

5k6
R13

+24V

8k2

1k

GND

2k2

3V

5k6

68nF
C2

GND

68nF
R20

178 / 266
M1

CLK

RES

INT

5k6

R5

WAIT

5k6

R14

WR

RD

IORQ

MREQ

RES

220R

Vcc
+5V

IC1

Nr.

CLK

11

10

Q1
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14

nderung

15

14

12

13

Z84C00

74HC4020

CLK

IC12

SIO-CLK

PIC-CLK

26 RESET
Vcc
+5V 25
BUSREQ
23 BUSACK

16 INT
17 NMI

24 WAIT

18 HALT

28 RFSH

21 RD
22 WR

19 MREQ
20 IORQ

27 M1

Datum

220R

A15

Name

GND

&

&

DMUX
0
7

5
6
7

0
1
2
3
4

0
1
2
3
4
5
6
7

27

22

26

20

19

18

17

16

15

13

12

11

Name

74HC138

Datum

0
7

DMUX

CE1
CE2
OE
R/W

D0
D1
D2
D3
D4
D5
D6
D7

74HC138

IC9

IC8

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
5864

N.C.
VCC

IC2

10

11

12

13

14

15

10

11

12

13

14

15

WR

Blatt

1 von 3

LP bs.: 30128-052

LP un.: 40128-026

Gepr ft

Vcc
+5V

CS11

CS10

CS9

CS8

CS7

CS6

CS5

CS4

CE_OUT

JP1

VNOT

&

74HC00

&

IC15

27C512

A0
A1
A3
A2
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

IC3

CE_IN

74HC00

27

26

23

21

24

25

10

IC11

A0-A15

A13

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

D0-D7

Gezeich. 29.07.92 M.Fritz

M1

A5

A4

A3

GND

A14

Vcc
+5V

23

21

24

25

10

28

A13

A0-A15

A14

J2/7C
IORQ

D0-D7

A0-A15

MREQ

13

10

12

15

14

40

39

38

37

36

35

34

33

32

31

30

R19

D0
D1
D2
D3
D4
D5
D6
D7

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

VNOT

20

19

18

17

16

15

13

12

11

D0-D7

30128-052

Zeichnungsnummer/DWG.NO

CPU

Benennung/Title

ICC

Gert/UNIT

74HC00

&

IC15

CE
OE 22

D0
D1
D2
D3
D4
D5
D6
D7

DBUS

ABUS

ICC 200, 300, 350

CPU PCB
30128-052

CIRCUIT DIAGRAMS

BT1

R1

ABUS

DBUS

CS8

WAIT

RD

IEI_5

INT

CLK

RD

IORQ

21

D0
D1
D2
D3
D4
D5
D6
D7
A0
A1

IC14

15

RD
RDY
16
CS
AD7824

10

22

A1

20

19

18

17

A0

D0-D7

CLK

RD

INT
IEI
22
IEO

24

23

25

35

VREF-

13

VREF+ 14

AIN4 1

AIN3 2

AIN2

B0
B1
B2
B3
B4
B5
B6
B7

34

33

32

31

30

29

28

27

GND

Vcc
+5V

BRDY 21
BSTB 17

AIN1 4

Z80PIO

B/A SEL
C/D SEL

CE
37
M1
36
IORQ

A1

CS4

A0

ARDY 18
ASTB 16

10

J2/6C

WDI

J2/7C

MC-FREI

J1/8

J1/9

J1/10

J1/11

J1/19

J1/18

J1/17

J1/16

J1/15

J1/14

C16

12

J1/13

GND

180nF
C17

M1_PIO

Vcc
+5V

J1/12

GND

CS5

A1

A0

IEI_6

IEI_5

INT

CLK

RD

IORQ

M1_PIO

180nF
C18

13

GND

180nF
C19

14

GND

CLK

RD

INT
24
IEI
22
IEO

23

25

35

CE
37
M1
36
IORQ

1k

1k
R15

1k
R16

1k
R17

R18

Z80PIO

B/A SEL
C/D SEL

D0
D1
D2
40
D3
39
D4
38
D5
3
D6
2
D7

20

A0
A1
A2
A3
A4
A5
A6
A7

D0
D1
D2
40
D3
39
D4
38
D5
3
D6
2
D7

1nF
RN1

20

GND

IC5

J2/9A

J2/6A

J2/7A

J2/8A

Nr.

BRDY 21
BSTB 17

34

33

32

31

30

29

28

nderung

J2/8C

J1/21

J1/22

PIC-RTCC

J1/24

J1/25

J1/26

IEI_7

IEI_6

INT

CLK

RD

IORQ

M1_PIO

CS6

Datum

CLK

RD

INT
24
IEI
22
IEO

23

25

35

Name

Vcc
+5V

Z80PIO

B/A SEL
C/D SEL

CE
37
M1
36
IORQ

20

B0
B1
B2
B3
B4
B5
B6
B7

IC6
D0
D1
D2
40
D3
39
D4
38
D5
3
D6
2
D7

19

A1

J1/27

J1/35

J1/34

J1/33

J1/32

J1/31

J1/30

J1/29

D0-D7

A0

18

10

12

13

14

J1/28

27

A0
A1
A2
A3
A4
A5
A6
A7

15

ARDY
ASTB 16

19

8*1k

D0-D7

C20

15

GND

18

10

12

13

14

34

33

32

31

30

29

28

27

BRDY 21
BSTB 17

B0
B1
B2
B3
B4
B5
B6
B7

ARDY
ASTB 16

A0
A1
A2
A3
A4
A5
A6
A7

15

Datum

D1

Name

1N4148

FISCH-B3

FUSS-A2

FISCH-B2

FUSS-B1

FISCH-A2

FUSS-A1

J2/13C

FUSS-B2

FISCH-A3

FISCH-A1

J2/18C

FISCH-B1

J2/19C

SICHER

J2/20C

Blatt 2 von 3

LP bs.: 30128-052

LP un.: 40128-026

Gepr ft

Gezeich. 29.07.92 M.Fritz

GND

68nF
C14

IC4

R9

19

15uF

D0-D7

GND

R7

M1

CLK

RD

&

IC11
8

Z80PIO

34

33

32

31

30

29

28

27

&

IC11
11

74HC00

13

12

30128-052

M1_PIO

J2/27C

J2/26A

J2/26C

J2/25A

J2/25C

J2/24A

J2/24C

J2/23A

J2/27A

J2/28C

J2/28A

J2/29C

J2/29A

J2/30C

J2/30A

J2/31C

Zeichnungsnummer/DWG.NO

CPU

18

10

12

13

14

15

BRDY 21
BSTB 17

B0
B1
B2
B3
B4
B5
B6
B7

Benennung/Title

ICC

A0
A1
A2
A3
A4
A5
A6
A7
ARDY
ASTB 16

Vcc
+5V

Gert/UNIT

74HC00

10

INT
24
IEI
22
IEO

23

25

35

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

IEI_7

INT

CLK

RD

IORQ

B/A SEL
C/D SEL

CE
37
M1
36
IORQ

20

CS7

IC7
D0
D1
D2
40
D3
39
D4
38
D5
3
D6
2
D7

19

A1

RES

D0-D7

A0

M1_PIO

680k

ABUS

22k

DBUS

R8

CIRCUIT DIAGRAMS
5M6
C13

5
15uF

Art. No. 80116-201


09 / 2004

ICC 200, 300, 350

CPU PCB
30128-052

179 / 266

RES

J1/35

J1/34

J1/33

J1/32

J1/31

J1/30

J1/29

J1/28

J1/27

J1/26

J1/25

J1/24

J1/22

J1/21

J1/19

J1/18

J1/17

J1/16

J1/15

J1/14

J1/13

J1/12

J1/11

J1/10

J1/9

R24

RA1

16

15

14

13

12

11

10

16

15

14

13

12

11

10

16

15

14

13

12

11

RA2
8*2k2

10

RA3
8*2k2

8*2k2

2k2

2k2
R22

J1-40

J1-35

J1-34

J1-33

J1-32

J1-31

J1-30

J1-29

J1-28

J1-27

J1-26

J1-25

J1-24

J1-22

J1-21

J1-19

J1-18

J1-17

J1-16

J1-15

J1-14

J1-13

J1-12

J1-11

J1-10

J1-9

J1-8

Vcc
+5V

C12

PIC-CLK

2k2

R2

SICHER

FUSS-B2

GND

RES

PIC-RTCC

Vcc
+5V

FISCH-B1

MC-FREI

GND

68nF

2k2
R23

IC17

RA3

RA2

14
16
18
20
22
24
26
28
30
32
34
36
38
40

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

RB7

RB6

RB5

RB4

RB3

RB2

RB1

Nr.

13

12

11

10

12

RB0

8
10

2
4

J1

PIC16C54

MCLR

RTCC

15 OSC2
16 OSC1

17 RA0
18 RA1

F-GND

J1-35

J1-33

J1-31

J1-29

J1-27

J1-25

J1-21

J1-19

J1-17

J1-15

J1-13

J1-11

J1-9

F-GND

2k2

R26

Vcc
+5V

nderung

FISCH-A3

FUSS-A2

FUSS-B1

FUSS-A1

FISCH-A2

FISCH-B2

FISCH-B3

FISCH-A1

J1-40

F-GND

J1-34

J1-32

J1-30

J1-28

J1-26

J1-24

J1-22

J1-18

J1-16

J1-14

J1-12

J1-10

J1-8

2k2

R25

Datum

Name

+24V J2/31C

J2/30C

J2/29C

J2/28C

J2/27C

J2/26C

J2/25C

J2/24C

SICHER

J2/20C

J2/19C

J2/18C

FISCH-A3

FISCH-B3

FISCH-B2

FISCH-A2

J2/13C

J2/8C

J2/7C

J2/6C

Vcc
+5V

A23
A24

C23
C24

C32

Datum

A32

A31

A30

C30
C31

A29

A28

A27

A26

C29

C28

C27

C26

Name

RES

J2/30A

J2/29A

J2/28A

J2/27A

J2/26A

J2/25A

J2/24A

J2/23A

FISCH-B1

FISCH-A1

FUSS-B2

FUSS-A2

FUSS-B1

FUSS-A1

J2/9A

J2/8A

J2/7A

J2/6A

GND

Blatt 3 von 3

LP bs.: 30128-052

LP un.: 40128-026

Gepr ft

Gezeich. 29.07.92 M.Fritz

A22

A25

A21

C22

C25

A20

C21

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

C20

C19

C18

C17

C16

C15

C14

C13

C12

C11

C10

C9

C8

C7

C6

C5

C4

C3

C2

C1

J2

MREQ

INT

DBUS

RES
ABUS

CS10

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

Vcc
+5V

180 / 266
34
36
38

31
33
35
37

D0

40

IORQ

CS11

SIO-CLK
DBUS

GND

D1

D7

D6

D3

A14

ABUS

30128-052

Zeichnungsnummer/DWG.NO

CPU

A1

A3

WR

M1_PIO

CS9

RD
A12

Benennung/Title

ICC

Gert/UNIT

GND

32

29

D2

39

28

27

D5
30

26

24

22

20

18

16

A15 23
D4 25

17
A11 19
A13 21

A0

15

A2

14

13

A4

A5

A7

12

8
10

11

A6

A9

J3
1

A10 7
A8 9

VNOT

+5V
Vcc

J1/8

ICC 200, 300, 350

CPU PCB
30128-052

CIRCUIT DIAGRAMS

ICC 200, 300, 350

Art. No. 80116-201


09 / 2004

CPU PCB (bare)


40128-026

CIRCUIT DIAGRAMS

181 / 266

CIRCUIT DIAGRAMS

U_IN

GND

R33

EN_5V

GND

GND

$plname

$plname

GND

GND

ec50r25

GND

ec380_17

1000uF
R34

30k

10k
C51
2u2

ec380_17

1000uF
R26
$plname

ec50r25

30k

GND

$plname

GND

GND

BC557
T2

GND

GND

14

GND

SOFT
VREF RD

PFAIL

C34

11

GND

GND

GND

$rpname

GND

$plname

GND
GND

FCOMP

GND

RESOUT

GND

OUT

R OSC C

L4972

GND

FCOMP

GND

SOFT
VREF RD

GND

$plname

$rpname

GND

PFAIL

10

BOOTS
FEEDB

17

18

L4972

$plname

22nF

C40
$plname

RESOUT

IC6
INP SYNCIN
VSTART

5
6

C39
7

$plname

22k
R28

R25
$plname

10k
C36
2u2
C37
ec50r25

2u2
C35
+

ec50r25

2u2
C38

15

11

16

$plname

330pF
R27

10

$plname

36k

IC1
INP SYNCIN
VSTART

C49

7
$plname

14

R42
$plname

13
ec50r25

2u2

15

C54

$plname

22nF

2n2

GND
GND

OUT

GND

R OSC C

D2
U_IN

BOOTS
FEEDB

20

17

C55

U_IN

C32

C47

D7
$plname

5V6

100R
C52
ec50r25

2u2
C50
13
ec50r25

2u2

2
+

ec50r25

2u2
5
6

C53

16

$plname

330pF
R35
22k
R36
$plname

36k

18
$plname

$plname

SB340
C41

R29

2n2

C42

GND

20

C17
$plname

470R

100nF

1nF

$plname

$plname

GND

D3
GND

$plname

UE1

SB340
C56

11

C57

Nr.

GND

GND

100nF

1nF

$plname

$plname

ec380_17

1000uF
LED4

GND

R14
$plname

470R

R49
$plname

$plname

rot

5k6

C12
$plname

2n2
R17

GND

14

OSC

INP

$plname

4k3

R12
$plname

GND

GND

GND

GND

GND

Datum

EN_5V

15

OUT 2

SOFT

12 13

GND

GND

15k
C13
$plname

22nF

10

2u2

FEEDB

C14

$plname

$plname

4k7

$rpname

$plname

9k1
C43

ec50r25

GND

L4962

$plname

4k7

c100

1uF
C46

Name

D1

+
GND

GND

GND

ec130r50

100uF
C45

$plname

Blatt
1 von 2

2k2

R23
18k

$plname

$plname

1.0

40121-060
LP bs.: 30128-410

GND

Vcc
+5V

GND

$plname

$plname

rot

R22

Vdd
+15V

C28

MP4

GND

$plname

D6

$plname

2n2
MUR120

C67

GND

$plname

220R

R50

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

c100

1uF
C29
+

ec130r50

100uF
C30

GND

ec130r50

100uF
C31
+

ec130r50

100uF

GND

30128-410

3k3

Kleinsp.-Netzteil

GND

Zeichnungsnummer/DWG.NO

to220l

-15V
79xx

$plname

$plname

rot

C62
+

$plname

1uF
LED1

-15V
Vee

GND

Kleinsp.Netzteil

IC10

D5

1N4148

Benennung/Title

R15

LED6
$plname

GND

ICC

100nF
+24V

Gert/UNIT

GND

GND

$plname

0.7

ec130r50

220uF
C64

GND

C63
+

GND

U_NEG

40121-060
20-07-94
J.Beller

LP un.:

Gepr ft

R20

LED2

470R

GND

Name

GND

GND

100uH

$plname

M.Fritz

$plname

1nF
5

R18

LED3

$plname

$plname

rot

4k7

L1B

Gezeich. 20-07-94

GND

0.7

GND

$plname

100R

100uF

L1

13-09-95Datum
A

SB340
C26
L1A

GND

0.7

ec130r50

100uF
C44
ec130r50

IC3
F.COMP

$plname

$plname

100uF

11

nderung

200uH

L3

$plname

5
8
$plname

30121-037
R48

R31

GND

U_NEG

R30

R44

R38

1k

4k7
C58
c100

1uF
C59
ec130r50

100uF
C60

R13
+

ec130r50

100uF
C61
ec130r50

182 / 266
R19
2k2

rot

$plname

$plname

0.7

Low Voltage Supply


30128-410

ICC 200, 300, 350

RESERVE

TIMEROFF

ALARM

TON3

TON2

TON1

CS-TON

RESET

RESERVE

TIMEROFF

ALARM

TON3

TON2

TON1

CS-TON

RESET

GND

68nF

10k

R3

10k

R2

C18

RN1

1D

R8

100k

40174

R
C1

8*10k

14

13

11

IC9

200k

TP4

R6

200k 100k

TP3

200k 100k

R4

GND

GND

Vdd
+15V

15

12

10

GND

Vdd
+15V

GND

GND

NE555

RES
DCH
THD OUT 3
TRG
CV

NE555

RES
DCH
THD OUT 3
TRG
CV

IC7

GND

GND

IC5

NE555

RES
DCH
THD OUT 3
TRG
CV

IC4

GND

MP3

MP2

MP1

4066

TON-CPU

IC8
1

4066

IC8
1

13

IC8
1

4066

R5

10k

R24

10k

R9

10k

R7

10k

R10
5k1

R16
Nr.

100k
GND

4066

10

nderung

12

TP2

68nF
C65

Datum

Name

n.best
BS170
T1

R11
R37

10k

68nF
C66

C4

10nF

C3

C5

68nF

GND

Datum

6n8

C10

C11

20-07-94 J.Beller

M.Fritz

Name

GND

68nF
R39

Blatt 2 von 2

LP bs.: 30128-410

LP un.: 40121-060

Gepr ft

Gezeich. 20-07-94

GND

n.best
1uF

Vdd
+15V
R1

C2

C7

68nF

10nF

C6

C8

10nF

51k
TP1
2k2
C9

1
IC8
1
11

10nF

10nF

10nF

5k1

GND

U_IN

GND

GND
6

R21
Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

TDA7052

IC2

Vdd
+15V

Vdd
+15V
C16

TON3

TON2

TON1

TON-CPU

RESET

CS-TON

RESERVE

TIMEROFF

J3

J2

J1

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

n.best

30128-410

Zeichnungsnummer/DWG.NO

Kleinsp.Netzteil

Benennung/Title

ICC

Gert/UNIT

D4

MUR120

+24V

GND

Vdd
+15V

ALARM

Vcc
+5V

Vee
-15V

+24V

GND

CIRCUIT DIAGRAMS
3u3

5
n.best

C1

Art. No. 80116-201


09 / 2004

ICC 200, 300, 350

Low Voltage Supply


30128-410

183 / 266

C18

RESERVE

TIMEROFF

ALARM

TON3

TON2

TON1

CS-TON

RESET

RESERVE

TIMEROFF

ALARM

TON3

TON2

TON1

CS-TON

RESET

GND

68nF

10k

R3

10k

R2

IC9

8*10k

15

14

GND

GND

Vdd
+15V

12

13

10

11

RN1

40174

1D

R
9
C1

R8

200k 100k

TP4

200k 100k

R6

GND

Vdd
+15V

GND

GND

IC4

IC7

NE555

RES
DCH
THD OUT 3
TRG
CV

GND

NE555

RES
DCH
6
THD OUT 3
2
TRG
5
CV

GND

NE555

IC5

GND

RES
DCH
THD OUT 3
2
TRG
5
CV

10nF

MP3

MP2

MP1

TON-CPU

IC8
1 1

4066

4066

IC8
1 1

13

IC8
1 1

4066

10k

R24

10k

R9

10k

R7

R10
5k1

R5
10k

R16

Nr.

100k

GND

4066

10

nderung

12

R4

200k 100k

TP3

68nF
C65

Datum

Name

n.best
BS170
T1

1
R11
R37

TP2

C2

GND

Datum

6n8

C10

Name

GND

68nF
R39

C11

Blatt 2 von 2

LP bs.: 30128-410

LP un.: 40121-060

Gepr ft 20-07-94 J.Beller

Gezeich. 20-07-94 M.Fritz

GND

n.best
1uF

10k

68nF
C66

C4

10nF
10nF

51k
TP1
2k2
C9

1
IC8
1
11

10nF
C6
C8

C3
C5
C7
68nF

5
68nF

5k1

GND

U_IN

GND

GND
6

R21

Diese Zeichnung ist urheberrechtlich gesch tzt, daher


Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

TDA7052 5

IC2

Vdd
+15V

Vdd
+15V

GND

C16

J3

J2

J1

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

n.best

30128-410

Zeichnungsnummer/DWG.NO

Kleinsp.Netzteil

Benennung/Title

ICC

Gert/UNIT

D4

MUR120

+24V

TON-CPU

RESET

CS-TON

RESERVE

TIMEROFF

ALARM

TON3

TON2

TON1

Vee
-15V Vdd
+15V
Vcc
+5V

+24V

GND

10nF
10nF

3u3

184 / 266
n.best

Vdd
+15V
R1

ICC 200, 300, 350

Low Voltage Supply (bare)


40121-060

CIRCUIT DIAGRAMS

C1

R57

11

68nF

C12

10k

68nF
Vee
-15V

6 C11

IC9
LM319

R56

6 C8

IC4
LM319

68nF
Vee
-15V

GND

C9

68nF

11

GND

D10

IC9
LM319

1N4148

GND

10

Vdd
+15V

GND

Vdd
+15V

GND

GND

11

68nF

C18

GND

6 C17

68nF
Vee
-15V

GND

12

IC14
LM319

Vdd
+15V

GND

GND

GND

GND

GND

GND

Vdd
+15V

GND

GND

GND

10

Vdd
+15V

R88

NT_EIN

U_PRIM

GND

Vdd
+15V

4528

RX/ CX

R
CX

&

IC13

GND

HF_EIN

IC4
LM319

Vdd
+15V

GND

GND

10

Vdd
+15V

100pF

U_INP

R52

Vdd
+15V

1N4148

GND

1k

1k

D11

R51

D12
R53

7k5

820R

R59

10R

4k7

180R

IC9
LM319

2n2
R50

C10

R60

R61

10k

560R

1k

R58

R69

R68

R49

R48

9k1
C16

2k2

560R

2n2

R54

12

IPB

RCX

CX

IC14
LM319

GND

GND

GND

GND

11

Vdd
+15V

GND

IC14
LM319

13

10

OSC OUT

4047

AST
AST
-TRIG
+TRIG
RTRIG
MR
RX

IC18

D16
33k
D14

Vdd
+15V

12

Vdd
+15V

GND

GND

GND

S0
S1

4539

IB0
11
IB1
12
IB2
13
IB3

10

14

IA0
IA1
IA2
3
IA3

IC11

15

EB

EA

GND

GND

Nr.
nderung

B 3371 R12=10R

C 3584 C37,C38=330pF

GND

1k
D17

Vdd
+15V

1N4148
D15
3V6
D13

Vdd
+15V

OB 9

OA 7

R78

8k2
C28

R74

R75

4k7

R72

10k

10k

R70
1N4148
3V6
R71

4k7
100R

+15V
Vdd
1N4148

Vdd
+15V

R76

Datum

11-94

30-1-96

GND

T4
BS170

1k

Vdd
+15V

Vdd
+15V

Name

Fritz

Fritz

&

Datum

4528

RX/ CX

R
CX

&

IC16

4528

Blatt

Hagg

Fritz

Name

GND

68nF

C30

Vdd
+15V

Vdd
+15V

68nF
14

15

13

12

11

14

15

13

12

11

14

15

13

&

&

&

12

13

10

10

10

MP2

30128-357

Zeichnungsnummer/DWG.NO

CONTROL-BOARD

Benennung/Title

ICC

Gert/UNIT

4528

RX/ CX

R
CX

IC16

4528

4013

S
C
D
R

IC21

RX/ CX

R
CX

IC17

GND

10

11

4528

RX/ CX

R
CX

GND IC13

12

11

+15V
C20

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

4030

=1

IC12

40128-095
30128-357

28-11-94

1 von

LP bs.:

LP un.:

Gepr ft

100pF
GND

4013

S
C
D
R

IC21

RX/ CX

R
CX

IC17

GND

C15
Gezeich. 15.02.94

GND

EIN_AUS

R67
1k

TP13
R65

MP1

1k
C19

R73
220pF

R77
5k
R81

5k6
C31
TP15
C22
470R

33pF
100pF

43k
1k

R86
5k
R80

20k
C21
5k6
C32

CIRCUIT DIAGRAMS
TP14
C29

33pF
33pF

5
100pF

Art. No. 80116-201


09 / 2004

TSI

AUS

AN

ICC 200, 300, 350

Control board
30128-357

185 / 266

U_INT

U_NETZT

IP_PAT

UP_HF

U_PHASE

R26

3k3

5k6

R3

3k3

R6

3k3

R4

3k3

R11

10R

GND

GND

GND

GND

5k

GND

5k

330pF

GND

GND

GND

R10

10k

R7

10k

R5

10k

Vcc
+5V

Vcc
+5V

Vcc
+5V

GND

GND

GND

GND

R25

68k

IC2
LM324

3 +

RESET

GND
GND

CS_DAC1

DAC_A1

ANALOG_2

ANALOG_1

ANALOG_3

CS_DAC2

IC1
TL084

5k

DAC_A0

14

15uF

3 +

2k

R22

IC1
TL084

5 +

2k

R23

IC1
TL084

2k

R36

GND

D0-D7

GND

D0-D7

LDAC
WR
CS
RES

D0
D1
D2
D3
D4
D5
D6
D7

Vcc
+5V

AD7224

17

14

15

16

10

11

12

13

IC8

19

GND

21 20

C3 23

C2 24

C1 1

C0 2

Vdd
+15V

2n2

C7

Nr.

nderung

GND

GND

T1
BC547

Datum

Name

Fritz

Fritz

GND

4078

Datum

13

Vdd
+15V

Vdd
+15V

IPB

2 von

LP bs.:
Blatt

Hagg

Fritz

Name

40128-095
30128-357

28-11-94

Vdd
+15V

LP un.:

Gepr ft

Gezeich. 15.02.94

12

11

10

IC5

GND

R38
12

MP5

GND

R79
IC4
LM319

U_NETZT/2
U_INT_A

11-94

GND

C24

B 3371 R12=10R

1nF
30-1-96

MAX516

CS

WR

D0
D1
D2
D3
D4
D5
D6
D7
A0
A1

IC6

GND

VOUT

18

FUNKE_AUS

C 3584 C37,C38=330pF

10

11

12

13

14

15

16

17

18

GND

Vdd
+15V

4k7

11

12 +

13

U_FUNKE/2

2k

U_FUNKE

GND

TP2

STEUERBUS
STEUERBUS

R47
R44

Vee
68nF
-15V

R55

1k
10k

GND

R12

TP3

TP4

TP1

1k
C6

TP8

TP7

5k

5k

n.best

C37

C38

R1

330pF

5k1

D7

D5

D6

1N4148

1N4148

1N4148

R35

R24

R21

D9

3u3

4k7
R43
rot

C1

REF

GND

GND

GND

&

4528

RX/ CX

R
CX

IC10

GND

5
2

AD654

DGND

U
F

Fout

IC15

1k

4528

RX/ CX

R
CX

CT
-

CT

RT

Vin

&

IC10

Vdd
+15V
R83

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

14

15

13

12

11

GND

68nF

C26

1nF

C36

2k

2k

1N4148

VCC
ANA0
ANA1
ANA2
ANA3

3
1

4k7
D1
R62
R66

R84
TP17
4k7
C13
3k9
C14

2k
C27
20k
2n2
2n2

R85

GND

10k

STE_EIN

IC1
TL084

Vdd
+15V

GND

12

11

10

4030

=1

4082

&

IC7

4082

&

IC7

12

13

IC12

TP16

10k

D18

1N4148

13

11

1k
C23

30128-357

Zeichnungsnummer/DWG.NO

MP3

GND

CONTROL-BOARD

Benennung/Title

ICC

Gert/UNIT

10

GND

=1
4030

T5
BS170

C25
IC12 68nF

Vdd
+15V

RESET

C3

SICHER

68nF

NT_EIN

R82

186 / 266
33pF

Vdd
+15V

EIN_AUS

TSI_STE

4030

=1

IC12

ICC 200, 300, 350

Control board
30128-357

CIRCUIT DIAGRAMS

TEMP

RES_ANA2

RES_ANA1

I_HFL

U_SYM

U_NESSY

IP_PAT_A

UP_HF_A

3k3

R19

3k3

R15

3k3

R18

3k3

R13

100R

R17

3k3

R9

3k3

R8

GND

GND

750R

TP5

TP6

GND

GND

GND

GND

GND

GND

GND

GND

n.best

4k7

180nF

GND

R29

IC2
LM324

GND

10 +

5 +

IC2
LM324

C35

6k8

R28

Vee
-15V

12k

GND

R31

Vdd
+15V

16

17

18

19

20

21

22

23

Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
Y14
Y15

15

13

14

11

10

1k

R37

+24V

GND

R32

2k

IC2
LM324

12 +

13

A0
A1
A2
A3
INH

IC3

GND

4067

GND

MUX_A3

MUX_A2

MUX_A1

MUX_A0

14

C2

U_INT_A

GND

1nF

Vcc
+5V

468nF

C5

11C4

BER_2

BER_1

2k

Nr.

nderung

6
11
13
14

D2
D3
D4
D5

4
6
11
13
14

D1
D2
D3
D4
D5

Datum

Name

Fritz

Fritz

500R

500R
TP12

TP11

40174

28-11-94

Hagg

Fritz

Name

U_NETZT

FUNKE_AUS

BER_2

BER_1

MUX_A3

MUX_A2

MUX_A1

MUX_A0

DAC_A1

DAC_A0

Blatt 3 von

LP un.:

40128-095
LP bs.: 30128-357

Gepr ft

Gezeich. 15.02.94

Datum

1N4148

68R

1N4148
D3

D2

15

12

10

15

12

10

100R
R46

R45

1D

R
C1

IC20

40174

R
C1
1D

ANALOG_4

D0

D1

D0

T2
BC547

11-94

T3
BC338

MP4

B 3371 R12=10R

Vdd
+15V

RESET
CS_DFF2

30-1-96

10k

R63

10k

R64

RESET
CS_DFF1

8V2

C 3584 C37,C38=330pF

GND

GND

GND

R33

IC1
TL084

10 +

Vee
68nF
-15V

IC2
LM324

Vdd
+15V

R34

U_NETZT/2

1N4148

R27

10k
R30

2k

STEUERBUS
STEUERBUS

U_FUNKE/2

D4

5k

5k

5k

5k1

5k
R2

TP9

R14

4k7

R39

R40

TP10

R16

R20

10k

2k

R41

R42

3k3

3k3

10k
2k

CIRCUIT DIAGRAMS
1

Vee
-15V

GND

0.6

Vcc
+5V

RN2

D0

D7

D6

D5

D4

D3

D2

D1

8x10k

RN1

30128-357

Zeichnungsnummer/DWG.NO

Vdd
+15V

U_NESSY

U_SYM

U_FUNKE

U_NETZT

U_INT

U_INP

AUS

AN

TSI

TEMP

STE_EIN

HF_EIN

NT_EIN

SICHER

ANALOG_4

ANALOG_3

ANALOG_2

CONTROL-BOARD

Benennung/Title

ICC

Gert/UNIT

R87

Vdd
+15V

B32

B31
A31
A32

B30
A30

B26
A26

B29

B25
A25

A29

B24

A24

B28

B23

A23

A28

B22

A22

B27

B21

A21

A27

B20

A20

B16

B19

A16

D6

B15

B18

A15

D5

B14

B17

A14

D4

B13

A19

A13

D3

B12

B11

A18

A12

D2

B10

A17

A11

D1

D7

A10

0.8

ANALOG_1

Vcc
+5V

B9

A9
D0

A7

Vdd
+15V

+24V

B8

B7

A6
A8

B5

Vee
-15V

0.6

B6

B4

B3

A3
A5

B2

A2
A4

B1

A1

J1

C34
GND

C33

3u3
+

3u3

MP6

8x10k
10k

Vdd
+15V

+24V

Vdd
+15V

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

STE_EIN

SICHER

HF_EIN

NT_EIN

CS_DFF2

CS_DFF1

CS_DAC2

CS_DAC1

RESET

U_PHASE

UP_HF_A

UP_HF

IP_PAT_A

IP_PAT

RES_ANA1

RES_ANA2

I_HFL

TSI_STE

U_PRIM

CS_DFF2

CS_DFF1

CS_DAC2

CS_DAC1

RESET

STEUERBUS

5
STEUERBUS

Art. No. 80116-201


09 / 2004

ICC 200, 300, 350

Control board
30128-357

187 / 266

D8

R89

ICC 200, 300, 350


Control board (bare)
40128-095

188 / 266

CIRCUIT DIAGRAMS

GND

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

C12

4081

&

IC4

10

Vdd
+15V

GND

13

12

GND

11

4081

&

IC4

A5

GND

A4

11V

D11

R7

A3

Vdd
+15V

4081

&

IC4

4081

&

IC4

100k

A2

GND

68nF

13

12

GND

100k

D12
R8

BC557
1N4148
T11

C7

1k

4011

&

IC1

4011

&

IC1

4011

&

IC1

4011

&

IC1

11

10

GND

15

12

10

15

10

Vdd
+15V

4049

14

4049
IC3

4049
IC3

IC3

4049

4049
IC3

4049
IC3

IC3

4049

4049
IC2

4049
IC2

IC2

4049

11

1
4049
IC2

14

4049
IC2

11

GND

IC2
12

+15V

GND

GND

Nr.

T6
VN10KM

GND

T10
VN10KM

GND

T7
VN10KM

GND

T3
VN10KM

GND

nderung

T5
VN10KM

GND

T9
VN10KM

GND

T8
VN10KM

GND

T4
VN10KM
R3
R5

A1

GND

Datum

D7

1N5346

Name

Datum

Name

40128-127
30128-528
1 von 1

Blatt

LP bs.:

LP un.:

Gepr ft

C2

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

IRFP460

T2

IRFP460

T1

Gezeich. 11-12-95 M. Hagg

1N5346

MUR120
D5
D6
MUR120

30128-539

UE2

Vdd
+15V

GND

D8
MUR120
D10
D9
MUR120

30128-539

UE1

Vdd
+15V

R2
R1

J1

C10

2k2
C5
2k2
C4

+15V

1uF

MUR860
MUR860

C6
C11

D3
D4

68nF
68nF

3u3

1
3
1
3
1
3
1
3

22nF
22nF

D1
D2

1
3
1
3
1
3
1
3

+
+

150R
150R

R4
R6

C8
150R
150R
C9

CIRCUIT DIAGRAMS
3u3

MUR860

5
MUR860

Art. No. 80116-201


09 / 2004

C1

C3

30128-528

Zeichnungsnummer/DWG.NO

QC Power Stage

Benennung/Title

ICC

Gert/UNIT

1uF

MP2

MP1

J3

J2

ICC 200, 300, 350

QC Power Stage
30128-528

189 / 266

1uF

u68

R9

8*10k

RN1

3u3

ICC 200, 300, 350


QC Power Stage (bare)
40128-127

190 / 266

CIRCUIT DIAGRAMS

TSI

A9

A8

A7

A6

A5

A4

A3

A2

A1

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

J1

QKE2

J4

$plname

c430

U-NETZT

U-INT

U-INP

U-PRIM

TSI

TEMP

NTE

GND

1.0

9n5

Vdd
+15V

$wert

$plname

R17

GND

52uH

REL1

12

30121-073

$plname

$plname

UE3

GND

IC2
7667

IC2
7667

$plname

$rpname

C17

$rpname

$plname

$rpname

$plname

D5

L2

R13

1N4148

$plname

1k
R14

r150

GND

r150

C15

1k

Vdd
+15V

$wert

$plname

R18

GND

MUR860

d50b10skk

D4

MUR860

0.8

u68

c150

GND

ec150r

T2_TSI

Vdd
+15V
30k

$plname

R2

22uF
R4

ec150r

d50b10skk

C16

QKE1

$plname

REL1

U-INP

C4

C10

R11

$plname

22uF
R6

2k

47k
47k

$plname

+
$plname

U-INT

10

r200

R5

GND

$plname

$plname

GND-STE

c225_11

GND

GND

$rpname

Nr.

nderung

Datum

22-1-96
17-7-95

GND

C 3570 s.Anderungsmitt.

GND

$plname

D 3696 s.Anderungsmitt.

19-11-97

9V1

$plname

R12

BUZ74

GND

68nF
D1

$plname

10k
C3

1206

C6

T3

TEMP

NTC1

10k

$plname

R10

Vdd
+15V

0R47

R9

ec130r

10k

10uF

REL1

U-NETZT

r150

U-PRIM

Name

Fritz

Fritz

c225_11
c100

U-NT-STE

C12

1k
R15

$plname

NTE

0.47uF
330R

C14
C11
C18

D2
C13

10uF
1uF

BA159
$plname

C7
R7

1nF
R8

c380
$plname

68nF
C5

470k
200k

$plname

10nF
150pF
R3

IC1
7667

4
$rpname

$plname

$rpname

$plname

Datum

IC1
7667

c100

$plname

3R3

$plname

R1

158uH

$plname

L1

Name

Blatt

LP bs.:

LP un.:

Gepr ft

1 von 1

40128-117
30128-478

40128-117
31-05-95 M. Hagg

GND

R19

T2_TSI
GND-STE

U-NT-STE

IRFP450

$plname

T1

1n5

c225_6

C1

3R3

$plname

$plname

T2

MP3

MP4

J3

$plname

J2

$plname

Power-Module

30128-478

Zeichnungsnummer/DWG.NO

Power-Module

Benennung/Title

ICC

Gert/UNIT

MP1

MP2

2.0

U-HF-NE

U-HF-AE

IRFP450

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

Vdd
+15V

Gezeich. 31-05-95 M.Fritz

51k

GND

$plname

30128-044

UE1

C2
R16

150pF

1k

D3

C9

$plname

C8

$rpname

3u3

68nF

UE2

$plname

ec130r

+
$plname

m3schraub

r150

3u3

$plname

TSI

+
$plname

J14
C28

CIRCUIT DIAGRAMS

$plname

22nF

5
c150

Art. No. 80116-201


09 / 2004

ICC 200, 300, 350

Power Module
30128-478
Power Module (UL)
30128-492

191 / 266

ICC 200, 300, 350


Power Module (bare)
Power Module UL (bare)
40128-117

192 / 266

CIRCUIT DIAGRAMS

D1

D2

D3

D4

D5

D6

D7

A11

A12

A13

A14

A15

A16

A17

GND

0.8

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

D0

A9

A8

A7

A6

A5

A4

A3

A2

A1

A10

J1

0.6

RESET

CS5

CS3

BUS

TSI-STE

F-ST

CS5

RESET

CS3

+24V

GND

Vdd
+15V

BUS

CS5

RESET

GND

68nF

SG

14

13

11

D3

D4

D5

8x4k7

RN1

D2

D1

D0

BUS

TSI-STE

D2

D3

D4

D5

D6

D7

1D

RN2

11

10

Vdd
+15V

10

12

15

8x10k

40174

R
C1

IC6

D1

D0

AUS

MP3

14

GND

10

11

12

15

16

ULN2004A 13

GND

AUS

15

14

12

13

IC7

Q1
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14

Vdd
+15V

4020

CLK

IC1

MP1

F-ST

B
Nr.

REL19

REL3

REL2

REL1

SG

Vdd
+15V

REL19

GND

nderung

R1,R2 neu hinzu

+24V

J2

J3

REL19

C9

GND

Datum

Name

IC4
7667

Fritz

J14

D4

150pF
D1
10R

R3

1N4148

11N80

T1

GND

Datum

MUR860

Name

GND

L1

Blatt 1 von 1

LP un.:

40128-129
LP bs.: 30128-555

Gepr ft

Gezeich. 15-03-96 M.Fritz

C3
IC4
7667

12-8-96

GND

u33
+

C4
68nF
C10

C6

+15V
Vdd

3u3

CIRCUIT DIAGRAMS
C5

5
6n8

Art. No. 80116-201


09 / 2004

GND

1nF

C2

REL1

REL2

REL3

J7

J6

J5

J4

30128-555

Zeichnungsnummer/DWG.NO

ST-Power-Stage

Benennung/Title

ICC

Gert/UNIT

REL1

4k7
REL2

R1
4k7
R2

C1
1nF

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

UE1

REL3

NE

AE

ICC 200, 300, 350

ST Power Stage
30128-555

193 / 266

ICC 200, 300, 350


ST Power Stage (bare)
40128-129

194 / 266

CIRCUIT DIAGRAMS

AE

NE_NESSY

AE

REL2

J9

FROM GENERATOR

REL1

REL1

NE

REL2

REL3

REL3

J7

J2

NE

C1

J10

150pF

J8

UE1

100:8

UE2

1:50

GND

MP1

GND

GND

C12

68nF
Vee
-15V

GND

GND

R22

10k

68nF

IC3
LM319

R17

7k5

Vdd
+15V
C11

GND

11

R20

18k

1k

GND

GND

GND

GND

3M3
GND

Vdd
+15V

Vee
-15V

68nF
4

68nF
Vee
-15V

11 C31

IC8
TL084

GND

GND

GND

GND

GND

GND

IC3
LM319

Vdd
+15V
C32

GND

10

IC3
LM319

R23
7

12

Vdd
+15V

Nr.

D21

1N4148 1N4148

D20

GND

GND

T3
BS170

Vee
-15V

C27
TEILER

nderung

B 4343 C39 neu hinzu

7k5

560R

MONO
AE

D16

D19

GND

2k

R47

D31
R25

Datum

12-1-98

GND

GND

GND

GND

Name

Fritz

GND

D32
GND

GND

GND

C15

Datum

4k7

R55

68nF

OFF
TZ

68nF

C14

1N4148

D10

GND

GND

GND

GND

Blatt

LP

12.08.96

Fritz

Fritz

Name

1N4148

D23

1 von

GND

GND

GND

GND

GND

GND

IC8
TL084

R62

IC8
TL084

750R

R37

6k8

R39

30128-561

Zeichnungsnummer/DWG.NO

SENSO-BOARD

Benennung/Title

ICC

10k

R51

R63
6k8

TL084
IC8

10 +

10k

R50

14

TL084
IC8

3 +

Gert/UNIT

5 +

6
-

12 +

13

750R

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

U_PHASE

R54
1k

R52
7k5

R48
1k

R36
7k5

1N4148

D27

40128-130
bs.: 30128-561
LP un.:

Gepr ft

Gezeich. 12.08.96

GND

C29

OFF
TZ

68nF

TL084
IC9

3 +

Vee
-15V

3 +
-

IC4
AD844

-+

Vdd
+15V

Vee
-15V

68nF

C28

1N4148

IC7
AD844

-+

3 +
-

Vdd
+15V

D26

R49
R53

R21

D33
R67

BIPOLAR
NE
AE

R11

R15

R16

1k
R12

2k

2k

D17
R74

D18

1N4148

1N4148

15V
10k

J5
J3

J1

R14
R13

10k
10R

D22
R38

220pF
1N4148
470R
R24
1k3

2k
D28
R40
C13

1M
C30
1M
C33

1nF
1nF

1N4148
2k
1N4148
u22

D29
R65

CIRCUIT DIAGRAMS
4k7

R61
R64

5
GND

4k7
GND

4k7

Art. No. 80116-201


09 / 2004

UP_HF_A

UP_HF

IP_PAT_A

IP_PAT

ICC 200, 300, 350

Senso-board
30128-561

195 / 266

NE

3u3

GND

R34

D25

R4

C26

R5

Vdd
+15V

750k

GND

C25

750k

IMAS

15V

D2

GND

15V

D1

1uF

R2

R6

10k

GND

T6
BC547

Vdd
+15V

R7

10k

150k

750k

1k

3V

C5

C24

C23

R35

UE6

IC2
TL082

12:16

3 +

8
+

I+9

I-9

GND

IC2
TL082

D6

D4

1N4148
1N4148

R9

IMAS

10R

5 +

IMAS

I+9

R3

R1

1uF

10nF
R8

10nF

2n2

56R

1k
C8
+

750k

C9

C10

18pF

18pF

1nF
C7
9V1

AE

12

4047

RCX

CX

AST
AST
-TRIG
+TRIG
RTRIG
MR
RX

IC1

G
11

IMAS

I-9

I+9

13

10

OSC OUT

14

5
Nr.

nderung

B 4343 C39 neu hinzu

IC2
TL082

D3
C6

I+9
IMAS

1uF
D5

Datum

12-1-98

Name

Fritz

T1
VN10KM

Blatt 2 von

LP un.:

40128-130
LP bs.: 30128-561

Gepr ft

Fritz

12.08.96

Name

8:8:8

UE5

Fritz

Datum

220pF

Gezeich. 12.08.96

C4
T2
VN10KM

IMAS

R10

GND

10nF

0R

R32

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

1N4148

D15

C22

196 / 266
9V1

1k

22k

11

Vee
-15V

IC9
TL084

Vdd
+15V
4

GND

4k7

R58

30128-561

Zeichnungsnummer/DWG.NO

SENSO-BOARD

Benennung/Title

ICC

Gert/UNIT

GND

IC9
TL084
5 +

6
U_FUNKE

ICC 200, 300, 350

Senso-board
30128-561

CIRCUIT DIAGRAMS

R33

R18

Vee
-15V

Vdd
+15V

GND

2k4

R19

OSZI_DIS

BC557
T5

T4
BC547

C19

GND

C17

2k4

1nF

C39

C37

3m3

150R

1nF

C16

9:7

R30

10k

GND

220pF

L1

10nF
R29

3u3

R41

C2

T7
BS170

GND

GND

Vee
-15V

Vdd
+15V

GND

R28

2k4

4k7

GND

GND

68nF

C21

Vee
-15V

T8
BS170

B B/S

5 6

8
+

LM311

IC6

IC5 B/C1 C2
LM318 B/C3

-+

Vee
-15V

Vdd
+15V

C18

7 68nF

3 +
-

Vdd
+15V

2:2:15

UE3

L2

GND

GND

GND

C38

2n2

R31

1N4148

R42

R43

C3

5k6

D24

u1
R72

12k

10k

GND

100R

R60
1k

100uH
R73
68nF

NE

D9

1N4148

D30

1N4148

GND

10k

R26
GND

R27

GND

1k

Nr.

12-1-98

R56
3k

GND

nderung

Datum

Name

Fritz

15

TEILER

Blatt 3 von

LP un.:

40128-130
LP bs.: 30128-561

Gepr ft

Fritz

Name

R70

+24V

Vcc
+5V

Vdd
+15V

GND

T10
BC547

Vdd
+15V

Vee
-15V

A11
A12
A13
A14
A15
A16
A17

D3
D4
D5
D6
D7

30128-561

Zeichnungsnummer/DWG.NO

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A10

D2

J6

D1

A9

A8

A7

A6

A5

A4

A3

A2

A1

D0

GND

SENSO-BOARD

Benennung/Title

ICC

Gert/UNIT

T9
BC547
GND

IP_PAT

IP_PAT_A

UP_HF

UP_HF_A

U_PHASE

U_NESSY

U_SYM

U_FUNKE

STEUERBUS

GND

+24V
Vee
-15V

T11
BC547

1N4148
GND

REL2
D14
D13

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

10k

10k
R68

10k
R69

OSZI_DIS

12.08.96

Datum

40174

12

10

Fritz

1D

R
C1

IC10

U_NESSY

U_SYM

Gezeich. 12.08.96

14

11

D3
D5

D2

13

D1

D4

D0

Vdd
+15V

14

GND

TL084
IC9

10 +

13

TL084
IC9

12 +

GND

B 4343 C39 neu hinzu

STEUERBUS

C34

2
D0

J4

3
D1

4
D2

UE4

R46

5
D3

10k

10k

R45

C57
6
D4

R57
7
D5

C20

5k6

1uF
8

68nF
R59

3k
8x10k
9

+
+

R66
D6

R44

30k
RN1

4k7

D7

u1
R71

10k

1N4148

C36
C35

NE_NESSY

1k

REL3
D7

CIRCUIT DIAGRAMS
1N4148

3u3
3u3

5
REL1

Art. No. 80116-201


09 / 2004

ICC 200, 300, 350

Senso-board
30128-561

197 / 266

ICC 200, 300, 350


Senso-board (bare)
40128-130

198 / 266

CIRCUIT DIAGRAMS

CIRCUIT DIAGRAMS

nderung

Datum

QK-Endstufe

J5

J4
2

Name

J1

J2

J6

Nr.

Mainboard

Art. No. 80116-201


09 / 2004

Datum

Name

J3

17-05-95 M.Hagg

Blatt 1 von 1

LP bs.: 30128-479

LP un.: 40128-118

Gepr ft

Gezeich. 17-05-95 M.Fritz

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

Power-Module

30128-479

Zeichnungsnummer/DWG.NO

Upper Wiring Module

Benennung/Title

ICC

Gert/UNIT

ICC 200, 300, 350

Upper Wiring Module


30128-479

199 / 266

ICC 200, 300, 350


Upper Wiring Module (bare)
40128-118

200 / 266

CIRCUIT DIAGRAMS

PCBs
only for ICC 200

202 / 266

CIRCUIT DIAGRAMS

CIRCUIT DIAGRAMS

RESET

PSD1

PSD3

PSD5

PSD7

EIN11

EIN10

EIN9

EIN8

EIN7

EIN6

EIN5

EIN4

EIN3

EIN2

EIN1

ANALOG-4

ANALOG-3

ANALOG-2

ANALOG-1

GND

+24V

+24V

C31

C32

A32

C30

C29

C28

C27

C26

A31

A30

A29

A28

A27

A26

C25

24V-TR

PSD0

PSD2

PSD4

PSD6

EIN23

EIN22

EIN21

EIN20

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A25

SICHER

C23

A23

C24

A22

C22

A22

A24

A21

C21

A20

A19

A18

A17

A16

A21

EIN19

EIN18

EIN17

EIN16

EIN15

C20

C19

C18

C17

C16

EIN14

A15

A20

A19

A18

A17

A16

C15

A14

A13

A15

EIN13

C13

A13

EIN12

A12

C12

A12

C14

A11

C11

A11

A14

A10

A9

A8

C10

C9

C8

A10

A9

A8

SET

A6

A7

A5

CS

C6

C7

C5

A6

A7

A5

Vcc
+5V

24V-TR
I-HFL

U-PHASE

UP-HF-A

UP-HF

IP-PAT-A

IP-PAT

RES-ANA1

RES-ANA2

I-HFL

TSI-STE

U-PRIM

CS5

CS4

CS3

CS2

RESET

CS1

RESET

ESD6
ESD7

ESD6

ESD5

ESD5

ESD7

ESD2
ESD3
ESD4

ESD3

ESD4

ESD1

ESD1

ESD2

ESD0

Vcc
+5V

Vee
Vdd
+15V -15V

ESD0

Vee
Vdd -15V
+15V

GND

Nr.

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

nderung

RN18=2k2

B32

B31

B30

B29

B28

B27

B26

B25

B24

B23

B22

B21

B20

B19

B18

B17

B16

B15

B14

B13

B12

B11

B10

B9

B8

B7

B6

B5

A5
A6

B4

A4

B3

+24V

GND

Vcc
+5V

Datum

8-93

U-NESSY

U-SYM

U-FUNKE

U-NETZT

U-INT

U-INP

AUS

AN

TSI

TEMP

STE-EIN

HF-EIN

NT-EIN

SICHER

ANALOG-4

ANALOG-3

ANALOG-2

ANALOG-1

Vee
Vdd -15V
+15V

MF

+24V

GND

Name

AUS

AN

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Datum

Vcc
+5V

Vee
Vdd -15V
+15V

Name

Blatt

LP un.:

1 von

40128-025
LP bs.: 30128-033

Gepr ft

Gezeich. 25-05-92 M.Fritz

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

+24V

GND

Vcc
+5V

U-NETZT

U-INT

U-INP

U-PRIM

TSI

TEMP

REL-NT

NTE

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

GND

Vcc
+5V

30128-033

Zeichnungsnummer/DWG.NO

Motherboard 200

Benennung/Title

TSI-STE

F-ST

CS7

RESET

CS6

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

+24V

ICC 200

Gert/UNIT

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A4

C4

A4

A3

A1

GND

A3

C3

A3

GND

A2

A2

B2

A2

J6
A1

A1

B1

A1

A2

J5

ST-Endstufe

A1

J4

Leistungsteil

C2

J3

QK-Endstufe

C1

J2

Control-Board

A2

Vcc
+5V

Kleinspannung+Ton

A1

J1

CPU

Art. No. 80116-201


09 / 2004

ICC 200

Motherboard
30128-033

203 / 266

Vcc
+5V

CS12

CS11

RESET

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

-15V
Vee

RES-ANA2

RES-ANA1

Vdd
+15V

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

+24V

GND

Vcc
+5V

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

J9

IP-PAT

IP-PAT-A

UP-HF

UP-HF-A

U-PHASE

U-NESSY

U-SYM

U-FUNKE

RESET

CS8

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

+24V

GND

GND

RES-F5

RES-F4

RES-F3

RES-F2

RES-F1

RES-B6

RES-B5

RES-B4

RES-B3

RES-B2

RES-B1

FING-B3

FING-A3

Vdd
+15V

10

FING-B1

Vcc
+5V

Vdd
+15V

Vcc
+5V

SET

PSD3

PSD2

PSD1

PSD0

CS

Vcc
+5V

RESET

C24
10k

R2

10k

R1

Nr.

nderung

RN18=2k2

0
1
2
3
1
C20
4
5
2
20D 0
6
3
0
7
G
21
15 8
22
3
9
10
23
EN
11
12
13
14
15
4514

DMUX

IC4

15

16

13

14

19

20

17

18

10

11

Datum

3
8

Name

MF

4
9

RN8

8-93

Vcc
+5V

8*10k
Datum

C4
IC10

Name

CS14

C3

Blatt

LP

2 von

40128-025
bs.: 30128-033
LP un.:

Gepr ft

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

10

CS13

11

GND

12

13

15
14

ULN2004A

16

10

IC11

11

12

GND

13

14

15

16

ULN2004A

GND

68nF
GND

68nF

Gezeich. 25-05-92 M.Fritz

5
7

68nF
GND
7
5

FING-A1
8
4

J8

9
3

-15V
+24V Vee

GND

+24V

RELAIS

8*10k
2

A3

RN16

A2
2
2

A1

3
3

J7

4
4

RN15

5
5

Vdd
+15V

6
6

Vcc
+5V

Vdd
+15V

Vdd
+15V

CS12

CS11

CS10

CS9

CS8

CS7

CS6

CS5

CS4

CS3

CS2

CS1

30128-033

Zeichnungsnummer/DWG.NO

Motherboard 200

Ton J2

RESET

Benennung/Title

ICC 200

Gert/UNIT

Vcc
+5V

1
1

Vcc
+5V

8*10k
8*10k

Mono-Output-Board
1
6
6

RN9

204 / 266
9

Senso-Board

ICC 200

Motherboard
30128-033

CIRCUIT DIAGRAMS

J12

C32

u022

GND

R5

100R

J19

J21 J17

J22 J18

F1

T200mA

J20

24V

TR1

J16

Sek.

J15
1

BH37933

BR1

C6

Nr.

B250C5000

BR2

C7

REL1

D1

nderung

Datum

8-93

J14

Name

MF

Leistungsteil

D2

24V-TR

RN18=2k2

GND

3k6
$wert

1N4148
R3

u68

+
+

RLV

680uF
R6
680uF
R9

+24V

Datum

Name

GND

68nF

Blatt

3 von

LP bs.: 30128-033

LP un.: 40128-025

Gepr ft

Gezeich. 25-05-92 M.Fritz

Vee
-15V

C11

REL1

68nF
C9

MASSE

Vdd
+15V

GND

GND

Vcc
+5V

C23

C22
Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

Vdd
+15V

68nF

Gehuse

J11

u022
C33

0.5

+24V

GND

C10

C8

J13

Vcc
+5V

GND

0.5

0.5

30128-033

Zeichnungsnummer/DWG.NO

Motherboard 200

Benennung/Title

ICC 200

Gert/UNIT

J10

Frontplatte

GND

68nF

REL1

Prim.1

Prim.2

~
~

22k
22k
C5
C15

CIRCUIT DIAGRAMS
1000uF

68nF

5
68nF

Art. No. 80116-201


09 / 2004

ICC 200

Motherboard
30128-033

205 / 266

SICHER

CS14

CS13

RESET

Vcc
+5V

GND

Vcc
+5V

GND

10

12

15

11

13

14

40174

1D

R
C1

1N4148

15

14

IC3

12

13

D4

10

11

40174

1D

R
C1

IC2

2k2

1N4148

D3

$wert

R10

Vdd
+15V

RN7

D8

Nr.

2
2

PSD7

8
8

PSD6

7
7

RN6

6
6

PSD5

1
1

PSD4

5
5

PSD3

Vcc
+5V

Vcc
+5V

nderung

RN18=2k2

3
3

PSD2

8*10k
8*10k

PSD1

C1

9
9

RN5

IC7

Datum

8-93

Name

MF

10

GND

11

12

13

15
14

ULN2004A

16

10

IC9

11

12

GND

13

14

15

16

ULN2004A

IC8

10

11

GND

12

13

15

16

14

ULN2004A

Datum

Vdd
+15V

Vdd
+15V

Name

Vdd
+15V

Blatt

LP un.:

4 von

40128-025
LP bs.: 30128-033

Gepr ft

Gezeich. 25-05-92 M.Fritz

RN12
2

RN14

1
1
1

PSD0

68nF

68nF

4
4

3
2

RN13
4
3

4
5
4

5
6
5

6
7
6

7
8
7

8*10k
8*10k
Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

8*10k

8
2
8

9
9
9

206 / 266
30128-033

Zeichnungsnummer/DWG.NO

Motherboard 200

Benennung/Title

ICC 200

Gert/UNIT

SICHER

STE-EIN

RLV

RELAIS

REL-NT

RES-F5

RES-F4

RES-F3

NTE

RES-F2

RES-F1

NT-EIN

HF-EIN

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

ext. Steuerbus
Signalleitungen

GND

ICC 200

Motherboard
30128-033

CIRCUIT DIAGRAMS

8*4k7

C2

PIO-Ausgnge

J25

J24

RES-B3

RES-B2

RES-B1

F-ST

680R

680R
R19

R13

680R

680R
R16

R11

Fuschalter 2

680R

R18

Vdd
+15V

680R

R17

Vdd
+15V

680R

R15

680R

GND

GND

GND

680R
R14

C17

C19

C20

68nF
C16

68nF
C18

Vdd
+15V

GND

68nF

FING-A3

FING-B3

GND

68nF

GND

11

14

4050

4050
IC1

4050
IC1

4050
IC1

4050
IC1

4050
IC1

IC1

2k2

10

12

15

11

14

4050

4050
IC13

4050
IC13

4050
IC13

4050
IC13

4050
IC13

IC13

10

12

15

Vcc
+5V

8*10k
Nr.

RES-B6

FUFI-A3

nderung

RN18=2k2

EIN12

EIN11

EIN10

EIN9

EIN8

EIN7

EIN22

Datum

RES-B5

FUFI-B3

MF

FUSS-B2

FUSS-A2

8-93

FUSS-A2

FUSS-B2

Name

6
6

1
1

4
4

3
3

2
2

Name

GND

RN11

Blatt

5 von

LP bs.: 30128-033

LP un.: 40128-025

Gepr ft

9
9

8*10k
8*10k

4050

4050
IC6

4050
IC6

4050
IC6

4050
IC6

4050
IC6

IC6

4050

4050
IC5

4050
IC5

4050
IC5

4050
IC5

4050
IC5

IC5

10

12

15

10

12

15

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

11

14

11

14

1
1

RN4

RN17

Vcc
+5V

Vcc
+5V

30128-033

Zeichnungsnummer/DWG.NO

Motherboard 200

Benennung/Title

ICC 200

Gert/UNIT

2
2

RN10

5
5

Datum

7
7

Gezeich. 25-05-92 M.Fritz

FUFI-A3

FUFI-B3

FING-B1

FING-A1

FUSS-B1

FUSS-A1

EIN21

FUSS-A1

FUSS-B1

3
3

RN18

68nF

68nF
C21

8*10k

RN1

Vdd
+15V

R12

8*10k

J23

4
4

RN3

5
5

GND

8
8

Fuschalter 1

RN2

6
6

Vdd
+15V

GND

8
8

7
7

CIRCUIT DIAGRAMS

8*10k
8*10k

1
6

5
9

Art. No. 80116-201


09 / 2004

EIN16

EIN15

EIN14

EIN13

EIN6

EIN5

EIN23

EIN18

EIN17

EIN4

EIN3

EIN2

EIN1

EIN20

EIN19

ICC 200

Motherboard
30128-033

207 / 266

ICC 200
Motherboard (bare)
40128-025

208 / 266

CIRCUIT DIAGRAMS

GND

0.9

0.6

Vdd
+15V

C5

GND

Vdd
+15V

10

GND

Vdd
+15V

GND

GND

GND

Vdd
+15V

FING_B1

Vdd
+15V

3u3

T1

Vdd
+15V

GND

14

15

13

12

11

12

GND

&

C4

3u3

4528

D8

OSC OUT

4047

RX/ CX

R
CX

IC3

RCX

CX

AST
AST
-TRIG
+TRIG
RTRIG
MR
RX

IC2

GND

T2
BC517

RELAIS

+24V

1N4148

13

11

10

10

GND

C3

10:10:32

T1
BC517

UE2

Vdd
+15V

1nF

5k1

R6

Vdd
+15V

&

13

12

4011

&

4011
IC5

&

Nr.
nderung

J2
R2

J1

Datum

Name

Fritz

Fritz

11

10

150R

IC5

GND

22.6.94

1k

R8

14.7.94

SFH450

IC1
C2

B 3192 C11=10nF

D5

11V

100pF

C 3252 s.Aenderungsmit.

4528

RX/ CX

R
CX

IC3

R4
R3

REL1

D9

R10

680R

T2

D3
D4

D10

R11

SD101A

4k7

R7

REL1

C
2

Datum

4011

&

4011
IC5

&

Vdd
+15V
IC5

T2

T1

R9

Blatt

LP bs.:

LP un.:

Gepr ft

5k1

Hagg

Fritz

Name

GND

UE1

1 von 1

40128-096
30128-358

14-07-94

Gezeich. 17-02-94

Vdd
+15V

56R

R1

REL1

10nF

FING_A1

4k7

68nF

SD101A

4k7

+24V

J5

68nF
C10

IC1
SFH350

C7

D6
D7

4013

S
C
D
R

IC4

4013

S
C
D
R

IC4

C11
12

13

BA159

BA159
D1

D2

10nF

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

10

11

3
1

RELAIS

C1

R5

68nF

6n8

1N4148
1N4148

1N4148
1N4148
C9

510R
+15V
Vdd

CIRCUIT DIAGRAMS

10k
C6

10nF

5
2

Art. No. 80116-201


09 / 2004

J4

J3

ICC 200

30128-358

Zeichnungsnummer/DWG.NO

Mono-Output-Board

Benennung/Title

Gert/UNIT

FING_B1

FING_A1

ICC 200

Mono Output
30128-358

209 / 266

C8

ICC 200
Mono Output (bare)
40128-096

210 / 266

CIRCUIT DIAGRAMS

PCBs
only for ICC 300

212 / 266

CIRCUIT DIAGRAMS

CIRCUIT DIAGRAMS

RESET

PSD1

PSD3

PSD5

PSD7

EIN11

EIN10

EIN9

EIN8

EIN7

EIN6

EIN5

EIN4

EIN3

EIN2

EIN1

ANALOG-4

ANALOG-3

ANALOG-2

ANALOG-1

GND

A12

A13

A21

A22

A23

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

24V-TR

PSD0

PSD2

PSD4

PSD6

EIN23

EIN22

EIN21

EIN20

SICHER

EIN19

EIN18

EIN17

EIN16

EIN15

EIN14

EIN13

A32

A31

A30

A29

A28

A27

A26

A25

A24

A20

A19

A18

A17

A16

A15

A14

A11

C11

A11

EIN12

A9

Vcc
+5V

24V-TR

RESET

CS1

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

U-PHASE

UP-HF-A

UP-HF

IP-PAT-A

IP-PAT

RES-ANA1

RES-ANA2

I-HFL

TSI-STE

U-PRIM

CS5

CS4

CS3

CS2

RESET

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vcc
+5V

A17

B15
B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
B26
B27
B28
B29
B30
B31
B32

A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A32

Name

A16

B14

A14

nderung

A15

B13

A13

Nr.

A14

B12

Datum

U-NESSY

U-SYM

U-FUNKE

U-NETZT

U-INT

U-INP

AUS

AN

TSI

TEMP

STE-EIN

HF-EIN

NT-EIN

SICHER

ANALOG-4

ANALOG-3

ANALOG-2

B11

A9

A8

Name

A9

A8
A9

A8

A23

A23

A23
A24
A25
A27

A30
A31
A32

A29
A30
A31
A32

A29
A30
A31
A32

Datum

20-07-94 M.Hagg

Blatt

1 von 5

LP bs.: 30128-394

LP un.: 40128-092

Gepr ft

Gezeich. 20-07-94 M.Fritz

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

U-NETZT

GND

Vcc
+5V

30128-394

Zeichnungsnummer/DWG.NO

Motherboard

TSI-STE

F-ST

CS7

RESET

CS6

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

+24V

Benennung/Title

ICC300

Gert/UNIT

A29

A28

A26

U-INT

U-INP

A28

AUS

A28

A26
A27

U-PRIM

A25

TSI

A24

A27

AN

TEMP

A26

A25

A22

A22

A22
A24

A21

A21

A19

A21

REL-NT
A20

A18

A17

A16

A15

A14

A13

A12

A11

A10

A20

NTE

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A19

Vcc
+5V

A20

A17

A16

A15

A14

A13

A12

A11

A10

A19

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A18

Vcc
+5V

A7

A6

A5

A4

A18

A13

A12

A11

A10

A12

ANALOG-1

A11

Vcc
+5V

B9

A10

B8
B10

A9

A8

A7

A6

A5

A4

Vee
Vdd -15V
+15V

A8

A10

SET

C9

A10

A7

A6

A5

Vee
Vdd -15V
+15V

C8

C10

A9

B7

Vee
Vdd -15V
+15V

A8

B6

A7

B5

A6

A5

A7

Vee
Vdd
+15V -15V

A6

Vee
Vdd -15V
+15V

A5

CS

C7

A4

A3

C6

+24V

C5

+24V

A7

+24V

A6

B4

A4

A5

+24V

A2

+24V

A4

C4

GND

A4

A3

A1

GND

A2

A3

A2

B3

A3

GND

B2

A2

GND

A3

C3

A3

GND

A2

C2

A2

J6
A1

A1

J5

ST-Endstufe

B1

J4

Leistungsteil

A1

J3

QK-Endstufe

A1

J2

Control-Board

C1

Vcc
+5V

Kleinspannung+Ton

A1

J1

CPU

Art. No. 80116-201


09 / 2004

ICC 300

Motherboard
30128-394

213 / 266

NE Nessy

AE2 Gen.

AE1 Gen.

J26

J29

J28

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

Vcc
+5V

FING-B2

FING-A2

FING-B1

FING-A1

CS11

CS10

RESET

CS9

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

D26

BA159

BA159
D25

D24

2
3

J27

J58

C24
10k

R2

10k

R1

GND

NE Bu.

AE2 Bu.

Nr.

23

22

21

nderung

0
1
2
3
C20
4
5
20D 0
6
0
7
G
15 8
3
9
10
EN
11
12
13
14
15
4514

DMUX

IC4

15

16

13

14

19

20

17

18

10

11

Datum

1
5
7

4
9

3
8

Name

6
6

8*10k
Datum

C4

7
5

13
12
11
10

4
5
6
7

13
12
11
10

3
4
5
6
7

Name

CS14

CS13

GND

C3

20-07-94 M.Hagg

Blatt 2 von 5

40128-092
LP bs.: 30128-394
LP un.:

Gepr ft

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

14

16

ULN2004A 15

IC11

GND

14

16

IC10
ULN2004A 15

GND

68nF
GND

68nF

Gezeich. 20-07-94 M.Fritz

8
4

Vcc
+5V

9
3

68nF

AE1 Bu.

Vcc
+5V

SET

PSD3

PSD2

PSD1

PSD0

CS

Vcc
+5V

RESET

J57

BA159

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

GND

Vee
Vdd -15V
+15V

+24V

BA159
D27

IP-PAT

IP-PAT-A

UP-HF

UP-HF-A

U-PHASE

U-NESSY

U-SYM

U-FUNKE

RESET

CS8

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A9

A8

A7

A6

A5

A4

A3

8*10k
2

A2

RN15
RN16

A1

Vcc
+5V

Vee
Vdd -15V
+15V

+24V

GND

RN9

A3

J8

2
2

Vdd
+15V

3
3

Vcc
+5V

4
4

Vcc
+5V

5
5

1
1

Vcc
+5V
Vdd
+15V

Vdd
+15V

6
6

A2

UE1

CS13

CS12

CS11

CS10

CS9

CS8

CS7

CS6

CS5

CS4

CS3

CS2

CS1

RESET

J10 Res.
J10 Res.

Ton J2

30128-394

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC300

Gert/UNIT

A1

J7

8*10k
$wert

Refi-Board

214 / 266
9

Senso-Board

ICC 300

Motherboard
30128-394

CIRCUIT DIAGRAMS

RN8

J12

C32

u022

GND

R5

100R

J19

J21 J17

J22 J18

F1

T200mA

J20

24V

TR1

J16

Sek.

J15
1

BH37933

BR1

C6

Nr.

B250C5000

BR2

C7

D1

nderung

GND

3k6

D2

Datum

J14

Name

Leistungsteil

rot

24V-TR

1N4148
R3

u68

REL1

+
+

RLV

680uF
R6
680uF
R9

+24V

Datum

Name

GND

68nF

20-07-94 M.Hagg

Blatt

LP un.:

3 von 5

40128-092
LP bs.: 30128-394

Gepr ft

Gezeich. 20-07-94 M.Fritz

Vee
-15V

C11

REL1

68nF
C9

MASSE

Vdd
+15V

GND

GND

Vcc
+5V

C23

C22
Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

Vdd
+15V

68nF

Gehuse

J11

u022
C33

0.5

+24V

GND

C10

C8

J13

Vcc
+5V

GND

0.5

0.5

30128-394

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC300

Gert/UNIT

J10

Frontplatte

GND

68nF

REL1

Prim.1

Prim.2

~
~

22k
22k
C5
C15

CIRCUIT DIAGRAMS
1000uF

68nF

5
68nF

Art. No. 80116-201


09 / 2004

ICC 300

Motherboard
30128-394

215 / 266

SICHER

CS14

CS13

RESET

Vcc
+5V

GND

Vcc
+5V

GND

10

12

15

11

13

14

40174

1D

R
C1

1N4148

15

14

IC3

12

13

D4

10

11

40174

1D

R
C1

IC2

2k2

1N4148

D3
RN6
RN7

rot

Vdd
+15V

Nr.

2
2

R10

8
8

D8

7
7

PSD7

6
6

PSD6

1
1

PSD5

Vcc
+5V

Vcc
+5V

5
5

PSD4

8*10k
nderung

8*10k

PSD3

3
3

PSD2

9
9

PSD1

C1

4
4

13
12
11
10

4
5
6
7

13
12
11
10

3
4
5
6
7

12
11
10

4
5
6
7

Datum

GND

Name

13

14

16

ULN2004A 15

IC9

GND

14

16

ULN2004A 15

IC8

GND

14

16

IC7
ULN2004A 15

3
4
3

2
3
2

Vdd
+15V

Vdd
+15V

20-07-94 M.Hagg

30128-394
4 von 5

LP bs.:
Blatt

LP un.: 40128-092

Gepr ft

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

8
2
8

Vdd
+15V

Name

4
5
4

Datum

5
6
5

Gezeich. 20-07-94 M.Fritz

RN12
RN13
RN14

6
7
6

1
1
1

7
8
7

8*10k
8*10k
8*10k

PSD0

68nF

68nF

9
9
9

216 / 266
30128-394

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC300

Gert/UNIT

SICHER

STE-EIN

RLV

R-BF/CF

REL-NT

RES-F5

RES-F4

RES-F3

NTE

RES-F2

RES-F1

NT-EIN

HF-EIN

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

ext. Steuerbus
Signalleitungen

GND

ICC 300

Motherboard
30128-394

CIRCUIT DIAGRAMS

8*4k7

C2

RN5

PIO-Ausgnge

0R

GND

BF/CF

J25

J24

F-ST

RES-B3

RES-B2

RES-B1

BF/CF

680R

680R
R19

R13

680R

680R
R16

R11

680R

R18

Vdd
+15V

680R

R17

Vdd
+15V

RN2

Fuschalter 2

680R

R15

680R

GND

GND

GND

680R
R14

Vdd
+15V

C17

C19

C20

68nF
C16

68nF
C18

GND

68nF

FING-A3

FING-B3

GND

68nF

GND

68nF

68nF
C21

8*10k

11

4050

4050
IC1

4050
IC1

4050
IC1

4050
IC1

4050
IC1

IC1

14

10

12

15

11

14

4050

4050
IC13

4050
IC13

4050
IC13

4050
IC13

4050
IC13

IC13

RN1

RN18

10

12

15

2
1

Vdd
+15V

R12

Vcc
+5V

J23

Vdd
+15V

8*10k

RN17
7

Fuschalter 1

8*10k

Nr.

RES-B5

RES-B6

FUFI-B3

FUFI-A3

Datum

FUSS-B2

FUSS-A2

EIN12

EIN11

EIN10

EIN9

EIN8

EIN7

EIN22

nderung

FUSS-A2

FUSS-B2

Name

6
6

1
1

4
4

3
3

2
2

Name

5
5

RN10
RN11

Datum

7
7

20-07-94 M.Hagg

Blatt 5 von 5

LP bs.: 30128-394

LP un.: 40128-092

Gepr ft

8
8

8*10k
8*10k

4050

4050
IC6

4050
IC6

4050
IC6

4050
IC6

4050
IC6

IC6

4050

4050
IC5

4050
IC5

11

1
4050
IC5

14

1
4050
IC5

11

4050
IC5

IC5
14

10

12

15

10

12

15

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

9
9

GND

Gezeich. 20-07-94 M.Fritz

FUFI-A3

FUFI-B3

FING-B2

FING-A2

FING-B1

FING-A1

FUSS-B1

FUSS-A1

EIN21

FUSS-A1

FUSS-B1

Vcc
+5V

5
5

1
1

4
4

3
3

2
2

30128-394

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC300

Gert/UNIT

Vcc
+5V
8*10k
8*10k

RN3
RN4

GND

6
6

CIRCUIT DIAGRAMS
7

GND

1
6

5
9

Art. No. 80116-201


09 / 2004

EIN16

EIN15

EIN14

EIN13

EIN6

EIN5

EIN23

EIN18

EIN17

EIN4

EIN3

EIN2

EIN1

EIN20

EIN19

ICC 300

Motherboard
30128-394

217 / 266

8*2k2

R20

ICC 300
Motherboard (bare)
40128-092

218 / 266

CIRCUIT DIAGRAMS

J1

13

14

D2

D3

D4

D5

D1

D2

D3

D4

D5

D6

D7

A11

A12

A13

A14

A15

A16

A17

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

D0

A10

A9

0.6

Vdd
+15V

0.6

GND

0.8

FING_B2

FING_A2

FING_B1

FING_A1

Vee
-15V

+24V

STEUERBUS

Vcc
+5V

A8

A7

Vdd
+15V

15

12

10

GND

STEUERBUS

40174

+24V

1D

R
C1

A6

A5

A4

A3

A2

A1

D1

MP1

11

D0

R14

D0

D1

D2

D3

D4

D5

D6

D7

10k

R15

10k

STEUERBUS

Vdd
+15V

GND

REL1

RN1

Vdd
+15V

GND

D15

GND

Vdd
+15V

12

GND

1N4148

REL2

RCX

CX

C14

GND

4528

RX/ CX

R
CX

IC5

13

11

10

&

1N4148

OSC OUT

GND

T4
BC547

+24V

5k1

R22

14

15

13

12

11

Vdd
+15V

&

GND

3u3

10

Nr.
nderung

GND

4011

&

IC4

4011

&

IC4

GND

Datum

Name

10:10:32

T6
BC517

UE2
1

Vdd
+15V

GND

10:10:32
T2
BC517

D1

4011

&

IC4

4011

&

Datum

12

13

Vdd
+15V
IC4

11

10

T2

T1

GND

D14

11V

D5

11V

Name

14-07-94

M.Hagg

Blatt 1 von 1

LP bs.: 30128-352

LP un.: 40128-093

Gepr ft

SFH450

IC2

SFH450

IC1

D4
GND

10

11

1N4148

4013

S
C
D
R

IC3

4013

S
C
D
R

IC3

R23

R6
150R

12

13

GND

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

Vdd
+15V

Gezeich. 10-02-94 M.Fritz

Vdd
+15V

C4
C5

1N4148
1N4148

R2

10nF

R1

56R

R5

56R

GND

10

11

4013

S
C
D
R

IC7

4013

S
C
D
R

IC7

12

13

30128-352

Zeichnungsnummer/DWG.NO

RELAIS-BOARD

Benennung/Title

ICC

Gert/UNIT

10nF

150R

0R
D6
0R
D9

UE1
1

14-7-94 Fritz

R21
1k

C8
3u3

B 3251 s.Anderungsmit.

4528

RX/ CX

R
CX

IC5

GND

T5
BC517

GND

T1
BC517

GND

C9

SD101A

REL2

4047

AST
AST
-TRIG
+TRIG
RTRIG
MR
RX

IC6

Vdd
+15V

T3
BC547

GND

Vdd
+15V

8x10k

+24V

REL2

R25

4k7

n.best.

D16

SD101A
4k7

D17
R13

D19
R16

IC8

J2

R19

68nF

T1
T1

D18
R17

D20
R18

4k7

SD101A
4k7

n.best
n.best

Vdd
+15V

100pF

T2
T2

1nF
1nF

R8
R7
R10
R9

REL1

6n8

5k1

680R
510R
680R
510R
C

D2
D10
D11
B

R20

1N4148
1N4148
IC1
SFH350

D7
D8

R24

3u3
C10

D3
D12
D13
B

C3
C2
E

1N4148
1N4148
1N4148
IC2
SFH350

C1
C6

R3
R4

10nF
10nF
5k1

n.best
n.best

REL1

C11

SD101A
4k7
+15V
Vdd

10k
C13

68nF
C12

FING_A1
FING_B1

CIRCUIT DIAGRAMS

68nF

J4

J3

FING_A2

5
FING_B2

Art. No. 80116-201


09 / 2004

ICC 300

Relay Board
30128-352

219 / 266

C7

ICC 300
Relay Board (bare)
40128-093

220 / 266

CIRCUIT DIAGRAMS

PCBs
only for ICC 350

222 / 266

CIRCUIT DIAGRAMS

CIRCUIT DIAGRAMS

RESET

PSD1

PSD3

PSD5

PSD7

EIN11

EIN10

EIN9

EIN8

EIN7

EIN6

EIN5

EIN4

EIN3

EIN2

EIN1

ANALOG-4

ANALOG-3

ANALOG-2

ANALOG-1

GND

A12

A13

A21

A22

A23

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30

C31

C32

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

A26

A27

A28

A29

A30

A31

A32

24V-TR

PSD0

PSD2

PSD4

PSD6

EIN23

EIN22

EIN21

EIN20

SICHER

EIN19

EIN18

EIN17

EIN16

EIN15

EIN14

EIN13

A32

A31

A30

A29

A28

A27

A26

A25

A24

A20

A19

A18

A17

A16

A15

A14

A11

C11

A11

EIN12

A9

Vcc
+5V

24V-TR

RESET

CS1

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

U-PHASE

UP-HF-A

UP-HF

IP-PAT-A

IP-PAT

RES-ANA1

RES-ANA2

I-HFL

TSI-STE

U-PRIM

CS5

CS4

CS3

CS2

RESET

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vcc
+5V

Name

A16
A17

B14
B15
B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
B26
B27
B28
B29
B30
B31
B32

A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A32

nderung

A15

B13

A13

Nr.

A14

B12

Datum

U-NESSY

U-SYM

U-FUNKE

U-NETZT

U-INT

U-INP

AUS

AN

TSI

TEMP

STE-EIN

HF-EIN

NT-EIN

SICHER

ANALOG-4

ANALOG-3

ANALOG-2

B11

A12

ANALOG-1

A9

A8

Name

A9

A23

A23

A23
A24
A25
A27

A30
A31
A32

A29
A30
A31
A32

A29
A30
A31
A32

Datum

20-07-94 M.Hagg

Blatt

LP un.:

1 von 6

40128-092
LP bs.: 30128-351

Gepr ft

Gezeich. 27.01.94 M.Fritz

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

U-NETZT

U-INT

GND

Vcc
+5V

30128-351

Zeichnungsnummer/DWG.NO

Motherboard

TSI-STE

F-ST

CS7

RESET

CS6

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

+24V

Benennung/Title

ICC

Gert/UNIT

A29

A28

A26
U-INP

A28

AUS

A28

A26
A27

U-PRIM

A25

TSI

A24

A27

AN

TEMP

A26

A25

A22

A22

A22
A24

A21

A21

A21

A19
A20

REL-NT

A20

A18

A17

A16

A15

A14

A13

A12

A11

A19

NTE

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A8
A10

A20

A17

A16

A15

A14

A13

A12

A11

Vcc
+5V

A19

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A9

A8
A10

A18

Vcc
+5V

A7

A6

A5

A4

A18

A13

A12

A11

A10

A11

Vcc
+5V

B9

A10

B8
B10

A9

A8

A7

A6

A5

A4

Vee
Vdd -15V
+15V

A8

A10

SET

C9

A10

A7

A6

A5

Vee
Vdd -15V
+15V

C8

C10

A9

B7

Vee
Vdd -15V
+15V

A8

B6

A7

B5

A6

A5

A7

Vee
Vdd
+15V -15V

A6

Vee
Vdd -15V
+15V

A5

C7

CS

C6

A4

A3

C5

+24V

A7

+24V

A6

+24V

A5

+24V

B4

A4

A2

+24V

GND

A4

A3

C4

GND

A4

A3

A1

GND

B3

A3

A3

C3

A3

GND

A2

A2

B2

A2

J6
A1

A1

B1

A1

A2

J5

ST-Endstufe

A1

GND

J4

Leistungsteil

C2

J3

QK-Endstufe

C1

J2

Control-Board

A2

Vcc
+5V

Kleinspannung+Ton

A1

J1

CPU

Art. No. 80116-201


09 / 2004

ICC 350

Motherboard
30128-351

223 / 266

Vcc
+5V

A19

A18

A17

A16

A15

A14

A13

A12

A11

CS13

CS12

CS11

RESET

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

RES-ANA2

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

nicht bestueckt

+24V

J9

RES-F6

RES-F4

RES-F3

RES-F2

RES-F1

RES-B6

RES-B5

RES-B4

RES-B3

RES-B2

RES-B1

FING-B3

FING-A3

-15V
+24V Vee

GND

A32

A32

A31

A31

-15V
Vee

A30

A30

A28

A27

A26

A25

A24

A23

A22

A29

IP-PAT

IP-PAT-A

UP-HF

UP-HF-A

U-PHASE

U-NESSY

U-SYM

A29

A28

A27

A26

A25

A24

A23

A22

U-FUNKE

A21

GND

A9

A8

A10

A20

RESET

CS8

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

A7

A6

A21

RES-ANA1

Vdd
+15V

Vcc
+5V

Vee
Vdd -15V
+15V

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A5

A3

GND

Vcc
+5V

FING-B2

FING-A2

FING-B1

FING-A1

CS11

CS10

RESET

CS9

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vdd
+15V

Vcc
+5V

Vee
Vdd -15V
+15V

+24V

Vcc
+5V

SET

PSD3

PSD2

PSD1

PSD0

CS

Vcc
+5V

RESET

C24
10k

R2

10k

R1

Nr.

23

22

21

nderung

0
1
2
3
C20
4
5
20D 0
6
0
7
G
15 8
3
9
10
EN
11
12
13
14
15
4514

DMUX

IC4

15

16

13

14

19

20

17

18

10

11

Datum

1
5
7

4
9

3
8

Name

6
6

8*10k
Datum

C4

7
5

RN9

13
12
11
10

4
5
6
7

13
12
11
10

3
4
5
6
7

Name

CS14

CS13

GND

C3

Blatt

LP

20-07-94 M.Hagg

2 von 6

40128-092
bs.: 30128-351
LP un.:

Gepr ft

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

14

16

ULN2004A 15

IC11

GND

14

16

IC10
ULN2004A 15

GND

68nF
GND

68nF

Gezeich. 27.01.94 M.Fritz

8
4

Vcc
+5V

9
3

68nF
GND

8*10k
2

A2

+24V

A4

RN15
RN16

A1

GND

A3

2
2

A2

J8

3
3

A1

4
4

J7

5
5

Vdd
+15V

Vdd
+15V

Vdd
+15V

6
6

Vcc
+5V

CS13

CS12

CS11

CS10

CS9

CS8

CS7

CS6

CS5

CS4

CS3

CS2

CS1

30128-351

Zeichnungsnummer/DWG.NO

Motherboard

J10 Res.
J10 Res.

Ton J2

RESET

Benennung/Title

ICC

Gert/UNIT

Vcc
+5V

1
1

Vcc
+5V

8*10k
$wert

Refi-Board

224 / 266
9

Senso-Board

ICC 350

Motherboard
30128-351

CIRCUIT DIAGRAMS

RN8

J12

C32

u022

GND

R5

100R

J19

J21 J17

J22 J18

F1

T200mA

J20

24V

TR1

J16

Sek.

J15
1

BH37933

BR1

C6

Nr.

B250C5000

BR2

C7

D1

nderung

GND

3k6

D2

Datum

J14

Name

Leistungsteil

rot

24V-TR

1N4148
R3

u68

REL1

+
+

RLV

680uF
R6
680uF
R9

+24V

Datum

Name

GND

68nF

20-07-94 M.Hagg

Blatt

LP un.:

3 von 6

40128-092
LP bs.: 30128-351

Gepr ft

Gezeich. 27.01.94 M.Fritz

Vee
-15V

C11

REL1

68nF
C9

MASSE

Vdd
+15V

GND

GND

Vcc
+5V

C23

C22
Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

Vdd
+15V

68nF

Gehuse

J11

u022
C33

0.5

+24V

GND

C10

C8

J13

Vcc
+5V

GND

0.5

0.5

30128-351

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC

Gert/UNIT

J10

Frontplatte

GND

68nF

REL1

Prim.1

Prim.2

~
~

22k
22k
C5
C15

CIRCUIT DIAGRAMS
1000uF

68nF

5
68nF

Art. No. 80116-201


09 / 2004

ICC 350

Motherboard
30128-351

225 / 266

SICHER

CS14

CS13

RESET

Vcc
+5V

GND

Vcc
+5V

GND

12

13

40174

10

11

15

14

1D

R
C1

1N4148

15

14

IC3

12

13

D4

10

11

40174

1D

R
C1

IC2

2k2

1N4148

D3

RN6
RN7

rot

Vdd
+15V

Nr.

2
2

R10

8
8

D8

7
7

PSD7

6
6

PSD6

1
1

PSD5

Vcc
+5V

Vcc
+5V

5
5

PSD4

nderung

3
3

PSD3

8*10k
8*10k

PSD2

9
9

PSD1

C1

4
4

13
12
11
10

4
5
6
7

13
12
11
10

3
4
5
6
7

13
12

3
4
5

Datum

Name

10

GND

11

14

16

ULN2004A 15

IC9

GND

14

16

ULN2004A 15

IC8

GND

14

16

IC7
ULN2004A 15

3
4
3

2
3
2

Vdd
+15V

Vdd
+15V

20-07-94 M.Hagg

Blatt

4 von 6

LP bs.: 30128-351

LP un.: 40128-092

Gepr ft

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

8
2
8

Vdd
+15V

Name

4
5
4

Datum

5
6
5

Gezeich. 27.01.94 M.Fritz

RN12
RN13
RN14

6
7
6

1
1
1

7
8
7

8*10k
8*10k
8*10k

PSD0

68nF

68nF

9
9
9

226 / 266
30128-351

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC

Gert/UNIT

SICHER

STE-EIN

RLV

R-BF/CF

REL-NT

RES-F5

RES-F4

RES-F3

NTE

RES-F2

RES-F1

NT-EIN

HF-EIN

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

ext. Steuerbus
Signalleitungen

GND

ICC 350

Motherboard
30128-351

CIRCUIT DIAGRAMS

8*4k7

C2

RN5

PIO-Ausgnge

J25

J24

F-ST

RES-B3

RES-B2

RES-B1

BF/CF

680R

680R
R19

R13

680R

680R
R16

R11

680R

R18

Vdd
+15V

680R

R17

Vdd
+15V

RN2

Fuschalter 2

680R

680R

R15

GND

GND

GND

Vdd
+15V

C17

C19

C20

68nF
C16

68nF
C18

GND

68nF

FING-A3

FING-B3

GND

68nF

GND

68nF

68nF
C21

8*10k

4050

4050
IC1

4050
IC1

4050
IC1

4050
IC1

4050
IC1

11

IC1

14

10

12

15

11

14

4050

4050
IC13

4050
IC13

4050
IC13

4050
IC13

4050
IC13

IC13

RN1

RN18

10

12

15

2
1

Vdd
+15V

R12

680R
R14

Vcc
+5V

J23

Vdd
+15V

8*10k

RN17
7

Fuschalter 1

8*10k

Nr.

RES-B5

RES-B6

FUFI-B3

FUFI-A3

Datum

FUSS-B2

FUSS-A2

EIN12

EIN11

EIN10

EIN9

EIN8

EIN7

EIN22

nderung

FUSS-A2

FUSS-B2

Name

6
6

1
1

4
4

3
3

2
2

Name

5
5

RN10
RN11

Datum

7
7

20-07-94 M.Hagg

Blatt 5 von 6

LP bs.: 30128-351

LP un.: 40128-092

Gepr ft

8
8

8*10k
8*10k

11

14

11

14

4050

4050
IC6

4050
IC6

4050
IC6

4050
IC6

4050
IC6

IC6

4050

4050
IC5

4050
IC5

4050
IC5

4050
IC5

4050
IC5

IC5

10

12

15

10

12

15

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

9
9

GND

Gezeich. 27.01.94 M.Fritz

FUFI-A3

FUFI-B3

FING-B2

FING-A2

FING-B1

FING-A1

FUSS-B1

FUSS-A1

EIN21

FUSS-A1

FUSS-B1

Vcc
+5V

5
5

1
1

4
4

3
3

2
2

30128-351

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC

Gert/UNIT

Vcc
+5V
8*10k
8*10k

RN3
RN4

GND

6
6

CIRCUIT DIAGRAMS
7

GND

1
6

5
9

Art. No. 80116-201


09 / 2004

EIN16

EIN15

EIN14

EIN13

EIN6

EIN5

EIN23

EIN18

EIN17

EIN4

EIN3

EIN2

EIN1

EIN20

EIN19

ICC 350

Motherboard
30128-351

228 / 266

8*2k2

GND

GND

Vee
-15V

IC12
TL082

8
+

Vdd
+15V

R7

10k

D5

C12

C14

D6

D7

1N4148

1k/1W

68nF

68nF

100k

GND

IC12
TL082

5 +

IC12
TL082

3 +

NE Nessy

J26

I-HFL

UE1

Nr.

R25
GND

nderung

4
1

5
2

6
3
1k2
D10

AE2 Gen.

BA159

C31

Datum

BA159

J29

u022
C30

Name

C28

C29

J27

J58

J57

Datum

GND

GND

Name

Vdd
+15V

NE Bu.

AE2 Bu.

AE1 Bu.

20-07-94 M.Hagg

Blatt

6 von 6

LP bs.: 30128-351

LP un.: 40128-092

Gepr ft

Gezeich. 27.01.94 M.Fritz

68R

R24

BA159

BA159
D27

D26

BA159

BA159
D25

u022
u15

R22
u15
TP1

D24

C26
C27

GND

68nF

Vee
-15V

3M3

R21

IC14 OFF
LF356

-+

3 +
-

Vdd
+15V

R-BF/CF

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

GND

68nF

10k
220R

REL2
REL2
D11

7
4

J28

2k2

1N4148

D9

1N4148

D22

rot

D23

GND

+24V

30128-351

Zeichnungsnummer/DWG.NO

Motherboard

Benennung/Title

ICC

Gert/UNIT

R23

3k6

R74

1N4148

D12

REL2

R20

/ 266
330k
C25

228
1uF

AE1 Gen.

BF/CF

RES-F5

ICC 350

Motherboard
30128-351

CIRCUIT DIAGRAMS

10nF
R8

10V
10V
C13

L1
R4

ICC 350

Art. No. 80116-201


09 / 2004

Motherboard (bare)
40128-092

CIRCUIT DIAGRAMS

229 / 266

J1

13

14

D2

D3

D4

D5

0.6

Vcc
+5V

D1

D2

D3

D4

D5

D6

D7

A11

A12

A13

A14

A15

A16

A17

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

D0

A10

A9

Vdd
+15V

0.6

GND

0.8

FING_B2

FING_A2

FING_B1

FING_A1

+24V

STEUERBUS

Vdd
+15V

A8

A7

GND

15

12

10

Vee
-15V

STEUERBUS

40174

+24V

1D

R
C1

A6

A5

A4

A3

A2

A1

D1

MP1

11

D0

R14

D2

D3

D4

D5

Vdd
+15V

D7

D1

D6

D0

10k

R15

10k

GND

REL1

RN1

Vdd
+15V

GND

D15

GND

Vdd
+15V

12

GND

1N4148

REL2

RCX

CX

GND

4528

RX/ CX

R
CX

IC5

13

11

10

&

1N4148

OSC OUT

GND

T4
BC547

+24V

D16

REL2

4047

AST
AST
-TRIG
+TRIG
RTRIG
MR
RX

IC6

Vdd
+15V

T3
BC547

GND

Vdd
+15V

8x10k

4k7

+24V

R25

STEUERBUS

REL2

n.best.

IC8

R19

68nF

5k1

R22

14

15

13

12

11

Vdd
+15V

SD101A
2

4k7

D17
R13

D19
R16

&

C14

GND

10

Nr.
nderung

GND

4011

&

4011
IC4

&

IC4

GND

Datum

Name

10:10:32

T6
BC517

UE2
1

Vdd
+15V

GND

4011

&

4011
IC4

&

Datum

12

13

Vdd
+15V
IC4

1N4148
1N4148
11

10

Name

T2

T1

GND

D14

11V

D5

14-07-94

M.Hagg

Blatt 1 von 1

LP bs.: 30128-352

LP un.: 40128-093

Gepr ft

D4
6

GND

10

11

4013

S
C
D
R

IC3

4013

S
C
D
R

IC3

R23

R2

R6
150R

12

13

GND

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

Vdd
+15V

SFH450

IC2

SFH450

IC1

1N4148
1N4148

150R
10nF

R1

56R

R5

56R

GND

10

11

4013

S
C
D
R

IC7

4013

S
C
D
R

IC7

12

13

30128-352

Zeichnungsnummer/DWG.NO

RELAIS-BOARD

Benennung/Title

ICC

Gert/UNIT

10nF

11V

5k1

Gezeich. 10-02-94 M.Fritz

Vdd
+15V

C4
C5

10:10:32

T2
BC517

14-7-94 Fritz

R21
1k

C8
3u3

C9
3u3

B 3251 s.Anderungsmit.

4528

RX/ CX

R
CX

IC5

GND

T5
BC517

GND

T1
BC517

GND

R8
R7
R10

6n8

T1
T1

SD101A

680R
510R

R9

D18
R17

D20
R18

4k7

SD101A
4k7

0R
D6
0R
D9

UE1

100pF

T2
T2

1nF
1nF

D1
D2
D10
D11
B

680R
510R
C

n.best
n.best

Vdd
+15V

R20

1N4148
1N4148
IC1
SFH350

D7
D8

REL1

C11

SD101A
4k7
+15V
Vdd

J2

C3
C2
E

D3
D12
D13
B

1N4148
1N4148
IC2
SFH350

C1
C6

R3
R4

10nF
10nF
5k1

n.best
n.best

R24

3u3
C10

FING_A1
FING_B1

10k
C13

68nF
C12

68nF

J4

J3

FING_A2

230 / 266
FING_B2

REL1

ICC 350

Relay Board
30128-352

CIRCUIT DIAGRAMS

C7

ICC 350

Art. No. 80116-201


09 / 2004

Relay Board (bare)


40128-093

CIRCUIT DIAGRAMS

231 / 266

J2-5

NULL

J2-5

J2

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

D12

BA159

BA159

D11

J2-5

NULL

J2-2

J2-1

Vcc
+5V

I-NEURO

CS13

RESET

CS12

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

J2-2

IC1
78xx
7815

IC2

79xx
7915

R1

MP3

MP2

MP5

820k
C8

NEG15

POS15

NULL

CLR

NULL

10uF
220R

1k5

R21

10k

R9

68nF

R4

B250C800

D2
4

IC3
TL082

8
+

D7

9V1

9V1
D6

+24V

NEG15

POS15

NEG15

T5
BC557

Nr.

NULL

1k

R19

R2
7

nderung

R36=3k3

TL082
IC6

5 +

FTEST

10k

A5

C9

C10

R23

T1
BUX84

1k5
Datum

14.6.93

NULL

10k

A4

10k

R13

Name

MF

3 +

D1
1N4148

CT
-

CT

RT

Blatt

1 von 2

Fout

TY1

10k

R14

NULL

U-STEUER

I-FREQ

R15

F1

MP9

T4
BUX84

REL2

MP4

REL1

REL2

REL1

30128-070

Zeichnungsnummer/DWG.NO

Neurotest-Board

Benennung/Title

ICC

Gert/UNIT

NULL

MP1

T2
BUX84

62mA

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

AD654

DGND

U
F

1k
POS15

IC4

Vin

Name

FRES

M.Fritz 14-06-93

Datum

R5
470R

R38

8k2

30128-070
LP bs.: 40128-027
LP un.:

Gepr ft

Gezeich.

IC3
TL082

5 +

IC3
TL082

R6
R8

A3

100uF
C1

100uF
C2

NEG15

27k
27k

GND

C14

A2

100nF

100nF

R12
1N4148
C13

R3

T3
BUX84
3
1

BR1

0u33

X0303

A1

C3

3
1

390R
0u047

2
3

C12

C11

10k

J2-1

R24
TP1

220k
D13

MP6

1uF

1uF

10k
10k

2
3

R22
BA159
R7

232 / 266
390R

J1

J4

J5

NE

AE

ICC 350 Neurotest

Neurotest Board
30128-070

CIRCUIT DIAGRAMS

R39

ESD5

ESD4

ESD3

ESD2

ESD1

14

13

11

IC14

8
+

IC6
TL082

40174

R
C1

1D

NULL

68nF
C6

ESD0

68nF
C4

68nF

CS12

12

15

NEG15

POS15

IC13

GND

11

10

12

13

14

15

16

rot

D14

D16
REL2

1N4148

D15
REL1

1N4148

ULN2004A

+24V

10

1k5

RESET

R37

I-NEURO

R36

2k2

Vdd
+15V
R35

1k3

Vdd
+15V
R34

1k3

Vdd
+15V
R33

1k3

Vdd
+15V
R32

1k3

Vdd
+15V
R31

MP7

GND

3k3

C7

GND

IC8

CNY66

CNY66
IC12

CNY66
IC11

CNY66
IC10

CNY66
IC9

Vdd
+15V

16

16

16

16

16

CNY66

IC7

R29
1

16

1k3

POS15

I-FREQ

R10

Vdd
+15V

POS15

3k3
R20

Nr.

R30

CIRCUIT DIAGRAMS
68nF

3k3
R18
8k2

5
NULL

11

12

13

10

3k3

nderung

R36=3k3

NULL

3k3
R16

Art. No. 80116-201


09 / 2004

Datum

14.6.93

4028

BCD/DEC 0
1
2
1
3
2
4
4
5
8
6
7
8
9

IC5
16

Name

MF

NULL

15

14

POS15

Blatt

LP bs.:

LP un.:

2 von 2

30128-070
40128-027

M.Fritz 14-06-93

Gepr ft

Datum

Name

1N4148

1N4148
D4

2k4

4k3
R17

1N4148
D10

Gezeich.

FTEST

FRES

CLR

7k5
R28

1N4148
D9

1N4148
D8

30k
R26
13k
R27

D5

R25

IC6
TL082

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

3 +

D3

R11
220k

U-STEUER

NEG15

30128-070

Zeichnungsnummer/DWG.NO

Neurotest-Board

Benennung/Title

ICC

Gert/UNIT

1N4148

ICC 350 Neurotest

Neurotest Board
30128-070

233 / 266

C5

ICC 350 Neurotest


Neurotest Board
40128-027

234 / 266

CIRCUIT DIAGRAMS

Vcc
+5V

CS13

CS12

CS11

RESET

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

-15V
Vee

Vcc
+5V

RES-ANA2

+24V

GND

F-IIST

CS13

RESET

CS12

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

Vee
Vdd -15V
+15V

+24V

RES-ANA1

Vdd
+15V

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

J2

GND

RES-F6

RES-F4

RES-F3

RES-F2

LED-FERN

RES-B6

RES-B5

RES-B4

F-INTENS

FING-NEU

F-IIST

FING-B3

FING-A3

-15V
+24V Vee

Vdd
+15V

GND

2u2

Vcc
+5V

LED-FERN

F-INTENS

GND

R2

1k

Vdd
+15V

C2
C6

A4

GND

1k

2V7
C5

Vdd
+15V

1u5

GND

10:10

UE1

68nF

C4

GND 2

J4

Nr.

nderung

IC1

Name

SFH450

Datum

100R

68nF
R1

C3

Zur Fernbedienungsbuchse

100R

R7

T1
BC517

u15

A3

R3

D1

Vdd
+15V

3
1

A2

GND

Datum

GND

40128-028
LP bs.: 30128-071
Blatt 1 von 1
LP un.:

Gepr ft

Name

4050

4050
IC2

IC2

15.10.92

IC1
SFH350

Vdd
+15V

Gezeich. M.Fritz

1m8

L1

C1

A1

C
E

u47
R5

CIRCUIT DIAGRAMS
22k

5
J3

Vdd
+15V

R4

1k
rot

D3
GND

FING-NEU

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

D2

1N4148

10k
R6

J1

Art. No. 80116-201


09 / 2004

14

4050

4050
IC2

4050
IC2

4050
IC2

IC2

15

12

10

30128-071

Zeichnungsnummer/DWG.NO

Neurotest-Motherboard
ZMK

Benennung/Title

ICC

Gert/UNIT

GND

11

ICC 350 Neurotest

Motherboard Neurotest
30128-071

235 / 266

ICC 350 Neurotest


Motherboard Neurotest (bare)
40128-028

236 / 266

CIRCUIT DIAGRAMS

RESET

CS12

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

CS11

RESET

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

CS12

RESET

A32

A31

A30

A29

A28

A27

A26

A25

A24

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

10

11

22k

15

14

CS11

Vdd
+15V

RN1

12

13

40174

10

1D

11

R
C1

12

13

40174
IC5

15

1D

R
C1

IC6

RES-ANA2

RES-ANA1

TRANS_1

CS11

RESET

CS12

ESD7

ESD6

ESD5

ESD4

ESD3

ESD2

ESD1

ESD0

14

Vcc
+5V

R31

J2

22k

Vdd
+15V

TRANS_1

A2

A1

OSZI_ON

GND

+24V

10

12

13

14

15

16

11

ULN2004A

IC4

REL1

REL1

J3

REL2

REL2

REL7

Vee
Vdd -15V
+15V

J13

+24V

2k

Vdd
+15V

Vee
-15V

IC3
TL084

J9

J11

J10

J8

REL4

REL4

REL2

REL3

REL3

J6

REL1

68nF

D1

rot

J5

R2

2k

rot

+24V

D2

A5

R1

C8

A4

2k
rot

A3

8
+

IC1
TL082

R3
D3

REL5
REL5
REL3
68nF

REL6
REL6
REL4

J12

2k
rot

P6KE18CA
P6KE18CA

Nr.

C 3107

A1

15:15

15:15
UE1

UE2

D 4015

REL5

GND

R4
D4

D11
D10
2k
rot

C15

1uF

C14

1uF

R21
GND

T3
BS170

nderung

R17=2k4

D10,D11 neu

Vdd
+15V
10k
R22

Vdd
+15V

A2

Datum

30.4.94

10.12.96

T1
BS170

Name

Fritz

Fritz

GND

22k

Vdd
+15V

GND

5k
GND

2k4

R9

GND

C5

GND

R16

Datum

-+

Name

Blatt

1 von 1

2k4

GND

REL7

REL7

R29

2k

R15

GND

GND

2k4

R30

100R

R26

RES-ANA1

5k
4k7
R34
1N4148

D9

GND

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

+24V

M.Fritz

C10
68nF

IC3
TL084

5 +

Vee
-15V

GND

C7
68nF

IC2 B/C1 C2
LM318 B/C3
3 +
-

Vdd
+15V

40128-064
LP bs.: 30128-200
LP un.:

Gepr ft

R33
2k7

GND

5k6

GND

GND

22nF

OSZI_ON

C1

R32

1nF

GND

TL082
IC1

5 +

R25
Gezeich. 28-05-93

T2
BS170

R18

GND

IC3
TL084

OSZ_OUT
10 +

2k4
2k4

R11

U_KENN

TP1
R7
C2

A2

R5
D5

15k
12k

A1

REL6

J1

2k
rot

NE

R6
D6

J4

R20

D7

C9

2k
gelb

R19
C6

10k
10k
22nF

R12
C3
R23

220pF
10k

4k7
1nF
R17
C4
C12

4k7
R10
2k4
1nF
1nF
R28

4k7
R24
2k4

7
4

68nF

AE

C13

MASSE

BA159

CIRCUIT DIAGRAMS

11

D8

TP2
R8
R27

5
5

2k4

30128-200

Zeichnungsnummer/DWG.NO

MIC-Board

OSZ_OUT

GND

1.0

Vee
-15V

0.7

0.7

MP2

U_KENN

RES-ANA2

MP1

Vdd
+15V

390R

R13

Ventil

14

Benennung/Title

ICC

R35
2k7

TL084
IC3

R14

Gert/UNIT

J7

TL082
IC1

3 +

3 +

IC3
TL084

22nF
GND

GND

4k7

12 +

13

GND

GND

20k
C11

Art. No. 80116-201


09 / 2004

ICC 350 MIC-MIEN-DOKU

MIC Board
30128-200

237 / 266

ICC 350 MIC-MIEN-DOKU


MIC Board (bare)
40128-064

238 / 266

CIRCUIT DIAGRAMS

Art. No. 80116-201


09 / 2004

Nr.

CIRCUIT DIAGRAMS
nderung

J10

Datum

250mA

F10

Name

01-12-97
01-12-97

Gepr ft

Name

E.Werner

E.Werner

Blatt 1 von 1

LP un.:

40128-141
LP bs.: 30128-661

Datum

Gezeich.

NS2004
NS2004

1N5373

D101

D105
Bruecke

D104
Bruecke

C100

D106
NS2004
D107

J11

Diese Zeichnung
ist urheberrechtlich gesch tzt,
daher
Weitergabe und Vervielfltigung
ohne unsere Genehmigung
unzulssig

D103

NS2004
D109
0.01uF
D108

1N5383

D102

5
1N5383

30128-661

Zeichnungsnummer/DWG.NO

Protection-Board

Benennung/Title

ICC 350 MMH Doku

Gert/UNIT

ICC 350 MIC-MIEN-DOKU

Protection Board
30128-661

239 / 266

ICC 350 MIC-MIEN-DOKU


Protection Board (bare)
40128-141

240 / 266

CIRCUIT DIAGRAMS

Appendix
A
Part Numbers

ICC 200 (D)


10128-002/-010/-023

50502-059

30128-060

30121-025

40128-103

30121-023

30128-065

30121-195
30128-056

51501-167

Art.-No. 80116-201
09 / 2004

51501-167

30121-086
30128-063

APPENDIX A

51601-056
50610-009

51611-051
(Fuses)

51031-043 (Pot.)
51501-190 (button)
-191
-192

51603-000
(cpl.)

243 / 266

ICC 200 (UL)


10128-202/-204/-205

30128-458

50502-069

30128-725
30128-727
30128-728
(cpl.)
30128-065 30128-056
51501-167

30128-691
(pin)

51501-167

40128-103

30121-086
30128-063

244

/ 266

51601-056
50610-009

51611-100 (Fuses)

51031-043
51501-190
51501-191
51501-192

51603-000 (cpl.)

APPENDIX A

ICC 200 (INT)


10128-009/-015/-036

30128-458

30128-725

50502-059

30128-691
(pin)

51501-167

30128-727

30128-065

30128-728

30128-056

51501-167

Art.-No. 80116-201
09 / 2004

40128-103

30121-086
30128-063

APPENDIX A

51601-056
50610-009

51611-051 (Fuses)

51031-043 (Pot.)
51501-190 (Button, cpl.)
-191
-192

51603-000

245 / 266

ICC 200 (F)


10128-051/-054/-056

30128-116

50502-059
51501-167

30121-025

40128-112

30121-023

30128-065

30128-056

51601-056
30128-063

246

/ 266

30121-086

50610-009

30121-195
51501-167

51611-051

51031-043
51501-190
51501-191
51501-192

51603-000

APPENDIX A

ICC 200
Boards

40128-103
40128-112 (F)

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*
Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces

Art.-No. 80116-201
09 / 2004

Ers. durch = Repl. by

APPENDIX A

247 / 266

ICC 300 (D)


10128-070, -071

51501-167

40128-133

30128-313

50502-059

30121-086

30121-025

30128-022

30127-011

248

/ 266

30121-390

30128-021

30121-023

30121-023

51501-167
30121-195

51031-043 (Pot.)
51603-000
51501-190
51601-025
51611-051
-191
(Fuse)
-192

50610-009

APPENDIX A

ICC 300 (UL)


10128-213, -214

51501-167

30128-419

30128-691
(Pin)

40128-133

30128-021

30121-390
30128-726

51501-167
30128-728

Art.-No. 80116-201
09 / 2004

50502-069

30128-725

30121-086

30128-022
30127-011

APPENDIX A

50610-009

51031-043
51501-190
51601-025
-191
-192

51611-100
(Fuses)

51603-000

249 / 266

ICC 300 (INT)


10128-077, -078

51501-167

30128-419

50502-059

30121-086

30128-725

30128-691

30128-022

30127-011

250

/ 266

40128-133

30121-390

30128-021

30128-726

51501-167
30128-728

50610-009

51603-000
51031-043
51501-190
51601-025
51611-051
-191
(Fuse)
-192

APPENDIX A

ICC 300 (F)


10128-072, -073

51501-167

30128-315
30121-025

30128-021
30121-023

30121-390
30121-023

51501-167
30121-195

0Art.-No. 80116-201
09 / 2004

50502-059

40128-134

30121-086

30128-022
30127-011

APPENDIX A

50610-009

51031-043
51501-190
51601-025
-191
-192

51603-000
51611-051

251 / 266

ICC 300
Boards

40128-133 (D/INT)
40128-134 (F)

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*
Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces
Ers. durch = Repl. by

252

/ 266

APPENDIX A

ICC 350 (D)


10128-016 (Endo)

50502-059

30121-025

30121-023
30128-021

30121-023

40128-101

30121-195
30121-390

Art.-No. 80116-201
09 / 2004

30128-016

51501-167
30121-086

APPENDIX A

30127-011

30128-022

50610-009
51601-025

51031-043
51501-190
51501-191
51501-192

51611-051

51501-167

51603-000

253 / 266

ICC 350 (UL)


10128-200, -206 (Endo)

30128-725

50502-069
30128-441

40128-101

30128-726

30128-021

30128-728

30121-390

30128-691

51501-167
30121-086

254

/ 266

30127-011

30128-022

50610-009
51601-025

51031-043
51501-190
51501-191
51501-192

51611-100
(Fuses)

51603-000

APPENDIX A

ICC 350 (INT)


10128-061 (Endo)

30128-725

50502-059

30128-726

40128-101

30128-021

30128-441

30128-728

30121-390

Art.-No. 80116-201
09 / 2004

30128-691

51501-167
30121-086

APPENDIX A

30127-011

30128-022

50610-009
51601-025

51031-043
51501-190
51501-191
51501-192

51611-051

51501-167

51603-000

255 / 266

ICC 350 (F)


10128-055 (Endo), -082 (MIC)

50502-059

30121-025

30128-080
30128-679 (MIC)

30121-023
30128-021

30121-023

30121-195

40128-110

30121-390
30128-668

30121-431
51708-043

51501-167

30127-011

50610-009

30121-086
51604-035

256

/ 266

30128-022
30128-680 (MIC)

51031-043
51501-190
51501-191
51501-192

51611-051
(Fuses)

51501-167

51603-000

APPENDIX A

ICC 350 M-Doku


10128-081

50502-059

30121-025

30121-023

30121-023

40128-101

30128-021

30121-390
30128-668

30121-195

Art.-No. 80116-201
09 / 2004

30128-533

51501-167

51708-043

30121-086

APPENDIX A

30127-011

50600-021
50610-009
51031-043
30128-671
51501-190
51501-191/-192

51601-025

51603-000
51611-051

51501-167

257 / 266

ICC 350 Z
10128 -065

50502-059

30121-025

30128-083

30128-085

30121-086
51501-167

258

/ 266

30121-023
30128-021

30127-011

51604-035

30121-023

40128-101

30121-195

30121-431

30121-390

50610-009
51601-025

51031-043
51501-190
51501-191
51501-192

51611-051

51501-167

51603-000

APPENDIX A

ICC 350 T
10128-066

50502-059

30121-025

30121-023
30128-021

30121-023

40128-101

30121-195
30121-390

Art.-No. 80116-201
09 / 2004

30128-089

51501-167

30128-085

30127-011

30121-086

APPENDIX A

51604-035

50610-009
51601-025

51031-043
51501-190
51501-191
51501-192

51611-051

51501-167

51603-000

259 / 266

ICC 350 M (INT)


10128-083, -310

30128-725

50502-059
30128-606

30128-726

40128-101 30121-390

30128-021

30128-668

30128-728

30128-691

51501-167

51708-043

30121-086

260

/ 266

30127-011

51601-025

50610-009
51031-043
30128-204
51501-190
51501-191
51501-192

51603-000
51611-051

51501-167

APPENDIX A

ICC 350 M
10128-080

50502-059

30121-025

30121-023
30128-021

30121-023
40128-101

30121-390
30128-668

30121-195

Art.-No. 80116-201
09 / 2004

30128-533

51501-167

51708-043

30121-086

APPENDIX A

30127-011

51601-025

50610-009
51031-043
30128-671
51501-190
51501-191/-192

51603-000
51611-051

51501-167

261 / 266

ICC 350
Boards

40128-101
40128-110 (F)

Gezeich. = Drawn
Geprft = Checked
Freigabe = Approv.
Datum = Date*
Name = Name
Mastab = Scale
Datei = File
Projekt = Project
Benennung = Title
Nummer = Number
Ers. fr = Replaces
Ers. durch = Repl. by

262

/ 266

APPENDIX A

Appendix
B
Abbreviations, Notes,
Addresses

264 / 266

APPENDIX B

Appendix
Abbreviations
Notes
Addresses
Abbreviations
The following list summarizes all those abbreviations and symbols which are used in this service manual.
Abbreviation means
NE neutral electrode

Abbreviation means
phase angle

| non-split NE

V(p) volts (peak value)

|| split NE

A(eff) amperes (r.m.s. value)

Parts lists
This service manual includes no parts lists. However, if you should need to refer to part numbers, please see
Appendix A.
Measuring equipment
For a list of recommended measuring equipment for servicing the units ICC 200, ICC 300 and ICC 350,
please refer to this service manual (Chapter 1, Test program 16).
Diagrams of electrical dimensions
The diagrams of the electrical dimensions are not shown in this service manual. However, you will find
these printed in the instruction manuals for the respective unit.

Art. No.: 80116-201


09 / 2004

Any questions?
This service manual has been put together carefully and was subjected to a continuous improvement process
during its creation by the Service Department and/or the Development Department at ERBE Elektromedizin.
Nevertheless, you may still have questions; additionally, this manual cannot assume to be perfect and
completely without error. In such cases, please contact:

Contents, formulation, structure, technical


information

Technical questions regarding service and the


units

Dipl.-Phys. Michael Grosse (Development Dept.)

Service Manager Roland Bauer (Service Dept.)

Tel.: (+49) 70 71 / 755254

Tel.: (+49) 70 71 / 755454

E-mail: mgrosse@erbe-med.de

E-mail: techservice@erbe-med.de

APPENDIX B

265/ 266

Your notes

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